CN100372769C - Non-crystal inorganic structure guide agent for synthesizing nano/submicrometer high silicon ZSM-5 zeolite and its preparing process - Google Patents
Non-crystal inorganic structure guide agent for synthesizing nano/submicrometer high silicon ZSM-5 zeolite and its preparing process Download PDFInfo
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- CN100372769C CN100372769C CNB2004100931207A CN200410093120A CN100372769C CN 100372769 C CN100372769 C CN 100372769C CN B2004100931207 A CNB2004100931207 A CN B2004100931207A CN 200410093120 A CN200410093120 A CN 200410093120A CN 100372769 C CN100372769 C CN 100372769C
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Abstract
The present invention particularly relates to a novel amorphous directing agent in an inorganic structure and a preparation method thereof, which belongs to the technical field of microporous materials. The inorganic directing agent is obtained by dissolving product ZSM-5 zeolite in alkali solution at 80 to 120 DEG C, the ordered structure of crystals is damaged, and a primary structure is reserved simply. Different inorganic directing agents can be obtained by changing conditions of the composition of the alkali solution, the composition of the product zeolite, and the like, and are used for synthesizing ZSM-5 nanometer/submicrometer grade zeolite with different silica-alumina ratios. The preparation method has the advantages of reasonable technology, simple device and low cost of raw materials. Products synthesized through the direction of the inorganic directing agent have the advantage of wide range of silica-alumina ratios and have wide application prospects on the aspects of the synthesis of nanometer/submicrometer zeolite molecular sieve materials, etc.
Description
Technical field
The invention belongs to the poromerics technical field, be specifically related to non-crystalline state inorganic structure guide agent of a kind of novelty and preparation method thereof, can be used for the supersiliceous zeolite molecular sieve of synthesis of nano/submicron order particle diameter, particularly synthesizing submicron high silica ZSM-5 type zeolite.This technology has wide application prospects at synthesis of nano/aspects such as submicron zeolite molecular sieve material.
Background technology
As everyone knows; zeolite molecular sieve is widely used in fields such as petrochemical complex, fine chemistry industry, environment protection and functional materials; can be used for hydrocarbon cracking system ethene in petroleum cracking catalyzer and octane enhancing additive, petrochemical complex and the fine chemistry industry as ZSM-5 type zeolite; the catalyzer of propylene and butylene; and select shape and select aromizing; isomerization, alkylation catalyst etc.In recent years, along with the increase in demand of environmental protection field to highly selective high-performance adsorption and separation material, zeolitic material has represented wide application prospect at this emerging field.And follow reducing of particle diameter, the surface-area of zeolite significantly to increase, and improved catalytic activity and selectivity, improved catalytic stability, thereby the supersiliceous zeolite molecular sieve of preparation nanometer/submicron order particle diameter has become zeolite synthesis research and the new focus of industrialization thereof.
Adopting expensive TPAOH is template, TEOS is a raw material, sec.-propyl aluminium is the aluminium source, people such as J.Aguado report (Microporous and mesoporous materials, 75,2004,41-49) under 70-90 ℃ of low temperature, synthesized the glomerocryst of forming by the ZSM-5 zeolite of 10-20nm, silica alumina ratio＜60, TPAOH/Si～0.36.People such as W.Song report (Langmuir, 20,2004,8301-8306) synthesized the ZSM-5 zeolite grain of 15～60nm, silica alumina ratio=40, TPAOH/Si=0.36.The use of organic formwork agent helps to form rapidly a large amount of nucleus.
The space of restriction nucleus growth also can reach the effect that reduces crystal particle diameter.People such as M.Claus report (Chem.Commum., 1999, be template 673-674) with TPAOH, with TEOS the silicon source, growing nano total silicon ZSM-5 zeolite in the pore structure of carbon black matrix.
Though pretreated method can make complex process, can reduce the cost of organic formwork agent part.W.R.GRACE﹠amp; CO. company reports (EP0173901,1985) the metering proportion raw mix is 80 ℃ of following pre-treatment after 6 hours, ratio with 15% with newly join raw mix and be blended in 175 ℃ of following ZSM5 zeolites that can obtain silica alumina ratio 60 in 8 hours, about 100～the 300nm of grain-size, quaternary ammonium template (TPA, consumption (Q:SiO TEA)
2) can be decreased to 0.05.
People such as Hiroshi Ishida report (USP5268162,1993) adopts repeatedly the method for the aging nucleation of alternating temperature, and to use 1,3 dimethyl urea be organic directed agents, and synthesizing Si-Al is than the ZSM5 zeolite of 25-40, the about 250m of BET specific surface
2/ g.
Miller, Stephen, J. report (WO01/38224A1) can not use organic formwork agent, and the ZSM-5 zeolite seed crystal of use＜10%wt is done inorganic directed agents, can synthesize＜the MFI zeolite of 700nm, and the product silica alumina ratio that two embodiment obtain is respectively 43 and 86.
The preparation method of the nanometer of above-mentioned report/submicron order supersiliceous zeolite has his own strong points, but cost is all higher, use expensive organic template or needed complicated technical process, and used the method for crystal seed guiding, can only synthesize the ZSM-5 zeolite of medium silica alumina ratio.And synthesizing high-silicon (silica alumina ratio) 200) the ZSM-5 zeolite, usually need to use organic quaternary ammonium hydroxide of the strong costliness of guide effect.Thereby limited in industrial application.
Summary of the invention
The object of the present invention is to provide non-crystalline state inorganic structure guide agent that is used for synthesis of nano/submicron high silica ZSM-5 zeolite of a kind of novelty and preparation method thereof.
Non-crystalline state directed agents proposed by the invention is to have the commodity zeolite ZSM-5 of complete skeleton structure, to dissolve in basic solution, the non-crystalline state inorganic substance that make.
Above-mentioned non-crystalline state inorganic substance have kept the basic structural unit of former commodity zeolite, thereby can be used as the supersiliceous zeolite that structure directing agent is used for synthetic same bone shelf structure.
The preparation method of the inorganic directed agents of above-mentioned non-crystalline state is as follows:
The commodity zeolite is mixed with basic solution, place the closed container heating for dissolving, temperature 60-150 ℃, 0.25～150 hour time, the amount that the commodity zeolite adds in the basic solution is 0.3-8wt%, obtains the mixture of amorphous inorganic structure guide agent and basic solution.Confirm that through XRD (X-ray powder diffraction) and SEM (scanning electron microscope) sign this non-crystalline solids part directed agents is the amorphous oxide with zeolite primary structure, in the synthesizing high-silicon zeolite, show structure-directing effect.
Among the present invention, described commodity zeolite can be selected the commodity ZSM-5 of silica alumina ratio 20-∞ for use, reduces its silica alumina ratio and helps preparing non-crystalline state directed agents of the present invention, but can reduce the silica alumina ratio of guiding synthetic product supersiliceous zeolite.
Among the present invention, the basic solution of use is the aqueous sodium hydroxide solution or the water glass of 2-15wt% concentration.Improve naoh concentration and help preparing non-crystalline state directed agents of the present invention, but the thorough destruction of too high concentration meeting is zeolite structured, thereby weaken and then the forfeiture guide effect.Use water glass the simplest, but required dissolution conditions is harsh, generally need dissolve 20～96 hours in 80～150 ℃ of sealed vessels as basic solution technology.
At reference patent (CN1072654A; ZL94112035.X) in the building-up reactions thing mixture system, add the non-crystalline state directed agents for preparing with aforesaid method, but through the hydro-thermal reaction synthesizing Si-Al than 16-∞, the size distribution ZSM-5 zeolite between 100～500nm.
Inorganic directed agents of the present invention has the advantage of not treated direct use.Simultaneously, the product cut size problem of uneven distribution that the amorphous structure of this directed agents has avoided common crystal seed guiding secondary nucleation to bring can prepare and obtain nanometer/submicron order particle diameter supersiliceous zeolite when improving the directed agents addition.Guiding synthetic product silica alumina ratio wide ranges, technology is reasonable, and equipment is simple, and raw materials cost is cheap.This directed agents be specially adapted to lead synthesis of nano/submicron order zeolite, especially high silica ZSM-5 type (MFI type), thereby have broad application prospects industrial.
Description of drawings
Fig. 1 is the property representation XRD figure of the inorganic directed agents of non-crystalline state of the present invention (embodiment 1).
Fig. 2 is the property representation SEM figure of the inorganic directed agents of non-crystalline state of the present invention (embodiment 1).
Fig. 3 is the property representation size distribution figure of the synthetic nanometer/submicron high silica ZSM-5 zeolite that obtains.
Fig. 4 is the property representation XRD figure of the synthetic nanometer/submicron high silica ZSM-5 zeolite that obtains.
Fig. 5 is the property representation SEM figure of the synthetic nanometer/submicron high silica ZSM-5 zeolite that obtains.
Fig. 6 is the product size distribution figure of embodiment 9.
Embodiment
Further describe the present invention below by embodiment:
Embodiment 1:
Commodity total silicon ZSM-5 zeolite (Shanghai multiple rising sun molecular sieve company limited produce) according to the following steps with alkali lye effect, the inorganic directed agents A of preparation non-crystalline state.
I. commodity total silicon ZSM-5 zeolite places in the roasting ware, 550 ℃ of roastings 2 hours, and the cooling back is taken out standby.
II. take by weighing the zeolite that 5.0 gram I one-step bakings are crossed, place the 500mL stainless steel vessel, add 80 gram 5wt% sodium hydroxide solutions again, stir evenly the back sealing.
III. be heated to boiling, stop heating after 1 hour.Cooling is filtered, and makes the inorganic directed agents A of non-crystalline state after the oven dry.
Embodiment 2:
Commodity total silicon ZSM-5 zeolite according to the following steps with alkali lye effect, preparation non-crystalline state inorganic directed agents A '.
I. take by weighing the zeolite that the 3.0 I one-step bakings that restrain embodiment 1 are crossed, place the 500mL stainless steel vessel, add 300 gram 15wt% sodium hydroxide solutions again, stir evenly the back sealing.
II. be heated to boiling, stop heating after 15 minutes.Cooling is filtered, and makes the inorganic directed agents A ' of non-crystalline state after the oven dry.
Embodiment 3:
Commodity total silicon ZSM-5 zeolite according to the following steps with alkali lye effect, preparation semi-crystalline state inorganic directed agents B.
I. take by weighing the zeolite that the 3.0 I one-step bakings that restrain embodiment 1 are crossed, place the 500mL stainless steel vessel, add 450 gram 2wt% sodium hydroxide solutions again, stir evenly the back sealing.
II. be heated to boiling, stop heating after 25～30 minutes.Cooling is filtered, and makes the inorganic directed agents B of semi-crystalline state after the oven dry.
Embodiment 4:
Commodity high silica ZSM-5 zeolite (silica alumina ratio=20) according to the following steps with alkali lye effect, preparation non-crystalline state inorganic directed agents C.
I. the commodity high silica ZSM-5 zeolite places in the roasting ware, 550 ℃ of roastings 2 hours, and the cooling back is taken out standby.
II. take by weighing the zeolite that 6.0 gram I one-step bakings are crossed, place the 500mL stainless steel vessel, add 300 gram 2wt% sodium hydroxide solutions again, stir evenly the back sealing.
III. be heated to boiling, stop heating after 30 minutes.Cooling is filtered, and makes the inorganic directed agents C of non-crystalline state after the oven dry.
Embodiment 5:
Commodity total silicon ZSM-5 zeolite according to the following steps with the alkali lye effect, preparation is scattered in the inorganic directed agents D of semi-crystalline state in the water glass.
I. get the zeolite that the I one-step baking among the 12.0 gram embodiment 1 is crossed, add 300 gram water and stir.
II. (SiO2%=26% Na2O%=7.5%), adds in the 5L autoclave, adds the I suspension liquid in step under mechanical stirring, sealing to take by weighing 2500 gram water glass.
III. be heated to 130 ℃, stop heating after 6 days.Cooling must be scattered in the inorganic directed agents D of semi-crystalline state in the water glass.
Embodiment 6:
Make reactant by following mole proportioning:
Hexanediamine: Na
2O: H
2O: SiO
2(water glass)=0.5: 0.2: 30: 1
With the inorganic directed agents A wiring solution-forming that is uniformly dispersed, add the stainless steel cauldron of pouring 30ml after above-mentioned reactant mixes in the 3wt% ratio, be warming up to 120 ℃ in the 4wt% ratio, reacted 4 days, reaction finishes back cooling rapidly, after the centrifugation, 60 ℃ of oven dry down.Product is verified as the ZSM-5 zeolite through XRD, and results of grain size analysis is average 600nm.
Embodiment 7:
Make reactant by following mole proportioning:
Hexanediamine: Na
2O: H
2O: SiO
2(water glass)=0.5: 0.2: 30: 1
With the inorganic directed agents B wiring solution-forming that is uniformly dispersed, add the stainless steel cauldron of pouring 30ml after above-mentioned reactant mixes in the 3wt% ratio, be warming up to 100 ℃ in the 2wt% ratio, reacted 4 days, reaction finishes back cooling rapidly, after the centrifugation, 60 ℃ of oven dry down.Product is verified as the ZSM-5 zeolite through XRD, and results of grain size analysis is average 700nm.
Embodiment 8:
Make reactant by following mole proportioning:
Hexanediamine: Na
2O: H
2O: SiO
2(water glass)=0.5: 0.2: 30: 1
With the inorganic directed agents C wiring solution-forming that is uniformly dispersed, add the stainless steel cauldron of pouring 30ml after above-mentioned reactant mixes in the 3wt% ratio, be warming up to 120 ℃ in the 2wt% ratio, reacted 4 days, reaction finishes back cooling rapidly, after the centrifugation, 60 ℃ of oven dry down.Product is verified as the ZSM-5 zeolite through XRD, and results of grain size analysis is average 550nm.
Embodiment 9:
Make reactant by following mole proportioning:
Hexanediamine: Na
2O:H
2O:SiO
2(water glass)=0.5:0.2:15:1
In the 3wt% ratio with the inorganic directed agents A wiring solution-forming that is uniformly dispersed, add the stainless steel magnetic agitation reactor of pouring 5L after above-mentioned reactant mixes in 4% ratio, be warming up to 80 ℃, reacted 3 days, continue to be warming up to 120 ℃, reacted 2 days, reaction finishes back cooling rapidly, after the centrifugation, 60 ℃ of oven dry down.Product is verified as the ZSM-5 zeolite through XRD, and results of grain size analysis is 60-500nm (Fig. 3).
Embodiment 10:
Make reactant by following mole proportioning:
Hexanediamine: Na
2O: H
2O: SiO
2(water glass)=0.5: 0.2: 15: 1
Wherein water glass is anticipated the solution that becomes to contain inorganic directed agents D by embodiment 5, pours the stainless steel magnetic agitation reactor of 5L after above-mentioned reactant mixes into, is warming up to 100 ℃, reacted 6 days, reaction finishes back cooling rapidly, after the centrifugation, 60 ℃ of oven dry down.Product is the ZSM-5 zeolite through XRD checking (Fig. 2 B), and results of grain size analysis is average 300nm (Fig. 2 A), and SEM shows actual die size 100-200nm.
Embodiment 11:
Make reactant by following mole proportioning:
Hexanediamine: Na
2O: H
2O: Al
2O
3(Tai-Ace S 150): SiO
2(water glass)=0.5: 0.2: 22: 15: 1
Wherein water glass is anticipated the solution that becomes to contain inorganic directed agents D by embodiment 5, pours the stainless steel magnetic agitation reactor of 5L after above-mentioned reactant mixes into, is warming up to 100 ℃, reacted 4 days, reaction finishes back cooling rapidly, after the centrifugation, 60 ℃ of oven dry down.Product is verified as the ZSM-5 zeolite through XRD, and results of grain size analysis is average 300nm.The sample silica alumina ratio is 16.8 before the diluted acid exchange, is 18.9 after the exchange.
Claims (3)
1. preparation method who is used for the non-crystalline state inorganic structure guide agent of synthesis of nano/submicron high silica ZSM-5 zeolite, it is characterized in that with commodity zeolite ZSM-5 in basic solution 60-150 ℃ the dissolving 15 minutes～150 hours, the amount that commodity zeolite ZSM-5 adds in the basic solution is 0.3-8wt%, by dissolving commodity zeolite ZSM-5, destroy its crystal ordered structure and obtain, basic solution adopts sodium hydroxide solution or the water glass of 2-15wt%, and this directed agents is used for the nanometer/submicron order ZSM-5 zeolite of synthesizing Si-Al than 16-∞.
2. preparation method according to claim 1 is characterized in that commodity zeolite ZSM-5 adopts the ZSM-5 zeolite of silica alumina ratio 20-∞.
3. preparation method according to claim 1 when it is characterized in that basic solution is water glass, is dissolved commodity zeolite ZSM-5 20-96 hour in 80-150 ℃ of sealed vessel.
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| CN105120221A (en) * | 2005-02-15 | 2015-12-02 | 威智伦富智堡公司 | Video surveillance system employing video source language |
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| CN102874839B (en) * | 2011-07-11 | 2014-10-15 | 中国石油化工股份有限公司 | Synthetic method of ZSM-5/mordenite composite molecular sieve |
| CN103058211B (en) * | 2011-10-24 | 2015-02-18 | 中国石油化工股份有限公司 | Method for synthesizing BETA molecular sieve |
| CN103058222B (en) * | 2011-10-24 | 2015-02-18 | 中国石油化工股份有限公司 | Method for synthesizing ZSM-35 molecular sieve |
| CN103058212B (en) * | 2011-10-24 | 2014-05-21 | 中国石油化工股份有限公司 | Synthesis method of BETA-MOR composite molecular sieve |
| CN102659134B (en) * | 2012-05-08 | 2013-10-30 | 华东师范大学 | Method for preparing mordenite molecular sieve |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0306238A2 (en) * | 1987-09-02 | 1989-03-08 | Mobil Oil Corporation | ZSM-5 and its synthesis |
| WO2001038224A1 (en) * | 1999-11-24 | 2001-05-31 | Chevron U.S.A. Inc. | Method for making zsm-5 zeolites |
| CN1367758A (en) * | 1999-07-13 | 2002-09-04 | 美孚石油公司 | Synthesis of ZSM-5 and ZSM-11 |
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- 2004-12-16 CN CNB2004100931207A patent/CN100372769C/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0306238A2 (en) * | 1987-09-02 | 1989-03-08 | Mobil Oil Corporation | ZSM-5 and its synthesis |
| CN1367758A (en) * | 1999-07-13 | 2002-09-04 | 美孚石油公司 | Synthesis of ZSM-5 and ZSM-11 |
| WO2001038224A1 (en) * | 1999-11-24 | 2001-05-31 | Chevron U.S.A. Inc. | Method for making zsm-5 zeolites |
Non-Patent Citations (2)
| Title |
|---|
| ZSM-5沸石分子筛的合成和表面改性研究进展. 杨少华等.精细石油化工进展，第4卷第4期. 2003 * |
| 高硅铝比ZSM-5分子筛的合成及催化裂化性能研究. 苏建明等.石油炼制与化工，第35卷第4期. 2004 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105120221A (en) * | 2005-02-15 | 2015-12-02 | 威智伦富智堡公司 | Video surveillance system employing video source language |
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