CN100408292C - Blade type automatic multipurpose cutting machine for blank and strap - Google Patents
Blade type automatic multipurpose cutting machine for blank and strap Download PDFInfo
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- CN100408292C CN100408292C CNB2004100732684A CN200410073268A CN100408292C CN 100408292 C CN100408292 C CN 100408292C CN B2004100732684 A CNB2004100732684 A CN B2004100732684A CN 200410073268 A CN200410073268 A CN 200410073268A CN 100408292 C CN100408292 C CN 100408292C
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Abstract
The present invention relates to a blade type automatic multipurpose cutting machine for blanks and straps, which has the structure that a clutch assembly (17) fixedly provided with a gear (3) is arranged on a power output shaft (28) of a transmission part; the upper end surface of a frame is provided with a slide guide (7) which is fixedly provided with a cam box (12); a passive cam (8) is fixed in the cam box (12); a cutting frame box body (6) is arranged on the slide guide (7) and can slide from the left to the right; a cutting shaft (5) is horizontally arranged on the cutting frame box body (6); the left end of the cutting shaft (5) is fixedly provided with a gear (9), the right end is fixedly provided with a driving cam (10), and the gear (9) is meshed with the gear (3); the driving cam (10) is positioned in the cam box (12) and is meshed with the passive cam (8); a cutting blade (4) is fixed to the middle of the cutting shaft (5); a sensor (11) arranged on a strap feeding part is connected with the clutch assembly (17) and the control end of an electrical distribution box (13). The present invention can automatically complete blank and strap cutting work by the rotation of the blade, and can not only complete strap cutting actions by using a single knife, but also complete blank cutting work by matching with a set of blades; the cut blank surface has the advantages of smoothness, cleanness, verticality, and standard size; the present invention has the advantages of complete function, high work efficiency and long service life, and is an ideal matching product for automatic production lines.
Description
Technical field
The present invention relates to a kind of blade type automatic multipurpose cutting machine for blank and strap, belong to building material machinery manufacturing technology field.
Background technology
At present, the cutting mechanics that brick and tile manufacturing enterprise generally uses has two kinds of cutting cutter and blank cutters, mainly has the deficiency and the defective of the following aspects: the one, and function singleness.Can only finish slitting separately or cut the base simple function, move cumbersome, complex process, not easy to operate.The 2nd, existing cutting cutter and blank cutter all utilize steel wire to finish and cut off the action of base bar, because the limitation of intensity of steel wire, service life is limited, the steel wire fracture phenomenon is frequent, per tour is inferior ruptures tens times at least, and changing a steel wire then needs 1-2 minute, has greatly wasted the working time, influence class output about 10%, and cause waste of material.Especially at present the extruder extrusion pressure increases, and the base bar intensity of production is more and more higher, and above-mentioned steel wire fracture phenomenon is more outstanding, has become the core difficult problem in each brick and tile manufacturer production process.The 3rd, be difficult for to realize automated production because there is the phenomenon of steel wire easy fracture in cutting mechanics, and mechanically actuated technology complexity, lean on artificial specialty operation, can't with the supporting use of automatic production line.
Summary of the invention
The technical problem that the present invention solves: design a kind of blade type automatic multipurpose cutting machine for blank and strap, the one, utilize blade rotation to finish slitting voluntarily and cut base work, accurate positioning, can utilize hilted broadsword to finish the slitting action, can be equipped with one group of blade again and finish the base work of cutting, and smooth, bright and clean, vertical, the dimensional standard of base face after the cutting, the full work efficiency height of function.The 2nd, blade adopts that alloy material is refining to form, the high long service life of intensity, and each blade can reach more than 1,000,000 times service life, can continuous operation, improved operating efficiency greatly, easily and the supporting use of automatic production line.The 3rd, sequencing control, the automaticity height is applicable to the automatic production line running, is the desirable auxiliary products of automatic production line.
Technical solution of the present invention:
A kind of blade type automatic multipurpose cutting machine for blank and strap, comprise frame 1,2, frame 1 is provided with running part and cutting part, frame 2 is provided with send the bar part, the power output shaft 28 of running part is provided with clutch assembly 17 and is fixed with gear 3, and cutting part is made of cutting blade 4, cutting axis 5, cutting rack casing 6; The upper surface of frame 1 is provided with rail plate 7 and is fixed with cam box 12, be fixed in the cam box 12 by moving cam 8, cutting rack casing 6 is arranged on the rail plate 7 and can horizontally slips, cutting axis 5 levels are installed on the cutting rack casing 6, its left end is fixed with gear 9, and right-hand member is fixed with actuating cam 10, and gear 9 and gear 3 engagements, actuating cam 10 be positioned at cam box 12 and with matched by moving cam 8, cutting blade 4 is fixed on the middle part of cutting axis 5; Send bar partly to be provided with sensor 11, sensor 11 joins with the control end of clutch assembly 17 and distribution box 13.
Be shaped on leptosomatic bar hole 14 on the upper surface of cutting rack casing 6, be provided with blade locating rack 15, be shaped on leptosomatic bar hole 16 on the blade locating rack 15, and bar hole 14,16 is corresponding, cutting blade 4 is arranged in bar hole 14,16.
Running part is made of cutting motor 25, transmission case 26, power input shaft 27, power output shaft 28, clutch assembly 17; Belt pulley on cutting motor 25 main shafts links to each other with belt pulley on the power input shaft 27 by belt, pinion on the power input shaft 27 and the engagement of the gear wheel on the clutch shaft, clutch assembly 17 is sleeved on the power output shaft 28, is fixed with gear 3 on the power output shaft 28.
Send bar part by the active roll tube 21 that is fixed on frame 2 upper ends, passive roller 22, send bar motor 24, carrying roller 30, sensor 11 and distribution box 13 and be looped around active roll tube 21 and passive roller 22 on conveyer belt 23 constitute, sensor 11 is symmetricly set on the upper end of frame 2, be positioned at the both sides of conveyer belt 23, send the belt pulley on bar motor 24 main shafts to link to each other with belt pulley on active roll tube 21 main shafts by belt.
The left part of cutting axis 5 is set with spring 30, and spring 30 is between transmission case 26 and cutting rack casing 6.
Be fixed with one group of cutting blade 4 on the cutting axis 5; Be shaped on one group of leptosomatic bar hole 14 on the upper surface of cutting rack casing 6, be shaped on one group of leptosomatic bar hole 16 on the blade locating rack 15, and bar hole 14,16 is corresponding one by one, cutting blade 4 lays respectively in the corresponding bar hole 14,16
The upper surface of transmission case 26 is provided with oil groove, and formation testing roller 18 is arranged in oil groove.
Advantage that the present invention has and effect:
1, function total efficiency height can the hilted broadsword slitting, stripping and slicing, can be equipped with one group of blade again and be used for directly cutting base, replaces and has cancelled blank cutter, has reduced operation, has saved fund, has improved operating efficiency, has reduced cost, has saved manpower.
2, cutting blade long service life, each blade reaches more than 1,000,000 times service life, has solved the easily broken difficult problem of steel wire, saved the time of changing steel wire, per tour can improve output 10～15%, and simple to operate, easy to maintenance, function-stable, is applicable to the supporting use of automatic production line.
3, be provided with and wipe away the oiling roller device, the base bar by the time can coat oil reservoir automatically, need not special messenger's oiling, save manpower.
4, automaticity height is applicable to the automatic production line running, is the desirable auxiliary products of automatic production line.
5, can adjust the length of cutting base bar by sensor arbitrarily, be applicable to that the blank cutter of various models forms a complete production network.
6, accurate positioning, dependable performance, smooth, bright and clean, vertical, the dimensional standard of base bar section after the cutting can significantly improve the quality of brick and tile product.
Description of drawings
Fig. 1 is a structural front view of the present invention,
Fig. 2 is a structure vertical view of the present invention,
Fig. 3 is a structure left view of the present invention,
Fig. 4 is the structural representation of cutting blade of the present invention,
Fig. 5 is the structural representation of blade locating rack of the present invention.
The specific embodiment
1,2,3,4,5 first kind of embodiment of the present invention (being used for slitting) described in conjunction with the accompanying drawings.
The automatic cutting cutter of a kind of blade type comprises frame 1,2, and frame 1 is provided with running part and cutting part, and frame 2 is provided with send the bar part.
Running part is made of cutting motor 25, transmission case 26, power input shaft 27, power output shaft 28, clutch assembly 17.Belt pulley on cutting motor 25 main shafts links to each other with belt pulley on the power input shaft 27 by belt, and pinion on the power input shaft 27 and the engagement of the gear wheel on the clutch shaft are fixed with gear 3 on the power output shaft 28.Clutch assembly 17 is sleeved on the power output shaft 28, and electromagnet 20 is fixed on the frame 1, and clutch assembly 17 is hinged with an end of clutch rod 19, and the piston end of the other end of clutch rod 19 and electromagnet 20 is hinged.The upper surface of transmission case 26 is provided with oil groove, and formation testing roller 18 is arranged in oil groove.
Cutting part is made of cutting blade 4, cutting axis 5, cutting rack casing 6.The upper surface of frame 1 is provided with rail plate 7 and is fixed with cam box 12, be fixed in the cam box 12 by moving cam 8, cutting rack casing 6 is arranged on the rail plate 7 and can horizontally slips, cutting axis 5 levels are installed on the cutting rack casing 6, its left end is fixed with gear 9, and right-hand member is fixed with actuating cam 10, and gear 9 and gear 3 engagements, actuating cam 10 be positioned at cam box 12 and with matched by moving cam 8, cutting blade 4 is fixed on the middle part of cutting axis 5; The left part of cutting axis 5 is set with spring 30, and spring 30 is between transmission case 26 and cutting rack casing 6.Be shaped on leptosomatic bar hole 14 on the upper surface of cutting rack casing 6, be provided with blade locating rack 15, be shaped on leptosomatic bar hole 16 on the blade locating rack 15, and bar hole 14,16 is corresponding, cutting blade 4 is arranged in bar hole 14,16.
Send bar part by the active roll tube 21 that is fixed on frame 2 upper ends, passive roller 22, send bar motor 24, carrying roller 29, sensor 11 and distribution box 13 and be looped around active roll tube 21 and passive roller 22 on conveyer belt 23 constitute, sensor 11 is symmetricly set on frame 2 upper ends, be positioned at the both sides of conveyer belt 23, send the belt pulley on bar motor 24 main shafts to link to each other with belt pulley on active roll tube 21 main shafts by belt.Sensor 11 joins with the control end of electromagnet 20 and distribution box 13.
1,2,3,4,5 second kind of embodiment of the present invention (being used to cut base) described in conjunction with the accompanying drawings.
Basic structure is identical with first kind of embodiment.Difference is to be fixed with one group of cutting blade 4 on the cutting axis 5; Be shaped on one group of leptosomatic bar hole 14 on the upper surface of cutting rack casing 6, be shaped on one group of leptosomatic bar hole 16 on the blade locating rack 15, and bar hole 14,16 is corresponding one by one, cutting blade 4 lays respectively in the corresponding bar hole 14,16.
Operation principle:
A, connection power supply, the cutting motor running, drive clutch shaft idle running by one group of reduction gearing, when entering by carrying roller and cutting knife casing, the base bar of extrusion molding send the bar part, when the base bar reaches length that regulation requires by photoelectric signal sensor, photoelectric signal sensor sends the action of signal instruction electromagnet and makes the clutch combination, the rotation of cutting axis rotating band cutting blade, the base bar that moment will pass through cuts off, finish the action of cutting blank and strap, the ON time of electromagnet is controlled by the time relay, and during not conducting of electromagnet, clutch shaft is in the separation idling conditions;
Photoelectric signal sensor sends signal instruction by the distribution box programme-control in the time of b, the cut-out of base bar, send the bar motor rotation to drive belt conveyor the base bar is transported to appointed positions, send the frequency of bar motor rotation to be controlled by the time relay;
C, the purpose that cam is set are the synchronous cutting that will reach among the operation of base bar, and when clutch was in released state, cam curve peaked, and the cutting knife casing moves backward; When clutch in conjunction with the time cutting axis rotating cam curve break away from high point, the cutting knife casing moves forward by the promotion of base bar, reaches synchronous operation when making blade cuts, guarantees the perpendicularity of base bar section;
D, in order to eliminate the inertia in the operation process, make cam curve turn to peak when guaranteeing clutch separation, being provided with one group of compression spring on the cutting axis between clutch casing and the cutting rack casing increases frictional force between the cam, guarantees the position of cam curve after the clutch separation.
E, this machine can be according to the speed of base bar operation by adjusting the rotating speed of cutting axis, and then adjust the time of cutting off base bar section, thus can with the supporting use of the extruder of different model.
Claims (8)
1. blade type automatic multipurpose cutting machine for blank and strap, comprise frame (1) (2), frame (1) is provided with running part and cutting part, frame (2) is provided with send the bar part, it is characterized in that: the power output shaft of running part (28) is provided with clutch assembly (17) and is fixed with gear (3), and cutting part is made of cutting blade (4), cutting axis (5), cutting rack casing (6); The upper surface of frame (1) is provided with rail plate (7) and is fixed with cam box (12), be fixed in the cam box (12) by moving cam (8), cutting rack casing (6) is arranged on the rail plate (7) and can horizontally slips, cutting axis (5) level is installed on the cutting rack casing (6), its left end is fixed with gear (9), right-hand member is fixed with actuating cam (10), and gear (9) and gear (3) engagement, actuating cam (10) be positioned at cam box (12) and with matched by moving cam (8), cutting blade (4) is fixed on the middle part of cutting axis (5); Send bar partly to be provided with sensor (11), sensor (11) joins with the control end of clutch assembly (17) and distribution box (13).
2. blade type automatic multipurpose cutting machine for blank and strap according to claim 1, it is characterized in that: be shaped on leptosomatic bar hole (14) on the upper surface of cutting rack casing (6), be provided with blade locating rack (15), be shaped on leptosomatic bar hole (16) on the blade locating rack (15), and bar hole (14) (16) is corresponding, and cutting blade (4) is arranged in bar hole (14) (16).
3. blade type automatic multipurpose cutting machine for blank and strap according to claim 1 is characterized in that: running part is made of cutting motor (25), transmission case (26), power input shaft (27), power output shaft (28), clutch assembly (17); Belt pulley on cutting motor (25) main shaft links to each other with belt pulley on the power input shaft (27) by belt, pinion on the power input shaft (27) and the engagement of the gear wheel on the clutch shaft, clutch assembly (17) is sleeved on the power output shaft (28), is fixed with gear (3) on the power output shaft (28).
4. blade type automatic multipurpose cutting machine for blank and strap according to claim 1, it is characterized in that: clutch assembly (17) is hinged with an end of clutch rod (19), the piston end of the other end of clutch rod (19) and electromagnet (20) is hinged, and electromagnet (20) is fixed on the frame (1).
5. blade type automatic multipurpose cutting machine for blank and strap according to claim 1, it is characterized in that: send the bar part by the active roll tube (21) that is fixed on frame (2) upper end, passive roller (22), send bar motor (24), carrying roller (30), sensor (11) and distribution box (13) and be looped around active roll tube (21) and passive roller (22) on conveyer belt (23) constitute, sensor (11) is symmetricly set on the upper end of frame (2), be positioned at the both sides of conveyer belt (23), send the belt pulley on bar motor (24) main shaft to link to each other with belt pulley on active roll tube (21) main shaft by belt.
6. blade type automatic multipurpose cutting machine for blank and strap according to claim 1 is characterized in that: the left part of cutting axis (5) is set with spring (30), and spring (30) is positioned between transmission case (26) and the cutting rack casing (6).
7. blade type automatic multipurpose cutting machine for blank and strap according to claim 1 and 2 is characterized in that: be fixed with one group of cutting blade (4) on the cutting axis (5); Be shaped on one group of leptosomatic bar hole (14) on the upper surface of cutting rack casing (6), be shaped on one group of leptosomatic bar hole (16) on the blade locating rack (15), and bar hole (14) (16) is corresponding one by one, and cutting blade (4) lays respectively in the corresponding bar hole (14) (16).
8. according to claim 1 or 3 described blade type automatic multipurpose cutting machine for blank and strap, it is characterized in that: the upper surface of transmission case (26) is provided with oil groove, and formation testing roller (18) is arranged in oil groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100732684A CN100408292C (en) | 2004-11-05 | 2004-11-05 | Blade type automatic multipurpose cutting machine for blank and strap |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100732684A CN100408292C (en) | 2004-11-05 | 2004-11-05 | Blade type automatic multipurpose cutting machine for blank and strap |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1605446A CN1605446A (en) | 2005-04-13 |
| CN100408292C true CN100408292C (en) | 2008-08-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004100732684A Expired - Fee Related CN100408292C (en) | 2004-11-05 | 2004-11-05 | Blade type automatic multipurpose cutting machine for blank and strap |
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| Country | Link |
|---|---|
| CN (1) | CN100408292C (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102601699B (en) * | 2012-03-14 | 2014-06-18 | 安徽同步自动化科技有限公司 | Automatic grinding/slitting system for refractory bricks |
| CN104227835B (en) * | 2013-06-09 | 2016-04-13 | 温兴亮 | The cutting sealed machine of hollow brick |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2303716Y (en) * | 1997-02-26 | 1999-01-13 | 淮阴市建筑材料发展公司 | Extrusion-type colour-tile forming machine |
| CN1326848A (en) * | 2000-05-30 | 2001-12-19 | 搏拉尔砖(Nsw)有限公司 | Cutter for making bricks |
| CN2468697Y (en) * | 2001-04-03 | 2002-01-02 | 郭荣仕 | Pneumatic cutting, transporting, unfired brick making and loading onto vehicle machine with no mud ends |
| CN2602902Y (en) * | 2003-03-28 | 2004-02-11 | 吴文仲 | Fully antomatic blanket-cutting machine |
-
2004
- 2004-11-05 CN CNB2004100732684A patent/CN100408292C/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2303716Y (en) * | 1997-02-26 | 1999-01-13 | 淮阴市建筑材料发展公司 | Extrusion-type colour-tile forming machine |
| CN1326848A (en) * | 2000-05-30 | 2001-12-19 | 搏拉尔砖(Nsw)有限公司 | Cutter for making bricks |
| CN2468697Y (en) * | 2001-04-03 | 2002-01-02 | 郭荣仕 | Pneumatic cutting, transporting, unfired brick making and loading onto vehicle machine with no mud ends |
| CN2602902Y (en) * | 2003-03-28 | 2004-02-11 | 吴文仲 | Fully antomatic blanket-cutting machine |
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| Publication number | Publication date |
|---|---|
| CN1605446A (en) | 2005-04-13 |
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Granted publication date: 20080806 Termination date: 20091207 |