CN100363389C - Catalyst used for ethylene polymerization or copolymerization and its preparation method - Google Patents

Catalyst used for ethylene polymerization or copolymerization and its preparation method Download PDF

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CN100363389C
CN100363389C CNB2004100782804A CN200410078280A CN100363389C CN 100363389 C CN100363389 C CN 100363389C CN B2004100782804 A CNB2004100782804 A CN B2004100782804A CN 200410078280 A CN200410078280 A CN 200410078280A CN 100363389 C CN100363389 C CN 100363389C
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titanium
catalyzer
component
catalyst
vinyl polymerization
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CN1752115A (en
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王志武
谭忠
郭正阳
寇鹏
杨世峰
崔海祥
周俊领
刘翠莲
严立安
徐慧娟
马永华
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Abstract

The present invention provides a catalyst for ethene polymerization or copolymerization and a preparation method thereof. The active constituent of the catalyst is a catalyst component containing titanium and formed by dissolving magnesium halide in an organic epoxide, an organic phosphorus compound, organic alcohol and an inert diluent to form a homogeneous solution, using the halide of titanium or a derivate thereof to separate a solid precipitate containing magnesium/titanium in the existence of a separation assisting agent and adopting at least one hydrogen regulation performance improver for treatment. When used for the ethene polymerization, the catalyst shows high activity and high hydrogen regulation sensitivity; simultaneously, the obtained polymer has good particle shape and high apparent density and is suitable for ethene slurry and gas-phase polymerization technologies.

Description

The catalyzer and the preparation method that are used for vinyl polymerization or copolymerization
Technical field
The present invention relates to a kind of Catalysts and its preparation method that is used for vinyl polymerization or copolymerization.
Background technology
In the polyreaction of alkene, particularly in the copolymerization of the polymerization of ethene or ethene and alpha-olefin, adopt with magnesium, titanium, halogen and electron donor basal component mostly as catalyzer.A kind of catalyzer that is used for vinyl polymerization or copolymerization is disclosed among the Chinese patent CN1229092A, it is to add a kind of low-carbon alcohol again as electron donor stimulator formation homogeneous solution by magnesium halide being dissolved in organic epoxy compounds, organo phosphorous compounds, halogenide and derivative effect thereof with at least a precipitation additive and transition metals Ti prepares again, this catalyzer has shown very high activity when being used for the slurry polymerization of ethene, the particle form of resulting polymers is better simultaneously, and apparent density is also higher.But this catalyzer hydrogen response is bad.When the resin of synthetic high fusion index, its activity is with the improve of hydrogen add-on, and it is very big to descend.To be unfavorable for polymkeric substance like this with a kind of Catalyst Production wide molecular weight distribution.
A kind of Primary Catalysts that is used to produce ethylene polymer is disclosed in Chinese patent CN1158136A, this catalyzer comprises a kind of inorganic carrier, preferred active silica carrier, a kind of chlorine compound on the carrier, a kind of magnesium compound on the carrier, a kind of titanium compound that is carried on the carrier of being carried on of being carried on.The characteristics of this catalyzer are: hydrogen response is good, and polymerization activity is with the raising of hydrogen add-on, and it is less to descend, and is suitable for the polyvinyl resin of production wide molecular weight distribution.But the complex manufacturing of this catalyzer, production cost is higher.
Summary of the invention
In order to overcome the deficiency of above-mentioned catalyst system, the purpose of this invention is to provide a kind of slurry polymerization that is suitable for ethene, be specially adapted to the polyvinyl catalyzer of production wide molecular weight distribution.This catalyzer is compared its advantage with existing catalyzer be the catalytic activity height, and copolymerization performance is good, and hydrogen response is good, and production technique is simple, and production cost is lower.
The present invention is used for the catalyzer of vinyl polymerization or copolymerization, comprises following component:
A, titaniferous ingredient of solid catalyst, it is by magnesium halide being dissolved in organic epoxy compounds, organo phosphorous compounds, organic alcohol compound and the inert diluent, form homogeneous solution, halogenide or derivatives thereof with titanium in the presence of precipitation additive is separated out the precipitation of solid material that contains magnesium/titanium, adopt at least a hydrogen regulation performance improving agent to handle solid ingredient, after washing, drying, obtain the particulate solid catalyzer;
B, organo-aluminium compound;
Ratio between B component and the component A is 5~1000 with aluminium and titanium molar ratio computing.
Magnesium halide described in the catalyst component A of the present invention is a magnesium dihalide, the complex compound of the water of magnesium dihalide and alcohol, a kind of by in alkyl or the-oxyl institute metathetical derivative of one of them halogen atom in the magnesium dihalide molecular formula, or their mixture.Above-mentioned magnesium dihalide is specially: magnesium dichloride, dibrominated magnesium, two magnesium iodides, preferred magnesium dichloride.
Organic epoxy compounds described in the catalyst A component of the present invention is selected from and comprises the compounds such as oxide compound, glycidyl ether and inner ether of carbonatoms at 2~8 aliphatics alkene, diolefine or halogenated aliphatic alkene or diolefine.Concrete as: oxyethane, propylene oxide, butylene oxide ring, butadiene oxide, butadiene double oxide, epoxy chloropropane, methyl glycidyl ether, diglycidylether, tetrahydrofuran (THF) etc.
Organo phosphorous compounds described in the catalyst A component of the present invention is selected from the hydrocarbyl carbonate or the halo hydrocarbyl carbonate of ortho-phosphoric acid or phosphorous acid, for example: ortho-phosphoric acid trimethyl, ortho-phosphoric acid triethyl, ortho-phosphoric acid tri-n-butyl, ortho-phosphoric acid triphenylmethyl methacrylate, trimethyl phosphite, triethyl-phosphite, tributyl phosphate, phosphorous acid benzene methyl etc.
Precipitation additive described in the catalyst A component of the present invention is selected from a kind of in organic acid, organic acid anhydride, organic ether, the organic ketone or their mixture.Concrete as: diacetyl oxide, Tetra hydro Phthalic anhydride, Succinic anhydried, MALEIC ANHYDRIDE, pyromellitic acid anhydride, acetic acid, propionic acid, butyric acid, vinylformic acid, methacrylic acid, acetone, methylethylketone, benzophenone, methyl ether, ether, propyl ether, butyl ether, amyl ether etc.
Organic alcohol is the straight chain alcohol or the isomery alcohol of 1~8 carbon atom among the catalyst component A of the present invention, for example: a kind of in methyl alcohol, ethanol, propyl alcohol, Virahol, butanols, isopropylcarbinol, octanol, the 2-Ethylhexyl Alcohol, or their mixture.
The general formula of the compound of the transition metals Ti described in the catalyst component A of the present invention is Ti (OR) 4-nXn, R is aliphatic hydrocarbyl or the aromatic hydrocarbyl of C1~C14 in the formula, X is a halogen atom, n is 1 to 4 integer, specifically can select a kind of in titanium tetrachloride, titanium tetrabromide, titanium tetra iodide, four titanium butoxide, purity titanium tetraethoxide, a chlorine triethoxy titanium, dichloro diethoxy titanium, trichlorine one ethanolato-titanium or their mixture for use, preferred titanium tetrachloride.
The described hydrogen regulation performance improving agent of catalyst component A of the present invention is the silicon compounds, and its general formula is Si (OR) aX b, R is C in the formula 1~C 14Aliphatic hydrocarbyl or aromatic hydrocarbyl, X is a halogen, a is 0 to 4 integer, b is 0 to 4 integer, a+b=4.Concrete as trichlorine methoxyl group silicon, three chloroethoxy silicon, trichlorine propoxy-silicon, trichlorine butoxy silicon, dichloro dimethoxy silicon, dichloro diethoxy silicon, dichloro dipropoxy silicon, dichloro dibutoxy silicon, one chlorine trimethoxy silicon, a chlorine triethoxysilicane, a chlorine tripropoxy silicon, one chlorine, three butoxy silicon, tetramethoxy-silicane, tetraethoxy-silicane, tetrapropoxy-silicane, four butoxy silicon, silicon tetrachloride etc., preferred silicon tetrachloride, tetraethoxy-silicane.
Inert diluent described in the catalyst component A of the present invention is pentane, hexane, heptane, octane, decane, benzene, toluene, dimethylbenzene and derivative thereof.
Mol ratio between described each component of catalyst component A of the present invention is in every mole of magnesium halide, 0.01~10 mole of organic epoxy compounds, with 0.02~4 mole for well; 0.01~10 mole of organo phosphorous compounds, with 0.02~4 mole for well; 0.02~0.8 mole of precipitation additive, with 0.03~0.5 mole for well; Organic pure 0.005~15 mole, with 0.05~10 mole for well; 0.2~20 mole of the compound of transition metals Ti, with 1~15 mole for well; 0.005~15 mole of hydrogen regulation performance improving agent, with 0.06~10 mole for well.
Its chemical ingredients of catalyst component A of the present invention is mainly titaniferous 1~10%, magnesium 10~20%, and chlorine 40~70%, hydrogen regulation performance improving agent 5~25%, organic pure 0.01~5%, inert diluent 0~10%.
The described alkylaluminium cpd of catalyst component B of the present invention, its general formula is AlRnX3-n, in the formula R can for hydrogen, and carbonatoms be 1~20 alkyl, particularly alkyl, aralkyl, aryl; X is particularly chlorine and a bromine of halogen; N is the number of 0<n≤3.Particular compound is as aluminum alkyl halides such as trimethyl aluminium, triethyl aluminum, triisobutyl aluminium, trioctylaluminum, a hydrogen diethyl aluminum, a hydrogen diisobutyl aluminum, aluminium diethyl monochloride, a chloro-di-isobutyl aluminum, sesquialter ethyl aluminum chloride, two different aluminium triethyl, wherein with triethyl aluminum, triisobutyl aluminium for well.
In the catalyst system of the present invention, in the B component among aluminium and the component A mol ratio of titanium be 5~1000, be preferably 100~800.
The preparation method of catalyst component A of the present invention is: (1) under agitation is dissolved in magnesium halide organic epoxy compounds, organo phosphorous compounds, organic alcohol compound and and inert diluent in, form homogeneous solution, in the presence of precipitation additive, under-30~60 ℃ of temperature, be preferably-30~5 ℃, titanium compound is splashed into above-mentioned magnesium halide homogeneous solution or the magnesium halide homogeneous solution is splashed in the titanium compound, reaction mixture is warming up to 60~110 ℃ again, suspension was stirred under this temperature 0.1~10 hour, the elimination mother liquor, after the inert diluent washing, filter, adding inert diluent and hydrogen regulation performance improving agent reacted 0.5~8 hour down at 50~100 ℃, through the inert diluent washing, filter, obtain titaniferous ingredient of solid catalyst after the drying.
The present invention compares with prior art, has following obvious advantage: the invention provides a kind of slurry polymerization that is suitable for ethene, be specially adapted to the polyvinyl catalyzer of production wide molecular weight distribution.This catalyzer is compared its advantage with existing catalyzer be the catalytic activity height, copolymerization performance is good, hydrogen response is good, catalyzer and polymer beads form are good, characteristics such as fine powder content is low, be highly suitable for ethylene thick liquid polymerizing technology, be particularly suitable for adopting the polyvinyl production technique of double-reactor production wide molecular weight distribution; And production technique is simple, and production cost is lower.
Embodiment
Further describe the present invention below in conjunction with embodiment, scope of the present invention is not subjected to the restriction of these embodiment.Scope of the present invention proposes in claims.
Embodiment 1
Preparation of Catalyst:
With 4.8 gram magnesium chlorides, 40 milliliters of toluene, 3.0 milliliter epoxy chloropropane, 3.6 milliliter tributyl phosphate, 10.0 milliliter ethanol joins in the reactor, at mixing speed 450rpm, temperature is under 60 ℃ the condition, reacted two hours, add 0.7 gram Tetra hydro Phthalic anhydride, continue reaction one hour, be cooled to-5 ℃, drip 22 milliliters of titanium tetrachlorides, be warming up to 80 ℃ gradually, constant temperature one hour, the elimination mother liquor after 4 washings of hexane, filters, add 150 milliliters of hexanes again, drip 10.0 milliliters of silicon tetrachlorides at 60 ℃, constant temperature one hour is after 2 washings of hexane obtain ingredient of solid catalyst after the drying.
Polymerization:
Condition 1: 2 liter polymeric kettles are filled hydrogen hocket three times with vacuumizing, add 1 liter normal hexane, 2mmol triethyl aluminum and 10 milligrams of solid catalysts, be warming up to 70 ℃ of hydrogen that add 0.28MPa, arrive 0.73MPa with the ethene ftercompction then, reacted 2 hours down at 80 ℃, after reaction finishes, cooling separated and collected polymkeric substance.
Condition 2: 2 liter polymeric kettles are filled hydrogen hocket three times, add 1 liter normal hexane, 2mmol triethyl aluminum and 40 milligrams of solid catalysts with vacuumizing.Be warming up to 70 ℃ of hydrogen that add 0.58MPa, arrive 0.73MPa with the ethene ftercompction then, reacted 2 hours down at 80 ℃, after reaction finished, the separated and collected of lowering the temperature polymkeric substance carried out performance test to polyvinyl resin, the results are shown in Table 1.
Embodiment 2
Preparation of Catalyst:
With 4.8 gram magnesium chlorides, 40 milliliters of toluene, 3.0 milliliter epoxy chloropropane, 3.6 milliliter tributyl phosphate, 7.0 milliliter ethanol joins in the reactor, at mixing speed 450rpm, temperature is under 60 ℃ the condition, reacted two hours, add 0.7 gram Tetra hydro Phthalic anhydride, continue reaction one hour, be cooled to-5 ℃, drip 22 milliliters of titanium tetrachlorides, be warming up to 80 ℃ gradually, constant temperature one hour, the elimination mother liquor, through 4 washings of hexane, after the filtration, add 150 milliliters of hexanes again, drip 2 milliliters of silicon tetrachlorides at 60 ℃, constant temperature one hour is after 2 washings of hexane obtain ingredient of solid catalyst after the drying.
Polymerization
With embodiment 1, the results are shown in Table 1.
Embodiment 3
Preparation of Catalyst
Other condition is with embodiment 1, and the silicon tetrachloride consumption changes 5 milliliters into.
Polymerization
With embodiment 1, the results are shown in Table 1.
Embodiment 4
Preparation of Catalyst
Other condition is with embodiment 1, and the silicon tetrachloride consumption changes 8 milliliters into.
Polymerization
With embodiment 1, the results are shown in Table 1.
Embodiment 5
Preparation of Catalyst
Other condition is with embodiment 1, and the silicon tetrachloride consumption changes 15 milliliters into.
Polymerization
With embodiment 1, the results are shown in Table 1.
Embodiment 6
Preparation of Catalyst
Other condition drips 5 milliliters of silicon tetrachlorides and changes 3.3 milliliters of dropping tetraethoxy-silicanes into embodiment 1.
Polymerization
With embodiment 1, the results are shown in Table 1.
Comparative example
Comparative example 1
4.8 gram magnesium chlorides, 40 milliliters of toluene, 3.0 milliliters of epoxy chloropropane, 3.6 milliliters of tributyl phosphates, 7.0 milliliters of ethanol are joined in the reactor, be under 60 ℃ the condition in mixing speed 450rpm, temperature, reacted two hours, add 0.7 gram Tetra hydro Phthalic anhydride, continue reaction one hour, be cooled to-5 ℃, drip 22 milliliters of titanium tetrachlorides, be warming up to 80 ℃ gradually, constant temperature one hour, the elimination mother liquor repeatedly washs after drying through inert diluent toluene and organic solvent hexane, obtains ingredient of solid catalyst.
Carry out polymerization with above-mentioned catalyst component as Primary Catalysts, polymerizing condition the results are shown in Table 1 with embodiment 1.
Table 1: polymerization result
Embodiment Condition 1 Condition 2
Active (gPE/gCat) BD (g/cm 3) MI (g/10min) Active (gPE/gCat) BD (g/cm 3) MI (g/10min)
1 45000 0.32 0.78 5010 0.33 177
2 42200 0.32 0.42 4380 0.34 68.9
3 41560 0.33 0.45 4107 0.36 75.8
4 43560 0.31 0.59 4585 0.37 95.0
5 41950 0.33 0.63 4830 0.35 86.5
6 45200 0.33 0.68 2392 0.33 105
Comparative example - - - - - -
1 39800 0.31 0.42 5210 0.32 55.9

Claims (14)

1. a catalyzer that is used for vinyl polymerization or copolymerization is characterized in that, comprises following component:
A, titaniferous ingredient of solid catalyst, it is by magnesium halide being dissolved in organic epoxy compounds, organo phosphorous compounds, organic alcohol compound and the inert diluent, form homogeneous solution, halogenide or derivatives thereof with titanium in the presence of precipitation additive is separated out the precipitation of solid material that contains magnesium/titanium, adopt at least a hydrogen regulation performance improving agent to handle solid ingredient, after washing, drying, obtain the particulate solid catalyzer; Hydrogen regulation performance improving agent wherein is the silicon compounds, and its general formula is Si (OR) aX b, R is C in the formula 1~C 14Aliphatic hydrocarbyl or aromatic hydrocarbyl, X is a halogen, a is 0 to 4 integer, b is 0 to 4 integer, a+b=4;
B, organo-aluminium compound;
Ratio between B component and the component A is 5~1000 with aluminium and titanium molar ratio computing.
2. the catalyzer that is used for vinyl polymerization or copolymerization according to claim 1, it is characterized in that, magnesium halide described in the component A is a magnesium dihalide, the complex compound of the water of magnesium dihalide and alcohol, a kind of by in the derivative that alkyl or-oxyl replaced of one of them halogen atom in the magnesium dihalide molecular formula, or their mixture.
3. the catalyzer that is used for vinyl polymerization or copolymerization according to claim 1, it is characterized in that, organic epoxy compounds described in the catalyst A component is selected from oxyethane, propylene oxide, butylene oxide ring, butadiene oxide, a kind of in butadiene double oxide, epoxy chloropropane, methyl glycidyl ether, the diglycidylether or their mixture.
4. the catalyzer that is used for vinyl polymerization or copolymerization according to claim 1, it is characterized in that the organo phosphorous compounds described in the catalyst A component is selected from a kind of in ortho-phosphoric acid trimethyl, ortho-phosphoric acid triethyl, ortho-phosphoric acid tri-n-butyl, ortho-phosphoric acid triphenylmethyl methacrylate, trimethyl phosphite, triethyl-phosphite, tributyl phosphate, the phosphorous acid benzene methyl or their mixture.
5. the catalyzer that is used for vinyl polymerization or copolymerization according to claim 1 is characterized in that, the organic alcohol compound described in the catalyst A component is straight chain alcohol or the isomery alcohol of C1~C8.
6. the catalyzer that is used for vinyl polymerization or copolymerization according to claim 1, it is characterized in that the described organic alcohol compound of component A is a kind of in methyl alcohol, ethanol, propyl alcohol, Virahol, butanols, isopropylcarbinol, the 2-Ethylhexyl Alcohol or their mixture.
7. the catalyzer that is used for vinyl polymerization or copolymerization according to claim 1 is characterized in that, the described inert diluent of component A is pentane, hexane, heptane, octane, decane, benzene, toluene, dimethylbenzene and derivative thereof.
8. the catalyzer that is used for vinyl polymerization or copolymerization according to claim 1, it is characterized in that, the compound of the described transition metals Ti of component A is a titanium tetrahalide, four titanium butoxide, purity titanium tetraethoxide, a chlorine triethoxy titanium, dichloro diethoxy titanium, a kind of in the three chloro-ethanolato-titaniums, or their mixture.
9. the catalyzer that is used for vinyl polymerization or copolymerization described in according to Claim 8, the compound that it is characterized in that the transition metals Ti described in the component A is a titanium tetrachloride.
10. the catalyzer that is used for vinyl polymerization or copolymerization according to claim 1 is characterized in that, the described hydrogen regulation performance properties-correcting agent of component A is silicon tetrachloride, tetraethoxy-silicane, four butoxy silicon, a chlorine triethoxysilicane, dichloro diethoxy silicon.
11. the catalyzer that is used for vinyl polymerization or copolymerization according to claim 1 is characterized in that, the consumption mol ratio of magnesium halide and hydrogen regulation performance improving agent is: 1: 0.005~15.
12. the catalyzer that is used for vinyl polymerization or copolymerization according to claim 1 is characterized in that, the consumption mol ratio of magnesium halide and organic alcohol is: 1: 0.005~15.
13. the preparation method of the described catalyst component A of one of claim 1~12 is: (1) under agitation is dissolved in magnesium halide organic epoxy compounds, organo phosphorous compounds, organic alcohol compound and and inert diluent in, form homogeneous solution, in the presence of precipitation additive, under-30~60 ℃ of temperature, titanium compound is splashed into above-mentioned magnesium halide homogeneous solution or the magnesium halide homogeneous solution is splashed in the titanium compound, reaction mixture is warming up to 60~110 ℃ again, suspension was stirred under this temperature 0.1~10 hour, the elimination mother liquor, after the inert diluent washing, filter, adding inert diluent and hydrogen regulation performance improving agent reacted 0.5~8 hour down at 50~100 ℃, through the inert diluent washing, filter, obtain titaniferous ingredient of solid catalyst after the drying.
14. the preparation method of catalyst component A according to claim 13, the temperature that titanium compound is splashed into the magnesium halide homogeneous solution is-30~5 ℃.
CNB2004100782804A 2004-09-23 2004-09-23 Catalyst used for ethylene polymerization or copolymerization and its preparation method Expired - Lifetime CN100363389C (en)

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CN101274967B (en) * 2007-03-28 2010-05-19 中国石油化工股份有限公司 Catalyst for ethylene polymerization and components thereof
CN102977232B (en) * 2011-09-02 2015-08-19 中国石油化工股份有限公司 A kind of catalyst system for vinyl polymerization
CN103772546B (en) * 2012-10-23 2016-09-21 中国石油化工股份有限公司 A kind of catalyst component for polymerization of ethylene and catalyst thereof
CN104974279B (en) * 2014-04-11 2017-08-25 中国石油化工股份有限公司 Catalytic component and its catalyst and preparation method for ethylene polymerization
CN105199022B (en) * 2014-06-18 2019-06-28 中国石油化工股份有限公司 For ethylene homo conjunction or catalyst and its application of combined polymerization
CN112724287A (en) * 2019-10-28 2021-04-30 中国石油化工股份有限公司 Catalyst component for ethylene polymerization and preparation method and application thereof
CN111333755A (en) * 2020-04-29 2020-06-26 江苏扬农化工集团有限公司 Catalyst for preparing ultra-high molecular weight polyethylene and preparation method and application thereof
CN115975080B (en) * 2021-10-14 2024-09-17 中国石油化工股份有限公司 Magnesium-titanium-containing catalyst component for ethylene polymerization, catalyst and ethylene polymerization reaction method

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WO2002038620A1 (en) * 2000-11-10 2002-05-16 Samsung General Chemicals Co., Ltd. Method for producing a catalyst for homo- or co-polymerization of ethylene

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