Background technology
At present, the breathing mask of China is used the Hopcalite catalyst more, and it is to be composite oxide catalysts (Lamb, A.B., Bray, W.C, Frazer, the J.C.W. of Main Ingredients and Appearance with CuO-MnOx; INd. Eng.Chem., 1920,12,213), be used breathing mask catalyst material just in the World War I.Its fatal shortcoming is that water-resistance is poor, therefore " oxidation tank " preceding must to add a volume bigger, " drying chamber " that weight is heavier.Load type gold catalyst can be eliminated CO (An Lidun, Qi Shixue, Zou Xuhua, rope palm bosom under environment temperature (10 ℃~40 ℃) and ambient humidity; Practical low-temperature CO oxidizing catalyst; Chinese invention patent ZL 00 1 22829.3), be applied to breathing mask and can remove the preceding drying chamber of catalyst from.But the stability of load type gold catalyst is one of key factor that influences its commercial Application.The TEM photo shows, decaying catalyst Au/TiO
2Gold grain obviously greater than fresh Au/TiO
2Gold grain.The calculating of Wronski shows, (fusing point particularly<10nm) has obvious reduction than the reguline metal to nanogold particle, for example, the fusing point of Φ 3nm gold grain is near 850K (Huettig Temperature~10 ℃), promptly use and storage process in growing up of gold grain be one of major reason of this class catalysqt deactivation.Other reason of inactivation may also have generation (the Kim Chang Hwan ﹠amp of catalyst surface carbonate; Thompson L T; " Gold 2003 "), water is to the negative effect (Wang Gui-ying, etal. chemistry journal 58,1557-1562,2000) of catalyst stability, and Yi Yujin forms the ion of complex (as Cl
-, CN
-Ion) poisoning.
Some stabilisation measure of load type gold catalyst is advised and is tested, and for example, adopts generation (the G C Bond of acid carrier to prevent catalyst surface carbonate; D T Thompson, Catal.Rev.-Sci.Eng., 41,319-388,1999), add other oxides additive or generate alloy and in use and storage process, grow up to stop gold grain with other transition metal, for example, Au/TiO
2-CeO
2(PetrovL A, 1998), Au/ZrO
2-CeO
2(Plzak, V, WO 03/068389 A1,21 Aug 2003), Au/Fe
2O
3(or MnOx)-MgO/Al
2O
3(Grisel, R, et al., Catalysis Today, 72,123-132,2002) and Au-Pd/support (DEGUSA AG, 2001), Au-PGMs/ZrO
2-CeO
2(MarecotP, 1999), or employing does not contain Cl
-The metallic compound presoma of ion.Holger Falke, et al. (USP5068217, Nov 26 1991) once uses Fe
2O
3/ Al
2O
3Composite oxide carrier is prepared highly active load type gold catalyst.Grisel, R J H et al. (Catalysis Today, 64,69-81,2001) also find, add MOx (M=Cr, Mn, Fe, Co, Ni, Cu and Zn) to Au/Al
2O
3In can improve the heat endurance of little gold grain on the carrier.This scheme all is to add the single oxide auxiliary agent, tests without long-time stability.
Usually the CO that will eliminate low concentration in the air that runs into, for example gas mask, indoor (workshop, spacecraft, submarine, room, shop etc.) air cleaning etc. must be carried out under environment temperature and humidity.This just requires catalyst not only high low temperature active will be arranged, and enough good stability will be arranged in relative humidity under near 100% situation.Authorize (An Lidun, Qi Shixue, Zou Xuhua, rope palm bosom; Practical low-temperature CO oxidizing catalyst; ZL 00 1 22829.3) and carry out patent (An Lidun, Qi Shixue, Zou Xuhua, the rope palm bosom of substantive examination; The load type nano gold catalyst that is used for the CO low-temperature catalytic oxidation; PCT international application no: PCT/CN01/01582; International filing date: November 23 calendar year 2001) the patent catalyst of inscribing can in storing year, keep high catalytic activity, its activity just reduces gradually later on, until not satisfying instructions for use, promptly the extended storage stability of catalyst still has some deficits.
Summary of the invention
The objective of the invention is to seek a kind of environment temperature (10 ℃~50 ℃) and ambient humidity (relative humidity 60%~100%) down catalytic reaction activity height, stable performance, pressure fall satisfy breathing mask and the practical catalyst that requires of air cleaning with and preparation method thereof.Be called stable load type gold catalyst of catalytic performance and preparation method thereof.
Technical scheme: the load type gold catalyst that a kind of catalytic performance is stable is characterized in that: active component is Au, and carrier is the Al that MIOx and MIIOx modify
2O
3Or the TiO of MIOx and MIIOx modification
2/ Al
2O
3, Au and atomic ratio (MI+MII) they are 1.0: 1.0~1.0: 10, the atomic ratio of MI and MII is 2.0: 1.0~0.2: 1.0; The atomic ratio of Au and Al is 1.0: 1.0 * 10
3~1.0: 10;
Wherein MI is Cu, and MII is Fe or Co or Ni.Carrier can be the moulding oxide carrier.
Carrier is to adopt dipping method or coprecipitation method preparation, Al
2O
3Or TiO
2/ Al
2O
3Load MIOx, behind the MIIOx, through 800 ℃-1000 ℃ roasting, to generate spinelle or perovskite structure, catalyst precarsor is behind hydrogen reducing, and the part A u and the MIOx of easily reduction generate alloy A uMI.
The preparation method of the load type gold catalyst that catalytic performance is stable is: the deposition-precipitation method or anion infusion process are adopted in the load of Au; Wherein, deposition-the precipitation method are in the active component precursor solution of 350K for the oxide carrier with high-specific surface area of moulding is in advance inserted the control temperature after vacuum drying treatment, in continuous stirring, dropwise add aqueous slkali, control pH value of solution value is 4.5~8.5 under constant temperature, until precipitation fully, get finished catalyst through sedimentation, filtration, washing, drying, roasting or activation processing;
Said aqueous slkali is Na
2CO
3Or K
2CO
3Or the solution of NaOH or KOH.
The Al that the present invention adopts composite oxides to modify
2O
3Or TiO
2Be carrier, the preparation load type nano gold catalyst, its substantive distinguishing features is: between the nanogold particle of catalyst surface and the spinel structure transition metal oxide strong interaction, and part gold grain and transition metal form alloy structure, thus stablized load type nano gold catalyst long-term use and storage process in structure and the stability of catalytic activity.
Compared with the prior art, the substantive distinguishing features that also has of the present invention is: 1. have good CO catalytic oxidation under low temperature and become CO
2Catalytic activity; 2. have the performance that good anti-water vapour is poisoned, activity stabilized under relative humidity≤100% (23 ℃) situation, can save drying chamber before the beds.3. have good anti-long term storage performance, long-term (several years) sealed storage under the room temperature, catalyst catalytic performance is constant.4. bed layer pressure is fallen and is met the practical requirement of breathing mask.5. has good sulfur poisoning-resistant ability.
The specific embodiment
It below is detailed description of the present invention.
Activity of such catalysts component of the present invention is a gold, and carrier is MIOx, the Al that MIIOx modifies
2O
3, TiO
2/ SiO
2Or TiO
2/ Al
2O
3
The precursor compound of above-mentioned active component gold can be metallic gold (silk, bar, piece), gold chloride (HAuCl
4H
2O), gold trichloride (AuCl
3) etc.
The precursor compound of carrier can be nitrate, sulfate, acetate, chloride or the metal alkoxide etc. of corresponding oxide, or in type oxide.The transition metal oxide MIOx that modifies, the predecessor of MIIOx can be nitrate, sulfate, acetate, the chloride of corresponding oxide, and wherein MI is Cu, and MII is Fe, or Co, or Ni.
Catalyst system therefor of the present invention is with Al
2O
3When being carrier, the atomic ratio of Au and Al etc. is 1.0: 1.0 * 10
3~1.0: 10.Au and atomic ratio (MI+MII) are 1.0: 1.0~1.0: 10, and the atomic ratio of MI and MII is 2.0: 1.0~0.2: 1.0,
The preparation method of catalyst system therefor carrier of the present invention can be a coprecipitation, infusion process.
The coprecipitation preparation process of catalyst carrier can be: the salting liquid of an amount of MI and MII metal salt solution and carrier metal is added drop-wise to Na in stirring
2CO
3(or K
2CO
3) in the solution, through leave standstill, separation, roasting, activation processing promptly get required catalyst carrier.
The immersion process for preparing process of catalyst carrier can be: use the carrier of moulding (as Al an amount of MI and MII metal salt solution
2O
3) dipping, leave standstill at least 1h after, drying, roasting get composite oxide carrier.
Deposition-the precipitation method or anion infusion process are adopted in the load of nm of gold.
The deposition of catalyst-precipitation method preparation process can be: the oxide carrier with high-specific surface area of moulding is in advance inserted after vacuum drying treatment in the active component precursor solution of controlling under the temperature (for example 350K), dropwise add aqueous slkali (as Na in continuous stirring
2CO
3, K
2CO
3, NaOH, KOH etc.), control pH value of solution value is 4.5~8.5 under constant temperature, until precipitation fully, gets finished catalyst through sedimentation, filtration, washing, drying, roasting or activation processing.
The anion infusion process loading process of nm of gold adopts applicant laboratory patented technology (An Lidun, Qi Shixue, rope palm bosom, Weng Yonggen, Zou Xuhua; A kind of preparation method of new load type nano gold catalyst, the Chinese invention patent application number: 03138796.1, the applying date: on July 8th, 2003).
Catalyst of the present invention carries out CO catalytic oxidation performance evaluation on atmospheric fixed bed reactor, raw materials used gas consists of: CO:0.25-1.0%, all the other are air.
The conversion ratio of CO is obtained by the gas chromatographic analysis result, and the minimum detectable range of CO is measured and is 50ppm.
The part catalyst has carried out Performance Detection by practical national standard requirement on the CO of Shanxi Xinhua Chemical Plant inspection center barrier propterty experimental rig.Unstripped gas consists of: CO:0.25-1.0%, air are balance gas, and controlled humidity is the saturated humidity under 23 ℃.
The heat resistanceheat resistant performance test of catalyst: place the drying box air atmosphere to heat 72h, the activity change of detecting catalyst down for 120 ℃ finished catalyst.
The anti humility performance experiment of catalyst: finished catalyst is placed the unstripped gas successive reaction 72h of reaction tube with water-vapo(u)r saturation under the room temperature, or handle 72h, the activity change of detecting catalyst continuously with the same gas speed of evaluation response with the air of water-vapo(u)r saturation under the room temperature.
Implementation of the present invention and most preferred embodiment:
Example 1: with 0.0325g CuCl
22H
2O and 0.0419g FeCl
36H
2O is fused in the 2.6ml water, with the 2.0g Al of moulding
2O
3Spheroid carrier joins in the above-mentioned solution, leaves standstill 1h after shaking up, and dry 4h under 80-120 ℃ in 800 ℃ of roasting 3h, is chilled to room temperature under the air atmosphere naturally.Measure 0.75mlHAuCl
4Solution (20gAu/L) adds the 0.2ml deionized water, adds 0.25ml NaOH (1M) solution, the pH=9-10 of regulator solution, pour above-mentioned complex carrier into dipping, mixing leaves standstill 1h, soak 24h with 20ml ammoniacal liquor (pH=10-11), the elimination stillness of night, be washed till to detect with deionized water and (use AgNO
3Solution) Cl
-Ion, 60 ℃ of dry 12h, 300 ℃ of following hydrogen reducing 1h get light brown finished catalyst.
Consist of at unstripped gas: CO:1%; O
2: 12%; N
2: 87% (percent by volume), gas volume air speed are 1.5 * 10
4h
-1Situation under, CO transforms (remaining CO is lower than Qi Xiang Se Spectrum detectable limit 50ppm) fully for CO
2Permission minimum response temperature (being called " minimum full conversion temperature ", as follows) be-18 ℃ (255K).In 27 ℃ of following successive reaction 3h, minimum full conversion temperature is-18.5 ℃.
The heat resistanceheat resistant performance test of catalyst: finished catalyst is placed 120 ℃ of drying box air atmospheres heating 72h down, be chilled to after the room temperature its catalytic activity of test and be minimum full conversion temperature-20.0 ℃.
The anti humility performance experiment of catalyst: place reaction tube to handle 72h continuously with the same gas speed of evaluation response finished catalyst with the air of water-vapo(u)r saturation under the room temperature, the activity of detecting catalyst, its minimum full conversion temperature is-14.0 ℃.
Example 2: adopt the used complex carrier of example 1.Measure 0.75mlHAuCl
4Solution (20gAu/L) adds the 0.75ml deionized water, with this gold solution direct impregnation complex carrier.Mixing leaves standstill 1h, soaks 24h with 20ml ammoniacal liquor (pH=10-11), the elimination stillness of night, is washed till to detect with deionized water and (uses AgNO
3Solution) Cl
-Ion, 60 ℃ of dry 12h, 300 ℃ of following hydrogen reducing 1h get light brown finished catalyst.Its minimum full conversion temperature is-24.0 ℃.
Example 3: take by weighing 100g Al
2O
3Spheroid carrier adopts example 1 method to prepare complex carrier, measures 75mlHAuCl
4Solution (20gAu/L) adds the 20ml deionized water, adds 30ml Na OH (1M) solution, the pH=9-10 of regulator solution, pour above-mentioned complex carrier into dipping, mixing leaves standstill 1h, soak 24h with 500ml ammoniacal liquor (pH=10-11), the elimination stillness of night, be washed till to detect with deionized water and (use AgNO
3Solution) Cl
-Ion, 60 ℃ of dry 12h, 300 ℃ of following hydrogen reducing 1h get light brown finished catalyst.Its minimum full conversion temperature is-17.5 ℃.
Consist of at unstripped gas: CO:1.0%; Air is a balance gas, and relative humidity 100% (23 ℃) than speed is: 0.75L/min.cm
2Test with Shanxi Xinhua Chemical Plant metrology and measurement center C O barrier propterty experimental rig, successive reaction 300 minutes, the CO penetrating concentration be lower than 54ppm (standard-required:<100ppm), 30L examination back inspiratory resistance≤159Pa (standard-required :≤350Pa), 85L examination back inspiratory resistance≤682Pa (standard-required :≤880Pa).
Example 4: example 3 catalyst are put under the wide-mouth bottle room temperature air place and revalue its catalytic performance after 1 year.Consist of at unstripped gas: CO:0.25%; Air is a balance gas, and relative humidity 100% (23 ℃) than speed is: 0.65 L/min.cm
2Test with Shanxi Xinhua Chemical Plant metrology and measurement center C O barrier propterty experimental rig, successive reaction 30 minutes, the CO penetrating concentration be lower than 2ppm (standard-required:<100ppm), 30L examination back inspiratory resistance≤184Pa (standard-required :≤350Pa), 85L examination back inspiratory resistance≤768Pa (standard-required :≤880Pa).