CN100395021C - Application of a Rare Earth Composite Oxide Catalyst in Catalytic Wet Oxidation Process - Google Patents
Application of a Rare Earth Composite Oxide Catalyst in Catalytic Wet Oxidation Process Download PDFInfo
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Abstract
催化湿式氧化工艺中稀土复合氧化物催化剂及其制备方法,属于水处理技术和环境功能材料领域。为了降低湿式氧化反应的温度和压力,提高总的有机物湿式氧化反应速度,本发明公开了一种稀土复合氧化物催化剂,其为固体粉末状,组分为ZrO2和CeO2的复合氧化物,Zr和Ce的摩尔比为1∶1~1∶11。本发明还公开了所述催化剂的制备方法:配制锆盐和铈盐的混合溶液,将混合溶液缓慢滴加到剧烈搅拌的碱性溶液中,得到凝胶沉淀物,过滤;并重新分散在去离子水中,调节pH值至碱性,在热碱液中回流,然后干燥,焙烧得到所述的催化剂。本发明所述催化剂对于含高浓度难降解的小分子有机酸废水有良好的活性和较高的稳定性,而且生产成本低。
The invention relates to a rare earth composite oxide catalyst in catalytic wet oxidation process and a preparation method thereof, belonging to the fields of water treatment technology and environmental functional materials. In order to reduce the temperature and pressure of the wet oxidation reaction and increase the total organic matter wet oxidation reaction speed, the invention discloses a rare earth composite oxide catalyst, which is in the form of solid powder, and its components are composite oxides of ZrO2 and CeO2 , The molar ratio of Zr and Ce is 1:1˜1:11. The invention also discloses a preparation method of the catalyst: preparing a mixed solution of zirconium salt and cerium salt, slowly adding the mixed solution dropwise into a vigorously stirred alkaline solution to obtain a gel precipitate, filtering it; Adjust the pH value to alkaline in ionized water, reflux in hot lye, then dry and calcinate to obtain the catalyst. The catalyst of the invention has good activity and high stability for waste water containing high-concentration refractory small molecule organic acid, and has low production cost.
Description
技术领域 technical field
本发明用于催化湿式氧化工艺中处理含有高浓度难降解小分子有机酸的废水,属于水处理技术和环境功能材料领域。The invention is used for treating waste water containing high-concentration refractory small molecular organic acids in a catalytic wet oxidation process, and belongs to the field of water treatment technology and environmental functional materials.
背景技术 Background technique
湿式氧化技术是一种非常有效的高级化学氧化水处理技术,特别适用于有毒有害和高浓度有机废水的处理。湿式氧化技术以其处理效率高、二次污染低、氧化速度快、设备体积小和可回收能量等优点而受到广泛的关注,具有良好的应用前景。但湿式氧化技术需要在较高的温度和压力下操作,科技工作者通过向反应体系加入催化剂,利用催化湿式氧化工艺来克服这些缺点。因而高效、稳定、廉价且易与水分离的非均相催化剂的开发成为催化湿式氧化技术的关键技术之一。此外,湿式氧化处理小分子有机酸(尤其是乙酸)效果较差,而小分子有机酸又是大多有机物分解的重要中间产物,它们的氧化分解速度往往决定了有机物湿式氧化分解的总速度。因此,研制能高效处理废水中的小分子有机酸的催化剂是当前国内外催化湿式氧化研究的热点之一。Wet oxidation technology is a very effective advanced chemical oxidation water treatment technology, especially suitable for the treatment of toxic, harmful and high-concentration organic wastewater. Wet oxidation technology has attracted extensive attention due to its advantages of high treatment efficiency, low secondary pollution, fast oxidation speed, small equipment size and recoverable energy, and has a good application prospect. However, wet oxidation technology needs to operate under higher temperature and pressure. Scientists and technicians overcome these shortcomings by adding catalysts to the reaction system and using catalytic wet oxidation technology. Therefore, the development of efficient, stable, cheap and water-separated heterogeneous catalysts has become one of the key technologies of catalytic wet oxidation technology. In addition, the effect of wet oxidation on small molecule organic acids (especially acetic acid) is poor, and small molecule organic acids are important intermediate products in the decomposition of most organic matter, and their oxidative decomposition speed often determines the total speed of organic matter wet oxidative decomposition. Therefore, the development of catalysts that can efficiently treat small molecule organic acids in wastewater is one of the hotspots in the research of catalytic wet oxidation at home and abroad.
在催化湿式工艺中目前研究的非均相催化剂主要有贵金属系列催化剂、金属铜(包括铁、锰、钴等)系列催化剂、稀土系列催化剂。The heterogeneous catalysts currently studied in the catalytic wet process mainly include noble metal series catalysts, metal copper (including iron, manganese, cobalt, etc.) series catalysts, and rare earth series catalysts.
贵金属系列催化剂具有较高的催化活性和稳定性,尤其是对于难降解的小分子有机酸具有较好的活性,但贵金属自身的高价格造成了催化剂成本较高。Noble metal series catalysts have high catalytic activity and stability, especially for small molecule organic acids that are difficult to degrade. However, the high price of noble metals themselves leads to high catalyst costs.
金属铜系列催化剂虽然有较好的催化活性,但在反应中存在较严重的催化剂活性组分溶出现象,使催化剂活性下降,并会造成二次污染问题。Although metal copper series catalysts have good catalytic activity, there is a serious dissolution phenomenon of catalyst active components in the reaction, which reduces the catalyst activity and causes secondary pollution problems.
稀土系列催化剂中主要使用金属锆和铈,它们价格较低,在湿式氧化中具有一定的活性和很好的稳定性,但是稀土金属对于小分子有机酸的去除率比较低。Rare earth series catalysts mainly use metal zirconium and cerium, which are relatively low in price, have certain activity and good stability in wet oxidation, but the removal rate of rare earth metals for small molecule organic acids is relatively low.
发明内容 Contents of the invention
本发明的目的是提出一种应用于催化湿式氧化工艺中,具有处理难降解小分子有机酸活性高、稳定性好和生产成本低的稀土催化剂及其制备方法,以降低湿式氧化反应的温度和压力,提高总的有机物湿式氧化反应速度。The purpose of the present invention is to propose a rare earth catalyst and its preparation method which is applied in the catalytic wet oxidation process and has high activity, good stability and low production cost for treating refractory small molecule organic acids, so as to reduce the temperature and temperature of the wet oxidation reaction. The pressure increases the reaction rate of the total organic matter wet oxidation.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种稀土复合氧化物催化剂在催化湿式氧化工艺中的应用,其特征在于:所述稀土复合氧化物催化剂为固体粉末状,组分为ZrO2和CeO2的复合氧化物,Zr和Ce的摩尔比为1∶1~1∶11。An application of a rare earth composite oxide catalyst in a catalytic wet oxidation process, characterized in that: the rare earth composite oxide catalyst is in the form of a solid powder, and the components are composite oxides of ZrO and CeO , and the moles of Zr and Ce The ratio is 1:1 to 1:11.
作为优选的是,在所述稀土复合氧化物催化剂的ZrO2和CeO2组分中,Zr和Ce的摩尔比为1∶9。Preferably, in the ZrO 2 and CeO 2 components of the rare earth composite oxide catalyst, the molar ratio of Zr and Ce is 1:9.
其中,所述的稀土复合氧化物催化剂的制备方法如下:首先配制锆盐和铈盐的混合溶液,锆盐和铈盐的摩尔浓度比为1∶1~1∶11,采用共沉淀法,将混合溶液缓慢滴加到碱性溶液中,混合溶液和碱性溶液的体积比为1∶4~1∶20,边滴加边剧烈搅拌,将得到的凝胶沉淀物过滤;接着将所述沉淀物重新分散在去离子水中,调节pH值到9~11后,在热碱液中回流24~36小时;然后于空气气氛在烘箱中干燥24小时,之后置于马福炉中,在空气气氛中300~600℃焙烧3~8h,得到ZrO2-CeO2复合氧化物催化剂。Wherein, the preparation method of the rare earth composite oxide catalyst is as follows: firstly prepare a mixed solution of zirconium salt and cerium salt, the molar concentration ratio of zirconium salt and cerium salt is 1:1~1:11, adopt co-precipitation method, and The mixed solution is slowly added dropwise to the alkaline solution, the volume ratio of the mixed solution to the alkaline solution is 1:4 to 1:20, vigorously stirred while adding dropwise, and the obtained gel precipitate is filtered; then the precipitate Redisperse the material in deionized water, adjust the pH value to 9-11, and then reflux in hot lye for 24-36 hours; then dry it in an oven for 24 hours in an air atmosphere, and then place it in a muffle furnace for 300 hours in an air atmosphere. Calcining at ~600°C for 3-8 hours to obtain a ZrO 2 -CeO 2 composite oxide catalyst.
作为优选的是,在配制锆盐和铈盐的混合溶液时,锆盐和铈盐的摩尔浓度比为1∶9。Preferably, when preparing the mixed solution of zirconium salt and cerium salt, the molar concentration ratio of zirconium salt and cerium salt is 1:9.
在1L高压反应釜中,以高浓度、难降解的小分子羧酸——乙酸和丁酸为目标物,在反应温度为230℃,总压力为5MPa,用本发明的ZrO2-CeO2催化剂进行了湿式氧化降解有机酸的研究。并利用ICP-MS对催化剂在催化湿式氧化降解有机酸过程中Zr和Ce离子的溶出情况进行测定,研究结果表明本发明所述的催化剂具有以下优点:In a 1L high-pressure reactor, with high-concentration, refractory small molecule carboxylic acids—acetic acid and butyric acid as targets, at a reaction temperature of 230°C and a total pressure of 5 MPa, the ZrO 2 -CeO 2 catalyst of the present invention is used A study on the degradation of organic acids by wet oxidation was carried out. And utilize ICP-MS to measure the stripping situation of Zr and Ce ion in catalyst wet type oxidation degradation organic acid process, research result shows that catalyst of the present invention has the following advantages:
(1)本发明所述催化剂用于催化湿式氧化工艺中,对于含高浓度难降解的小分子有机酸废水有良好的活性。能有效的降低湿式氧化工艺的操作温度和压强,加快废水中难降解的小分子有机酸的氧化速度。(1) The catalyst of the present invention is used in the catalytic wet oxidation process, and has good activity for wastewater containing high-concentration refractory small molecule organic acids. It can effectively reduce the operating temperature and pressure of the wet oxidation process, and accelerate the oxidation rate of small molecular organic acids that are difficult to degrade in wastewater.
(2)利用ICP-MS对催化剂在催化湿式氧化降解有机酸过程中Zr和Ce离子的溶出情况进行测定,发现金属离子的溶出量均很小,这说明此催化剂具有良好的稳定性。(2) ICP-MS was used to measure the dissolution of Zr and Ce ions in the process of catalytic wet oxidation degradation of organic acids. It was found that the dissolution of metal ions was very small, which indicated that the catalyst had good stability.
(3)本发明所述催化剂采用相对廉价的Zr和Ce作为催化剂的活性成分,而且生产工艺简便易行,因此催化剂的生产成本较低。(3) The catalyst of the present invention uses relatively cheap Zr and Ce as the active components of the catalyst, and the production process is simple and easy, so the production cost of the catalyst is relatively low.
本发明所述催化剂的上述优点能促进湿式氧化技术的推广和应用。The above-mentioned advantages of the catalyst of the present invention can promote the popularization and application of wet oxidation technology.
附图说明 Description of drawings
图1为催化湿式氧化含乙酸废水的COD去除率变化图。Figure 1 is a diagram of the COD removal rate of catalytic wet oxidation of wastewater containing acetic acid.
图2为催化湿式氧化含正丁酸废水的COD去除率变化图。Figure 2 is a graph showing the change in COD removal rate of catalytic wet oxidation of wastewater containing n-butyric acid.
具体实施方式 Detailed ways
本发明提供了一种用于催化湿式氧化工艺中的稀土复合氧化物催化剂,其为固体粉末状,组分为ZrO2和CeO2的复合氧化物,Zr和Ce的摩尔比为1∶1~1∶11。它的制备方法包括如下步骤:首先配制锆盐和铈盐的混合溶液,锆盐和铈盐的摩尔浓度比为1∶1~1∶11,采用共沉淀法,将混合溶液缓慢滴加到碱性溶液中,混合溶液和碱性溶液的体积比为1∶4~1∶20,边滴加边剧烈搅拌,将得到的凝胶沉淀物过滤;接着将所述沉淀物重新分散在去离子水中,调节pH值到9~11后,在热碱液中回流24~36小时;然后于空气气氛在烘箱中干燥24小时,之后置于马福炉中,在空气气氛中300~600℃焙烧3~8h,得到ZrO2-CeO2复合氧化物催化剂。The invention provides a rare earth composite oxide catalyst used in catalytic wet oxidation process, which is in the form of solid powder, and its components are composite oxides of ZrO2 and CeO2 , and the molar ratio of Zr and Ce is 1:1~ 1:11. Its preparation method comprises the following steps: first prepare the mixed solution of zirconium salt and cerium salt, the molar concentration ratio of zirconium salt and cerium salt is 1:1~1:11, adopt co-precipitation method, slowly drop the mixed solution into alkali In the alkaline solution, the volume ratio of the mixed solution to the alkaline solution is 1:4 to 1:20, and the mixture is added dropwise while stirring vigorously, and the resulting gel precipitate is filtered; then the precipitate is redispersed in deionized water , after adjusting the pH value to 9-11, reflux in hot lye for 24-36 hours; then dry in an oven for 24 hours in an air atmosphere, and then place it in a muffle furnace and bake at 300-600°C for 3-8 hours in an air atmosphere , to obtain ZrO 2 -CeO 2 composite oxide catalyst.
下面结合实施例和附图来详细说明本发明。The present invention will be described in detail below in conjunction with the embodiments and the accompanying drawings.
实施例一Embodiment one
配制0.1mol/L的ZrOCl2·8H2O和0.9mol/L的Ce(NO3)3·6H2O混合溶液50ml和0.5mol/L氨水1000ml,将盐溶液缓慢滴向剧烈搅拌的氨水中,将得到的凝胶沉淀物过滤,并重新分散在400ml的去离子水中,将pH值调到10后,在热碱液中回流24h,然后在烘箱中干燥,干燥温度为100℃,之后置于马福炉中,在空气气氛中400℃焙烧6h,得到ZrO2-CeO2复合氧化物催化剂。Prepare 0.1mol/L ZrOCl 2 ·8H 2 O and 0.9mol/L Ce(NO 3 ) 3 ·6H 2 O mixed solution 50ml and 0.5mol/L ammonia water 1000ml, slowly drop the salt solution into the vigorously stirred ammonia water , the resulting gel precipitate was filtered and redispersed in 400ml of deionized water. After the pH value was adjusted to 10, it was refluxed in hot lye for 24h, and then dried in an oven at a drying temperature of 100°C. In a muffle furnace, calcined at 400°C for 6h in an air atmosphere to obtain a ZrO 2 -CeO 2 composite oxide catalyst.
然后利用上述方法制备的催化剂来催化湿式氧化含高浓度乙酸废水:Then utilize the catalyst prepared by the above method to catalyze wet oxidation containing high-concentration acetic acid wastewater:
配制COD浓度约为5000mg/L的乙酸溶液,加入ZrO2-CeO2催化剂2.7g,置于反应釜中加热到230℃后停止加热,通入氧气至总压力为5MPa,待温度降至230℃继续加热并维持温度在230±3℃,反应时间为2h,结果见图1。由图1看出,没有使用催化剂时,湿式氧化降解乙酸,反应2h后,乙酸几乎不降解;当在反应过程中加入ZrO2-CeO2催化剂后,湿式氧化降解乙酸,反应2h后,其COD去除率达到76%。Prepare an acetic acid solution with a COD concentration of about 5000mg/L, add 2.7g of ZrO 2 -CeO 2 catalyst, put it in the reactor and heat it to 230°C, then stop heating, feed oxygen until the total pressure is 5MPa, and wait until the temperature drops to 230°C Continue to heat and maintain the temperature at 230±3°C, and the reaction time is 2h. The results are shown in Figure 1. It can be seen from Figure 1 that when no catalyst is used, acetic acid is degraded by wet oxidation. After 2 hours of reaction, acetic acid is hardly degraded; The removal rate reached 76%.
实施例二:Embodiment two:
配制0.1mol/L的ZrOCl2·8H2O和0.9mol/L的Ce(NO3)3·6H2O混合溶液50ml和0.5mol/L氨水1000ml,将盐溶液缓慢滴向剧烈搅拌的氨水中,将得到的凝胶沉淀物过滤,并重新分散在400ml去离子水中,将pH值调到10后,在热碱液中回流24h,然后在烘箱中干燥,干燥温度为100℃,之后置于马福炉中,在空气气氛中400℃焙烧6h,得到ZrO2-CeO2复合氧化物催化剂。Prepare 0.1mol/L ZrOCl 2 ·8H 2 O and 0.9mol/L Ce(NO 3 ) 3 ·6H 2 O mixed solution 50ml and 0.5mol/L ammonia water 1000ml, slowly drop the salt solution into the vigorously stirred ammonia water , filter the obtained gel precipitate, and redisperse it in 400ml deionized water, adjust the pH value to 10, reflux in hot lye for 24h, then dry in an oven at a drying temperature of 100°C, and then place In a muffle furnace, calcining at 400° C. for 6 h in an air atmosphere to obtain a ZrO 2 -CeO 2 composite oxide catalyst.
然后用上述方法制备的催化剂催化湿式氧化含高浓度正丁酸废水:Then use the catalyst catalytic wet oxidation prepared by the above method to contain high-concentration n-butyric acid wastewater:
配制COD浓度约为9000mg/L的正丁酸溶液,加入ZrO2-CeO2催化剂2.0g,置于反应釜中加热到230℃后停止加热,通入氧气至总压力为5MPa,待温度降至230℃继续加热并维持温度在230±3℃,反应时间为2h,结果如图2所示。由图可知,加入ZrO2-CeO2催化剂时,反应2h后,COD去除率达到87%,远高于无催化剂的降解效果。Prepare a n-butyric acid solution with a COD concentration of about 9000mg/L, add 2.0g of ZrO 2 -CeO 2 catalyst, place it in the reactor and heat it to 230°C, then stop heating, feed oxygen until the total pressure is 5MPa, wait until the temperature drops to Continue heating at 230°C and maintain the temperature at 230±3°C, and the reaction time is 2h. The results are shown in Figure 2. It can be seen from the figure that when ZrO 2 -CeO 2 catalyst is added, after 2 hours of reaction, the COD removal rate reaches 87%, which is much higher than the degradation effect without catalyst.
实施例三:Embodiment three:
配制0.1mol/L的ZrOCl2·8H2O和1.1mol/L的Ce(NO3)3·6H2O混合溶液50ml和0.5mol/L氨水1000ml,将盐溶液缓慢滴向剧烈搅拌的氨水中,将得到的凝胶沉淀物过滤,并重新分散在400ml去离子水中,将pH值调到11后,在热碱液中回流36h,然后在烘箱中干燥,干燥温度为80℃,之后置于马福炉中,在空气气氛中600℃焙烧8h,得到ZrO2-CeO2复合氧化物催化剂。Prepare 0.1mol/L ZrOCl 2 ·8H 2 O and 1.1mol/L Ce(NO 3 ) 3 ·6H 2 O mixed solution 50ml and 0.5mol/L ammonia water 1000ml, slowly drop the salt solution into the vigorously stirred ammonia water , filter the obtained gel precipitate, and redisperse it in 400ml deionized water, adjust the pH value to 11, reflux in hot lye for 36h, and then dry in an oven at 80°C, then place In a muffle furnace, calcining at 600° C. for 8 hours in an air atmosphere to obtain a ZrO 2 -CeO 2 composite oxide catalyst.
然后用上述方法制备的催化剂,按照实施例一中的测试方法进行去除乙酸效果的测试,结果表明能够取得较好的去除效果,按照实施例二中的测试方法进行去除正丁酸效果的测试,也能取得较好的去除效果。Then with the catalyst prepared by the above method, carry out the test of removing acetic acid effect according to the test method in embodiment one, the result shows that can obtain better removal effect, carry out the test of removing n-butyric acid effect according to the test method in embodiment two, It can also achieve better removal effect.
实施例四:Embodiment four:
配制0.2mol/L的ZrOCl2·8H2O和0.2mol/L的Ce(NO3)3·6H2O混合溶液250ml和0.5mol/L氨水1000ml,将盐溶液缓慢滴向剧烈搅拌的氨水中,将得到的凝胶沉淀物过滤,并重新分散在400ml去离子水中,将pH值调到9后,在热碱液中回流24h,然后在烘箱中干燥,干燥温度为120℃,之后置于马福炉中,在空气气氛中600℃焙烧3h,得到ZrO2-CeO2复合氧化物催化剂。Prepare 0.2mol/L ZrOCl 2 8H 2 O and 0.2mol/L Ce(NO 3 ) 3 6H 2 O mixed solution 250ml and 0.5mol/L ammonia water 1000ml, slowly drop the salt solution into the vigorously stirred ammonia water , filter the obtained gel precipitate, and redisperse it in 400ml deionized water, adjust the pH value to 9, reflux in hot lye for 24h, and then dry in an oven at a drying temperature of 120°C, then place In a muffle furnace, calcining at 600° C. for 3 h in an air atmosphere to obtain a ZrO 2 -CeO 2 composite oxide catalyst.
然后用上述方法制备的催化剂,按照实施例一中的测试方法进行去除乙酸效果的测试,结果表明能够取得较好的去除效果,按照实施例二中的测试方法进行去除正丁酸效果的测试,也能取得较好的去除效果。Then with the catalyst prepared by the above method, carry out the test of removing acetic acid effect according to the test method in embodiment one, the result shows that can obtain better removal effect, carry out the test of removing n-butyric acid effect according to the test method in embodiment two, It can also achieve better removal effect.
同理,当采取Zr(NO3)4·5H2O、Ce(NO3)3·6H2O等盐溶液,以及NaOH溶液或者KOH溶液等碱性溶液作为原料时,采取上面的制备方法得到的催化剂,经过测试均能取得较好的处理效果。Similarly, when using salt solutions such as Zr(NO 3 ) 4 5H 2 O, Ce(NO 3 ) 3 6H 2 O, and alkaline solutions such as NaOH solution or KOH solution as raw materials, adopt the above preparation method to obtain Catalysts have been tested to achieve better treatment effects.
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CN100371071C (en) * | 2005-11-11 | 2008-02-27 | 清华大学 | Ru/ZrxCe1-xO2 particle catalyst and its preparation method |
CN101485987B (en) * | 2009-02-25 | 2011-08-10 | 北京林业大学 | Catalyst for normal temperature and pressure catalysis wet-type oxidation technology and preparation method |
CN101948195B (en) * | 2010-09-08 | 2012-07-11 | 淄博包钢灵芝稀土高科技股份有限公司 | Method for performing water treatment by using tetravalent cerium |
CN102218309A (en) * | 2011-04-15 | 2011-10-19 | 清华大学 | Method for preparing rare-earth cerium oxide composite oxide catalyst for catalyzing ozonation |
CN102513093B (en) * | 2011-12-01 | 2013-06-12 | 连云港阳方催化科技有限公司 | High-concentration salt-containing wastewater liquid phase oxidation catalyst, preparation method thereof and treatment method |
CN114425319B (en) * | 2020-10-15 | 2023-08-04 | 中国石油化工股份有限公司 | Wet oxidation catalyst and preparation method thereof |
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