CN100361952C - Method for preparing methyl formate from formate recovered from epoxy soybean oil waste water - Google Patents

Method for preparing methyl formate from formate recovered from epoxy soybean oil waste water Download PDF

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CN100361952C
CN100361952C CNB2006100491174A CN200610049117A CN100361952C CN 100361952 C CN100361952 C CN 100361952C CN B2006100491174 A CNB2006100491174 A CN B2006100491174A CN 200610049117 A CN200610049117 A CN 200610049117A CN 100361952 C CN100361952 C CN 100361952C
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formic acid
soybean oil
methyl
waste water
wastewater
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CN1800136A (en
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赵伟荣
吴忠标
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Zhejiang University ZJU
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Abstract

The present invention discloses a method for preparing methyl formate by recovering formic acid from the wastewater of epoxidized soybean oil, which belongs to a technology of resource recovery in wastewater treatment. The present invention provides the scheme that the effluent wastewater of formic acid from the production of epoxidized soybean oil is added to an oil to separating groove with a sloping plate to separate most of epoxidized soybean oil drops and precipitates; the upper oil drops are recovered as products, lower precipitates are discharged, and the wastewater is made to enter a reactor; reaction temperature and the addition quantity of a catalyst are controlled; methanol is dropped in the reactor, and kettle top steam is recovered by condensing to obtain mixed liquid of methyl formate, methanol, formic acid and water; the mixed liquid is made to enter a rectifying tower for further distillation so as to obtain a product of methyl formate. The preparation method achieves the wastewater recovery of the formic acid of epoxidized soybean oil, and the recovery economic benefits are obvious. Because the preparation method recovers and uses resource in wastewater treatment, the pollutant concentration of wastewater is greatly reduced, and the economic benefits are increased.

Description

From epoxy soybean oil waste water, reclaim the method that formic acid is produced methyl-formiate
Technical field
The invention belongs to a kind of processing method that reclaims resource in waste water treatment, specifically is the method for preparation, rectifying methyl-formiate from the formic acid wastewater of epoxy soybean oil production discharging.
Background technology
The production of epoxy soybean oil is that to adopt refined soybean oil, formic acid, hydrogen peroxide be raw material, under given conditions, makes the soybean oil epoxidation generate epoxy soybean oil.In process of production, formic acid plays instrumentality in whole epoxy reaction system, and its concentration has taken place significantly to change, and drops to about 8% by original 85%.By analyzing, the waste water index is: pH3.5~4, and colourless, contain lipid 500mg/L, formic acid is about 8%, hydrogen peroxide about 0.9% and a small amount of peroxyformic acid, the on average about 20000mg/L of COD.The acid-bearing wastewater of high COD like this lacks corresponding Technology of Sewage on the one hand, and on the other hand, processing cost is high, and business burden is heavy.So, must look for another way, reclaim the formic acid in the waste water, realize resource utilization, to reduce cost of sewage disposal.
Methyl-formiate has another name called formic acid methyl ester, is current C 1One of focus of chemical developer is as C 1The middle tie of chemistry more and more comes into one's own.From methyl-formiate, can prepare formic acid, acetic acid, ethylene glycol, aceticanhydride, methyl propionate, methyl acrylate, methyl glycolate, N, a series of a feast for the eyes derived product such as dinethylformamide (DMF), N-methylformamide carbonic acid, methylcarbonate, methyl alcohol, DL-glycine.On agricultural, its useful as pesticides, sterilant, agent for tobacco treatment, fruit siccative etc.Since the nineties, the scientific research personnel finds that again methyl-formiate can replace petroleum chemicals MTBE, makes gasoline high-octane rating additive.Therefore, the methyl-formiate range of application is wide, and market outlet is better.
The synthesis technique of methyl-formiate mainly contains: the formic acid esterification method; Methanol carbonylation; The methanol dehydrogenation method; (4) formaldehyde dimerization method; Carbonic acid gas and methyl alcohol hydrogenation condensation method; 6 kinds of synthetic gas direct synthesis techniques etc.
The present invention proposes the method for preparation, rectifying methyl-formiate from the formic acid wastewater of epoxy soybean oil production discharging, and its purpose is to reclaim resource from sewage disposal, utilize resource, greatly reduces the concentration of pollutent in the sewage, increases economic efficiency.
Summary of the invention
Contain the formic acid of 5%-15% from the formic acid wastewater of epoxy soybean oil production discharging, can add methyl alcohol, make methyl alcohol and formic acid directly carry out esterification, thereby reach the purpose that turns waste into wealth, reaction formula is:
HCOOH+CH 3OH→HCOOCH 3+H 2O
The scheme that the present invention proposes is: excluding most of epoxy soybean oil oil droplet and throw out in the formic acid wastewater adding inclined plate grease groove of epoxy soybean oil production discharging, the upper strata oil droplet reclaims as product, the discharging of lower sediment thing, and waste water enters in the reactor; The dosage of control reaction temperature and catalyzer drips methyl alcohol, and top steam is reclaimed in condensation must contain methyl-formiate, methyl alcohol, formic acid, water mixed liquid; Mixed solution enters the further distillation of rectifying tower and obtains formic ether product.This production method realizes the recovery of epoxy soybean oil formic acid, reclaims remarkable in economical benefits.
Method of the present invention comprises the steps:
(1) will produce in the formic acid wastewater adding inclined plate grease groove of epoxy soybean oil discharging, and exclude most of epoxy soybean oil oil droplet and throw out, the upper strata oil droplet reclaims as product, and sediment discharge, waste water enter in the reactor;
(2) control reaction temperature is 30~60 ℃, the vitriol oil with 98% is as catalyzer, the dosage of catalyzer is 0.2~5% of a wastewater volume, under agitation condition, drip methyl alcohol, with molar concentration meter methyl alcohol addition is 1~3 times of amount of formic acid in the waste water, top steam is reclaimed in condensation, must contain methyl-formiate, methyl alcohol, formic acid, water mixed liquid;
(3) with batch fractionating tower with the row evaporation again of step (2) gained methyl-formiate, methyl alcohol, formic acid, water mixed liquid, with the steam of cooling water condensation gas phase temperature between 30~60 ℃, collect phlegma, methyl-formiate content promptly reclaims as product greater than 98.5% in the phlegma that mensuration is collected;
(4) with the steam of cooling water condensation gas phase temperature between 80~90 ℃, and collect phlegma, methanol content promptly is back to step (2) greater than 60% in the phlegma that mensuration is collected.
Description of drawings
Fig. 1 is a methyl-formiate method waste water reclamation main technique schema.
Embodiment
Below the water quality of formic acid wastewater of the used epoxy soybean oil production of three routine embodiment discharging as shown in table 1:
Table 1 waste water quality
Title Concentration
Formic acid 5~15%
Hydrogen peroxide 0.9%
Lipid 500mg/L
CODcr 20000mg/L
pH 3.5~4
Color Colourless
Embodiment one:
The raw material waste water of 1 ton of water quality as described in Table 1 is added in the inclined plate grease groove (hydraulic detention time 1h), exclude 99% epoxy soybean oil oil droplet, the upper strata oil droplet reclaims as product, and sediment discharge, waste water enter in the reactor; The dosage (0.2~1%) of control reaction temperature (30 ℃) and 98% concentrated sulfuric acid catalyst, stir and to drip methyl alcohol (is 1.5 times of amount of formic acid in the waste water with molar concentration meter methyl alcohol addition) down, top steam is reclaimed in condensation must contain methyl-formiate, methyl alcohol, formic acid, water mixed liquid; With batch fractionating tower with the row evaporation again of gained methyl-formiate, methyl alcohol, formic acid, water mixed liquid, with the steam of cooling water condensation gas phase temperature between 30-33 ℃, and the collection phlegma, in the phlegma of measure collecting methyl-formiate content greater than 99.5%, the rate of recovery of formic acid>90%; With the steam of cooling water condensation gas phase temperature between 80-85 ℃, and collect phlegma, methanol content is disregarded reaction consumes, the rate of recovery of excessive methanol>90% greater than 80% in the phlegma that mensuration is collected.
In the entire treatment process, discharge 0.8 ton of waste water (formic acid<1%, methyl alcohol<1%, CODcr<5000mg/L).
Embodiment two:
The raw material waste water of 1 ton of water quality as described in Table 1 is added in the inclined plate grease groove (hydraulic detention time 3h), exclude 99.5% epoxy soybean oil oil droplet, the upper strata oil droplet reclaims as product, and sediment discharge, waste water enter in the reactor; The dosage (1~3%) of control reaction temperature (40 ℃) and 98% concentrated sulfuric acid catalyst, stir and to drip methyl alcohol (is 3 times of amount of formic acid in the waste water with molar concentration meter methyl alcohol addition) down, top steam is reclaimed in condensation must contain methyl-formiate, methyl alcohol, formic acid, water mixed liquid; With batch fractionating tower with the row evaporation again of gained methyl-formiate, methyl alcohol, formic acid, water mixed liquid, with the steam of cooling water condensation gas phase temperature between 30-35 ℃, and the collection phlegma, in the phlegma of measure collecting methyl-formiate content greater than 99%, the rate of recovery of formic acid>92%; With the steam of cooling water condensation gas phase temperature between 85-90 ℃, and collect phlegma, methanol content is disregarded reaction consumes, the rate of recovery of excessive methanol>95% greater than 85% in the phlegma that mensuration is collected.
In the entire treatment process, discharge 0.8 ton of waste water (formic acid<0.8%, methyl alcohol<0.5%, CODcr<3500mg/L).
Embodiment three:
The raw material waste water of 1 ton of water quality as described in Table 1 is added in the inclined plate grease groove (hydraulic detention time 3h), exclude 99.5% epoxy soybean oil oil droplet, the upper strata oil droplet reclaims as product, and sediment discharge, waste water enter in the reactor; The dosage (4~5%) of control reaction temperature (60 ℃) and 98% concentrated sulfuric acid catalyst, stir and to drip methyl alcohol (is 2.5 times of amount of formic acid in the waste water with molar concentration meter methyl alcohol addition) down, top steam is reclaimed in condensation must contain methyl-formiate, methyl alcohol, formic acid, water mixed liquid; With batch fractionating tower with the row evaporation again of gained methyl-formiate, methyl alcohol, formic acid, water mixed liquid, with the steam of cooling water condensation gas phase temperature between 30-60 ℃, and the collection phlegma, in the phlegma of measure collecting methyl-formiate content greater than 98.5%, the rate of recovery of formic acid>95%; With the steam of cooling water condensation gas phase temperature between 80-90 ℃, and collect phlegma, methanol content is disregarded reaction consumes, the rate of recovery of excessive methanol>97% greater than 60% in the phlegma that mensuration is collected.
In the entire treatment process, discharge 0.8 ton of waste water (formic acid<0.5%, methyl alcohol<0.5%, CODcr<2500mg/L).
Engineering construction example: 20000t/a epoxy soybean oil formic acid wastewater reuse project
It is raw material that refined soybean oil, formic acid, hydrogen peroxide are adopted in the production of certain factory's epoxy soybean oil, and epoxidation 8h gets the epoxy soybean oil production in reactor.This factory produces epoxy soybean oil 15000t per year, and discharging contains calculates waste water 20000t/a (on average about 70t/d), and water quality is: pH3.5, and colourless, contain lipid 800mg/L, formic acid 8-12%, hydrogen peroxide are about 1.0%, the on average about 20000mg/L of COD.
1. technical process
Certain 20000t/a epoxy soybean oil formic acid wastewater reuse project as shown in Figure 1.
1.1 the pre-treatment of waste water
Use 4t/h, the water pump of 30m lift pumps into the formic acid wastewater (formic acid concn is 8%) of epoxy soybean oil production discharging in the inclined plate grease groove (hydraulic detention time 2h), excludes 99% epoxy soybean oil oil droplet, and the upper strata oil droplet reclaims as product, sediment discharge, waste water enters in the reactor.
1.2 esterification
The dosage (2.5%) of control reaction temperature (50 ℃) and 98% concentrated sulfuric acid catalyst, stir and to drip methyl alcohol (is 2.0 times of amount of formic acid in the waste water with molar concentration meter methyl alcohol addition) down, top steam is reclaimed in condensation must contain methyl-formiate, methyl alcohol, formic acid, water mixed liquid;
1.3 rectifying
With batch fractionating tower with the row evaporation again of gained methyl-formiate, methyl alcohol, formic acid, water mixed liquid, with the steam of cooling water condensation gas phase temperature between 30-50 ℃, and the collection phlegma, in the phlegma of measure collecting methyl-formiate content greater than 99%, the rate of recovery of formic acid>92%; With the steam of cooling water condensation gas phase temperature between 85-90 ℃, and collect phlegma, methanol content is disregarded reaction consumes, the rate of recovery of excessive methanol>96% greater than 82% in the phlegma that mensuration is collected.
In the entire treatment process, the average water quality of waste discharge is: formic acid<0.8%, methyl alcohol<0.5%, CODcr<3500mg/L.
2. equipment
Required major equipment sees Table 2.About 500,000 yuan of facility investment, floor space 100m 2
Table 2 methyl-formiate technology major equipment table look-up
Sequence number Device name Specification Quantity Remarks
1 The inclined plate grease groove 1 PVC
2 Esterifying kettle 10t 1 Liner enamel
3 Topping still Φ500 1 SS
4 Rectifying tower Φ500 1 SS
5 The packing still 3m 3 1 SS
6 Water pump 2 SS
3. cost keeping
1t contains 8% formic acid wastewater calcium formiate method processing cost and saw Table for 3 (containing formic acid 8% waste water to reclaim 1 ton).
Table 3 methyl-formiate processing wastewater processing cost and income statement
Sequence number Project Consumption The amount of money (unit)
1 Methyl alcohol * 56kg -320
2 Electricity 30 degree -60
3 Steam consumption 0.6t -138
4 Packing -100
5 Wage and welfare -20
6 Depreciation -20
Processing cost adds up to -658
Reclaim methyl-formiate 70kg 1040
Handle income 382
*: in the reaction, the rate of recovery of excessive methanol is calculated by 90%.
As shown in Table 3, the waste water of 20000t/a its to reclaim economic direct benefit be 3,820,000 yuan, save nearly 2,000,000 yuan of cost of sewage disposal simultaneously, can be enterprise and bring 5,820,000 yuan of direct economic benefits, the remarkable in economical benefits of this method.

Claims (1)

1. reclaim the method that formic acid is produced methyl-formiate from epoxy soybean oil waste water, the content of described formic acid in epoxy soybean oil waste water is 5~15%, it is characterized in that following step:
(1) will produce in the waste water adding inclined plate grease groove that contains 5~15% formic acid of epoxy soybean oil discharging, and exclude most of epoxy soybean oil oil droplet and throw out, the upper strata oil droplet reclaims as product, and sediment discharge, waste water enter in the reactor;
(2) control reaction temperature is 30~60 ℃, the vitriol oil with 98% is as catalyzer, the dosage of catalyzer is 0.2~5% of a wastewater volume, under agitation condition, drip methyl alcohol, with molar concentration meter methyl alcohol addition is 1~3 times of amount of formic acid in the waste water, top steam is reclaimed in condensation, must contain methyl-formiate, methyl alcohol, formic acid, water mixed liquid;
(3) with batch fractionating tower with the row evaporation again of step (2) gained methyl-formiate, methyl alcohol, formic acid, water mixed liquid, with the steam of cooling water condensation gas phase temperature between 30~60 ℃, collect phlegma, methyl-formiate content promptly reclaims as product greater than 98.5% in the phlegma that mensuration is collected;
(4) with the steam of cooling water condensation gas phase temperature between 80~90 ℃, and collect phlegma, methanol content promptly is back to step (2) greater than 60% in the phlegma that mensuration is collected.
CNB2006100491174A 2006-01-17 2006-01-17 Method for preparing methyl formate from formate recovered from epoxy soybean oil waste water Active CN100361952C (en)

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CN103360231A (en) * 2012-03-28 2013-10-23 江苏卡特新能源有限公司 Method for extracting formic acid from sewage from production of epoxy biological plasticizer
CN106478630B (en) * 2016-10-10 2019-05-17 湖北省宏源药业科技股份有限公司 Method for treating waste liquid in guanine preparation process
CN106495174B (en) * 2016-12-02 2018-08-07 中科院广州能源所盱眙凹土研发中心 Attapulgite wet method bisgallic acid activation method

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
无溶剂法快速制备环氧大豆油的研究. 高广颖等.化学工程师,第2期. 2001 *
环氧脂肪酸酯类增塑剂生产废水综合利用的探讨. 张建伟.中国油脂,第19卷第2期. 1994 *

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