The application is the continuous part in the U.S. Patent Application Serial 09/940624 of application on August 29 calendar year 2001.
Background technology
Mobile electronic device is used more and more widely as cell phone.Mobile electronic device, particularly cell phone that a lot of people wish to have unique look not only because it is attractive, and make them can discern themselves phone or other device from other people device.
When be in do not wish to have telephone bell local time, people often hold cell phone.In this occasion, cut off telephone bell.Yet if call setting is not had the tinkle of bells simultaneously in phone, the user does not know this calling, unless its arrival of alternate manner identification is arranged.Some cell phone keeps the visual representation of missed call, the expression number of calls, and user's there is no telling of this phone is called out, and finds to have activated next phone up to him or she.This may be the considerable time after calling out.If about the calling of time sensitive information, the interests of user's possible loss information then, so he or she does not notice this calling immediately.Can in device such as cellular lid a large amount of light-emitting diodes be set, throw light on so that respond the tinkle of bells electric current of phone, because for the sufficient lighting figure that light-emitting diode is provided, power demand is infeasible.
Can utilize electroluminescent foils on electronic device such as cell phone, to provide lighting figure.But electroluminescent foils needs high AC voltage, it from about 20 volts in about 240 volts scope, and frequency is to about 300Hz from about 50Hz.Thereby electroluminescent foils must insulate with the people who uses electronic device.Satisfied insulation can be by realizing on the outer surface that the electric insulation paper tinsel is laminated to electroluminescent foils.Combined foils must be bonded on the bearing then, described bearing is configured as the desirable lid that is provided for electronic device.Can form this bearing by in mould, placing combined foils and injected plastic or other suitable material.For example, U.S. Pat 3298558,4330578,4495125,4994224,5989480 and 6117384 discloses and has been used for molded technology with plastic article of decorative pattern, and it is for reference to quote these documents here as proof.
Bearing must have opening, and the operating key of mobile electronic device passes this opening.Like this, opening must run through electric insulation paper tinsel and electroluminescent foils.A lot of electroluminescent foils are frangible and easily split.Therefore, punching may cause irremediable damage in this paper tinsel.Thereby, wish during forming electroluminescent foils, to form opening, for example pass through typography.Perhaps, before electroluminescent foils being laminated on the electric insulation paper tinsel, for example form opening by punching press in electroluminescent foils, therefore electroluminescent foils that much split or other damage can be dropped or repair before it be laminated on the electric insulation paper tinsel, had avoided the waste of electric insulation paper tinsel.
If form opening before stacked electric insulation paper tinsel and the electroluminescent foils in these paper tinsels, then these paper tinsels must accurately be located so that guarantee to pass the opening of these two paper tinsels and be aimed at.This is difficult to realize.
Electroluminescent foils must be connected to power supply.The Japanese patent gazette JP10-134960 that announces on May 22nd, 1998 has introduced a kind of molded electroluminescent device with the flexible lead wire that is used to be connected to power supply.Yet, when by molded when combined foils is bonded to rigid support, be unusual difficulty for this connection provides flexible lead wire.Usually, during molding process, can damage or the damage flexible lead wire, cause sizable waste.
Summary of the invention
For overcoming above-mentioned restriction of the prior art and, the invention provides a kind of device-cover and electronic device with cover, as cell phone for overcoming by reading other restriction that this specification is obviously found out.In addition, the present invention also provides a kind of method that is formed for the device-cover of electronic device.Device-cover according to the present invention has reservation shape and comprises thin, rigid mount, and this bearing is according to above-mentioned reservation shape and configuration.Electroluminescent foils is positioned on the first surface of bearing.The electric insulation paper tinsel is positioned on the electroluminescent foils.If desired, between electric insulation paper tinsel and the electroluminescent foils figure is set again.In addition, if necessary, the thermal insulation paper tinsel can be arranged between bearing and the electroluminescent foils, thus the protection figure make its during illumination cover is made not by the influence of additional heat.Yet,, can save the thermal insulation paper tinsel if do not comprise figure.Equally, if figure can not saved the thermal insulation paper tinsel by heat loss yet.Bearing, thermal insulation, electroluminescent foils and electric insulation paper tinsel have first opening, and by the operating key of first opening insertion device, and this device covers decorated lid.Bearing and thermal insulation paper tinsel have second opening, insert electric connector by second opening, and this electric connector is connected to power supply with electroluminescent foils, so that provide electric energy to electroluminescent foils.Form ridge in first around openings that runs through the first electric insulation paper tinsel.The diameter that runs through the opening of electroluminescent foils makes the electroluminescent foils opening can center on electric insulation paper tinsel ridge, positions electroluminescent foil accurately on the electric insulation paper tinsel.
Electronic device with cover according to the present invention also comprises printed circuit board (PCB), and this circuit board has a plurality of electronic components mounted thereto, and these electronic component electrical interconnections are so that form electronic unit, as cell phone.Electronic component comprises the operating key that is used for electronic unit, and first opening that these operating keys pass in the trim extends.Electronic device with cover also comprises the connector in second opening that extends to trim, so that electroluminescent foils is connected to circuit on the printed circuit board (PCB), thereby provides electrical power to electroluminescent foils.Second cover piece or pedestal are cooperated with bearing, thereby sealing printed circuit board (PCB) and electronic component provide electronic device with cover.
According to a preferred embodiment of the invention, formation method with device-cover of reservation shape comprises: the first surface that is fixed in the electric insulation paper tinsel by the first surface with electroluminescent foils forms preliminary cover member, the electric insulation paper tinsel has reservation shape and has first opening that runs through it, electroluminescent foils has second opening that runs through it, first opening of the corresponding first electric insulation paper tinsel of second opening; Preliminary cover member is placed in the mould of reservation shape, this mould has the projection of corresponding first opening and second opening; With injected plastic in mould and it is contacted with preliminary cover member, thereby form trim, this projection provides the opening that passes plastics and corresponding first and second openings.
This method also can comprise: before forming preliminary cover member, the electric insulation paper tinsel is pre-formed into reservation shape and passes the electric insulation paper tinsel form first opening.In particularly preferred embodiment, described preform is included in first around openings of passing the electric insulation paper tinsel and forms ridge, and electroluminescent foils is fixed on the electric insulation paper tinsel, and wherein the electroluminescent foils opening surrounds the ridge on the electric insulation paper tinsel, thereby electroluminescent foils is arranged on the electric insulation paper tinsel.This method can comprise that also passing electroluminescent foils forms opening.In addition, this method also can be included between electric insulation paper tinsel and the electroluminescent foils figure is provided, and if necessary, with the electric insulation paper tinsel be fixed in electroluminescent foils below.
Description of drawings
These and other scheme of the present invention and advantage can find out obviously from following detailed description and claims that particularly when considered in conjunction with the accompanying drawings, wherein the same parts in the accompanying drawing is represented with identical reference marker.In the accompanying drawings:
Fig. 1 is the plane graph according to the downside of the embodiment that is used for electronic device such as cellular illumination cover of the present invention;
Fig. 2 is the plane graph according to the outside of the embodiment that is used for electronic device such as cellular decorative lighting lid of the present invention;
Fig. 3 is the local figure of amplification of the line 3-3 intercepting in Fig. 1 and the expression embodiment according to illumination cover of the present invention;
Fig. 4 is the local figure of amplification of the line 3-3 intercepting in Fig. 1 and expression second embodiment according to illumination cover of the present invention;
Fig. 5 is the local figure of amplification of the line 5-5 intercepting in Fig. 1 and the expression embodiment according to illumination cover of the present invention;
Fig. 6 is the plane graph according to the preferred embodiment of second cover piece of the present invention;
Fig. 7 is the flow chart according to the embodiment of the manufacture method of illumination cover of the present invention;
Fig. 8 is the part flow chart of expression according to the replacement step among another embodiment of the method for manufacturing illumination cover of the present invention;
Fig. 9 is the part flow chart of expression according to the replacement step among another embodiment of the method for manufacturing illumination cover of the present invention;
Figure 10 is the plane graph according to the downside of another embodiment that is used for electronic device such as cellular illumination cover of the present invention;
Figure 11 is the part flow chart of expression according to the replacement step among the another embodiment of the method for manufacturing illumination cover of the present invention; With
Figure 12 is the part flow chart of expression according to the replacement step among another embodiment of the method for manufacturing illumination cover of the present invention.
Preferred forms of the present invention
Below in the explanation of each embodiment, with reference to forming its a part of accompanying drawing, and schematically show in the accompanying drawing and implement each embodiment of the present invention.Should also be appreciated that also and can use other embodiment, and without departing from the present invention can to the present invention carry out on the structure and function on modification.
Fig. 1 and 2 shows the downside and the outside of illumination cover 10 according to the preferred embodiment of the invention respectively.Lid 10 is expressed as the cell phone lid, and has a large amount of openings that pass it.These openings comprise the opening 14 that is used for Visual Display, the opening 16 that is used for loud speaker and the opening 18 that is used for microphone.As common in the cell phone, provide a large amount of openings 20 to be used for operating key, as numerical key and * and # key.In addition, provide several openings 22 to be used for various other operating keys, as allowing to be undertaken the key and the key that is used in this demonstration, selecting highlighted project of the rolling of Visual Display by opening 14.In Fig. 1, lid 10 is expressed as the ridge 14a-22a that has around each opening 14-22; Yet ridge needn't be formed on each around openings, and general ridge is just enough around at least two openings.In Fig. 2, lid 10 is expressed as has figure 52, but this figure can omit as required.
As shown in Figure 3, illumination cover 10 comprises thin rigid support base 30.Electroluminescent foils 36 is stacked on the first surface 34 of bearing 30, and electric insulation paper tinsel 38 is positioned on the electroluminescent foils 36.Preferably, between electroluminescent foils 36 and electric insulation paper tinsel 38, provide figure.For example, figure can be printed onto on the upper surface of the downside of electric insulation paper tinsel 38 or electroluminescent foils 36.Perhaps, as shown in Figure 4, figure can be arranged on the graphic foil 54 separately, and this graphic foil 54 is between electric insulation paper tinsel 38 and electroluminescent foils 36.If during illumination cover 10 is made, can damage figure, then can between bearing 30 and electroluminescent foils 36, thermal insulation paper tinsel 32 be set, thereby protect not affected by heat of figure by heat.
Shown in Fig. 3 and 4, ridge 20a surrounds opening 20, and passes electroluminescent foils 36 from electric insulation paper tinsel 38 and extend, if withdraw deposit, ridge 20a also passes thermal insulation paper tinsel 32 and graphic foil 54, but does not pass bearing 30.Graphic foil 54 on ridge 20a positions electroluminescent foil 36, thermal insulation paper tinsel 32 and the electric insulation paper tinsel 38.Passing each of other opening 14-22 of electric insulation paper tinsel 38 can be surrounded by the identical ridge of the respective openings of passing electroluminescent foils 36, thermal insulation paper tinsel 32 and graphic foil 54, although each opening need not be surrounded by this ridge.Generally speaking, just enough if at least two openings have a ridge that surrounds them in this embodiment of the present invention so that on electric insulation paper tinsel 38 accurately positions electroluminescent foil 36, thermal insulation paper tinsel 32 and graphic foil 54.
As shown in the figure, thin rigid mount 30 can have the thickness of about 0.7mm order of magnitude, thermal insulation paper tinsel 32 can have the thickness of about 0.1mm order of magnitude, and electroluminescent foils can have the thickness of about 0.3mm order of magnitude, and electric insulation paper tinsel 38 can have the thickness of about 0.15mm order of magnitude.Ridge 14a-22a preferably extends and has the width or the thickness of about 0.15 order of magnitude in the inner surface of distance electric insulation paper tinsel 38 is the position of about 0.4mm order of magnitude; Yet if comprise graphic foil 54 separately, ridge must extend so that be enough to hold it.Preferably, the thickness in the illumination cover of finishing 10 has from about 1mm to about 2mm scope.Bearing 30 can be any suitable material, as third rare fine-butadiene-styrene (ABS) terpolymer, Merlon (PC), ABS-PC blend or polymethyl methacrylate.Electric insulation paper tinsel 38 and thermal insulation paper tinsel 32 can be any suitable flexibility, the appropriate insulation material, as Merlon.Electroluminescent foils 38 for example can be the electroluminescent membrane that obtains from Seiko Precision company.The light that is provided by electroluminescent foils 36 can be white light or coloured light is arranged, and as preferably, can strengthen figure or not have to strengthen attraction under the situation of figure.
Open 20 rigid mount 30, thermal insulation paper tinsel 32, electroluminescent foils 36 and electric insulation paper tinsel 38 and graphic foil 54 (if providing) are provided, so that allow the operating key of other device of phone or the covering of illuminated lid to pass through.In addition, opening 40 passes rigid mount 30 and thermal insulation paper tinsel 32, exposes the part surface of electroluminescent foils 36.
Fig. 5 shows the illumination cover 10 that covers printed circuit board (PCB) 42, and wherein electronic component 44 is installed on the printed circuit board (PCB) 42, and operating key 46 passes an opening 20.Fig. 5 shows two replacement forms of connector, and this connector is connected to circuit on the printed circuit board (PCB) 42 with electroluminescent foils 36.Elastic biasing connects pin 48 and passes opening 40a as the pogo pin, and electroluminescent foils 36 is connected to circuit on the printed circuit board (PCB) 42.The connection of selection type can provide by connecting pin 50, the circuit contacts on its bottom and the printed circuit board (PCB) 42, and its top is connected to electroluminescent foils 36 by electroconductive binder 52.Certainly, also can adopt other suitable interface unit.Printed circuit board (PCB) 42, element 44, operating key 46 and connector 48,50 constitute electronic device with additional like.Lid 10 is cooperated with second lid or pedestal pedestal 58 as shown in Figure 6, the sealing electronic device, thus electronic device with cover is provided.
Fig. 7 is the flow chart of expression according to first embodiment of the manufacture method of the illumination cover of Fig. 1 and 2 of the present invention.In first step S1, for example on electric insulation paper tinsel 38, provide figure by printing technology.In step S2, preform has the electric insulation paper tinsel of figure thereon, comprises paper tinsel is cut into desirable structure, forms the opening of corresponding opening 14-22, forms ridge 14a-22a as required and paper tinsel is configured as reservation shape.In step S3, electroluminescent foils 36 is cut into desirable structure, and form the opening of corresponding opening 14-22.Then, in step S4, electroluminescent foils 36 is fixed thereon on the electric insulation paper tinsel 38 with figure.
Fig. 8 is this part the flow chart of alternative embodiment of the method for Fig. 7.In step S1A, for example utilize printing technology on electroluminescent foils 36, to provide figure.In step S2A, preform electric insulation paper tinsel 38 comprises paper tinsel is cut into desirable structure, forms the opening of corresponding opening 14-22, forms ridge 14a-22a as required and paper tinsel is configured as reservation shape.In step S3A, the electroluminescent foils 36 that has figure on it is cut into desirable structure, and form the opening of corresponding opening 14-22.Then, in step S4A, the electroluminescent foils 36 that has figure on it is fixed on the electric insulation paper tinsel 38.
Equally, Fig. 9 is this part the flow chart of another alternative embodiment of the method for Fig. 7, and wherein figure is arranged on the graphic foil 54.In step S1B, preform electric insulation paper tinsel 38 comprises paper tinsel is cut into desirable structure, forms the opening of corresponding opening 14-22, forms ridge 14a-22a as required and paper tinsel is configured as reservation shape.In step S2B, electroluminescent foils 36 is cut into desirable structure, and form the opening of corresponding opening 14-22.In step S 3B, electroluminescent foils 36 is fixed on the electric insulation paper tinsel 38.In step S4B, graphic foil 54 is cut into desirable structure, and form the opening of corresponding 12-22 therein.Then, in step S4B, graphic foil 54 is fixed in electroluminescent foils 36.
Get back to Fig. 7, in step S5, thermal insulation paper tinsel 32 is cut into desirable structure, and form and opening 14-22 corresponding opening therein.With opening in the corresponding electroluminescent foils 36 of opening 14-22, graphic foil 54 (if present) and the thermal insulation paper tinsel 32 external diameter less times greater than ridge 14a-22a, for example than it larger about 0.2mm.If opening 14-22 and ridge 14a-22a are non-circular, for example oval, the respective openings in then certain paper tinsel 32,36 and 54 is identical shaped.In step S6, thermal insulation paper tinsel 32 is fixed on the electroluminescent foils 36.In step S7, preliminary cover member is placed in the lobed mould, these protruding corresponding opening 14-22 and 40 are so that provide corresponding opening in rigid support base 30.In step S8, plastics are injected mould, thereby form thin rigid mount 30.In step S9,, and in step S10, take out moulded closure from mould with the lid cooling that is molded.
Thermal insulation paper tinsel 32 protection decorative patterns make it not be subjected to overheated influence during molding process.Thereby, if illumination cover does not comprise decorative pattern, then can omit thermal insulation paper tinsel 32.Equally, if figure can not omitted thermal insulation paper tinsel 32 by heat loss yet.Under any circumstance, can from the flow chart of Fig. 7, save step S5 and S6.Equally,, then can from the flow chart of Fig. 7, save step S1, S5 and S6, from the flow chart of Fig. 8, save step S1A simultaneously, from the flow chart of Fig. 9, save step S4B and S4B ' if figure is not provided.
Electroluminescent foils 36 can be a single serialgram, so the single of the light of a kind of color of illumination cover shows.As selection, electroluminescent foils 36 can the section of being provided with 56a, 56b, 56c, 56d, 56e and 56f, as shown in Figure 2.Every section its connection pin 48 of needs or 50 and its opening 40.Except monochrome, several sections also can be provided with shades of colour.Equally, except illuminating simultaneously, can also illuminate several sections successively.These sections can be set to suitable shape and color, and have suitable illumination successively, so that provide active when being energized.Figure 52 shown in Fig. 2 is just illustrated the figure of type, and it can be arranged between electric insulation paper tinsel 38 and the electroluminescent foils 36.
If electroluminescent foils 36, thermal insulation paper tinsel 32 and graphic foil 54 can be positioned electric insulation paper tinsel 38 at an easy rate, then can save ridge 14a-22a.Figure 10 shows the downside of this device-cover.And, if in paper tinsel 36,32, forming opening under the situation of the obvious risk of not damaging paper tinsel, then can after being fixed in electric insulation paper tinsel 38, these paper tinsels form opening.Figure 11 is the part flow chart of this method.In step S11, preform electric insulation paper tinsel 38 is cut to desirable structure and it is configured as desirable shape.In step S12, electroluminescent foils 36 is fixed in the electric insulation paper tinsel.Can between electric insulation paper tinsel 38 and electroluminescent foils 36, provide figure, as the embodiment of Fig. 7-9.If like this, in step S13, in thermal insulation paper tinsel 32, form opening 40, and in step S14, paper tinsel is fixed.Then, in step S15, in paper tinsel 32,36,54 and 38, form opening 14-22.Certainly ridge 14a-22a has not just needed.From step S7, all the other steps of this method as shown in Figure 7.If electroluminescent foils is easy to be formed the step S15 damage of opening, then can in the step of separating, in this paper tinsel, form opening.Figure 12 is the part flow chart of this method, and the place that it is different from the method for Figure 11 is to form the additional step S12A of opening 14-22 in electroluminescent foils 36.Step S13 can be included in and form opening 14-22 and opening 40 (if necessary) in the thermal insulation paper tinsel 32.The opening that forms in electroluminescent foils in step S12A is preferably less times greater than the opening that forms in electric insulation paper tinsel and graphic foil (if providing) in step S14, so that avoid in step S15 damage during electroluminescent foils.Figure 11 and 12 method may not have Fig. 7-9 effective like that, but they still can produce according to device-cover of the present invention.
Therefore the invention provides the favorable method that forms device-cover and favourable device-cover and favourable covered devices.Although the present invention has been introduced with reference to preferred embodiment in the front, can make amendment, select and substitute the present invention, and the result should be within the scope of the invention.