A kind of crystallization method of 5 '-nucleoside monophosphate sodium salt
Technical field
The invention belongs to the separation and purification field of engineering technology, relate to a kind of new crystallization method of producing high-purity crystal 5 '-nucleoside monophosphate sodium salt from 5 '-nucleoside monophosphate aqueous solution.
Background technology
5 '-nucleoside monophosphate (UMP, GMP, CMP and AMP, hereinafter to be referred as NMP) have the height biological activity, can the enhancing body immunologic function, regulate the whole nutrition and the metabolic balance of human body, promote growing of body, have auxiliary antineoplastic biological regulating effect.The metabolism of lipid be can also promote simultaneously, intelligence, memory improved, and the infringement part that can repair organs such as liver and small intestine, the microorganism species that improves in the enteron aisle is formed.Its sodium salt purposes relates to fields such as medicine, chemical industry, food, healthcare products and agricultural.
Chinese patent CN 1616475A proposes to adopt chemosynthesis-freeze crystallization preparation 5 '-cytidine monophosphate, with 5 '-cytidine is raw material, is being lower than under zero degree, the condition of normal pressure, with the reaction of phosphoric acid agent such as Phosphorus Oxychloride, after hydrolysis, distillation, water is transferred the pH3-4 freezing and crystallizing again.Though product through twice crystallization after purity can reach more than 98%, this method complex process, yield is very low, is not suitable for suitability for industrialized production.
Patent KR9500259 proposes to adopt strategic point dilution crystallization 5 '-guanosine monophosphate, starting soln pH is controlled at 8.4-8.6, improve the solution degree of supersaturation by adding methyl alcohol or ethanol, change when nucleus is about to produce that stream adds form and speed obtains 5 '-sodium guanylate crystal.This method is had relatively high expectations to crystallization operation, and crystallisation process is wayward, also is not suitable for suitability for industrialized production.
Conventional ethanol dissolved technology is all adopted in known domestic 5 '-nucleoside monophosphate crystallization at present.Utilize the difference of 5 '-nucleoside monophosphate and different solvents intermolecular interaction, by changing its solubility change of property effect of solvent.Because it is very remarkable that alcohol solvent turns the solubleness influence of using 5 '-nucleoside monophosphate into, the easily rapid nucleation of 5 '-nucleoside monophosphate sodium, outburst are separated out in the crystallisation process, cause crystalline product powdery indefiniteness, and water absorbability is strong, problems such as the filtering separation difficulty is big, and the high yield of foreign matter content is low.
Summary of the invention
The objective of the invention is to provides a kind of crystallization method of 5 '-nucleoside monophosphate sodium salt at present 5 '-nucleoside monophosphate dilution crystallization poor product quality, shortcoming that yield is low.
Purpose of the present invention can reach by following measure:
A kind of crystallization method of 5 '-nucleoside monophosphate sodium salt, this method be the pH value be 5.0~9.0 and mass percent be in 5 '-nucleoside monophosphate aqueous solution of 5~30% concentration, add the solute mass percent and be the dissolved agent of 0.5~10 times of 1~10% inorganic sodium and initial 5 '-nucleoside monophosphate aqueous solution volume, Tc is controlled at 15 ℃~40 ℃, mixing speed is controlled at 20~200rpm, suction filtration after the crystallization, washing with alcohol, vacuum-drying promptly gets 5 '-nucleoside monophosphate crystals of sodium salt.
Described crystallization method, wherein inorganic sodium refers to one or more in sodium-acetate, yellow soda ash, sodium sulfate, the sodium-chlor.
Described crystallization method, wherein the dissolved agent refers to one or more in the organic solvents such as ethanol, methyl alcohol, acetone, ether.
Described crystallization method, wherein the pH value is preferably 5.5~7.5.
Described crystallization method, wherein Tc control is preferably at 20 ℃~35 ℃.
Described crystallization method, wherein the add-on of dissolved agent is preferably 1~4 times of initial 5 '-nucleoside monophosphate aqueous solution volume.
Described crystallization method, wherein the adding mode of dissolved agent adopts disposable adding mode or fed-batch mode.
Beneficial effect of the present invention:
Inorganic sodium provided by the invention adds dissolved agent crystallizing system, the synergy of utilizing dissolved and saltouing, can stablize and improve 5 '-nucleoside monophosphate sodium salt quality product and crystallization yield, can obtain 5 '-nucleoside monophosphate crystals of sodium salt by crystallization control processing condition and flow field state, good reproducibility simple to operate, the suitability for industrialized production of suitable 5 '-nucleoside monophosphate product.
The present invention compared with prior art has following advantage:
1, the crystalline product particle diameter is even, and purity surpasses 98%.Because the adding of inorganic sodium is the potential of hydrogen of crystallization control process effectively, influence the ionization equilibrium of 5 '-nucleoside monophosphate, the micro of crystal nucleation and growth had greatly improves, guarantee high-purity quality of the finished product and good medicinal character, the product water absorbability be improved significantly.
2, crystallization yield is stabilized in more than 90%.Because the influence of the common-ion effcet of sodium ion, crystallization yield obtain stable the raising.Can obtain the granular crystal of 5 '-nucleoside monophosphate sodium by reasonable crystallization control processing condition and flow field state, effectively improve the suction filtration and the washing situation of postorder, further guarantee final quality product and crystallization yield.
3, process stabilizing, good reproducibility.The crystallization operation time is short, and production process is carried out at normal temperatures, has reduced the biological degradation and the pigment impurity increase of 5 '-nucleoside monophosphate in the crystallisation process, and need not special heating and cooling device, save cost of investment, operating process is easy to control, good reproducibility more.
4, safe.Adopt appropriate organic solvent as the dissolved agent, can guarantee the microbiological indicator requirement of the finished product.
5, finished product is attractive in appearance.Utilize present method crystallization 5 '-nucleoside monophosphate, its sodium salt product is a particulate state, even particle size, and glossiness is good, and drift sand is strong.
Embodiment
Following examples will the invention will be further described, but to the present invention without limits.
Embodiment 1:
With concentration is two parts of 5 '-uridylic acid (UMP) aqueous solution of 100g/L, and each 10L adopts conventional dilution crystallization and this patent preparation method to carry out crystallization respectively.The former directly transfers pH to 7.5 with sodium hydroxide, slowly adds ethanol 10L, and the latter transfers to pH6.0 with sodium hydroxide, adds sodium-acetate 30g and ethanol 10L.Both crystallization processes term harmonizations all are controlled at 25 ℃, mixing speed 50rpm.After the crystallization fully suspension liquid is distinguished suction filtration, the washing with alcohol with 85%, vacuum-drying.Table 1 is that two kinds of crystallizing system quality producies and crystallization yield compare.
Two kinds of crystallizing system quality producies of table 1 and crystallization yield are relatively
Project |
Conventional dilution crystallization method |
This patent preparation method |
Product appearance |
White crystalline powder |
The white particulate crystal |
HPLC |
Should to go out the peak situation consistent with reference substance |
Consistent |
Moisture (%) |
16.8 |
22.8 |
A250/260nm |
0.73 |
0.74 |
A280/260nm |
0.37 |
0.37 |
Content (%) (by anhydrous) |
96.7 |
98.6 |
Crystallization yield (%) |
89.3 |
94.8 |
Embodiment 2
With concentration is 5 '-uridylic acid (UMP) aqueous solution 100L of 100g/L, transfers to pH6.0 with sodium hydroxide, adds yellow soda ash 300g and methyl alcohol 100L, controls stirring velocity 100rpm down at 25 ℃.After the crystallization fully with the suspension liquid suction filtration, the white crystal of washing with alcohol gained with 85%, vacuum-drying can obtain 5 '-sodium uridilate crystal 13.7kg.Finished product detection purity is 98.3%, moisture 19.8%, and last crystallization yield is 95.1%.Detected result sees Table 2.
Table 2 sodium uridilate final product quality detected result: C
9H
11N
2O
9PNa
2(molecular weight 368.15)
Test item |
Detect index |
Detected result |
Outward appearance |
Should be white or off-white color crystalline powder |
The white particulate crystal |
HPLC |
Should to go out the peak situation consistent with reference substance |
Consistent |
Moisture (%) |
≤26.0 |
19.8 |
A250/260nm |
0.71~0.77 |
0.74 |
A280/260nm |
0.36~0.40 |
0.37 |
Content (%) (by anhydrous) |
≥97.0 |
98.3 |
Embodiment 3
With concentration is 5 '-guanosine monophosphate aqueous solution 100L of 150g/L, transfers to pH6.8 with sodium hydroxide, adds yellow soda ash 200g, at 25 ℃ of control stirring velocity 70rpm down, adds ethanol 120L with the flow velocity stream of 10L/h.After the crystallization with the suspension liquid suction filtration, the white crystal of washing with alcohol gained with 85%, vacuum-drying can obtain 5 '-guanylic acid sodium salt crystal 18.2kg.Finished product detection purity is 99.7%, moisture 11%, and last crystallization yield is 95.5%.Detected result sees Table 3.
Table 3 sodium guanylate final product quality detected result: C
10H
12N
5O
8PNa
2(molecular weight 407.19)
Test item |
Detect index |
Detected result |
Outward appearance |
Should be white or off-white color crystalline powder |
The white particulate crystal |
HPLC |
Should to go out the peak situation consistent with reference substance |
Consistent |
Moisture (%) |
25.0 |
11.0 |
A250/260(pH7.0) |
1.13~1.19 |
1.16 |
A280/260(pH7.0) |
0.64~0.68 |
0.65 |
pH |
7.0~8.5 |
7.95 |
Content (by anhydrous) (%) |
97.0 |
99.7 |
Embodiment 4
With concentration is 5 '-cytidine monophosphate aqueous solution 6L of 100g/L, transfers to pH6.5 with sodium hydroxide, adds sodium-acetate 20g and ether 9L, stable to system 25 ℃ of insulated and stirred.The mixing solutionss that processing is obtained etc. divide 3 parts, every part of 5L, and controlling mixing speed respectively is 50rpm, 100rpm and 150rpm.After the crystallization fully with suspension liquid suction filtration, washing with alcohol, vacuum-drying.Table 4 has provided 5 '-cytidylic acid sodium crystal size-grade distribution.
By data in the table as seen, mixing speed is bigger to the influence of 5 '-cytidylic acid sodium crystal size and distribution.Mixing speed increases to 150rpm from 50rpm, 100rpm, and crystalline mean particle size difference reaches 52 μ m, therefore, can reach the purpose of control crystal grain size by the flow field situation of crystallization control.
Table 4 mixing speed is to the influence of 5 '-cytidylic acid sodium crystal size distribution
Mixing speed (rpm) |
Crystallization time (branch) |
M.S./C.V. (μm/%) |
Crystallization yield (%) |
Finished product purity (%) |
50 |
430 |
178/35.5 |
95.1 |
98.9 |
100 |
370 |
152/36.1 |
94.9 |
98.8 |
150 |
345 |
126/38.9 |
94.6 |
98.6 |
Embodiment 5
With concentration is 5 '-adenylic acid aqueous solution 6L of 100g/L, transfers to pH6.0 with sodium hydroxide, adds sodium-acetate 15g and acetone 12L, and the uniform and stable back of the system for the treatment of is waited and divided 3 parts, every part of 6L.Be placed on crystallization in 20 ℃, 25 ℃, the 30 ℃ water-baths respectively, mixing speed all is controlled at 100rpm.After the crystallization fully with suspension liquid suction filtration, washing with alcohol, vacuum-drying.Table 5 has provided 5 '-adenylic acid (AMP) sodium crystal size-grade distribution.
Table 5 temperature is to the influence of 5 '-adenylic acid (AMP) sodium crystal size distribution
Temperature (degree centigrade) |
Crystallization time (branch) |
M.S/C.V (μm/%) |
Crystallization yield (%) |
Finished product purity (%) |
20 |
320 |
135/36.9 |
95.1 |
99.3 |
25 |
375 |
162/38.1 |
94.9 |
99.1 |
30 |
435 |
197/40.6 |
94.6 |
98.8 |
By data in the table as seen, temperature is bigger to 5 '-adenylic acid (AMP) sodium crystalline influence, especially to the influence of 5 '-adenylic acid (AMP) crystals of sodium salt granular size.Tc is increased to 30 ℃ from 20 ℃, and crystal grain can be increased to 197 μ m from 135 μ m, therefore, can produce 5 '-adenylic acid (AMP) sodium particulate state crystal of different sizes by the method for regulating Tc.