CN100365098C - Preparation method of asphalt for water power engineering - Google Patents
Preparation method of asphalt for water power engineering Download PDFInfo
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- CN100365098C CN100365098C CNB2004100507953A CN200410050795A CN100365098C CN 100365098 C CN100365098 C CN 100365098C CN B2004100507953 A CNB2004100507953 A CN B2004100507953A CN 200410050795 A CN200410050795 A CN 200410050795A CN 100365098 C CN100365098 C CN 100365098C
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Abstract
The present invention provides a preparation method of asphalt for water power engineering. Base materials with the quality of proper thickness (namely penetration value), density, etc. and proper process conditions are selected by using a mild oxidation technology, and oxygen or oxygen containing gas (such as air) is led into heating fused base asphalt for carrying out proper oxidation preparation to prepare into an asphalt product for water power engineering. The present invention has simple production process, and the asphalt product for water power engineering has the performance of favorable adhesive performance, high and low temperature performance, ageing resistance, seepage prevention, etc. and is suitable for making adhesive and seepage preventing materials and building panels or core wall dams of seepage preventing engineering, such as water conservancy, water power, etc. by being made into asphalt concrete.
Description
Technical field
The present invention relates to a kind of preparation method of hydraulic asphalt, relate in particular to a kind of asphalt concrete anti-seepage panel of Hydraulic and Hydro-Power Engineering and the preparation method that core-wall is used petroleum pitch.
Background technology
Hydraulic asphalt is a kind of special asphalt product as impervious material, is widely used in Hydraulic and Hydro-Power Engineerings such as dam, power station, as is used for face slab for water retaining and core-wall etc.The method of producing hydraulic asphalt at present still adopts the production method of producing road bitumen, as distillation method, oxidation style, harmonic method etc.But this is worthless on construction quality.At first, with water reservoir its unique work characteristics is arranged for the power station, because the needs of power system, upper storage reservoir and following pool water level are constantly changing, when particularly temperature is lower in the winter time, the contact temperature of panel becomes temperature by water temperature, and violent variation can take place, and is more abominable than the envrionment conditions of the bituminous concrete sloping core of bituminous pavement and conventional reservoir.Secondly, in case water conservancy, hydroelectric project normal operation input then do not have the effect repeatedly of load such as automobile, fissured self-healing ability is not as good as bituminous pavement.Dam body often has bigger sink deformation and main body mostly to be the asphalt concrete seepage prevention wall of inclined-plane or vertical stratification besides.In addition, for the huge pond buildings of investment, be self-evident in case its serious consequences of phenomenon such as crack, bulge take place.Cold cracking appearred in part hydraulic structure that built up, leak and phenomenon such as high temperature trickling.As seen, be not that any pitch all is suitable for building Hydraulic and Hydro-Power Engineering and reaches the purpose that low temperature does not ftracture, high temperature does not trickle, require hydraulic asphalt should have better ageing resistance, barrier properties, splitting resistance, temperature sensibility, flexibility and weather resistance etc. on the engineering.
In the prior art, with regard to the production of road bitumen and building asphalt, adopt oxidizing process to realize that it does not pay attention to the selection of basic material although have more, raw materials used is that needs by enterprise's upstream device decide, denseness is difficult to adjust, and no matter is to adopt oxidation or half oxidizing process, and product all is difficult to reach the performance requriements of hydraulic asphalt, perhaps oxidation depth is excessive, cause low-temperature performance to descend, perhaps oxidation depth is not enough, makes high-temperature behavior can not get due improvement.Raw materials used as CN1093394A is the heavy deasphalted oil of solvent deasphalting, and oxidizing temperature is up to 295-310 ℃, and air quantity is up to 350-420NM
3/ t, the time needs oxidation 30-32h, because oxidizing condition is very harsh, although improved high-temperature behavior, pitch has belonged to gel state, causes product fragility to increase, and the rheological property variation.Its raw material of CN1064987C only limits to vacuum residuum through propane deasphalting gained de-oiled asphalt, and index request such as the penetration degree of product, ductility, density and film heating back change of properties and hydraulic asphalt are very different.
Summary of the invention
The purpose of this invention is to provide simple, the easy to operate method for preparing hydraulic asphalt of a kind of technology.Can produce the good Hydraulic Asphalt Products of high temperature performance, ageing resistance and barrier properties with this method.
Hydraulic asphalt preparation method's of the present invention detailed process is as follows: select or the suitable asphalt stock of allotment character, relax oxide treatment then, obtain final Hydraulic Asphalt Products.
It is as follows wherein to relax the oxidation processes condition:
Liquidus temperature: 140 ℃-260 ℃, preferred 150 ℃-240 ℃.
Oxygen-containing gas flow: 0.01Nm
3/ kg.h-0.16Nm
3/ kg.h, preferred 0.05Nm
3/ kg.h-0.12Nm
3/ kg.h.
Oxidization time: 1h~10h, preferred 2h~6h.
Oxidizing tower liquid level aspect ratio: (2~10): 1, preferred (4~6): 1.
Wherein the requirement of asphalt stock character is: 15 ℃ of density of pressing GB/T8928 mensuration are>1.000g/cm
3, best 1.005~1.10g/cm
3, 25 ℃ of penetration degrees of pressing the basic asphalt of GB/T4509 mensuration are (75~200) 1/10mm, are preferably (80~160) 1/10mm.The softening temperature of pressing the basic asphalt that GB/T4507 measures is (35~60) ℃, is preferably (38~50) ℃.
Asphalt stock can be to meet residual oil or the straight-run pitch that character requires, or obtains with the mediation mode by above-mentioned character requirement.De-oiled asphalt that obtains as residual oil, straight-run pitch and solvent deasphalting technology and/or diasphaltene wet goods are in harmonious proportion the basic asphalt that obtains, or residual oil, straight-run pitch and vacuum distillate and/or extract wet goods out and be in harmonious proportion the basic asphalt that obtains, or the de-oiled asphalt that obtains of solvent deasphalting technology and vacuum distillate and/or extract wet goods out and be in harmonious proportion the basic asphalt that obtains, or the various basic materials such as basic material that obtain of various asphalt stock and catalytically cracked oil mediation.
Equipment therefor is general various scale oxidized bitumen production equipments.
Used oxygen-containing gas comprises oxygen, air etc., preferred air.
Gas flow can be regulated in the oxidising process, and along with the carrying out of oxidising process, gas flow is by little increase: as in back 20%~90% time of oxidising process, continuously or divide and 1~10 time gas flow is increased to 105%~500% of the initial stage.
The concrete preparation process of hydraulic asphalt of the present invention is as follows:
Basic material is heated to 140 ℃-260 ℃, preferred 150 ℃-240 ℃, send into oxidizing tower (or stills for air blowing) then, meanwhile press 0.01Nm
3/ kg.h raw material-0.16Nm
3/ kg.h raw material (preferred 0.05Nm
3/ kg.h raw material-0.12Nm
3/ kg.h raw material) air feeds tower (or still) inner bottom part, keeps tower (or still) interior liquid level aspect ratio (2~10): 1, preferred (4~6): 1, the controlled oxidation time, preferred 2h~6h can obtain qualified Hydraulic Asphalt Products at 1h~10h.
Method of the present invention compared with the prior art, widened the source of oxidation raw material, adaptive surface is wider, and be that penetration degree and softening temperature and density have specific requirement to the denseness of raw material, oxidizing condition relaxes more, like this, make and both kept more plasticizing component in the oxygenated products, thereby has better low-temperature performance, suitably increased the good bituminous matter of temperature sensibility and high-temperature behavior again, make pitch have the ability of better resistance to deformation, specifically, the penetration degree of Hydraulic Asphalt Products suitable (60-100 1/10mm), low temperature (15 ℃) ductility is big, and (the film heating is preceding greater than 150cm, film heating back is greater than 100cm), density big (greater than 1.01), film heating back penetration ratio height (greater than 70%) and softening temperature rising numerical value little (less than 5 ℃).The hydraulic asphalt that the present invention produces is different from existing road pitch and building asphalt, owing to possessed good high temperature performance and ageing resistance and temperature sensibility, barrier properties and water tolerance, built bituminous concrete panel and core wall dam so be suitable for Hydraulic and Hydro-Power Engineering.Difference at the material system change of properties of asphalt stock in oxidising process, be the oxidation initial stage to have an inductive phase, speed of response is slow, speed of response is accelerated afterwards, asphaltic nature changes very fast, by being adjusted at the gas flow in the oxidising process, then can reduce the utilization ratio of oxygen in oxidation initial stage process cost, the raising air, the character that makes Hydraulic Asphalt Products on the whole is homogeneous more, the performance of hydraulic asphalt, particularly high temperature and low temperature extension property are more outstanding, and this can improve the whole barrier performance of Hydraulic Asphalt Products in long-time use.
Embodiment
Below will the present invention will be further described by embodiment.The percentage composition that relates in the truth example is a weight percentage.
Embodiment 1
Used basic material is a straight-run pitch, and its penetration degree is 105 1/10mm, and softening temperature is 44.3 ℃, and density is 1.011g/cm
3500g pack in stills for air blowing after being heated fusion, and at this moment, the liquid level aspect ratio is 4: 1, at 200 ℃ of temperature, air flow quantity 0.04m
3Oxidation 5.5h finishes under/the h, emits sample and tests bituminous character (the results are shown in Table 1).
Embodiment 2
Used basic material is a vacuum residuum, and its penetration degree is 162 1/10mm, and softening temperature is 39.5 ℃, and density is 1.008g/cm
3600g pack in stills for air blowing after being heated fusion, and at this moment, the liquid level aspect ratio is 6: 1, at 240 ℃ of temperature, air flow quantity 0.03m
3Oxidation 1h under the/h, air flow quantity 0.048m
3Oxidation 2h under the/h is at air flow quantity 0.06m
3Oxidation 4h finishes under/the h, emits sample and tests bituminous character (the results are shown in Table 1).
Embodiment 3
Used basic material is that (penetration degree is 78 1/10mm to the propane de-oiled asphalt, and softening temperature is 46.1 ℃, and density is 1.018g/cm
3) be that blending in 92: 8 gets with extracting oil (fragrance divides 43.66%, colloid 12.96%, bituminous matter 0.14% for wax content 0.25%, saturated branch 43.24%) weight ratio out, its penetration degree is 120 1/10mm, and softening temperature is 41.7 ℃, and density is 1.16g/cm
3550g pack in stills for air blowing after being heated fusion, and at this moment, the liquid level aspect ratio is 5: 1, at 180 ℃ of temperature, air flow quantity 0.033m
3Oxidation 3.5h finishes under/the h, emits sample and tests bituminous character (the results are shown in Table 1).
Embodiment 4
Used basic material is that (penetration degree is 71 1/10mm to straight-run pitch, and softening temperature is 48.1 ℃, and density is 1.021g/cm
3) (penetration degree is 121 1/10mm, and softening temperature is 42.9 ℃, and density is 1.008g/cm with the propane de-oiled asphalt
3) weight ratio be 40: 60 the blending get, its penetration degree is 95 1/10mm, softening temperature is 44.8 ℃, density is 1.017g/cm
3500g pack in stills for air blowing after being heated fusion, and at this moment, the liquid level aspect ratio is 4: 1, at 220 ℃ of temperature, air flow quantity 0.06m
3Oxidation 2.5h finishes under/the h, emits sample and tests bituminous character (the results are shown in Table 1).
Embodiment 5
Used basic material is that (penetration degree is 711/10mm to straight-run pitch, and softening temperature is 48.1 ℃, and density is 1.021g/cm
3) (penetration degree is 88 1/10mm, and softening temperature is 46.0 ℃, and density is 1.013g/cm with the propane de-oiled asphalt
3) weight ratio be 50: 50 the blending get, its penetration degree is 82 1/10mm, softening temperature is 47.2 ℃, density is 1.016g/cm
3450g pack in stills for air blowing after being heated fusion, and at this moment, the liquid level aspect ratio is 3.5: 1, at 160 ℃ of temperature, air flow quantity 0.018m
3Oxidation 3h finishes under/the h, emits sample and tests bituminous character (the results are shown in Table 1).
The embodiment hydraulic asphalt not only has good use properties in the table 1, and every character has reached " the asphalt quality technical requirements of Three Gorges hydroelectric project Mao Ping small stream protection earth rockfill dam bituminous concrete ".
Table 1 embodiment Hydraulic Asphalt Products character
Embodiment | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 | Embodiment 5 | Technical indicator * |
Raw material penetration degree/10 -1Mm oxidizing temperature/℃ air flow quantity/m 3.(kg.h) -1Oxidization time/h penetration degree (25)/10 -1Mm softening temperature/℃ ductility (15 ℃)/cm density (15 ℃)/g.cm -3Flash-point/℃ wax content (distillation method), the heating of % film (163 ℃, 5h) penetration ratio, % ductility (15 ℃)/cm brittle point/℃ softening temperature rising/℃ | 105 200 0.08 4 74 48.4 >150 1.018 >260 1.88 71.6 116 -9.6 2.9 | 162 240 0.05-0.10 7 95 46.5 >150 1.011 >260 1.92 69.5 >150 -11.4 3.5 | 120 180 0.06 3.5 73 47.8 >150 1.012 >260 2.00 72.6 139 -10.1 4.2 | 95 220 0.12 2.5 72 48.5 >150 1.019 >260 1.65 75.0 130 -11.8 3.8 | 82 160 0.04 3 68 49.0 >150 1.016 >260 1.75 73.5 >150 -11.0 2.4 | - - - - 60-80 46-54 >150 1.01-1.05 >230 <2.0 >70 >100 <-8 <5 |
*Be " the asphalt quality technical requirements of Three Gorges hydroelectric project Mao Ping small stream protection earth rockfill dam bituminous concrete ".
Claims (10)
1. the preparation method of a hydraulic asphalt, process is as follows: select or the suitable asphalt stock of allotment character, relax oxide treatment then, obtain final Hydraulic Asphalt Products;
It is as follows wherein to relax the oxidation processes condition:
Liquidus temperature: 140 ℃-260 ℃
Oxygen-containing gas flow: 0.01Nm
3/ kg.h-0.16Nm
3/ kg.h
Oxidization time: 1h~10h
Oxidizing tower liquid level aspect ratio: 2~10: 1;
Wherein the requirement of asphalt stock character is: 15 ℃ of density are>1.000g/cm
3, 25 ℃ of penetration degrees are 75~200 1/10mm, softening temperature is 35~60 ℃.
2. in accordance with the method for claim 1, it is characterized in that described mitigation oxidation processes condition is as follows:
Liquidus temperature: 150 ℃-240 ℃
Oxygen-containing gas flow: 0.05Nm
3/ kg.h-0.12Nm
3/ kg.h
Oxidization time: 2h~6h
Oxidizing tower liquid level aspect ratio: 4~6: 1.
3. in accordance with the method for claim 1,15 ℃ of density that it is characterized in that described asphalt stock are 1.005~1.10g/cm
3
4. in accordance with the method for claim 1,25 ℃ of penetration degrees that it is characterized in that described asphalt stock are 80~160 1/10mm.
5. in accordance with the method for claim 1, the softening temperature that it is characterized in that described asphalt stock is 38~50 ℃.
6. according to claim 1 or 3 described methods, it is characterized in that described asphalt stock is to meet residual oil or the straight-run pitch that character requires, or obtain with the mediation mode by above-mentioned character requirement.
7. in accordance with the method for claim 6, it is characterized in that de-oiled asphalt that described mediation mode comprises that residual oil, straight-run pitch and solvent deasphalting technology obtain and/or deasphalted oil are in harmonious proportion the basic asphalt that obtains, or residual oil, straight-run pitch and vacuum distillate and/or the oily basic asphalt that obtains that is in harmonious proportion of extraction, or the de-oiled asphalt that obtains of solvent deasphalting technology and vacuum distillate and/or extract oil out and be in harmonious proportion the basic asphalt that obtains, or the basic material that obtains of various asphalt stock and catalytically cracked oil mediation.
8. in accordance with the method for claim 1, it is characterized in that described oxygen-containing gas is oxygen or air.
9. in accordance with the method for claim 1, it is characterized in that gas flow is along with the carrying out of oxidising process in oxidising process, gas flow is regulated by little increase.
10. in accordance with the method for claim 9, it is characterized in that described gas flow was adjusted in back 20%~90% time of oxidising process, continuously or divide and 1~10 time gas flow is increased to 105%~500% of the initial stage.
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CN106811230A (en) * | 2017-04-07 | 2017-06-09 | 中国石油化工股份有限公司 | The method that petroleum de-oiled asphalt prepares fuel oil raw material |
CN112442280B (en) * | 2019-08-27 | 2023-03-31 | 中国石油化工股份有限公司 | Road asphalt and preparation method thereof |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0078701A2 (en) * | 1981-11-06 | 1983-05-11 | Exxon Research And Engineering Company | Process for preparing modified asphalts |
US5306415A (en) * | 1991-07-29 | 1994-04-26 | Clemson University | Oxygenated pitch and processing same |
CN1103657A (en) * | 1994-08-23 | 1995-06-14 | 中国石化大庆石油化工总厂炼油厂 | Production process of petroleum bitumen oxidizing oil slurry from catalytically cracked heavy oil |
CN1212990A (en) * | 1997-09-29 | 1999-04-07 | 中国石油化工总公司 | Method for producing high-viscosity asphalt |
CN1415699A (en) * | 2001-10-30 | 2003-05-07 | 中国石油化工股份有限公司 | Method for oxidizing asphaltum |
-
2004
- 2004-10-29 CN CNB2004100507953A patent/CN100365098C/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0078701A2 (en) * | 1981-11-06 | 1983-05-11 | Exxon Research And Engineering Company | Process for preparing modified asphalts |
US5306415A (en) * | 1991-07-29 | 1994-04-26 | Clemson University | Oxygenated pitch and processing same |
CN1103657A (en) * | 1994-08-23 | 1995-06-14 | 中国石化大庆石油化工总厂炼油厂 | Production process of petroleum bitumen oxidizing oil slurry from catalytically cracked heavy oil |
CN1212990A (en) * | 1997-09-29 | 1999-04-07 | 中国石油化工总公司 | Method for producing high-viscosity asphalt |
CN1415699A (en) * | 2001-10-30 | 2003-05-07 | 中国石油化工股份有限公司 | Method for oxidizing asphaltum |
Non-Patent Citations (1)
Title |
---|
利用进口原油生产水工沥青的研究. 曲涛.石油沥青,第16卷第2期. 2002 * |
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