CN100398292C - Method for producing vacuum by utilizing waste steam of expansion plastic forming machine - Google Patents
Method for producing vacuum by utilizing waste steam of expansion plastic forming machine Download PDFInfo
- Publication number
- CN100398292C CN100398292C CNB2004100902191A CN200410090219A CN100398292C CN 100398292 C CN100398292 C CN 100398292C CN B2004100902191 A CNB2004100902191 A CN B2004100902191A CN 200410090219 A CN200410090219 A CN 200410090219A CN 100398292 C CN100398292 C CN 100398292C
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- vacuum
- vacuum tank
- forming machine
- plastic forming
- mould
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Abstract
The present invention discloses a method for producing vacuums by the waste steam of plastic forming machines. A waste steam discharge pipe of a mould of an expansion plastic forming machine is introduced into a vacuum tank, wherein the top of the vacuum tank is provided with a cooling water jet pipe and a vacuum meter, the top or the side edge of the vacuum tank is provided with a vacuum pipe, and the bottom of the vacuum tank is provided with a drainage pipe; the vacuum pipe of the vacuum tank is connected with a vacuum pipe of the mould of the expansion plastic forming machine. The method comprises the following steps: steam enters the mould of the expansion plastic forming machine; the discharged waste steam enters the vacuum tank; cooling water is sprayed onto the vacuum tank; the volume of the waste steam in the vacuum tank is quickly reduced in the process of cooling in order to produce a vacuum in the vacuum tank, and moisture in expanded plastic products in the mould is absorbed into the vacuum tank via the vacuum pipe. With the present invention, the waste steam of the expansion plastic forming machine can be secondarily developed and utilized and can also be used for replacing a vacuum pump to produce a vacuum, and energy is saved.
Description
Technical field
The present invention relates to make the method for vacuum, particularly a kind of method of utilizing the expansion plastic forming machine waste vapour to make vacuum.
Background technology
Expansion plastic forming machine is in the technical process of making the expansion plastic product, in the mould of plastic grain injection molding machine, through technological processes such as heating, expansion, moulding, cooling, vacuum.Wherein, the medium of heating is a steam.The steam that the boiler output is about 120 ℃ enters in the mould, make the rapid expansion molding of plastics material after, in mould, inject the water cooling product again, the vacuum of utilizing vavuum pump to make is then extracted the moisture content of product in the mould out.The shortcoming of above-mentioned flow process is: the exhaust steam after entering steam that mold heated uses and discharging, still have the temperature more than 100 ℃, and cause the waste of the energy.
Summary of the invention
The objective of the invention is at above-mentioned shortcoming, work out a kind of method of utilizing waste steam of expansion plastic forming machine to make vacuum, both can the exhaust steam utilization, can replace vavuum pump to make vacuum again, energy savings is killed two birds with one stone.
The object of the present invention is achieved like this: the exhaust steam discharge pipe on the expansion plastic forming machine mould is introduced vacuum tank.Vacuum tank is a container that sealing is withstand voltage.The top of vacuum tank is provided with cooling water playpipe and vacuum meter, and the top or the side of vacuum tank are provided with vacuum tube, and the vacuum tube process valve of vacuum tank is extended for the vacuum tube of vacuum tank again, and is connected with total vacuum tank of stocking vacuum.The bottom of vacuum tank is provided with drainpipe.The vacuum tube of vacuum tank is connected with the vacuum tube of expansion plastic forming machine mould.The vacuum tube of every vacuum tank is connected with total vacuum tank of stocking vacuum.Injected plastic particle in the expansion plastic forming machine mould, the steam that the boiler output is about 120 ℃ enters pipe from steam and enters the expansion plastic forming machine mould, makes plastic grain melt the product that foaming and intumescing becomes the strong yet lightweight.After the exhaust steam that the expansion plastic forming machine mould is discharged enters vacuum tank from the valve of exhaust steam discharge pipe through pressure-reducing valve, close the valve of exhaust steam discharge pipe.Open the valve of cooling water playpipe, after vacuum tank sprays an amount of cooling water, close the valve of cooling water playpipe.Exhaust steam in vacuum tank volume in cooling dwindles rapidly, makes and produces vacuum in the vacuum tank.Open the valve of the vacuum tube of the valve of vacuum tube of vacuum tank and mould, the moisture content in the water-cooled expansion plastic product that is cooled in the mould is inhaled into vacuum tank through vacuum tube.The valve of the vacuum tube of closing molding takes out the expansion plastic product in the mould.Open the valve of total vacuum tank, remaining vacuum is imported into vacuum in total vacuum tank standby by vacuum tube in the vacuum tank.Close the valve of the vacuum tube of vacuum tank, open the valve of drainpipe of the bottom of vacuum tank, discharge cooling water.
Owing to adopt the present invention, the exhaust steam that makes expansion plastic forming machine both can second development and utilization, can replace vavuum pump to make vacuum, energy savings again.
Accompanying drawing is described
Accompanying drawing is the schematic diagram that plastic molding press mould of the present invention, vacuum tank pipeline connect.
Embodiment
In conjunction with the accompanying drawings and embodiments, further describe structure of the present invention.
Embodiment:
Exhaust steam discharge pipe on the expansion plastic forming machine mould 12 is introduced vacuum tank 4.Vacuum tank 4 is the withstand voltage steel plate containers of sealing.The top of vacuum tank 4 is provided with cooling water playpipe 6 and vacuum meter 18, and the side of vacuum tank 4 is provided with vacuum tube 8, and the vacuum tube 8 process valves 9 of every vacuum tank 4 are extended for the vacuum tube 12 of vacuum tank 4 again, and is connected with total vacuum tank 13 of stocking vacuum.The bottom of vacuum tank 4 is provided with drainpipe 14.The vacuum tube 8 of vacuum tank 4 is connected with the vacuum tube 10 of expansion plastic forming machine mould 1.Injected plastic particle in the expansion plastic forming machine mould 1, the steam that the boiler output is about 120 ℃ enters pipe 15 from steam and enters the expansion plastic forming machine mould 1, makes plastic grain melt the product that foaming and intumescing becomes the strong yet lightweight.After the exhaust steam that expansion plastic forming machine mould 1 is discharged enters vacuum tank 4 from the valve 5 of exhaust steam discharge pipe 2 through pressure-reducing valves 3, close the valve 5 of exhaust steam discharge pipe 2.Open the valve 7 of cooling water playpipe 6, after vacuum tank 4 sprays an amount of cooling water, close the valve 7 of cooling water playpipe 6.Exhaust steam in the vacuum tank 4 volume in cooling dwindles rapidly, makes and produces vacuum in the vacuum tank 4.Open the valve 11 of the vacuum tube 10 of the valve 9 of vacuum tube 8 of vacuum tank 4 and mould 1, the moisture content in the water-cooled expansion plastic product that is cooled in the mould 1 is inhaled into vacuum tank 4 through vacuum tube 10,8.The valve 11 of the vacuum tube 10 of closing molding 1 takes out the expansion plastic product in the mould 1.Open the valve 16 of total vacuum tank 13, remaining vacuum is imported into vacuum in total vacuum tank 13 standby by vacuum tube 12 in the vacuum tank 4.Close the valve 9 of the vacuum tube 8 of vacuum tank 4, open the valve 17 of drainpipe 14 of the bottom of vacuum tank 4, discharge cooling water.
Claims (2)
1. utilize waste steam of expansion plastic forming machine to make the method for vacuum, it is characterized in that: the exhaust steam discharge pipe (2) on the expansion plastic forming machine mould (1) is introduced vacuum tank (4), vacuum tank (4) is a container that sealing is withstand voltage, the top of vacuum tank (4) is provided with cooling water playpipe (6) and vacuum meter (18), the top of vacuum tank (4) or side are provided with vacuum tube (8), the bottom of vacuum tank (4) is provided with drainpipe (14), the vacuum tube (8) of vacuum tank (4) is connected with the vacuum tube (10) of expansion plastic forming machine mould (1), steam enters pipe (15) from steam and enters the expansion plastic forming machine mould (1), after the exhaust steam that expansion plastic forming machine mould (1) is discharged enters vacuum tank (4) from the valve (5) of exhaust steam discharge pipe (2) through pressure-reducing valve (3), close the valve (5) of exhaust steam discharge pipe (2), open the valve (7) of cooling water playpipe (6), after vacuum tank (4) sprays cooling water, close the valve (7) of cooling water playpipe (6), exhaust steam volume in cooling in the vacuum tank (4) dwindles rapidly, make and produce vacuum in the vacuum tank (4), open the valve (11) of the vacuum tube (10) of the valve (9) of vacuum tube (8) of vacuum tank (4) and mould (1), the moisture content in the interior expansion plastic product of mould (1) is through the vacuum tube (10) of mould (1), (8) of the vacuum tube of vacuum tank (4) are inhaled into vacuum tank (4).
2. the method for utilizing waste steam of expansion plastic forming machine to make vacuum according to claim 1, it is characterized in that: vacuum tube (8) the process valve (9) of above-mentioned every vacuum tank (4) is extended for the vacuum tube (12) of vacuum tank (4) again, and the vacuum tube of prolongation (12) is connected with total vacuum tank (13) of stocking vacuum.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNB2004100902191A CN100398292C (en) | 2004-10-29 | 2004-10-29 | Method for producing vacuum by utilizing waste steam of expansion plastic forming machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNB2004100902191A CN100398292C (en) | 2004-10-29 | 2004-10-29 | Method for producing vacuum by utilizing waste steam of expansion plastic forming machine |
Publications (2)
Publication Number | Publication Date |
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CN1765604A CN1765604A (en) | 2006-05-03 |
CN100398292C true CN100398292C (en) | 2008-07-02 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CNB2004100902191A Expired - Fee Related CN100398292C (en) | 2004-10-29 | 2004-10-29 | Method for producing vacuum by utilizing waste steam of expansion plastic forming machine |
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CN (1) | CN100398292C (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103736287A (en) * | 2013-12-20 | 2014-04-23 | 杭州方圆塑机股份有限公司 | Waste vapor condensing-type vacuum generating system of foamed plastic automatic molding machine |
CN104149253B (en) * | 2014-06-25 | 2016-12-07 | 裕克施乐塑料制品(太仓)有限公司 | A kind of thermoplastic polyurethane elastomer foamed material shaped device and method |
CN105252695B (en) * | 2015-10-29 | 2018-05-25 | 青岛金宝隆泡沫制品有限公司 | Foamed forming machine with drainage by suction system |
CN106352230B (en) * | 2016-09-30 | 2019-01-08 | 南通冠东模塑股份有限公司 | Plastic cartridge |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1104302A (en) * | 1993-12-24 | 1995-06-28 | 肖国雄 | Method and device for pumping water by using steam |
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2004
- 2004-10-29 CN CNB2004100902191A patent/CN100398292C/en not_active Expired - Fee Related
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1104302A (en) * | 1993-12-24 | 1995-06-28 | 肖国雄 | Method and device for pumping water by using steam |
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Granted publication date: 20080702 Termination date: 20101029 |