CN100392896C - Mehtod for preparing core assembly for proton exchange membrane fuel cell with adjustable hydrophilicity and hydrophobicity - Google Patents
Mehtod for preparing core assembly for proton exchange membrane fuel cell with adjustable hydrophilicity and hydrophobicity Download PDFInfo
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- CN100392896C CN100392896C CNB2006100186330A CN200610018633A CN100392896C CN 100392896 C CN100392896 C CN 100392896C CN B2006100186330 A CNB2006100186330 A CN B2006100186330A CN 200610018633 A CN200610018633 A CN 200610018633A CN 100392896 C CN100392896 C CN 100392896C
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Abstract
The present invention relates to the preparing method of a core component used for a proton exchanging film fuel battery, particularly to the preparing method of a core component used for a proton exchanging film fuel battery with adjustable hydrophilic and hydrophobic properties, which is characterized in that the present invention comprises the following procedures: step 1, material slurry is prepared by using the proton conducting polymer solution with the weight concentration from 3% to 40% and the polytetrafluoroethylene emulsion with the weight concentration from 60% to 70% according to the weight ratio of 0.1: 1 to 1: 0.1 of proton conducting polymer and polytetrafluoroethylene; step 2, slurry is firstly printed by a wire screen, cast, coated or sprayed on medium, dissolvent is removed by heating, and catalyst layers are formed on the medium. Then the proton exchanging film is placed between two catalyst layers on the medium. The material on the catalyst layers is transferred to the proton exchanging film by hot press to obtain the core component used for the proton exchanging film fuel battery. The present invention is characterized in that the wetting angle of the core component to water can be adjusted by a preparing process. Thus, when the fuel battery is in practical use, the core component has excellent adaptability for water management.
Description
Technical field
The present invention relates to a kind of preparation method of core component of used in proton exchange membrane fuel cell.
Background technology
Proton Exchange Membrane Fuel Cells (PEMFC) has high power density; high-energy conversion efficiency; cold-starting; advantages of environment protection; promise to be most the power source of zero disposal of pollutants electric car; make it in today that global energy crisis and environment go from bad to worse, become one of focus of international new and high technology competition.The core component of used in proton exchange membrane fuel cell (catalyst coated membrane, CCM) then be that development in recent years gets up to be different from conventional film electrode (membraneelectrode assembly, MEA) core components of PEMFC of structure.Traditional membrane electrode (MEA) manufacture method mainly is catalyst to be transferred to form Catalytic Layer on the diffusion layer, then with proton exchange membrane hot pressing, floods on its Catalytic Layer or spraying proton conductive resin solution again.The kind electrode structure, Catalytic Layer combines relatively poor with proton exchange membrane, and a very important shortcoming is that the proton conductive resin of dipping or spraying is merely able to enter Catalytic Layer surface and does not arrive Catalytic Layer inside, and proton-conducting is subjected to very big the influence.And employing CCM technology (catalyst is directly transferred on the proton exchange membrane), Catalytic Layer combines with film closely, and Catalytic Layer and film can be done very thinly, and proton-conducting is very good, not only improve the electrochemical reaction activity of Catalytic Layer, but also can reduce the manufacturing cost of membrane electrode.
[US6074692, US5330860, US5316871, US5211984, US5234777, JP2002280003] described a kind of catalyst pulp with configuration and directly printed, is coated with and be sprayed on the method for preparing CCM on the proton exchange membrane.[JP5538934, JP5847471] described a kind of method that Pt directly is deposited on the film surface.These above-mentioned method technologies are simple, and catalyst loss is little, but the swelling set of film is bigger in the catalyst transfer process.[US6749892, EP1137090A2] described a kind of method of electric arc sputter that adopts catalyst metals or carbon supported catalyst has been splashed to the method that the proton exchange membrane surface forms CCM.Catalyst metals is directly transferred to the CCM on the proton exchange membrane, because the very high surface activity of nano metal particles, catalyst generally exists with the form of reunion or film, and this has just reduced the surface activity area of catalyst.CN1269428A has introduced a kind of powder direct heat with catalyst and protonically conductive polymer and has been pressed onto the method for preparing CCM on the proton exchange membrane.The CCM of this method preparation, its Catalytic Layer is comparatively fine and close, but continuity and uniformity are bad, and the fuel cell output performance is also bad.
[US5415888, US5702755, US4272353, US3134697, US6391486B1] introduced a kind of with the configuration catalyst slurry at first print, cast or be sprayed on the materials such as polyester film, PTFE film, porous dielectric film, sheet metal, glass plate, solvent is removed in heating, catalyst is transferred to the method for preparing CCM on the proton exchange membrane by hot pressing then.Because just removing, so proton exchange membrane do not have the swelling phenomenon to solvent before Catalytic Layer is transferred to proton exchange membrane, Catalytic Layer has good uniformity.[US5211984, US5234777] adopts Nafion is proton conductive substance and binding agent, uses transfer printing to prepare CCM.The CCM of this method preparation, Catalytic Layer contacts with the proton exchange film close, and uniformity is better, but the hydrophilic and hydrophobic of its Catalytic Layer is unadjustable.For improving the hydrophobicity of Catalytic Layer, US5272017 adds PTFE (polytetrafluoroethylene) in catalyst pulp.Though this method can be improved the hydrophobicity of Catalytic Layer, PTFE can not disperse in Catalytic Layer continuously uniformly, thereby lacks the modulability in fuel cells applications upper hose reason.
The employed core component of existing Proton Exchange Membrane Fuel Cells (CCM), Catalytic Layer generally use hydrophilic proton conductive resin or hydrophobic polytetrafluoroethylene (PTFE) as binding agent; When only adopting proton conductive resin as binding agent, the Catalytic Layer that makes combines with film closely, and Catalytic Layer can be done very thinly, and proton-conducting is very good, but this CCM hydrophily is too strong, is difficult to water management regulated make the Catalytic Layer water blockoff easily and battery performance sharply descends; When only adopting polytetrafluoroethylene (PTFE is generally emulsion) as binding agent, Catalytic Layer has excellent hydrophobic property, but the proton conductivity of Catalytic Layer is significantly less than the Catalytic Layer of employing protonically conductive polymer as binding agent.
Summary of the invention
The preparation method who the purpose of this invention is to provide the core component of the used in proton exchange membrane fuel cell that a kind of hydrophilic and hydrophobic is adjustable, the fuel cell output performance is good, be characterized in that this core component can regulate by preparation process the angle of wetting of water, thereby make core component in fuel cell, have excellent adaptability to water management during practical application.
To achieve these goals, technical scheme of the present invention is: the preparation method of the used in proton exchange membrane fuel cell core component that a kind of hydrophilic and hydrophobic is adjustable, it comprises the steps:
1) preparation slip: by protonically conductive polymer and polytetrafluoroethylene weight ratio is 0.1: 1-1: 0.1 to choose protonically conductive polymer solution and the weight concentration that weight concentration is 3-40% be the ptfe emulsion of 60-70%, under 3000 rev/mins-20000 rev/mins high-speed stirred, be prepared into polytetrafluoroethylene/protonically conductive polymer mixing material, again with catalyst by protonically conductive polymer: the catalyst weight ratio is 1: 3-3: drop in polytetrafluoroethylene/protonically conductive polymer mixing material in 1 the scope and be prepared into slip; Big as the need angle of wetting, then the polytetrafluoroethylene in protonically conductive polymer and the polytetrafluoroethylene weight ratio is got big value;
2) with at first silk screen printing, casting of slip, be coated with or be sprayed on the medium, the heating remove solvent, on medium, form catalyst layer; Then proton exchange membrane is placed between two catalyst layers on the medium, be transferred on the proton exchange membrane, get the core component (CCM) of used in proton exchange membrane fuel cell by the material of hot pressing with catalyst layer.
The need preliminary treatment of described proton exchange membrane: it is 3-10wt%H that proton exchange membrane is immersed weight concentration
2O
2In, 70-90 ℃ of following heat treatment 0.5-2h uses deionized water rinsing 3-5 time; Immerse the H of 0.3-2mol/L again
2SO
470-90 ℃ of following heat treatment 0.5-2h in the solution; 70-90 ℃ of following heat treatment 0.5-2h in deionized water changes deionized water therebetween 3-5 time then.By above-mentioned preprocessing process, can remove the organic and inorganic impurity of bringing in the proton exchange membrane production process.
Described protonically conductive polymer is meant the perfluorinated sulfonic resin with proton exchange ability that contains sulfonic acid group, Nafion resin or Nafion solution as DuPont company, the Kraton G1650 resin of Dias company, or the Flemion protonically conductive polymer etc.; Also can be partly sulfonated sulfonic fluoropolymer resin, or have proton exchange function sulfonation thermal stability polymer, as sulfonation trifluorostyrene, sulfonated polyether-ether-ketone etc.
Described catalyst is meant Pt, Pd, Ru, Rh, Ir, Os noble metal or its carbon loading Pt/C, Pd/C, Ru/C, Rh/C, Ir/C, Os/C, bianry alloy PtPd, the PtRu of Pt and Pd, Ru, Rh, Ir, Os, PtRh, PtIr, PtOs or its carbon loading, bianry alloy, ternary alloy three-partalloy or its carbon that Pt, Pd, Ru, Rh, Ir, Os noble metal and Fe, Cr, Ni, Co form carry bianry alloy, ternary alloy three-partalloy.Above-mentioned carrier carbon is generally conductive carbon black or carbon nano-tube, carbon nano-fiber.
Described proton exchange membrane is a perfluoro sulfonic acid membrane, as
Film,
Film,
Film,
Film, partly sulfonated proton exchange membrane, as the BAM3G film of Ballard company, the proton exchange membrane of nonfluorinated as the sulfonated polyether-ether-ketone film, is the composite membrane of substrate with the PTFE perforated membrane, as Gore-select
TM
Described medium is polyester film, PTFE film, porous dielectric film, sheet metal or glass plate etc.
The present invention directly adopts step 1) and step 2) flow process, Catalytic Layer can be regulated in 40 ° of-100 ° of scopes the angle of wetting (hydrophilic and hydrophobic) of water; Protonically conductive polymer and polytetrafluoroethylene weight ratio are 0.1: 1-1: 0.1, and when the polytetrafluoroethylene in protonically conductive polymer and the polytetrafluoroethylene weight ratio was got big value, its angle of wetting was big value.
In order further to increase the hydrophobic scope of Catalytic Layer, particularly improve the stability of Catalytic Layer, need heat-treat the core component of used in proton exchange membrane fuel cell.Its concrete steps are: (1) puts into the core component of used in proton exchange membrane fuel cell NaCl, the Na of 0.5-2mol/L
2SO
4Perhaps NaNO
3Soak 0.5-2h in the solution, after the washed with de-ionized water at N
2Or in the reducing gas atmosphere, 340-350 ℃ of high temperature is handled 20-40min down and is made polytetrafluoroethylene (PTFE) vitrifying and crystallization in the Catalytic Layer, and the core component of the used in proton exchange membrane fuel cell after (2) heat treatment is put into 0.3-2mol/L H
2SO
4Soak in the solution, soak 0.5-2h and washed with de-ionized water remove in proton exchange membrane and the Catalytic Layer inner proton conducting polymer Na ion and protonated.Prepared like this CCM is in step 1) and step 2) flow process under, Catalytic Layer can be regulated in 50 ° of-130 ° of scopes the angle of wetting of water, sees Table 1.
Adjusting to the wet angle of Catalytic Layer water among the present invention is by the dosage ratio of change protonically conductive polymer with polytetrafluoroethylene (PTFE), and the Catalytic Layer post-processing temperature is realized.Protonically conductive polymer and polytetrafluoroethylene mass ratio are 0.1: 1-1: regulate in 0.1 scope, Catalytic Layer is not heat-treated, angle of wetting is respective change in 40 ° of-100 ° of scopes; If 340-350 ℃ of heat treatment, angle of wetting is respective change in 50 ° of-130 ° of scopes to Catalytic Layer.At 340-350 ℃ heat treated the time, Catalytic Layer and proton exchange membrane must adopt NaCl, Na to Catalytic Layer
2SO
4Perhaps NaNO
3The processing of solution Naization, thereby so that in proton exchange membrane and the Catalytic Layer protonically conductive polymer change the Na type into and have vitrification point more than 340 ℃.
Characteristics of the present invention are that this Catalytic Layer can be regulated by preparation process the angle of wetting of water, thereby the core component that makes used in proton exchange membrane fuel cell has excellent adaptability to water management during practical application in fuel cell.The present invention adopts protonically conductive polymer to mix by certain proportioning with polytetrafluoroethylene, and the PTFE/ protonically conductive polymer has good dispersiveness in the prepared Catalytic Layer, makes the present invention have the good characteristics of fuel cell output performance.
Description of drawings
Fig. 1 is the monocell polarization curve of the embodiment of the invention 1 and comparative example 1
Embodiment
In order to understand the present invention better, further illustrate content of the present invention below in conjunction with embodiment, but content of the present invention not only is confined to the following examples.
Embodiment 1:
Getting the 20g weight concentration is 5wt%'s
(Du Pont company produces solution, and 5wt% is
Resin, 95wt% are low-boiling point alcohol compositions such as water and ethanol, isopropyl alcohol), adding weight concentration is the PTFE emulsion 1g of 60wt%, electronic stirring 30min, 3000 rev/mins of rotating speeds.Add 3gPt/C catalyst (Johnson Matthey company produces, and the average grain diameter of formed by catalytic active particles Pt is 3nm, and the Pt carrying capacity is 40wt%), ultrasonic agitation 20min makes slip.The preliminary treatment of proton exchange membrane: get
212 films are proton exchange membrane, thickness 51 μ m; The immersion weight concentration is 5wt%H
2O
2In, 70 ℃ of following heat treatment 1h (hour), with deionized water rinsing 3 times; Immerse the H of 0.5mol/L again
2SO
470 ℃ of following heat treatment 1h in the solution; 70 ℃ of following heat treatment 1h in deionized water change deionized water therebetween 3 times then.
Getting thickness is 100 μ m, and film is wide to be the non-directional PTFE film of 8cm, and cleans with absolute ethyl alcohol; Adopt coating apparatus that slip is coated on the transfer medium (being the PTFE film), and send into drying tunnel, with N by conveyer
2Be protective atmosphere, under 100-130 ℃ of condition, carry out drying, the long 1-20m of drying tunnel wherein, the film walking speed is 0.3-2m/min, solvent is removed in heating, forms catalyst layer on the PTFE film; Coating machine scraper gap is 60 μ m, and coating width is 5cm.Will
212 films place between the catalyst layer of two PTFE films, send into hot-pressing processing in the calender by conveyer, and the roll-in temperature is 130 ℃, and pressure is 0.6MPa, and the film walking speed is 0.3-2m/min, adopt automatic stripping machine to divest
The PTFE film of 212 film both sides obtains having Catalytic Layer
212 films.To have Catalytic Layer
212 films are put into the Na of 2mol/L
2SO
4Soak 0.5h in the solution, at N
2Or make PTFE sintering in the Catalytic Layer under the inert gas atmosphere protection, 345 ℃ of conditions; Immerse the H of 0.5mol/L again
2SO
470 ℃ of following heat treatment 1h in the solution; 70 ℃ of following heat treatment 1h in deionized water change deionized water therebetween 3 times then; Obtain CCM of the present invention at last.The CCM thickness of preparation is 61 μ m, error≤10%, and Catalytic Layer has good uniformity.Catalytic Layer thickness 5 ± 1 μ m, Pt carrying capacity 0.53mg/cm
2, anode 0.26mg/cm wherein
2, negative electrode 0.27mg/cm
2The angle of wetting of Catalytic Layer is 68 °, and the proton conductivity of CCM is 0.048s/cm.
As a comparative example 1, adopting the Nafion resin is binding agent, does not add the PTFE emulsion in the catalyst precursor mixed emulsion, and Catalytic Layer is without 340-350 ℃ of heat treatment step, and other process is the same.The CCM thickness of preparation is 62 μ m, error≤10%, and Catalytic Layer has good uniformity.Catalytic Layer thickness 5.5 ± 1 μ m, Pt carrying capacity 0.54mg/cm
2, anode 0.27mg/cm wherein
2, negative electrode 0.27mg/cm
2The angle of wetting of Catalytic Layer is 41 °, and the proton conductivity of CCM is 0.053s/cm.
Assembling of CCM monocell and performance test.The carbon paper that adopts E-TEK company to produce is a diffusion layer, and carbon paper passes through 30wt%PTFE hydrophobic treatment and thickness 100 μ m in advance.Employing a side have parallel slot to graphite cake be collector plate, end plate is gold-plated corrosion resistant plate.Operating condition is: P
CO2=P
H2=OMPa, battery temperature are 60 ℃, and anode 100% humidification, humidification temperature are 70 ℃.The monocell polarization curve of embodiment 1 and comparative example 1 is seen Fig. 1, illustrates that fuel cell output performance of the present invention is good.
The relation of Nafion/PTFE ratio and angle of wetting and conductivity in the table 1.CCM Catalytic Layer
Embodiment 2:
Get the sulfonation trifluorostyrene solution 40g of 3wt%, add the PTFE emulsion 2g of 60wt%, electronic stirring 10min, 10000 rev/mins of rotating speeds; Add pure platinum black catalyst 1.2g, ultrasonic agitation 15min.
The preprocess method of 212 films, PTFE film is identical in embodiment 1.Adopt screen printing apparatus that slip is coated on the transfer medium (PTFE film).And send into drying tunnel by conveyer, with N
2For protection gas, under 100-130 ℃ of condition, carry out drying, the coated film rolling of preparation is standby, and solvent is removed in heating, forms catalyst layer on the PTFE film; Silk screen specification 40-200 order nylon wire, the one way printing area is 15cm * 30cm, coated film is 0.3-2m/min at the drying tunnel walking speed.Will
212 films place between the catalyst layer of two PTFE films, send into hot-pressing processing in the calender by conveyer, and the roll-in temperature is 120 ℃, and pressure is 0.6MPa, and the film walking speed is 0.3-2m/min, adopt automatic stripping machine to divest
The PTFE film of 212 film both sides obtains having Catalytic Layer
212 films.To have Catalytic Layer
212 films immerse the H of 0.5mol/L again
2SO
480 ℃ of following heat treatment 1h in the solution; 80 ℃ of following heat treatment 1h in deionized water change deionized water therebetween 3 times then, obtain CCM of the present invention at last.The CCM thickness of preparation is 62 μ m, error≤10%, and Catalytic Layer has good uniformity.Catalytic Layer thickness 5.5 ± 1 μ m, Pt carrying capacity 0.51mg/cm
2, anode 0.26mg/cm wherein
2, negative electrode 0.25mg/cm
2, the angle of wetting of Catalytic Layer is 85 °, the proton conductivity of CCM is 0.045s/cm.
Claims (4)
1. the preparation method of the adjustable used in proton exchange membrane fuel cell core component of a hydrophilic and hydrophobic is characterized in that it comprises the steps:
1) preparation slip: by protonically conductive polymer and polytetrafluoroethylene weight ratio is 0.1: 1-1: 0.1 to choose protonically conductive polymer solution and the weight concentration that weight concentration is 3-40% be the ptfe emulsion of 60-70%, under 3000 rev/mins-20000 rev/mins high-speed stirred, be prepared into polytetrafluoroethylene/protonically conductive polymer mixing material, again with catalyst by protonically conductive polymer: the catalyst weight ratio is 1: 3-3: drop in polytetrafluoroethylene/protonically conductive polymer mixing material in 1 the scope and be prepared into slip; Angle of wetting is big, and then the polytetrafluoroethylene in protonically conductive polymer and the polytetrafluoroethylene weight ratio is got big value;
2) with at first silk screen printing, casting of slip, be coated with or be sprayed on the medium, the heating remove solvent, on medium, form catalyst layer; Then proton exchange membrane is placed between two catalyst layers on the medium, be transferred on the proton exchange membrane, get the core component of used in proton exchange membrane fuel cell by the material of hot pressing with catalyst layer.
2. the preparation method of the used in proton exchange membrane fuel cell core component that a kind of hydrophilic and hydrophobic according to claim 1 is adjustable is characterized in that: described proton exchange membrane needs preliminary treatment: it is 3-10wt%H that proton exchange membrane is immersed weight concentration
2O
2In, 70-90 ℃ of following heat treatment 0.5-2h uses deionized water rinsing 3-5 time; Immerse the H of 0.3-2mol/L again
2SO
470-90 ℃ of following heat treatment 0.5-2h in the solution; 70-90 ℃ of following heat treatment 0.5-2h in deionized water changes deionized water therebetween 3-5 time then.
3. the preparation method of the used in proton exchange membrane fuel cell core component that a kind of hydrophilic and hydrophobic according to claim 1 is adjustable is characterized in that: described medium is polyester film, PTFE film, porous dielectric film, sheet metal or glass plate.
4. the preparation method of the used in proton exchange membrane fuel cell core component that a kind of hydrophilic and hydrophobic according to claim 1 is adjustable, it is characterized in that: the core component of described used in proton exchange membrane fuel cell need be heat-treated, and its concrete steps are: (1) puts into the core component of used in proton exchange membrane fuel cell NaCl, the Na of 0.5-2mol/L
2SO
4Perhaps NaNO
3Soak 0.5-2h in the solution, after the washed with de-ionized water at N
2Or in the reducing gas atmosphere, 340-350 ℃ of high temperature is handled 20-40min down and is made polytetrafluoroethylene vitrifying and crystallization in the Catalytic Layer, and the core component of the used in proton exchange membrane fuel cell after (2) heat treatment is put into 0.3-2mol/L H
2SO
4Soak in the solution, the Na ion that soaks in 0.5-2h and washed with de-ionized water removal proton exchange membrane and the Catalytic Layer inner proton conducting polymer is also protonated.
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Cited By (1)
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CN102088092A (en) * | 2011-01-10 | 2011-06-08 | 北京科技大学 | Preparation method for three-dimensional network structure membrane electrode for direct methanol fuel cell |
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