CN100386216C - Method for changing paperback to exquisitely binding book - Google Patents
Method for changing paperback to exquisitely binding book Download PDFInfo
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- CN100386216C CN100386216C CNB2006100894226A CN200610089422A CN100386216C CN 100386216 C CN100386216 C CN 100386216C CN B2006100894226 A CNB2006100894226 A CN B2006100894226A CN 200610089422 A CN200610089422 A CN 200610089422A CN 100386216 C CN100386216 C CN 100386216C
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Abstract
The present invention discloses a method for changing a soft-cover book into a hardcover book, which mainly comprises three large steps of book block processing, book cover processing and book cover coating, wherein first, a soft-cover book cover is torn down, and then, making holes, binding, making an annular liner, sticking a head blocking cloth, a gauze fabric and a spine paper, namely that the book block processing is finished. The book cover processing is as follows: a soft-cover book cover is firstly stuck on white paper, and then, an overlay film is flattened, and a front seal, a rear seal and a middle diameter paper board are cut. In the end, edges and corners are coated. The book cover coating comprises three steps of groove pressing, annular liner sticking and flattening. The method of the present invention not only makes up for the blank of the existing binding technique and overcomes the defects of the prior art, but also has the advantages of simple operation, quickness and low cost. A hardcover book which is modified through the steps has the advantages of beautiful and decent appearance, superior quality and high durability.
Description
Technical field
The present invention relates to a kind of method of changing paperback to exquisitely binding book.
Background technology
The bookbinding technique functions comes from before the art of printing invention, the big merchant of the Yin Dynasty epoch before 3000.He is along with people produce the invention and the use of literal.The form of China's bookbinding is that the simple bookbinding by tortoise volume, simple plan begins haply, through scroll binding, develops into and binds form through folding dress, bookbinding method, blouse with butterfly sleeves, wrapped-ridge binding, ancient times such as traditional thread binding.Modern bookbinding mainly is forms such as paperback, hard-cover and saddle stitching dress.Each bookbinding form has all been passed through very long change procedure, and each bookbinding form, and each changes again because of economic civilization condition at that time, the preparation method of books, and the material of use is different and be adapted to different demand environments.
Bookbinding form on the market is broadly divided into paperback and two kinds of hard-covers now.And paperback is one of main bookbinding form of contemporary Chinese books, atlas, claims that in the world paperbound is leatheroid book and brochure.Paperbound is used paper cover and overlay film form usually, Yi Qikou is in the majority, and flap is also arranged.The paperback bookblock be processed with multiple mode: the iron wire flat stitching, sewing is ordered, three informers order, perfect binding etc., and the paperbound of selling on the Chinese market is perfect binding (Fig. 3) 80% or more now.Because paperback technology is simple, cheap, be that present China uses the most general bookbinding form, its shortcoming is to be difficult for long preservation, is browsing number of times too much or than under the thermal environment, page or leaf easily comes unglued.Bound book is meant a kind of exquisite method for stitching of books.A hard-cover speech only is that China's decorative art of book is used, is referred to as hardcover (Fig. 4) in the world.Bound book generally with cardboard as book case, after decorating processing, make the cardboard front cover.The processing of bound book bookblock generally comprises operations such as gluing, pressing, oven dry, subsides headband, subsides gauze.Bookblock processing can be processed into breakover and square ridge, and the processing of breakover bookblock also comprises processes such as rounding, backing except that above step.Bound book is that processing is meticulous, attractive in appearance, generous than the advantage of paperbound, browses easily, is convenient to long preservation.But that shortcoming is materials is more expensive, bookbinding is time-consuming, processing charges is high, also has the generation of situations such as page or leaf, is not suitable for the production of a small amount of multiple books, thereby the bound book proportion is little in China's books.
At present, China is in the outlet books, and majority state requires with hard-cover form outlet, and it has great advantage than paperbound, and the one, because big abroad for the bound book demand; The 2nd, because bound book processing is meticulous, attractive in appearance, generous, browse easily, be convenient to long preservation, and not fragile in transportation, sale, collection process, more durable.Reform and opening-up along with China, success of application for organizing the Olympic Games, make a lot of foreigners produce keen interest to each side such as Chinese cultures, think further deep understanding China, so Chinese in recent years books export volume increases rapidly, the country of import China books progressively increases, and import China books has each big book store of foreign country, library, museum, a school etc.This just causes the Imported Books mode seldom is single kind in enormous quantities, is mostly a small amount of (every kind one or several) multiple form.And the processing of China's bound book at present generally is to utilize extensive machinery production line; China's bound book machinery production line is one and utilizes mechanical action; the semi-finished product bookblock that needs to process behind locking wire or perfect binding carries out continuous flowing water processing, and China uses more hard-cover books production line that homemade hard-cover books production line of JZX01 type and the hard-cover transfer matic of West Germany Ke Erbusi (Kolbus) are arranged.The machinery production line generally all is used for making the books of unified specification in enormous quantities, if produce the books that specifications such as the kind that exports differs, big or small thin and thick have nothing in common with each other with it, its step can be quite loaded down with trivial details, and not only waste of manpower, material resources also can make the books cost too high.Again owing to paperbound is easy to process, with low cost and present stage is domestic consumer makes the book overwhelming majority of selling on the domestic market be paperbound for reasons such as the demand of paperbound are big, because the demand to bound book is little, many books are all made the paperback version in print production, have only the books of small part kind that hard-cover version is arranged.So, be badly in need of the method that a kind of method bound book easy, with low cost, that produce becomes qualitatively in the time of the books outlet with changing paperback to exquisitely binding book according to the problem of above-mentioned existence.
At present, the book capacity of each big library of China, universities is ascendant trend year by year, and its collected books mostly are the paperback version, especially long up to much out-of-print publications of time.Because paperbound mostly is gluing ridge, to borrow for a long time through numerous readers and to leaf through, page or leaf can appear falling in most of books, the dirty phenomenon such as broken of the page or leaf that looses, cover, and a lot of valuable these books of boss can not long preservation get off owing to can not get well protection.Bound book just has great advantage than paperbound on preserving.Present stage addresses the above problem and is mostly that the method not only makes books not attractive in appearance, is not easy to open-and-shut searching, and can not deal with problems with methods such as stickup, book covers at all, and the use through after a while still the problems referred to above can occur.So, be badly in need of a kind of good method especially with changing paperback to exquisitely binding book for library or individual's collected books.
Bound book is one of binding and layout form of modern book, is binding and layout method relatively exquisiter in the adhesive bookbinding processing, and binding and layout technology is complicated.The method of present existing changing paperback to exquisitely binding book generally is directly to add the hardboard shell at the paperbound overcoat, stamping on spine then, Gai Zhi bound book appearance is single in this way, and is not attractive in appearance, be not easy to difference books not of the same race, and most quality requirement that does not meet bound book.More because it does not change the gluing processing mode of paperback spine, through browsing after a while the phenomenon that front cover and Nei Wen central leaf come off can appear still.So present stage is for solving existing issue fully, remedy the defective on the prior art, and repacking effect fineness, the method with changing paperback to exquisitely binding book easy to operate, quick, with low cost are the main contents that each decorative art of book, print field expert study.
Summary of the invention
The inventor is through long-term, repetition test, finally found a kind of easy and simple to handle, with low cost and repacking effect fineness, bound book after the repacking meets a kind of method of changing paperback to exquisitely binding book of the quality requirement of national bound book fully, has filled up the print field books and has adorned auspicious blank.
The method that the purpose of this invention is to provide a kind of changing paperback to exquisitely binding book.
For realizing purpose of the present invention, following technical scheme is proposed:
A kind of method of changing paperback to exquisitely binding book, it comprises the following steps,
One, bookblock processing
A, the cover of paperbound is all torn;
B, punching are that binding edge side 0.3～0.6 centimeters is made a call to 6 holes from top to bottom in proper order with puncher in distance spine side respectively, and the aperture is 0.1～0.15 centimetre;
C, bookbinding, line is through in six holes in order, knotting bookbinding, the method for described knotting bookbinding be, at first, line is penetrated from first hole 1, reserve the end of a thread 11 of 4～6 centimeter length, wear 2 from second hole again and go out, penetrate from the 3rd hole 3 that the rest may be inferred, pass line tail 61 from the 6th hole 6 at last, 4～6 centimetres of line tail 61 length;
Then, 1. with the end of a thread 11 of reserving from outside pass for 23 times from the line segment between second and third hole inward, 2. be pulled through from its line segment 23 again, 3. pass for 11 times by himself the end of a thread at last, knot 21 with formation;
At last, will knot and 21 be pulled in second hole 2; Such method for stitching has pasted that not have the salient point influence behind the lining papers attractive in appearance again.
Press the end of a thread 11 methods of operating, with line tail 61 as stated above from outside the line segment 45 that passes inward between fourth, fifth hole tie a knot then, it is knotted 51 is pulled in the 5th hole 5;
The operating procedure of above-mentioned bookbinding uses common book binder to finish.
D, lining papers are made, taking two length is the extraordinarily blank sheet of paper of 6mm of bookblock width 2 greater than length 3mm, the width of bookblock, with its doubling, with glue the folding line place of blank sheet of paper is pasted on bookblock end face and bottom surface respectively along the spine edge, pasting width was as the criterion to cover cord, cut the book cutter with single face then or three faces are cut book hilt blank sheet of paper and bookblock cuts 1～3mm simultaneously, its length and width are equated with the bookblock length and width, promptly form the lining papers of bookblock end face, bottom surface;
Wherein the doubling blank sheet of paper can be opened, split on the knife folding machine and carry out complete.
E, paste headband, cuts out two with the bookblock back with wide headband, stick at the top margin of a page of bookblock back and the edge of lower margin respectively, near otch, make headband justify ridge one side and expose the bookblock limit;
F, paste gauze, will be less than bookblock length 3～5mm, than the gauze of the wide 40～50mm of bookblock back width, the smooth bookblock back central authorities that are attached to, the gauze hem width degree equalization that book back both sides are reserved is connected as a single entity gauze and bookblock back, makes bookblock more firm;
G, subsides book back paper, than the short 2～4mm of bookblock, the center line that width equals the wide book back paper alignment bookblock back of bookblock back is attached on the book back with length;
Two, book case is made
A, the cover of paperbound faced up is pasted on blank sheet of paper central authorities that launch greatly length and width 4～5cm in cover;
B, press the blank sheet of paper 8～13 minutes be stained with the paperbound cover with press, pressure is 1.5～3 tons, 25～35 ℃ of temperature, pressed make its air dry after, use the laminating machine overlay film;
C, tailor three of cardboards, envelope cardboard before being respectively, back envelope cardboard and in the footpath cardboard:
The cardboard size: the length H that the length I of forward and backward envelope cardboard should equal bookblock adds mouthful width J that wafts on the top margin of a page and lower margin both sides; The width S that the width K of forward and backward envelope cardboard should equal bookblock adds that mouthful J that wafts deducts the centre joint width L on binding edge limit;
In footpath cardboard size: the length of middle footpath cardboard equates with the length I of forward and backward binder's board, seals cal(l)iper after the envelope cal(l)iper added again before the thickness that the width M of middle footpath cardboard should be bookblock added.
Footpath cardboard and forward and backward envelope cardboard specification are 1600～1900g/m in side's ridge book
2, footpath cardboard specification is 250～300g/m in the breakover book
2, forward and backward envelope cardboard specification is 1600～1900g/m
2
D, with front and back envelopes and in the footpath cardboard stick on the not one side of overlay film of cover, middle footpath cardboard is sticked on the spine position, front and back envelope cardboard sticks on strip of paper used for sealing, back cover side respectively, phase N is that middle footpath cardboard width M adds two centre joint width L, and with middle footpath cardboard consistency from top to bottom, the waft mouthful wide 3～4mm of being, the wide 0.5～0.8cm that is of two centres joint;
E, the cover that will glue cardboard cut, and making bound edge width P is 1.5～2cm, with cover parcel cardboard four limits, four jiaos, have promptly made hard-cover book case then;
Three, casing-in
A, pressure groove at book case centre joint place gluing, all face up bookblock and book case, and bookblock back footpath cardboard aligned in position in book case is linked in, with pressing the machine that colludes to collude at book case centre joint place compacting spine;
Press the books of groove to browse conveniently, the sclerderm book case stirs along book-groove, and the book back of books is motionless, and book cover and bookblock just are difficult for breaking like this, prolong the service life of books.
Press groove can manual indent also can mechanical indent.
The manual groove of pressing is that firmly compressing skin-material along book-groove burns a straight groove with the boiling hot ditch cutter that is heated to 50～60 ℃.After pressing one side, the book upset is pressed again the groove of another side.
Machine is pressed groove, is to press groove with the indent make-up machine.Indent moulding function is connected with casing-in machine, also can use as unit.The height of temperature will be decided according to the skin-material thickness of book case during indent, generally remains on 50～60 ℃ and is advisable.Indent need continue for some time on book case, is generally 0.5～1 minute, and employed book joint setting machine is a YC type indent make-up machine.
B, glue is brushed on the lining papers equably, make the forward and backward front cover of book case bonding with the ring village;
C, the book of first-class book case is flattened with press, pressure is 15～25 tons, and normal temperature was pressed 3 days, had promptly finished all processes of changing paperback to exquisitely binding book.
The method of described changing paperback to exquisitely binding book, wherein, among the d of described step 1, the described position that cuts is for removing its excess-three limit of spine side.
The above-mentioned bound book spine side of the being ridge of being produced in steps.
If will change square ridge paperbound into the breakover bound book, also comprise step: also comprise step after c, the bookbinding in the step 1: cut ridge, spine is downcut 2～3mm with cut-off knife; After making, d, lining papers also comprise step: rounding, and the round gesture of bookblock is between 90 °～130 °; Among the d of described step 1, describedly cut other three limits except that spine that the position is a bookblock; The width of the bookblock back described in the step 1, two all refers to the arc length of bookblock back behind the rounding backing.
The step of rounding backing can be finished by hand or finish (Fig. 5) with rounding bending machine.Two rounding rollers 8 clamp bookblock 7 with identical pressure simultaneously from bookblock 7 both sides during rounding, rounding roller 8 rotates an angle simultaneously by the direction of arrow shown in Fig. 5 then, bookblock moves under the effect of rounding roller, because the linear velocity that the linear velocity that paper moves in the middle of the bookblock 7 moves greater than the outside paper, spine is taken off in the arc-shaped.Its radian size is relevant with rotational angle with rounding roller pressure size.Employed rounding backing machine is the full-automatic BY type rounding backing machine that China produces, and purple grand company produces as Shanghai.
The method of described changing paperback to exquisitely binding book, wherein, six hole sites are respectively among the b of step 1: apart from making a call to two holes respectively with the book top margin of a page and lower margin 1～1.5 centimeters, 4 holes are made a call to by average branch between two holes, are 6 holes altogether.
The method of described changing paperback to exquisitely binding book, wherein, among the c of step 1, described line is woollen goods line.
The method of described changing paperback to exquisitely binding book, wherein the drying means described in the b of step 1 can adopt dry in the shade, infra-red drying, dielectric drying.
The method of described changing paperback to exquisitely binding book, wherein the optimum drying method described in the b of step 2 is for drying in the shade.
The method of described changing paperback to exquisitely binding book, if the side's of making ridge bound book, among the d of described step 1, the described position that cuts is for removing its excess-three limit of spine side, cuts the book cutter or three faces are cut book hilt blank sheet of paper and bookblock cuts 2～3mm simultaneously with single face.
In the method for described changing paperback to exquisitely binding book, applanation process can be carried out on press, also can flatten by the operating weight weight close with pressure, and employed press is a YP-01 type press.
The brush coating of all taping process is brush coating and two kinds of forms of mechanical brush coating by hand.Use the gluing machine of mechanical brush coating to be SJ type brush coating dryer.
The step of casing-in can manual casing-in, also can carry out on casing-in machine, and what hard-cover casing-in machine used is the automatic casing-in machine of SQ type, also can be with M-24 type casing-in machine etc.
Advantage of the present invention and benefit:
1, the method for changing paperback to exquisitely binding book of the present invention has not only remedied the vacancy and the defective of prior art, and method of operating is easy, lacking under the environment of plant equipment, can reequip by hand, by step of the present invention, bound book after the dimensions repacking is the effect fineness not only, and meets the quality requirement of bound book.
2, the method for the invention also can be reequiped with machine mechanise, and the bound book quality of repacking all meets the quality requirement of bound book.
3, the method for changing paperback to exquisitely binding book of the present invention has increased forwarding, has fundamentally overcome the deficiencies in the prior art, has avoided books because the generation of falling page or leaf, loose-leaf phenomenon of leafing through for a long time and causing.
4, Zhuan Ding method draws through long-felt for the inventor, and the method step is easy, and bookbinding firmly.Because its method is that a knotting position is hidden in the hole, makes the smooth no salient point of cord, easily pastes gauze and book back paper, sticking effect is firm, can not make the inhomogeneous and generation of the phenomenon that causes coming unglued of brush coating because of salient point, and the effect after the stickup is very attractive in appearance.
5, in book case manufacturing process, the inventor has added with 1.5～3 tons of pressure, and temperature flattens this step for 25～35 ℃, has reduced the time of cover drying, and the curling phenomenon that can effectively avoid cover to produce because of brush coating.Above-mentioned pressure and temperature is inventor's repetition test gained, can not make cover do saturating or overdrying to cause cover to become fragile fragile.
6, in dry run, the inventor recommends drying means for drying in the shade, and promptly natural air drying in the cool can be avoided the paper for covering books flavescence like this.
7, this method can also adapt to different demands and repack paperback side's ridge book into the breakover books, and simple operating steps.
8, the books after method of the present invention repacking, exquisite, attractive in appearance, generous, be convenient to search, all meet national bound book quality requirement through quality testing, and welcome by external client, China is significantly increased outlet books amount.
9, the inventive method is applicable to a small amount of multiple different size books repacking, also is applicable to the books repacking of a large amount of single specifications or different size, and is easy and simple to handle, quick and with low cost.
Description of drawings
Fig. 1 makes flow chart for side's ridge book of the present invention;
Fig. 2 makes flow chart for breakover book of the present invention;
Fig. 3 is existing paperbound structural representation;
Fig. 4 is the structural representation of bound book;
Fig. 5 is the rounding schematic diagram;
Fig. 6 is a book case material specification schematic diagram;
Fig. 7 is bookbinding knotting method schematic diagram.
The specific embodiment
Shown in Fig. 1,6,7, further specify the repacking step of side's ridge book of the present invention by following examples.
One, bookblock processing
A, the cover of paperbound is torn;
B, punching are that binding edge side 0.3 centimeters is made a call to 6 holes from top to bottom in proper order with puncher in distance spine side respectively, and the aperture is 0.1 centimetre; Apart from making a call to two holes respectively with the book top margin of a page and lower margin 1 centimeters, be evenly distributed between two holes and make a call to 4 holes, be 6 holes altogether.
C, bookbinding as shown in Figure 5, are through at line in six holes in order, knotting bookbinding, and the method for described knotting bookbinding is,
At first, line is penetrated from first hole 1, reserve the end of a thread 11 of 4.5 centimeter length, wear 2 from second hole again and go out, penetrate from the 3rd hole 3 that the rest may be inferred, pass line tail 61 from the 6th hole 6 at last, line tail 61 long 4 centimetres;
Then, 1. with the end of a thread 11 of reserving from outside pass for 23 times from the line segment between second and third hole inward, 2. be pulled through from its line segment 23 again, 3. pass for 11 times by himself the end of a thread at last, knot 21 with formation;
At last, will knot and 21 be pulled in second hole 2; Press the end of a thread 11 methods of operating, with line tail 61 as stated above from outside the line segment 45 that passes inward between fourth, fifth hole tie a knot then, it is knotted 51 is pulled in the 5th hole 5;
D, lining papers are made, taking two length is the extraordinarily blank sheet of paper of 6mm of bookblock width 2 greater than length 3mm, the width of bookblock, with its doubling, with glue the folding line place of blank sheet of paper is pasted on bookblock end face and bottom surface respectively along the spine edge, paste width and be as the criterion, cut the book cutter with single face then or three faces are cut book hilt blank sheet of paper and bookblock cuts 1mm simultaneously, cut the position and be its excess-three limit except that spine to cover cord, its length and width are equated with the bookblock length and width, promptly form the lining papers of book end face, bottom surface;
E, paste headband, cuts out two with the bookblock back with wide headband, stick at the top margin of a page of bookblock back and the edge of lower margin respectively, near otch, make headband justify ridge one side and expose the bookblock limit;
F, paste gauze, will be less than bookblock length 3mm, than the gauze of the wide 40mm of bookblock back width, the smooth bookblock back central authorities that are attached to, the gauze hem width degree equalization that book back both sides are reserved is connected as a single entity gauze and bookblock back, makes bookblock more firm;
G, subsides book back paper, than the short 2mm of bookblock, the center line that width equals the wide book back paper alignment bookblock back of bookblock back is attached on the book back with length;
Two, book case is made
A, the cover of paperbound faced up is pasted on blank sheet of paper central authorities that launch greatly length and width 4cm in cover;
B, press the blank sheet of paper 8 minutes be stained with the paperbound cover with press, pressure is 1.5 tons, 25 ℃ of temperature, pressed it is dried in the shade after, use the laminating machine overlay film;
C, is as shown in Figure 6 tailored three on hardboard, envelope cardboard before being respectively, back envelope cardboard and in the footpath cardboard, middle footpath cardboard and forward and backward envelope cardboard specification are 1600g/m
2
The cardboard size: the length H that the length I of forward and backward envelope cardboard should equal bookblock adds mouthful width J that wafts on the top margin of a page and lower margin both sides; The width S that the width K of forward and backward envelope cardboard should equal bookblock adds that mouthful J that wafts deducts the centre joint width L on binding edge limit;
In footpath cardboard size: the length of middle footpath cardboard equates with the length I of forward and backward binder's board, seals cal(l)iper after the envelope cal(l)iper added again before the thickness that the width M of middle footpath cardboard should be bookblock added.D, with front and back envelopes and in the footpath cardboard stick on the not one side of overlay film of cover, middle footpath cardboard is sticked on the spine position, front and back envelope cardboard sticks on strip of paper used for sealing, back cover side respectively, at a distance of N is that middle footpath cardboard width M adds two centre joint width L, and with middle footpath cardboard consistency from top to bottom, the wide 3mm of being of the mouth that wafts, the wide 0.8cm that is of two centres joint;
E, the cover that will glue cardboard cut, and making bound edge width P is 1.5cm, with cover parcel cardboard four limits, four jiaos, have promptly made hard-cover book case then;
Three, casing-in
A, pressure groove at book case centre joint place gluing, all face up bookblock and book case, and bookblock back footpath cardboard aligned in position in book case is linked in, with pressing the machine that colludes to collude at book case centre joint place compacting spine;
B, glue is brushed on the lining papers equably, make the forward and backward front cover of book case bonding with the ring village;
C, the book of first-class book case is flattened with press, pressure is 15 tons, and normal temperature was pressed 3 days, had promptly finished all processes of changing paperback to exquisitely binding book.
According to the regulation of national column criterion CY/T27-99, after testing: book case cardboard and correct, scale error: the length≤1.5mm of middle footpath cardboard combination, wide≤2.5mm; Should smooth, bright and clean, corrugationless after book case is made; Be as the criterion with book back center line, book back error≤2.0mm all meets standard.
Embodiment 2 further specifies the repacking step of side's ridge book of the present invention by following examples shown in Fig. 2,5,6,7.
Make an our ridge paperbound into the breakover bound book, concrete steps are as follows:
One, bookblock processing
A, tearing paperbound;
B, punching are made a call to 6 holes at distance spine 0.6cm place with puncher respectively from top to bottom in proper order, and the aperture is 0.15 centimetre; The position is: apart from making a call to two holes respectively with the book top margin of a page and lower margin 1.5 centimeters, 4 holes are made a call to by average branch between two holes, are 6 holes altogether.Then as shown in Figure 4, carry out rounding, amount is taken off roller 8 and is stepped up bookblock 7 and rotate to same direction on rounding bending machine, and the round gesture of bookblock 7 is 100 °.
C, bookbinding as shown in Figure 5, are through at line in six holes in order, knotting bookbinding, and the method for described knotting bookbinding is,
At first, line is penetrated from first hole 1, reserve the end of a thread 11 of 4.5 centimeter length, wear 2 from second hole again and go out, penetrate from the 3rd hole 3 that the rest may be inferred, pass line tail 61 from the 6th hole 6 at last, line tail 61 long 4 centimetres;
Then, 1. with the end of a thread 11 of reserving from outside pass for 23 times from the line segment between second and third hole inward, 2. be pulled through from its line segment 23 again, 3. pass for 11 times by himself the end of a thread at last, knot 21 with formation;
At last, will knot and 21 be pulled in second hole 2; Press the end of a thread 11 methods of operating, with line tail 61 as stated above from outside the line segment 45 that passes inward between fourth, fifth hole tie a knot then, it is knotted 51 is pulled in the 5th hole 5; Cut ridge, spine is downcut 3mm with cut-off knife;
D, lining papers are made, taking two length is the extraordinarily blank sheet of paper of 6mm of bookblock width 2 greater than length 3mm, the width of bookblock, with its doubling, with glue the folding line place of blank sheet of paper is pasted on bookblock front cover and back cover respectively along the spine edge, paste width and be as the criterion, cut the book cutter with single face then or three faces are cut book hilt blank sheet of paper and bookblock cuts 3mm simultaneously, cut the position and be its excess-three limit except that spine to cover cord, its length and width are equated with the bookblock length and width, promptly form the lining papers of book cover, back cover; Rounding, making bookblock circle gesture is 100 °～120 °.
E, subsides headband are cut out two headbands that equate with bookblock back arc length, stick at the top margin of a page of bookblock back and the edge of lower margin respectively, near otch, make headband circle ridge one side expose the bookblock limit;
F, paste gauze, will be than the long little 5mm of bookblock, than the gauze of the long 50mm of bookblock back arc length, the smooth bookblock back central authorities that are attached to, the gauze hem width degree equalization that book back both sides are reserved is connected as a single entity gauze and bookblock back, makes bookblock more firm;
G, subsides book back paper, than the short 3mm of bookblock, the center line that width equals the book back paper alignment bookblock back of bookblock back arc length is attached on the book back with length;
Two, book case is made
A, the cover of paperbound faced up is pasted on blank sheet of paper central authorities that launch greatly length and width 4～5cm in cover;
B, press the blank sheet of paper 13 minutes be stained with the paperbound cover with press, pressure is 3 tons, 35 ℃ of temperature, pressed it is dried in the shade after, use the laminating machine overlay film;
C, is as shown in Figure 6 tailored three on hardboard, envelope cardboard before being respectively, back envelope cardboard and in the footpath cardboard, middle footpath cardboard specification is 300g/m
2, forward and backward envelope cardboard specification is 1900g/m
2
The cardboard size: the length h that the length I of forward and backward envelope cardboard should equal bookblock adds mouthful width L that wafts on the top margin of a page and lower margin both sides; The width S that the width K of forward and backward envelope cardboard should equal bookblock adds that mouthful J that wafts deducts centre joint width L;
In footpath cardboard size: the length of middle footpath cardboard equates with the length I of forward and backward binder's board, seals cal(l)iper after the envelope cal(l)iper added before the width M of middle footpath cardboard should be bookblock back arc length and adds.
D, with front and back envelopes and in the footpath cardboard stick on the not one side of overlay film of cover, middle footpath cardboard is sticked on the spine position, front and back envelope cardboard sticks on strip of paper used for sealing, back cover side respectively, at a distance of N is that middle footpath cardboard width M adds two centre joint width L, and with middle footpath cardboard consistency from top to bottom, the wide 4mm of being of the mouth that wafts, the wide 0.8cm that is of two centres joint;
E, the cover that will glue cardboard cut, and making bound edge width P is 2cm, with cover parcel cardboard four limits, four jiaos, have promptly made hard-cover book case then;
Three, casing-in
A, pressure groove at book case centre joint place gluing, all face up bookblock and book case, and bookblock back footpath cardboard aligned in position in book case is linked in, with pressing the machine that colludes to collude at book case centre joint place compacting spine;
B, glue is brushed on the lining papers equably, make the forward and backward front cover of book case bonding with the ring village;
C, with the book of first-class book case with flattening, pressure is 25 tons, normal temperature was pressed 3 days, had promptly finished all processes of changing paperback to exquisitely binding book.
According to the regulation of national column criterion CY/T27-99, after testing: book case cardboard and correct, scale error: the length≤1.5mm of middle footpath cardboard combination, wide≤2.5mm; Should smooth, bright and clean, corrugationless after book case is made; Be as the criterion with book back center line, book back error≤2.0mm all meets standard.
Claims (9)
1. the method for a changing paperback to exquisitely binding book is characterized in that, it comprises the following steps,
One, bookblock processing
A, the cover of paperbound is torn;
B, punching are that binding edge side 0.3～0.6 centimeters is made a call to 6 holes from top to bottom in proper order with puncher in distance spine side respectively, and the aperture is 0.1～0.15 centimetre;
C, bookbinding, line is through in six holes in order, knotting bookbinding, the method for described knotting bookbinding be, at first, line is penetrated from first hole (1), reserve the end of a thread (11) of 4～6 centimeter length, wear (2) from second hole again and go out, penetrate from the 3rd hole (3) that the rest may be inferred, pass line tail (61) from the 6th hole (6) at last, long 4～6 centimetres of line tail (61);
Then, with the end of a thread (11) of reserving from outside under the line segment (23) between second and third hole, pass inward, be pulled through from its line segment (23) again, pass by under himself the end of a thread (11) at last, with formation knot (21);
At last, will knot (21) be pulled in second hole (2); Press the end of a thread (11) method of operating, with line tail (61) as stated above from outside the line segment (45) that passes inward between fourth, fifth hole tie a knot then, it is knotted (51) are pulled in the 5th hole (5);
D, lining papers are made, taking two length is the extraordinarily blank sheet of paper of 6mm of bookblock width 2 greater than length 3mm, the width of bookblock, with its doubling, with glue the folding line place of blank sheet of paper is pasted on bookblock end face and bottom surface respectively along the spine edge, pasting width was as the criterion to cover cord, cut the book cutter with single face then or three faces are cut book hilt blank sheet of paper and bookblock cuts 1～3mm simultaneously, its length and width are equated with the bookblock length and width, promptly form the lining papers of bookblock end face and bottom surface;
E, paste headband, cuts out two with the bookblock back with wide headband, stick at the top margin of a page of bookblock back and the edge of lower margin respectively, near otch, make headband justify ridge one side and expose the bookblock limit;
F, paste gauze, will be less than bookblock length 3～5mm, than the gauze of the wide 40～50mm of bookblock back width, the smooth bookblock back central authorities that are attached to, the gauze hem width degree equalization that book back both sides are reserved is connected as a single entity gauze and bookblock back, makes bookblock more firm;
G, subsides book back paper, than the short 2～4mm of bookblock, the center line that width equals the wide book back paper alignment bookblock back of bookblock back is attached on the book back with length;
Two, book case is made
A, the cover of paperbound faced up is pasted on blank sheet of paper central authorities that launch greatly length and width 4～5cm in cover;
B, press the blank sheet of paper 8～13 minutes be stained with the paperbound cover with press, pressure is 1.5～3 tons, 25～35 ℃ of temperature, pressed make its air dry after, use the laminating machine overlay film;
C, tailor three of cardboards, envelope cardboard before being respectively, back envelope cardboard and in the footpath cardboard:
The cardboard size: the length (H) that the length of forward and backward envelope cardboard (I) should equal bookblock adds mouthful width (J) that wafts on the top margin of a page and lower margin both sides; The width (S) that the width of forward and backward envelope cardboard (K) should equal bookblock adds that one waft mouthful (J) deducts the centre joint width (L) on binding edge limit;
In footpath cardboard size: the length of middle footpath cardboard equates with the length (I) of forward and backward binder's board, seals cal(l)iper after the envelope cal(l)iper added again before the thickness that the width (M) of middle footpath cardboard should be bookblock added.
D, with front and back envelopes and in the footpath cardboard stick on the not one side of overlay film of cover, middle footpath cardboard is sticked on the spine position, front and back envelope cardboard sticks on strip of paper used for sealing, back cover side respectively, add two centre joint width (L) at a distance of (N) for middle footpath cardboard width (M), and with middle footpath cardboard consistency from top to bottom, the waft mouthful wide 3～4mm of being, the wide 0.5～0.8cm that is of two centres joint;
E, the cover that will glue cardboard cut, and making bound edge width (P) is 1.5～2cm, with cover parcel cardboard four limits, four jiaos, have promptly made hard-cover book case then;
Three, casing-in
A, pressure groove at book case centre joint place gluing, all face up bookblock and book case, and bookblock back footpath cardboard aligned in position in book case is linked in, with pressing the machine that colludes to collude at book case centre joint place compacting spine;
B, glue is brushed on the lining papers equably, make the forward and backward front cover of book case bonding with the ring village;
C, the book of first-class book case is flattened with press, pressure is 15～25 tons, and normal temperature was pressed 3 days, had promptly finished all processes of changing paperback to exquisitely binding book.
2. the method for changing paperback to exquisitely binding book according to claim 1 is characterized in that, among the d of described step 1 bookblock processing, the described position that cuts is for removing its excess-three limit of spine side.
3. the method for changing paperback to exquisitely binding book according to claim 2 is characterized in that, the described bound book spine side of being ridge.
4. the method for changing paperback to exquisitely binding book according to claim 1 is characterized in that, also comprises step after c, the bookbinding in the processing of step 1 bookblock: cut ridge, spine is downcut 2～3mm with cut-off knife;
D, lining papers also comprise step after making: rounding, the round gesture of bookblock is between 90 °～130 °.
5. the method for changing paperback to exquisitely binding book according to claim 4 is characterized in that, among the d of described step 1 bookblock processing, describedly cuts other three limits except that spine that the position is a bookblock.
6. the method for changing paperback to exquisitely binding book according to claim 5 is characterized in that, the width of the bookblock back described in step 1 bookblock processing, two book cases are made all refers to the arc length of bookblock back behind the rounding backing.
7. according to the method for claim 1,3 or 6 described changing paperback to exquisitely binding book, it is characterized in that, six hole sites are respectively among the b of step 1 bookblock processing: apart from making a call to two holes respectively with the book top margin of a page and lower margin 1～1.5 centimeters, being evenly distributed between two holes and making a call to 4 holes, is 6 holes altogether.
8. according to the method for claim 1,3 or 6 described changing paperback to exquisitely binding book, it is characterized in that among the c of step 1 bookblock processing, described line is woollen goods line.
9. according to the method for claim 1,3 or 6 described changing paperback to exquisitely binding book, it is characterized in that the drying means described in the b that described step 2 book case is made adopts and dries in the shade.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100894226A CN100386216C (en) | 2006-06-26 | 2006-06-26 | Method for changing paperback to exquisitely binding book |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100894226A CN100386216C (en) | 2006-06-26 | 2006-06-26 | Method for changing paperback to exquisitely binding book |
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| Publication Number | Publication Date |
|---|---|
| CN1865018A CN1865018A (en) | 2006-11-22 |
| CN100386216C true CN100386216C (en) | 2008-05-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006100894226A Ceased CN100386216C (en) | 2006-06-26 | 2006-06-26 | Method for changing paperback to exquisitely binding book |
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| Country | Link |
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| CN (1) | CN100386216C (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102795019B (en) * | 2012-08-27 | 2015-03-25 | 东莞城市装钉器材有限公司 | Book-gluing gauze-covering mechanism |
| CN103950314A (en) * | 2014-04-23 | 2014-07-30 | 江苏凤凰盐城印刷有限公司 | Bookbinding technology of special-shaped book-size reserved book |
| CN106142881A (en) * | 2015-03-26 | 2016-11-23 | 湖南省日大彩色印务有限公司 | A kind of method making bound book |
| CN105128554B (en) * | 2015-08-26 | 2017-04-05 | 雅昌文化(集团)有限公司 | The preparation method of large scale books |
| CN105235408B (en) * | 2015-10-20 | 2017-02-01 | 温州正润机械有限公司 | Shell rounded corner processing device |
| CN107554122B (en) * | 2016-07-01 | 2019-06-28 | 北京雅昌艺术印刷有限公司 | The binding and layout method of books |
| CN107554121B (en) * | 2016-07-01 | 2019-05-24 | 雅昌文化(集团)有限公司 | The binding and layout method of books |
| CN107585621B (en) * | 2017-08-28 | 2019-04-26 | 义乌联动机械有限公司 | A kind of this Full-automatic production line of suture operation book |
| CN109720116B (en) * | 2018-12-29 | 2024-04-02 | 顾建 | Wire-mounted binding machine capable of preventing wire breakage |
| CN110194008B (en) * | 2019-05-27 | 2020-12-11 | 上海黄浦区打浦桥社区文化活动中心 | Manufacturing process of cow-lily packaged book |
| CN113997714A (en) * | 2021-11-30 | 2022-02-01 | 北京中献拓方科技发展有限公司 | Book recovery method |
| CN114193954A (en) * | 2021-12-30 | 2022-03-18 | 东莞市浩信精密机械有限公司 | Composite tape attaching mechanism for attaching leader tape and backing paper tape to book block |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2093087U (en) * | 1991-04-24 | 1992-01-15 | 郭志豪 | Jacket of clothbound book |
| CN2170844Y (en) * | 1993-10-11 | 1994-07-06 | 武汉玛丽文化用品有限公司 | Headband for clothbound book |
| CN2519732Y (en) * | 2001-05-24 | 2002-11-06 | 陆继东 | Easy disassembling/assembling book |
| CN2524930Y (en) * | 2002-02-23 | 2002-12-11 | 李�浩 | Hard bound book cover |
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- 2006-06-26 CN CNB2006100894226A patent/CN100386216C/en not_active Ceased
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2093087U (en) * | 1991-04-24 | 1992-01-15 | 郭志豪 | Jacket of clothbound book |
| CN2170844Y (en) * | 1993-10-11 | 1994-07-06 | 武汉玛丽文化用品有限公司 | Headband for clothbound book |
| CN2519732Y (en) * | 2001-05-24 | 2002-11-06 | 陆继东 | Easy disassembling/assembling book |
| CN2524930Y (en) * | 2002-02-23 | 2002-12-11 | 李�浩 | Hard bound book cover |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1865018A (en) | 2006-11-22 |
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