CN100381720C - A Design Method of Permanent Magnetic Bias Inner Rotor Radial Hybrid Magnetic Bearing - Google Patents
A Design Method of Permanent Magnetic Bias Inner Rotor Radial Hybrid Magnetic Bearing Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C32/00—Bearings not otherwise provided for
- F16C32/04—Bearings not otherwise provided for using magnetic or electric supporting means
- F16C32/0406—Magnetic bearings
- F16C32/044—Active magnetic bearings
- F16C32/0459—Details of the magnetic circuit
- F16C32/0468—Details of the magnetic circuit of moving parts of the magnetic circuit, e.g. of the rotor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C32/00—Bearings not otherwise provided for
- F16C32/04—Bearings not otherwise provided for using magnetic or electric supporting means
- F16C32/0406—Magnetic bearings
- F16C32/044—Active magnetic bearings
- F16C32/0474—Active magnetic bearings for rotary movement
- F16C32/0487—Active magnetic bearings for rotary movement with active support of four degrees of freedom
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Abstract
一种永磁偏置内转子径向混合磁轴承的设计方法,该方法以永磁偏置内转子径向混合磁轴承的位移刚度为出发点,以最大承载力、饱和磁密、槽满率为约束条件进行磁轴承设计,与现有的以永磁体最佳工作点为目标的磁轴承设计方法相比,该方法更有利于磁轴承的控制,并且得到的永磁体大小更加合理,该方法准确度高,简单可行,其设计思想可用于各类永磁偏置内转子径向混合磁轴承的设计。
A design method for a radial hybrid magnetic bearing with a permanent magnet biased inner rotor. The method takes the displacement stiffness of the radial hybrid magnetic bearing with a permanent magnet biased inner rotor as the starting point, and takes the maximum bearing capacity, saturation magnetic density, and slot fullness as the starting point. Compared with the existing magnetic bearing design method targeting at the best working point of the permanent magnet, this method is more conducive to the control of the magnetic bearing, and the size of the obtained permanent magnet is more reasonable. This method is accurate High precision, simple and feasible, and its design concept can be used in the design of various permanent magnet bias inner rotor radial hybrid magnetic bearings.
Description
技术领域 technical field
本发明涉及一种非接触磁悬浮轴承的设计方法,特别是一种磁悬浮飞轮、磁悬浮控制力矩陀螺等需要磁悬浮支承的装置用永磁偏置内转子径向混合磁轴承的设计方法,其设计思想可作为各类永磁偏置内转子径向混合磁轴承的设计。The invention relates to a design method of a non-contact magnetic suspension bearing, in particular to a design method of a permanent magnetic bias inner rotor radial hybrid magnetic bearing for a magnetic suspension flywheel, a magnetic suspension control moment gyroscope, and other devices that require magnetic suspension support. As a design for various types of permanent magnet bias inner rotor radial hybrid magnetic bearings.
背景技术 Background technique
磁悬浮轴承分纯电磁式和永磁偏置加电磁控制的混合式磁悬浮轴承,前者使用电流大、功耗大,永磁偏置加电磁控制的混合式磁悬浮轴承,永磁体产生的磁场承担主要的承载力,电磁磁场提供辅助的调节承载力,因而这种轴承可大大减小控制电流,降低损耗。常用的磁轴承控制方式采用的是传统的PID控制方式,实现该种方式的控制器参数由轴承刚度与阻尼来确定,经过大量实践证明,为使得磁轴承具有优良的特性,应使轴承刚度与其位移刚度在同一个数量级上,因此磁轴承的位移刚度对于磁轴承的控制而言至关重要。现有的磁轴承设计方法均利用永磁体最佳工作点进行设计,目的是使永磁体体积最小,但是通过这种方法计算得到的永磁体尺寸将会很小,加工会很困难,而且该种方法没有考虑位移刚度对控制系统的影响,因而现有设计方法存在准确度差且不利于控制的缺陷。这里需要说明的是,内转子磁轴承与外转子磁轴承设计思路是不同的,对于内转子结构,其思路是先设计磁轴承转子组件,然后设计定子组件(包括永磁体);对于外转子磁轴承,先设计磁轴承定子组件,再设计磁轴承转子组件(包括永磁体),而且不同结构的内转子径向混合磁轴承与外转子磁轴承,其磁路结构是完全不同的,因而不能简单的将外转子磁轴承的设计方法套用于内转子磁轴承的设计。Magnetic suspension bearings are divided into pure electromagnetic bearings and hybrid magnetic suspension bearings with permanent magnetic bias and electromagnetic control. The former uses large current and consumes a lot of power, and the hybrid magnetic suspension bearings with permanent magnetic bias and electromagnetic control. The magnetic field generated by the permanent magnet bears the main load. Bearing capacity, the electromagnetic field provides auxiliary adjustment bearing capacity, so this kind of bearing can greatly reduce the control current and reduce the loss. The commonly used magnetic bearing control method adopts the traditional PID control method. The controller parameters to realize this method are determined by the bearing stiffness and damping. After a lot of practice, it has been proved that in order to make the magnetic bearing have excellent characteristics, the bearing stiffness should be matched with the The displacement stiffness is on the same order of magnitude, so the displacement stiffness of the magnetic bearing is crucial for the control of the magnetic bearing. The existing magnetic bearing design methods all use the best working point of the permanent magnet to design, the purpose is to minimize the volume of the permanent magnet, but the size of the permanent magnet calculated by this method will be small, and the processing will be very difficult. The method does not consider the influence of the displacement stiffness on the control system, so the existing design methods have the defects of poor accuracy and unfavorable control. What needs to be explained here is that the design ideas of the inner rotor magnetic bearing and the outer rotor magnetic bearing are different. For the inner rotor structure, the idea is to design the magnetic bearing rotor assembly first, and then design the stator assembly (including the permanent magnet); for the outer rotor magnetic Bearings, first design the magnetic bearing stator assembly, and then design the magnetic bearing rotor assembly (including permanent magnets), and the magnetic circuit structure of the inner rotor radial hybrid magnetic bearing and the outer rotor magnetic bearing with different structures is completely different, so it cannot be simple The design method of outer rotor magnetic bearing is applied to the design of inner rotor magnetic bearing.
发明内容 Contents of the invention
本发明的技术解决问题是:克服现有技术的不足,提供一种永磁偏置内转子径向混合磁轴承的设计方法。The technical problem of the present invention is to overcome the deficiencies of the prior art, and provide a design method of a permanent magnetic bias inner rotor radial hybrid magnetic bearing.
本发明的技术解决方案是:一种永磁偏置内转子径向混合磁轴承的设计方法,需要确定:定子铁心径向外侧高度Ds1、定子铁心内径Ds2、定子槽径向外侧高度H、定子铁心宽度bs、定子铁心轴向长度Lsfe、转子铁心外径Dr1、转子铁心轴向长度Lrfe、永磁体外径Dpm1(即转子铁心内径Dr2)、永磁体轴向长度hpm、槽口宽度Lc以及线圈匝数N。The technical solution of the present invention is: a design method of a permanent magnet bias inner rotor radial hybrid magnetic bearing, which needs to determine: the radial outer height D s1 of the stator core, the inner diameter D s2 of the stator core, and the radial outer height H of the stator slot , stator core width b s , stator core axial length L sfe , rotor core outer diameter D r1 , rotor core axial length L rfe , permanent magnet outer diameter D pm1 (rotor core inner diameter D r2 ), permanent magnet axial length h pm , the notch width L c and the number of turns N of the coil.
其特点在于:该方法基于磁轴承的位移刚度,其具体步骤如下:Its characteristic is that the method is based on the displacement stiffness of the magnetic bearing, and its specific steps are as follows:
(1)根据所需磁悬浮支承的装置的指标要求设定转子转速n和最大承载力Fmax、根据功耗要求设定静态悬浮电流i,根据现有加工水平设定气隙长度δ以及叠片系数Kfe、根据现有磁轴承控制器的要求设定磁轴承的位移刚度Kx、根据磁场分析设定漏磁系数σ、根据所选铁心材料的磁化特性设定铁心的饱和磁密Bs;(1) Set the rotor speed n and the maximum bearing capacity F max according to the index requirements of the required magnetic suspension support device, set the static levitation current i according to the power consumption requirements, and set the air gap length δ and laminations according to the existing processing level Coefficient K fe , set the displacement stiffness K x of the magnetic bearing according to the requirements of the existing magnetic bearing controller, set the magnetic leakage coefficient σ according to the magnetic field analysis, and set the saturation flux density B s of the core according to the magnetization characteristics of the selected core material ;
(2)根据转子转速以及材料的强度确定永磁体内径Dpm2;(2) Determine the inner diameter of the permanent magnet D pm2 according to the rotor speed and the strength of the material;
(3)根据最大承载力Fmax、饱和磁密Bs以及叠片系数Kfe确定定子铁心截面积A;(3) Determine the cross-sectional area A of the stator core according to the maximum bearing capacity F max , the saturation magnetic density B s and the lamination coefficient K fe ;
(4)根据实际要求确定定子铁心宽度bs与定子铁心轴向长度Lsfe的比例关系,进而确定定子铁心宽度bs、定子铁心轴向长度Lsfe以及转子铁心轴向长度Lref;(4) Determine the proportional relationship between the stator core width b s and the axial length L sfe of the stator core according to actual requirements, and then determine the stator core width b s , the axial length L sfe of the stator core, and the axial length L ref of the rotor core;
(5)由磁路分析,合理分配定、转子铁心各部分磁密,计算转子铁心轭部厚度hrfe;(5) Based on the analysis of the magnetic circuit, the magnetic density of each part of the stator and rotor cores is reasonably distributed, and the thickness h rfe of the yoke of the rotor core is calculated;
(6)根据定转子之间的磁气隙长度δ,确定永磁体轴向长度hpm以及槽口宽度Lc;(6) According to the magnetic air gap length δ between the stator and rotor, determine the axial length h pm of the permanent magnet and the slot width L c ;
(7)根据位移刚度Kx计算永磁体外径Dpm1(即转子铁心内径Dr2),再结合转子重力G确定电流刚度Ki,由电流密度J以及静态悬浮电流i确定线圈导线的直径dc;(7) Calculate the outer diameter D pm1 of the permanent magnet (that is, the inner diameter D r2 of the rotor core) according to the displacement stiffness K x , and then determine the current stiffness K i in combination with the rotor gravity G, and determine the diameter d of the coil wire by the current density J and the static levitation current i c ;
(8)根据转子铁心轭部厚度hrfe确定转子铁心外径Dr1,由气隙长度δ确定定子铁心内径Dr2;(8) Determine the outer diameter D r1 of the rotor core according to the thickness h rfe of the yoke of the rotor core, and determine the inner diameter D r2 of the stator core by the air gap length δ;
(9)根据槽满率要求确定定子槽径向外侧高度H,进而确定定子铁心径向外侧高度Ds1;(9) Determine the radial outer height H of the stator slot according to the slot fullness requirement, and then determine the radial outer height D s1 of the stator core;
(10)根据电流刚度Ki确定线圈匝数N。(10) Determine the number of coil turns N according to the current stiffness K i .
所述的位移刚度取值范围由控制器决定,取为-0.5N/um~-3N/um;所述的气隙长度δ取为0.15~0.35mm;所述的漏磁系数σ取为1.1~3;所述的叠片系数Kfe是通过实际定子或转子铁心重量与其理论计算值的比值得到,取为0.75~0.95;所述的定子铁心宽度bs与定子铁心轴向长度Lsfe的比例关系由实际要求确定,若磁轴承要求轴向长度短,则该比例值取为4~6,否则该比例值取为1~3;所述的槽满率取为40%~60%。The value range of the displacement stiffness is determined by the controller, which is -0.5N/um~-3N/um; the air gap length δ is 0.15~0.35mm; the magnetic leakage coefficient σ is 1.1 ~ 3; the lamination coefficient K fe is obtained by the ratio of the actual stator or rotor core weight to its theoretically calculated value, and is taken as 0.75 ~ 0.95; the stator core width b s and the stator core axial length L sfe The proportional relationship is determined by actual requirements. If the magnetic bearing requires a short axial length, the proportional value is 4-6; otherwise, the proportional value is 1-3; the slot fullness rate is 40%-60%.
本发明的原理是:本发明以径向混合磁轴承的位移刚度入手进行设计,根据要求设定各个参数,通过该种磁轴承的磁路分析与计算,即可得到磁轴承的其它结构尺寸。根据设定的转子转速n以及材料的强度要求可以得到永磁体内径Dpm2,根据最大承载力Fmax、饱和磁密Bs以及叠片系数Kfe由下式确定定子铁心截面积A。The principle of the present invention is: the present invention starts with the displacement stiffness of the radial hybrid magnetic bearing for design, sets various parameters according to requirements, and through the magnetic circuit analysis and calculation of this type of magnetic bearing, other structural dimensions of the magnetic bearing can be obtained. According to the set rotor speed n and the strength requirements of the material, the permanent magnet inner diameter D pm2 can be obtained, and the stator core cross-sectional area A is determined by the following formula according to the maximum bearing capacity F max , saturation flux density B s and lamination coefficient K fe .
式中μ0=4π×10-7H/m,为空气的磁导率。In the formula, μ 0 =4π×10 -7 H/m, which is the magnetic permeability of air.
设定子铁心宽度bs与定子铁心轴向长度Lsfe的比值为C,则定子铁心宽度bs和定子铁心轴向长度Lsfe为:Set the ratio of the width b s of the stator core to the axial length L sfe of the stator core as C, then the width b s of the stator core and the axial length L sfe of the stator core are:
bs=C·Lsfe (3)b s =C·L sfe (3)
为了避免由于定、转子铁心轴线不对中引起的磁拉力,可取转子铁心轴向长度Lrfe为:In order to avoid the magnetic pull caused by the misalignment of the stator and rotor core axes, the axial length L rfe of the rotor core can be taken as:
Lrfe=1.15·Lsfe (4)L rfe =1.15·L sfe (4)
根据磁路分析,合理分配定、转子铁心各部分磁密,计算转子铁心轭部厚度hrfe为:According to the magnetic circuit analysis, the magnetic density of each part of the stator and rotor cores is reasonably distributed, and the thickness h rfe of the yoke of the rotor core is calculated as:
式中系数3是考虑到定子铁心轭部主要通过电励磁磁通,不通过永磁磁通,在磁轴承承受最大承载力时,电励磁磁通一般为永磁磁通的1/3。The coefficient 3 in the formula is to consider that the yoke of the stator core mainly passes through the electric excitation flux and does not pass through the permanent magnet flux. When the magnetic bearing bears the maximum bearing capacity, the electric excitation flux is generally 1/3 of the permanent magnet flux.
根据设定的定转子之间的磁气隙长度δ,可以得到永磁体轴向长度hpm以及槽口宽度Lc为:According to the set magnetic air gap length δ between the stator and rotor, the axial length h pm of the permanent magnet and the slot width L c can be obtained as:
hpm=K1·δ (6)h pm =K 1 ·δ (6)
Lc=K2·hpm (7)L c =K 2 ·h pm (7)
式中K1、K2为常数,根据经验取值。In the formula, K 1 and K 2 are constants, whose values are taken according to experience.
根据位移刚度Kx可得到永磁体外径Dpm1(即定子铁心内径Dr2)为:According to the displacement stiffness K x , the outer diameter D pm1 of the permanent magnet (that is, the inner diameter D r2 of the stator core) can be obtained as:
式中:
其中Fpm=Hpm·hpm为永磁体的磁动势,Hpm为永磁体的矫顽力,一般为760kA/m~790kA/m;μpm为永磁体的相对磁导率,一般取为1.03~1.05。Where F pm = H pm h pm is the magnetomotive force of the permanent magnet, H pm is the coercive force of the permanent magnet, generally 760kA/m ~ 790kA/m; μ pm is the relative permeability of the permanent magnet, generally taken as 1.03 to 1.05.
结合转子重力G可得电流刚度Ki:Combined with the rotor gravity G, the current stiffness K i can be obtained:
式中x为静态悬浮时转子中心距离磁中心的偏移量。In the formula, x is the offset between the rotor center and the magnetic center during static levitation.
由电流密度J以及静态悬浮电流i确定线圈导线的直径dc为:The diameter d c of the coil wire is determined by the current density J and the static levitation current i as:
然后根据国家标准取值。Then take the value according to the national standard.
根据槽满率要求确定定子槽径向外侧高度H,进而确定定子铁心径向外侧高度Ds1为:Determine the radial outer height H of the stator slot according to the slot fullness requirement, and then determine the radial outer height D s1 of the stator core as:
Ds1=Dst+2·Lsfe (12)D s1 =D st +2·L sfe (12)
根据电流刚度Ki可以求得线圈匝数N为:According to the current stiffness K i , the number of coil turns N can be obtained as:
式中:Rpm为永磁体磁阻,Rpmsum为永磁磁路总磁阻。In the formula: R pm is the reluctance of the permanent magnet, and R pmsum is the total reluctance of the permanent magnet magnetic circuit.
至此,整个永磁偏置内转子径向混合磁轴承设计完毕。So far, the design of the radial hybrid magnetic bearing of the entire permanent magnet biased inner rotor is completed.
本发明与现有技术相比的优点在于:本发明由于采用以径向混合磁轴承位移刚度为出发点的设计方法,与现有内转子径向混合磁轴承以永磁体最佳工作点为出发点的设计方法相比,更加利于控制,得到的参数更加合理。Compared with the prior art, the present invention has the advantages that: the present invention adopts the design method based on the displacement stiffness of the radial hybrid magnetic bearing, which is different from that of the existing inner rotor radial hybrid magnetic bearing based on the optimum working point of the permanent magnet. Compared with the design method, it is more conducive to control and the obtained parameters are more reasonable.
附图说明 Description of drawings
图1为本发明针对的永磁偏置内转子径向混合磁轴承的结构图;Fig. 1 is the structural diagram of the permanent magnetic bias inner rotor radial hybrid magnetic bearing aimed at by the present invention;
图2为本发明的设计流程图;Fig. 2 is the design flowchart of the present invention;
图3为按照本发明设计出的永磁偏置内转子径向混合磁轴承实物图,其中(a)为内转子径向磁轴承的定子组件,(b)为内转子径向磁轴承的转子组件。Fig. 3 is a physical diagram of the permanent magnet bias inner rotor radial hybrid magnetic bearing designed according to the present invention, wherein (a) is the stator assembly of the inner rotor radial magnetic bearing, and (b) is the rotor of the inner rotor radial magnetic bearing components.
具体实施方式 Detailed ways
如图1所示,本发明的设计对象为一种磁悬浮控制力矩陀螺用永磁偏置内转子径向混合磁轴承,图中1为导磁环,2为永磁体,3为转子铁心,4为定转子之间的磁气隙,5为线圈,6为定子铁心。根据现有磁轴承控制器的要求设定磁轴承的位移刚度Kx为-0.8N/um,根据磁悬浮控制力矩陀螺指标要求设定转子转速n取为30000r/min,再由材料强度设定永磁体内径Dpm2为19mm,根据现有加工水平设定气隙长度δ取为0.2mm,叠片系数Kfe为0.85,根据该磁轴承的磁场分析设定漏磁系数σ为1.2,根据磁悬浮控制力矩陀螺的指标要求设定最大承载力Fmax为108.7N,根据磁悬浮控制力矩陀螺的功耗要求设定静态悬浮电流i为0.2A,该实施例中磁轴承的定、转子铁心选用铁镍系软磁合金0.1mm厚的1J50,根据1J50的磁化曲线发定饱和磁密Bs为1.2T。根据现有线圈的下线水平设定定子槽满率为40%。As shown in Figure 1, the design object of the present invention is a permanent magnetic bias inner rotor radial hybrid magnetic bearing for a magnetic levitation control moment gyroscope, in which 1 is a magnetic ring, 2 is a permanent magnet, 3 is a rotor core, 4 is the magnetic air gap between the stator and rotor, 5 is the coil, and 6 is the stator core. According to the requirements of the existing magnetic bearing controller, the displacement stiffness K x of the magnetic bearing is set to -0.8N/um, and the rotor speed n is set to 30000r/min according to the requirements of the magnetic levitation control torque gyro index, and then the permanent is set by the material strength The magnet inner diameter D pm2 is 19mm, the air gap length δ is set to 0.2mm according to the existing processing level, the lamination coefficient K fe is 0.85, the magnetic leakage coefficient σ is set to 1.2 according to the magnetic field analysis of the magnetic bearing, and according to the magnetic levitation control The index requirements of the torque gyroscope set the maximum bearing capacity Fmax to 108.7N, and set the static levitation current i to 0.2A according to the power consumption requirements of the magnetic levitation control torque gyroscope. In this embodiment, the stator and rotor cores of the magnetic bearings use iron-nickel Soft magnetic alloy 0.1mm thick 1J50, according to the magnetization curve of 1J50, the saturation magnetic density B s is determined to be 1.2T. According to the off-line level of the existing coils, the full rate of the stator slot is set to 40%.
根据以上条件,由(1)式可以计算出定子铁心截面积A=111.6mm2,设定子铁心宽度bs与定子铁心轴向长度Lsfe的比值C=2.5,则由式(2)和(3)可以得出定子铁心宽度bs=15mm,定子铁心轴向长度Lsfe=6mm,由式(4)可得转子铁心轴向长度Lrfe=7mm,由式(5)可得转子铁心轭部厚度hrfe=2.7mm、令K1=24,K2=2,由式(6)和(7)可以得到永磁体轴向长度hpm=4.8mm,槽口宽度Lc=9.6mm,由式(8)和(9)可得永磁体外径Dpm1=28.2mm,考虑到一般磁轴承静态悬浮后转子中心距离磁中心的偏移量x=0.1mm,由(10)可得电流刚度Ki=119.8N/A,由式(11)可得线圈导线的直径dc=0.356mm,取为0.35mm,根据设定的槽满率通过程序循环后可得定子槽径向外侧高度H=52mm,由式(12)可得定子铁心径向外侧高度Ds1=64mm,由式(13)可得线圈匝数N=87匝。至此,该永磁偏置内转子径向混合磁轴承设计完毕。According to the above conditions, the cross-sectional area of the stator core A = 111.6mm 2 can be calculated from formula (1), and the ratio of the width b s of the stator core to the axial length L sfe of the stator core is set to C = 2.5, then the formula (2) and (3) It can be obtained that the width of the stator core b s = 15mm, the axial length of the stator core L sfe = 6mm, the axial length of the rotor core L rfe = 7mm can be obtained from the formula (4), and the rotor core can be obtained from the formula (5) Thickness of the yoke h rfe = 2.7mm, set K 1 = 24, K 2 = 2, from equations (6) and (7), the axial length of the permanent magnet h pm = 4.8mm, the slot width L c = 9.6mm , from equations (8) and (9), the outer diameter of the permanent magnet D pm1 = 28.2mm, considering the offset x = 0.1mm between the rotor center and the magnetic center after the general magnetic bearing is statically levitated, it can be obtained from (10) The current stiffness K i =119.8N/A, the diameter of the coil wire d c =0.356mm can be obtained from formula (11), which is taken as 0.35mm, and the radial outer side of the stator slot can be obtained after the program cycle according to the set slot full rate Height H=52mm, the stator core radial outer height D s1 =64mm can be obtained from formula (12), and the number of coil turns N=87 can be obtained from formula (13). So far, the permanent magnetic bias inner rotor radial hybrid magnetic bearing has been designed.
本发明说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。The contents not described in detail in the description of the present invention belong to the prior art known to those skilled in the art.
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