CN100381638C - Method of preparing paper product using cotton stalk chemical pulp - Google Patents

Method of preparing paper product using cotton stalk chemical pulp Download PDF

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CN100381638C
CN100381638C CNB2005100850079A CN200510085007A CN100381638C CN 100381638 C CN100381638 C CN 100381638C CN B2005100850079 A CNB2005100850079 A CN B2005100850079A CN 200510085007 A CN200510085007 A CN 200510085007A CN 100381638 C CN100381638 C CN 100381638C
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cotton stalk
pulp
alkali
boiling
bleaching
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CN1718916A (en
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曹振雷
孙立军
宋明信
杨吉慧
李洪法
陈松涛
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Shandong Tralin Paper Co Ltd
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Shandong Tralin Paper Co Ltd
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Abstract

The present invention provides a method for producing finished product paper by cotton stalk chemical pulp. The cotton stalk chemical pulp is obtained by using cotton stalks as a fiber raw material through an alkaline process. The method comprises that cotton stalks are prepared and soaked, coarse pulp is obtained through once steaming or twice steaming, and the coarse pulp is washed and bleached. The cotton stalk chemical pulp with an ideal performance index is obtained in the present invention through preprocessing of the cotton stalk raw material and the improvement to cooking conditions and bleaching conditions. Thus, the traditional prejudice that the cotton stalk can not be used for making good pulp is spurned. The made cotton stalk chemical pulp has good bleaching properties, and can reach the index of wheatgrass bleached pulp. The cotton stalk chemical pulp can completely satisfy the making requirement for bleached chemical pulp. The cotton stalk chemical pulp is used for making finished product paper, and various indexes have no obvious change. The cotton stalk chemical pulp can be completely used for replacing poplar pulp, the shortage of timber resources is relieved, and the valuable method is provided for the effective utilization of cotton stalk resources.

Description

A kind of method for preparing finished paper by cotton stalk chemical pulp
Technical field:
The present invention relates to a kind ofly prepare the method for finished paper, belong to the pulping technology for paper-making field by cotton stalk chemical pulp.
Background technology:
The whiteness of paper pulp is the main quality index of paper pulp.The method for bleaching of paper pulp is that the oxygen of handicraft production era floats the earliest.Up to Sweden chemist K.W in 1774, Sheele found just the chlorination bleaching technology to be used for textile and paper after chlorine and the strong discoloration thereof.Bleaching results when just having brought into use the chlorine bleaching technology is also bad, and the finished product damage is serious.
French chemist Berthollet finds that the bleaching liquor effect that potassium hydroxide (KOH) absorbs behind the chlorine is better, to the damage of finished product seldom.Begin postassium hypochlorite (KCIO) in 1789 and be used to bleach textiles.After several years, another one french chemist Labarraque finds to replace potassium hydroxide (KOH) can make similar bleaching liquor with NaOH (NaOH).
Scotland chemist C.Tennant in 1798 finds that absorbing chlorine with milk of lime can be made into after calcium hypochlorite is used for bleaching, and paper industry has just obtained bleaching agent with low cost.But the transportation of liquid bleaching liquor is very inconvenient, and 1799, C.Tennant made the bleaching powder of solid state, and one jumps and becomes the unique bleaching agent of textile and paper industry.Calcium hypochlorite is beginning in 1800 as the bleaching agent of paper pulp.U.S. Gilpin paper mill in 1804 is the paper mill of North America first hand with the bleaching powder bleaching, and bleaching is carried out under the dense 3-4% of slurry in beater.German Bellmer brother had reformed bleaching equipment in 1895, had made the Bel wheat Bellmer of using till today, and the bleached pulp of this equipment is dense brings up to 7%, therefore, has improved bleaching efficiency greatly.
1903, Rolm-Haas company proposed to use low sulphite (dithionate) and makes bleaching agent.Germany had proposed with hydrogen peroxide and chlorine multistage bleaching ground wood pulp in 1905.Began in 1919 to prepare the calcium hypochlorite bleaching liquor in the paper mill with liquid chlorine.Nineteen twenty has begun the hypochlorite multistage bleaching.Nineteen twenty-one U.S. Newton Falls papermaking company begins to adopt first high dense (15-25%) Bellmer (the horizontal Bellmer of Wolf).The dense continuous bleaching device of vertical height has appearred in nineteen twenty-five.Nineteen thirty begins to carry out the phase I of continuous chlorination as bleaching with elemental chlorine, obtained for the first time whiteness thus and be 70% float sulfate wood pulp entirely.Nineteen thirty-seven, Sweden used chlorine dioxide ClO for the first time in alkaline medium 2Bleaching agent as prebleaching paper pulp.Sweden in 1938 for the first time in acid medium with using ClO 2Bleaching agent as prebleaching paper pulp.1940, peroxide was used for bleached mechanical pulp and has reached perfect stage.Nineteen forty-six ClO 2Formally be used for the multistage bleaching production system, therefore to nineteen fifty, the whiteness of sulfate wood pulp can be floated to more than 90%.Nineteen fifty-two; Soviet Union wood chemistry expert NiKitin and AKim find that elemental oxygen has discoloration; but because of carbohydrate degradation seriously fails to be used for to produce; people such as French scientist Robert in 1964 find that magnesium salts has the effect of protection carbohydrate when oxygen floats; therefore, nineteen sixty-eight the pilot plant that continuous oxygen floats just occurred in the U.S., France and Sweden.Enstra paper mill, South Africa in 1970 has been built up in the world, and the oxygen of 220 tons of paper pulp of first daily output floats the workshop.Muskegon pulp mills of U.S. Scott papermaking company in 1972 build up the ozone bleaching pilot plant of 12 tons of paper pulp of daily output.1975, Scott company applied for the patent of chlorine-free bleaching, and had built up the CEDED displacement bleaching workshop of 500 tons of first daily outputs in the world in 1975.
From the history of association with pulp bleaching technical development, at first be to have developed chlorine bleach, comprise chlorination (technology code name C), hypochlorite bleaching (technology code name H) and ClO 2 bleaching (technology code name D) technology; Then develop oxygen bleach now, comprising oxygen-alkali bleaching (technology code name O), hydrogen peroxide bleaching (technology code name P), ozone bleaching (technology code name Z) and peracetic acid bleaching (technology code name Pa) technology etc.
Sulfate pulping adaptability is big, can utilize various assortments, and technical maturity can be produced high-intensity paper pulp.Therefore, it is the topmost pulping process that adopt countries in the world always.But the pulp brightness that sulfate process is produced is lower, and bleaching process is had relatively high expectations.In order to improve the whiteness of sulfate pulp, adopt the multistage bleaching technology usually; Wherein, the most commonly used is chlorination (technology code name C), alkali treatment (technology code name E), hypochlorite bleaching (technology code name H) tri-stage bleaching technology, i.e. CEH tri-stage bleaching technology.In paper pulp multistage bleaching process, chlorination and alkali treatment (also claiming the alkali extracting) are the stages that removes in a large number as residual lignin in the paper pulp, and how many whiteness of paper pulp do not obtain and improve, and therefore, chlorination and alkali treatment can not be used as bleaching process separately.But, chlorination and alkali treatment suitably whether, with the bleaching stage that directly has influence on thereafter.
In typical paper pulp multistage bleaching technology---in the CEH tri-stage bleaching technology, the main effect of alkali pretreatment is, removes with chlorlignin a part of indissoluble and the coloured dissolving that alkaline medium exists in the paper pulp after with chloridized.In this course of reaction, make chlorlignin dissolve equally in the alkali treatment stage.
Because developing rapidly of paper industry, caused the paper industry raw material unprecedentedly nervous, therefore, develop new paper-making pulping raw material and seem particularly important, Xinjiang of China, Gansu, Shanxi, Shandong, Henan, Shaanxi all have very abundant cotton stalk resource to can be used for papermaking.But for cotton stalk paper pulp, its pulp brightness is often undesirable, so, in order effectively to utilize cotton stalk resource, be necessary to study new cotton stalk pulping process.
Summary of the invention:
The object of the present invention is to provide a kind of method for preparing finished paper by cotton stalk chemical pulp.
Cotton stalk chemical pulp of the present invention is that fibrous raw material obtains by soda pulping process with the cotton stalk.
Comprise before the bleaching of above-mentioned soda pulping process: with cotton stalk get the raw materials ready processing, impregnation process, by once boiling or secondary boiling, slightly starched, bleached then through pulp washing, copy paper again and obtain finished paper.
The described processing of getting the raw materials ready is that cotton stalk should be removed root before use, and carries out conquassation or break process.
Above-mentioned getting the raw materials ready handled after conquassation or break process, preferably further skin separated with bar, and skin and bar are carried out slurrying production respectively.
Because the difference of constituent structure, the alkali charge that uses cotton stalk bark is less than the alkali charge that uses the peeling cotton stalk separately, thereby separating treatment can be avoided because of the two difference on composition, and the one-tenth pulp yield that causes is low; Do not remove the peel cotton stalk when boiling, bigger than cotton stalk bark alkali charge, so, being regardless of defection and causing the serious or peeling cotton stalk steaming of cotton stalk bark degraded itself to separate deficiency, the one-tenth pulp yield that these all can cause is low.
Described impregnation process is that the cotton stalk after will get the raw materials ready handling floods with maceration extract, makes liquor ratio reach 1: (4-5.5), under normal pressure in insulation more than 85 degrees centigrade and mix more than 10 minutes, wherein in the condition insulation of 85-95 degree with mix 10-40 minute for well.
The content of alkali is the 25-35 grams per liter in the described maceration extract, and the weight ratio of over dry material quantity and the total liquid measure of maceration extract is 1: 2.5-3.6; The used black liquid consistency of impregnation process is 11-14 ° of Be ' (20 ℃ time), is preferably 12-14 ° of Be ' (20 ℃ time), and solid concentration 14-20% is preferably 16-20%.Said maceration extract is to contain the dense black liquor of certain alkali, is the mixed liquor of alkali and black liquor, and the Controllable Temperature of black liquor is between 80-95 ℃, and the alkali that adds in the black liquor can be caustic soda (NaOH), and addition is controlled at the 25-36 grams per liter, is preferably the 28-32 grams per liter.Black liquor can directly adopt the waste liquid that produces in the digestion process of preparation straw pulp, (liquor ratio reaches 1: 4-5.5) repetitive cycling is used the black liquor that produces in the preparation straw pulp under the condition of big liquor ratio like this, improve the extraction concentration of black liquor, reduce the discharge capacity of black liquor, thereby reach to concentrate and administer, alleviate the purpose of environmental pollution and water saving, also guaranteed simultaneously liquid phase cooking, the realization of circulation in the pot, displacement and heat washing.
The used black liquid consistency of this stage impregnation process is 11-14 ° of Be ' (20 ℃ time), is preferably 12-14 ° of Be ' (20 ℃ time), and solid concentration 14-20% is preferably 16-20%.Wherein, pH value is 11-14, preferred 11.8-13.3, and residual alkali number is the 8-12 grams per liter, is preferably the 8-10 grams per liter, COD is 150000-180000mg/l, is preferably 160000-180000mg/l.
Above-mentioned is 60-70% through holocellulose weight percentage in the cotton haulm raw material of dipping, and total lignin weight percentage is 12-20%, and the poly-pentose weight percentage is 20-25%, and yield is 86-92%.
Said yield is by after the 100 gram fibrous raw material impregnation process, dries the ratio of weighing with 100 gram raw materials again.
In the inventive method, the boiling before the bleaching can be an once boiling.
The process of once boiling is: cotton haulm raw material is put into boiling vessel, caustic soda concentration 400g/L, join alkali concn 78.8g/L, behind the preceding running of the once boiling 20min, in boiling vessel, feed water vapour, 40min once heats up, after making the interior pressure of boiling vessel reach 0.3-0.4Mpa, little pressure of exitting to boiling vessel is 0-0.02Mpa, feeds steam once more, make the pressure in the rotary spherical digester reach 0.3-0.4Mpa, carry out secondary temperature elevation under the pressure condition of 0.3-0.4Mpa, the secondary temperature elevation time is 40 minutes, temperature retention time 75-95min under the pressure of 0.3-0.4Mpa, spurt 25min then, discharge opeing.
Behind the once boiling, the residual alkali 14.88-16.43g/L of black liquor, hardness K value is 10.5-12.7, slurry is 23-26 ° of SR of beating degree when the horizontal belt wash engine, the weight in wet base 2.0-2.5g of this moment, hardness 14, residual alkali 0.08g/L when starching out the horizontal belt wash engine, slurry is beating degree 25-28 ° SR when decker, weight in wet base 1.9-2.0g, hardness 12.6-13.
In the inventive method, the boiling before the bleaching also can be the secondary boiling, and it adds alkali and is operating as: caustic soda concentration 400g/L, join the concentration 47.2-51.6g/L of alkali, and it is 17% that one-level is boiled alkali charge, pressure black liquor amount 5-7m 3, secondary boils and adds alkali number 0.8-0.95m 3, secondary boils alkali charge 10%;
Secondary boiling operating process is: cotton haulm raw material is packed in the boiling vessel, running 10min before one-level is boiled, add steam and carry out once boiling, heating-up time 30min, once little venting 10min adds the steam 40min that heats up for the second time again, pressure black liquor 90min, carry out secondary again and boil and carry out intensification 40-60min three times after adding alkali 20min, secondary boils temperature retention time 100-130min, spurts 15-20min.
The residual alkali 17.8-21.21g/L of boiling, hardness K value is 12.2-15, slurry is 22-25 ° of SR of beating degree when the horizontal belt wash engine, weight in wet base 2.1-2.7g, hardness 10.5-13.3, residual alkali 0.04-0.2g/L when starching out the horizontal belt wash engine, slurry beating degree 24-25 ° SR before floating, weight in wet base 2.0-2.7g, hardness 10.1-11.7.
No matter be to adopt once boiling or secondary boiling, black digestion liquid should have following index:
COD at horizontal belt wash engine extraction black liquor behind the once boiling is 144530mg/L, and the pH value is 13, Baume degrees (15 ℃) 11.604, and solid content is 14.57%, viscosity is 5.4cps/19.2 ℃, acid non-soluble substance 51700mg/L; The COD of the one-level row black liquor of secondary boiling is 181390-187210mg/L, the pH value is 13.05-13.44, Baume degrees (15 ℃) 14.078-14.656, and solid content is 18.55-19.19%, viscosity is 7.7-8.5cps/ (18.3-19.0 ℃), acid non-soluble substance 66000-78700mg/L;
COD at horizontal belt wash engine extraction black liquor after the secondary boiling is 154230-157140mg/L, the pH value is 13.11-13.15, Baume degrees (15 ℃) 12.052-12.078, and solid content is 15.61-16.09%, viscosity is 4.7-5.5cps/18.0 ℃, acid non-soluble substance 64700-70000mg/L;
It is 853.6mg/L that one-level is boiled middle section water COD, and SS is 530mg/L;
It is 582-853.6mg/L that secondary boils middle section water COD, and SS is 450-460mg/L.
Bleaching process is the CEH tri-stage bleaching in the inventive method, and its pipeline floats logical chlorine dose 60-80kg/ ton slurry, and pipeline floats logical alkali number 9-13kg/ ton slurry, Hardness Control was 4.1-5.0K before the H section was floated, starch the dense 4.5-5.0% that is before floating, bleaching concentration is 30g/L, the bleaching liquor addition 0.06-0.1m of every side's slurry 3, bleaching time 130-210min, bleachability is 3.0-7.0%, floats pond whiteness 74.6-78.5%, floats the residual chlorine 0.17-0.31g/L in back, final whiteness can be reached for 78.9-82.0%.
Before carrying out multistage bleaching, in paper pulp, add bacillus stearothermophilus and float preceding preliminary treatment, its addition is 5-50g/m 3, promptly adding the bacillus stearothermophilus of 5-50g in every cube of paper pulp, bacterium numbering is: AS1.999.
The cotton stalk pulp intensity index that obtains after the bleaching:
The once boiling making beating: beating degree is 31-47 ° of SR, weight in wet base 1.6-2.6g, quantitatively 59.3-60.1g/m 2, bulk 1.871-2.248cm 3/ g, fracture length 3.768-4.986Km, folding strength 11-22 time, tearability 742-774mN.
Secondary boiling making beating: beating degree is 29-46 ° of SR, weight in wet base 1.6-2.7g, quantitatively 58.5-60.3g/m 2, bulk 1.800-2.193cm 3/ g, fracture length 3.529-5.320Km, folding strength 5-20 time, tearability 225-286mN.
The final pulp brightness in bleaching back can reach more than 78%.
Traditional view thinks and uses cotton stalk slurrying, and resulting slurry quality is undesirable, and pulp yield is low, and alkali charge is big, and of low quality by its finished paper that makes; Researcher of the present invention has obtained the desirable cotton stalk chemical pulp of performance indications by cotton haulm raw material being carried out preliminary treatment, conditions of cooking, conditions of bleaching being improved, and can not make traditional prejudice of starching thereby abandoned cotton stalk.
Use the cotton stalk chemical pulp of the inventive method preparation, bleachability is good, can reach the index of wheat straw bleached pulp, satisfies the preparation requirement of bleach chemical pulp fully.
The cotton stalk chemical pulp of the inventive method preparation is used to join copies finished paper, and every index does not have significant change, can be used for substituting the poplar slurry fully, has alleviated the shortage of timber resources, provides valuable method to effective utilization of cotton stalk resource.
The specific embodiment:
Embodiment 1
Cotton stalk pulp boiling cost analysis:
Figure C20051008500700091
Figure C20051008500700101
7 balls are produced in test altogether, 11.0644 tons of output, 29.32 tons of consumption over dry cotton stalk amounts, yield rate 37.74%.
Experimental example 1
Once boiling record data table:
Secondary boiled record data table:
Figure C20051008500700103
Figure C20051008500700111
The cotton stalk bark fibre average length is 2.0mm, average diameter 20um; The average length of wooden core fibre is 0.74mm, and average diameter is 16um; It is more that the cotton stalk bast contains pectic substance, can find out during the course, and the pectic substance degradation product is present in the slurry in a large number, need not add starch indicator when detecting hardness; Therefore, cotton stalk preferably stores more than half a year before using, and in order to spontaneous fermentation, saves boiling alkali.
Alkali lye is difficult for infiltration during the direct boiling of cotton stalk, and raw material carries out conquassation or break process, helps improving the penetrating power of alkali lye, makes boiling more even, also will significantly reduce thick slag or fibre bundle.Present embodiment with cotton stalk fully conquassation smash, so the alkali lye dipping effect is good;
Can find out that by present embodiment cotton stalk is got the raw materials ready pulp quality is had very big influence; The difficult steaming of cotton stalk root separated, and improving alkali charge can not pulping, removes at the big sieve place of jumping substantially, and cotton stalk bark etc. easily steam to be separated component and then degrade seriously, is lowered into pulp yield, and this can hang down from the pulping weight in wet base and embody; Therefore, for guaranteeing stock quality and yield, can suitably reduce alkali charge.
Experimental example 2
Enter float the pond before, 4 slurries that float the pond add 5g/m respectively 3, 10g/m 3, 20g/m 3, 50g/m 3Bacillus stearothermophilus AS 1.999 kept under the state of stirring 8,4,2,1 hours, bleached then, and the bleaching data are as follows:
Figure C20051008500700112
Figure C20051008500700121
No. 1 pond is the once boiling slurry, and all the other are secondary boiled slurry, floats the back pulp brightness to be; 78.9%, 79.7%, 82.0%, 80.2%.
Experimental example 3
Cotton rod boiling black liquor index detects table:
Black liquor:
Middle section water:
Figure C20051008500700123
Indexs such as cotton stalk black liquor of pulp making COD, Baume degrees, solid content are all than giantreed, wheat straw index height, and middle section water COD, SS are very low, illustrate that the cotton stalk pulp black liquid extraction is effective, help black liquid extraction and reduce the clear water consumption.
Experimental example 4
The intensity index data:
The making beating of once boiling laboratory:
Figure C20051008500700124
The making beating of secondary boiled laboratory:
Figure C20051008500700125
The fibre analysis tables of data:
1, frequency of fibers distributes (%), cotton stalk once boiling slurry laboratory defibrination
Length of interval (31,2.6) (35,2.2) (40,2.2) (47,1.6)
0.07~0.42 66.30 65.78 68.68 68.99
0.42~0.82 27.85 27.75 25.35 24.28
0.82~1.22 4.85 4.90 4.53 4.85
1.22~1.62 0.75 1.03 0.93 0.83
1.62~2.02 0.30 0.33 0.20 0.30
2.02 more than 0.23 0.23 0.33 0.20
2, fibre morphology analysis
Figure C20051008500700131
3, the secondary boiled slurry of frequency of fibers distribution (%) 3# workshop cotton stalk laboratory defibrination
Figure C20051008500700132
4, fibre morphology analysis
Analyze from the fibre analysis data: the cotton stem pulp of once boiling is after beating degree reaches 40 ° of SR, 0.42mm following fiber content obviously increases, 0.42-0.82mm between fiber content obviously reduce, after this pull an oar the cutting action of fiber is strengthened, the intensity index of slurry descends, in the making beating curve same result is arranged also, slurry intensity index when 40 ° of SR left and right sides of beating degree is best.In low beating degree scope, the fibre length fall of slurry is less, can find out also that from the making beating curve weight in wet base of slurry changes not obvious, this illustrates that also the cotton stalk slurry easily pulls an oar, the suction swollen performance of fiber is good, the easy wire-dividing broom purification of fiber, and the intensity index of slurry is better.
This is tested secondary boiled slurry and compares with the once boiling slurry, and tearability changes greatly, and is different with the result that pulled an oar for several times in the past, and these group data await further checking.
Comparative example 1-3 is that cotton stalk pulp is joined and copied art paper experiment, in process of the test, has carried out joining of 20%, 30%, 40% 3 proportioning of cotton stalk pulp copying test, stablize the consumption of needle slurry 31%, straw pulp 29% simultaneously, cotton stalk pulp and poplar is starched compare; Starch, CaCO in the slurry 3And other various auxiliary dosages remain unchanged.
Comparative example 1
Production technology is according to 128g/m 2Art paper carries out, and wet end furnish is:
Project Unit 1 2 3 4
Needle slurry consumption 31 31 31 31
Poplar slurry consumption 40 20 10 0
The cotton stalk pulp consumption 0 20 30 40
The straw pulp consumption 29 29 29 29
Starch consumption in the slurry Kg/ ton slurry 18.8 18.8 18.8 18.8
The P47 consumption ppm 500 500 500 500
CaCO 3Consumption Kg/ ton slurry 140 140 140 140
Beating process requires:
Figure C20051008500700141
Testing result:
Figure C20051008500700142
Can know according to above result, because the cotton stalk pulp fiber is soft, making beating easily.
Learn that from the making beating curve cotton stalk pulp easily divides silk, brooming, bond strength is good between the fiber, beating degree about 40 ° of SR in, cotton stalk pulp has best intensity index.
Comparative example 2
Paper machine technological parameter:
Index Unit No cotton stalk pulp 20% cotton stalk pulp 30% cotton stalk pulp 40% cotton stalk pulp
The speed of a motor vehicle m/min 186 186 189.9 190.9
Couch roll vacuum MPa 0.08 0.08 0.075 0.076
Suction moves roller vacuum MPa 0.06 0.06 0.06 0.06
One pressure pressure MPa 0.45/0.46 0.45/0.46 0.46/0.45 0.46/0.45
Two pressure pressures MPa 0.45/0.45 0.45/0.45 0.45/0.45 0.45/0.45
Positive pressure pressure MPa 0.48/0.48 0.48/0.48 0.48/0.44 0.48/0.45
Optical pressure pressure MPa 0.05/0 0.05/0 0.04/0 0.05/0
Coating vapour pressure the last period MPa 0.281 0.333 0.313 0.336
Be coated with the first two section vapour pressure MPa 0.074 0.124 0.101 0.112
Be coated with back one section vapour pressure MPa 0.302 0.312 0.301 0.336
Become the paper achievement data:
Figure C20051008500700151
By last table data as seen, after slurry partly replaces the poplar slurry, become the paper folding strength to improve, all the other indexs change little, and page tries seal on four look Heidelberg printing machines respond well, do not have bad effect and produce, and printed patterns is clear.
Comparative example 3
Cotton stalk is joined and is copied electro-photographic paper, and production technology is according to 60 gram/m 2Electro-photographic paper carries out.
Figure C20051008500700152
Figure C20051008500700161
Batching:
Cationic starch (KG/T slurry): 8
AKD (KG/T slurry): 10-12
Calcium carbonate (KG/T slurry): 150
Cotton stalk pulp with 66% replaces the poplar slurry fully, the straw pulp self-control, and other production technologies remain unchanged, and paper machine speed is controlled at 138-140m/min, the one-tenth paper index before and after the contrast.Become paper index such as following table:
Figure C20051008500700162
After cotton stalk pulp is used for electro-photographic paper and replaces poplar slurry fully, become the paper index not have significant change.

Claims (12)

1. method for preparing finished paper by cotton stalk chemical pulp, it is characterized in that, described cotton stalk chemical pulp is that fibrous raw material obtains by soda pulping process with the cotton stalk, comprise: with cotton stalk get the raw materials ready processing, impregnation process, by once boiling or secondary boiling, slightly starched, bleached then through pulp washing, obtain cotton stalk chemical pulp, copy paper then, obtain finished paper;
Wherein said bleaching process is the CEH tri-stage bleaching, and its pipeline floats logical chlorine dose 60-80kg/ ton slurry, and pipeline floats logical alkali number 9-13kg/ ton slurry, Hardness Control was 4.1-5.0K before the H section was floated, starch the dense 4.5-5.0% that is before floating, bleaching concentration is 30g/L, the bleaching liquor addition 0.06-0.1m of every side's slurry 3, bleaching time 130-210min, bleachability is 3.0-7.0%, floats pond whiteness 74.6-78.5%, floats the residual chlorine 0.17-0.31g/L in back, final whiteness is 78.9-82.0%.
2. method according to claim 1 is characterized in that, the described processing of getting the raw materials ready is that cotton stalk is removed root before use, and carries out conquassation or break process.
3. method according to claim 2 is characterized in that, described getting the raw materials ready handled after conquassation or break process, also comprises skin is separated with bar, and skin and bar are carried out slurrying production respectively.
4. method according to claim 1 is characterized in that, described impregnation process is that the cotton stalk after will get the raw materials ready handling floods with maceration extract, makes liquor ratio reach 1: (4-5.5), under normal pressure in insulation more than 85 degrees centigrade and mix more than 10 minutes; The content of alkali is the 25-35 grams per liter in the described maceration extract, and the weight ratio of over dry material quantity and the total liquid measure of maceration extract is 1: 2.5-3.6; The used black liquid consistency of impregnation process is 11-14 ° of Be ' in the time of 20 ℃, solid concentration 14-20%, described maceration extract is to contain the dense black liquor of certain alkali, it is the mixed liquor of alkali and black liquor, the temperature of black liquor is controlled between 80-95 ℃, the alkali that adds in the black liquor is caustic soda, and addition is controlled at the 25-36 grams per liter.
5. method according to claim 4, it is characterized in that, described impregnation process is that the cotton stalk of will get the raw materials ready after handling floods with maceration extract, make liquor ratio reach 1: (4-5.5), in the insulation of the condition of 85-95 degree with mixed 10-40 minute, the used black liquid consistency of described impregnation process is 12-14 ° of Be ' in the time of 20 ℃, and solid concentration is 16-20%, and the alkali addition that adds in the black liquor is the 28-32 grams per liter.
6. method according to claim 4 is characterized in that, the used black liquor pH of described impregnation process value is 1 1-14, and residual alkali number is the 8-12 grams per liter, and COD is 150000-180000mg/l; Through holocellulose weight percentage in the cotton haulm raw material of dipping is 60-70%, and total lignin weight percentage is 12-20%, and the poly-pentose weight percentage is 20-25%, and yield is 86-92%.
7. method according to claim 6 is characterized in that, the used black liquor pH of described impregnation process value is 11.8-13.3, and residual alkali number is the 8-10 grams per liter, and COD is 160000-180000mg/l.
8. method according to claim 1, it is characterized in that, the process of described once boiling is: cotton haulm raw material is put into boiling vessel, caustic soda concentration 400g/L, join alkali concn 78.8g/L, behind the running 20min, in boiling vessel, feed water vapour before the once boiling, 40min once heats up, after making the interior pressure of boiling vessel reach 0.3-0.4Mpa, little pressure of exitting to boiling vessel is 0-0.02Mpa, feeds steam once more, make the pressure in the rotary spherical digester reach 0.3-0.4Mpa, carry out secondary temperature elevation under the pressure condition of 0.3-0.4Mpa, the secondary temperature elevation time is 40 minutes, temperature retention time 75-95min under the pressure of 0.3-0.4Mpa, spurt 25min then, discharge opeing; Behind the once boiling, the residual alkali 14.88-16.43g/L of black liquor, hardness K value is 10.5-12.7, slurry is 23-26 ° of SR of beating degree when the horizontal belt wash engine, the weight in wet base 2.0-2.5g of this moment, hardness 14, residual alkali 0.08g/L when starching out the horizontal belt wash engine, beating degree 25-28 ° SR when decker, weight in wet base 1.9-2.0g, hardness 12.6-13.
9. method according to claim 1 is characterized in that, described secondary boiling, and it adds alkali and is operating as: caustic soda concentration 400g/L, join alkali concn 47.2-51.6g/L, it is 17% that one-level is boiled alkali charge, pressure black liquor amount 5-7m 3, secondary boils and adds alkali number 0.8-0.95m 3, secondary boils alkali charge 10%; Secondary boiling operating process is: cotton haulm raw material is packed in the boiling vessel, running 10min before one-level is boiled, one-level is boiled heating-up time 30min, carries out little venting 10min afterwards, the beginning secondary temperature elevation, time 40min, pressure black liquor 90min, secondary boils and adds alkali then, carry out intensification 40-60min behind the 20min three times, begin insulation afterwards, time 100-130min spurts 15-20min; The residual alkali 17.8-21.21g/L of boiling, hardness K value is 12.2-15, slurry is 22-25 ° of SR of beating degree when the horizontal belt wash engine, the weight in wet base 2.1-2.7g of this moment, hardness 10.5-13.3, residual alkali 0.04-0.2g/L when starching out the horizontal belt wash engine, slurry beating degree 24-25 ° SR before floating, weight in wet base 2.0-2.7g, hardness 10.1-11.7.
10. according to Claim 8 or 9 described methods, it is characterized in that, black digestion liquid has following index: once boiling extracts black liquor on the horizontal belt wash engine COD is 144530mg/L, the pH value is 13, Baume degrees 11.604 in the time of 15 ℃, solid content is 14.57%, and viscosity is 5.4cps/19.2 ℃, acid non-soluble substance 51700mg/L; The COD that the one-level of secondary boiling is boiled row's black liquor is 181390-187210mg/L, the pH value is 13.05-13.44, Baume degrees 14.078-14.656 in the time of 15 ℃, and solid content is 18.55-19.19%, viscosity is 7.7-8.5cps/ (18.3-19.0 ℃), acid non-soluble substance 66000-78700mg/L; It is 154230-157140mg/L at the COD that the horizontal belt wash engine extracts that the secondary of secondary boiling boils black liquor, the pH value is 13.11-13.15, Baume degrees 12.052-12.078 in the time of 15 ℃, solid content is 15.61-16.09%, viscosity is 4.7-5.5cps/18.0 ℃, acid non-soluble substance 64700-70000mg/L; It is 853.6mg/L that one-level is boiled middle section water COD, and SS is 530mg/L; It is 582-853.6mg/L that secondary boils middle section water COD, and SS is 450-460mg/L.
11. method according to claim 1 is characterized in that, before carrying out tri-stage bleaching, adds bacillus stearothermophilus and float preceding preliminary treatment in paper pulp, its addition is 5-50g/m 3, promptly adding the bacillus stearothermophilus of 5-50g in every cube of paper pulp, bacterium numbering is: AS 1.999.
12. method according to claim 1 is characterized in that, the cotton stalk pulp intensity index that obtains after the bleaching: the once boiling making beating: beating degree is 31-47 ° of SR, weight in wet base 1.6-2.6g, quantitatively 59.3-60.1g/m 2, bulk 1.871-2.248cm 3/ g, fracture length 3.768-4.986Km, folding strength 11-22 time, tearability 742-774mN; Secondary boiling making beating: beating degree is 29-46 ° of SR, weight in wet base 1.6-2.7g, quantitatively 58.5-60.3g/m 2, bulk 1.800-2.193cm 3/ g, fracture length 3.529-5.320Km, folding strength 5-20 time, tearability 225-286mN; The final pulp brightness in bleaching back reaches more than 78%.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1115816A (en) * 1995-06-20 1996-01-31 吴南松 Cotton stalk pulping process
CN1293284A (en) * 1999-10-13 2001-05-02 鱼京淑 Technology for preparing paper pulp from corn stalk

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1115816A (en) * 1995-06-20 1996-01-31 吴南松 Cotton stalk pulping process
CN1293284A (en) * 1999-10-13 2001-05-02 鱼京淑 Technology for preparing paper pulp from corn stalk

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
棉杆制漂白化学浆和人造丝浆的研究. 肖玲,何冬宝,杜予民.林产化学与工业,第15卷第3期. 1995 *
棉杆造纸浅论. 邓竹湘.湖南造纸,第3期. 1995 *

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