CN100360271C - Repairing method for crack in bottom of large inflammable and explosive medium storing tank - Google Patents

Repairing method for crack in bottom of large inflammable and explosive medium storing tank Download PDF

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Publication number
CN100360271C
CN100360271C CNB2004100531859A CN200410053185A CN100360271C CN 100360271 C CN100360271 C CN 100360271C CN B2004100531859 A CNB2004100531859 A CN B2004100531859A CN 200410053185 A CN200410053185 A CN 200410053185A CN 100360271 C CN100360271 C CN 100360271C
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crack
aperture
bottom land
repairing
pipeline
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CN1608794A (en
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胥菊英
周晓敏
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China MCC5 Group Corp Ltd
MCC5 Group Shanghai Corp Ltd
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Overhaul Branch Shanghai No5 Metallurgical Construction Co Ltd
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Abstract

The present invention relates to a repairing method for a crack in the bottom of a large inflammable and explosive medium storing groove, which comprises the former period steps of discharging medium in the storing groove and cleaning the storing groove and also comprises the later following steps: 1. both sides of the crack are respectively provided with small holes K1 and K2, and a cooling process is carried out by adding water when the small holes K1 and K2 are arranged; 2. the tapping process of the small holes K1 and K2 is carried out, the small holes K1 and K2 are respectively connected with a pipe line, the small hole K1 is provided with a valve F1, the small hole K2 is provided with a valve F2, and a pipe line port K3 is connected with the outer part through an inlet of the storing groove; 3. steam is led in the pipe line port K3, the valves F1 and F2 are closed after the temperature of the bottom of the groove reach the values of a certain of range, and the crack is repaired by welding; 4. in the process of repairing, a certain of steam amount of the bottom of the groove is regulated and kept by the valves F1 and F2; 5. after the process of repairing, the pipe line and the valves are disassembled, and the small holes are blocked and closed by blocking heads. The repairing method for a crack in the bottom of a large inflammable and explosive medium storing groove does not need to hang the storing groove from the original position in the process of repairing the crack. The repairing method for a crack in the bottom of a large inflammable and explosive medium storing groove saves a large quantity of operation time and lightens labor intensity, and the repairing method for a crack in the bottom of a large inflammable and explosive medium storing groove is also safe and reliable.

Description

The method for repairing and mending that is used for large-scale inflammable and explosive agent reservoir bottom land crack
Technical field
The present invention relates to the method for repairing and mending in the storage tank bottom land crack in a kind of chemical production equipment, relate in particular to a kind of method for repairing and mending that is used for large-scale inflammable and explosive agent reservoir bottom land crack.
Background technology
In the Chemical Manufacture industry, those large-scale storage tanks that are used to store chemical mediator or other medium in use for some time, the crack can appear in the bottom land of storage tank.If repair processing to these cracks are untimely, can cause the leakage of medium, not only production is impacted, and because what store in the storage tank is inflammable and explosive chemical mediator mostly, its leakage can cause certain potential safety hazard.
At present, when large-scale inflammable and explosive agent reservoir bottom land crack is repaired, for preventing the burning and the blast of storage tank bottom leakage, usually the method that adopts is with large-scale crane storage tank to be hung original position, subsequently repair by welding is carried out in the bottom land crack, after the repairing, again storage tank is pressed to original position, though this method for repairing and mending has been avoided the possibility that storage tank bottom leakage is burnt and exploded in the mending course, adopts this method relatively to waste time and energy gigantic project.Perhaps exactly bottom land is carried out integral replacing, like this production cost will increase.
Summary of the invention
Technical problem to be solved by this invention provides a kind of method for repairing and mending that is used for large-scale inflammable and explosive agent reservoir bottom land crack, adopts this method for repairing and mending to need not when repairing storage tank to be hung original position, can repair the bottom land crack.
For solving the problems of the technologies described above, the present invention has adopted a kind of method for repairing and mending that is used for large-scale inflammable and explosive agent reservoir bottom land crack, this method comprises the emptying of storage medium in the storage tank of repairing early stage and the cleaning of storage tank inside, adopts following steps to operate simultaneously:
Step 1: offer aperture K respectively in the both sides that bottom land need mend a split 1And K 2, offering aperture K 1And K 2The time, add water cooling.Because the oil sand of bottom land is inflammable and explosive chemical substance, high temperature during perforate or Mars may cause the burning and the blast of these materials, constantly add the effect that water can play cooling, thereby prevent the burning and the blast of chemical substance;
Step 2: with aperture K 1, K 2After the tapping, connect pipeline respectively, at aperture K 1Pipeline be provided with valve F 1, at aperture K 2Pipeline be provided with valve F 2, be connected on aperture K 1With aperture K 2On pipeline respectively with house steward welding, house steward's pipeline opening K 3Manhole through storage tank is connected to the storage tank outside;
Step 3: to pipeline opening K 3Feed steam, reach valve-off F after the certain limit value to the bottom land temperature 1And F 2, repair by welding is carried out in the bottom land crack;
Step 4: in the process of repair by welding, by valve F 1And F 2The adjusting of opening and closing keeps the certain quantity of steam of bottom land;
Above-mentioned steps two to four is by at aperture K 1And K 2On the valve F that connect 1And F 2Come to keep certain quantity of steam at the bottom of the control flume, between bottom land and oily sand, form a separation layer, thus the spark that produces can avoid the inflammable and explosive chemical substance of oil in husky to touch the repair by welding crack time and the blast and the burning that cause.
Step 5: after the bottom land crack is repaired and finished, with pipeline and the valve F that is connect 1And F 2Remove, and with plug with aperture K 1And K 2Stop up sealing.
For guaranteeing the security implementation of this method for repairing and mending, to pipeline opening K 3Feeding steam has corresponding standard, exactly in the bottom land temperature reaches 50--70 ℃ of scope behind the numerical value, and should be with valve F 1And F 2Close.
Owing to adopted the method for repairing and mending in storage tank bottom land of the present invention crack, by offering aperture in the both sides, crack, and on aperture external pipe and valve, in pipeline, feed steam, thereby steam is filled in separation layer of formation between storage tank bottom land and oily sand, reaches the effect of the spark that produces when avoiding the husky interior inflammable and explosive chemical substance of oil to touch the repair by welding crack.Adopt the method for repairing and mending in storage tank bottom land of the present invention crack, when repairing the bottom land crack, need not storage tank is hung original position, not only saved a large amount of operating times, alleviated working strength, and safe and reliable.
Description of drawings
The present invention is described in further detail below in conjunction with drawings and embodiments:
Storage tank bottom land schematic diagram when storage tank schematic diagram when Fig. 1 is used for the method for repairing and mending concrete operations in large-scale inflammable and explosive agent reservoir bottom land crack for the present invention, Fig. 2 are used for the method for repairing and mending concrete operations in large-scale inflammable and explosive agent reservoir bottom land crack for the present invention.
The specific embodiment
Storage tank schematic diagram storage tank bottom land schematic diagram when Fig. 1 and Fig. 2 are used for the method for repairing and mending concrete operations in large-scale inflammable and explosive agent reservoir bottom land crack for the present invention.The specific embodiment is as follows:
Embodiment one: repair the preparation in early stage, with the mediator depletion in the storage tank, and storage tank carried out cleaning; The about 300 millimeters places of respective distance in the both sides, crack that need are repaired offer aperture K respectively 1And K 2, offering aperture K 1And K 2The time, constantly add water cooling; Then with aperture K 1And K 2After the tapping, difference upper connecting tube road is at aperture K 1Pipeline be provided with valve F 1, at aperture K 2Pipeline be provided with valve F 2, be connected on aperture K 1With aperture K 2On pipeline respectively with house steward welding, pipeline opening K 3Manhole through storage tank is connected to the outside; To pipeline opening K 3Feed steam, reach 60 ℃ to the bottom land temperature after valve-off F 1And F 2, repair by welding is carried out in the bottom land crack; In the process of repair by welding, by valve F 1And F 2The adjusting of opening and closing keeps the certain quantity of steam of bottom land; After the bottom land crack is repaired and is finished, with pipeline and the valve F that is connect 1And F 2Remove, and with plug with aperture K 1And K 2Stop up sealing.Adopt above-mentioned method for repairing and mending can finish repairing to the crack, satisfactory for result.
Embodiment two: repair the preparation in early stage, with the mediator depletion in the storage tank, and storage tank carried out cleaning; The about 300 millimeters places of respective distance in the both sides, crack that need are repaired offer aperture K respectively 1And K 2, offering aperture K 1And K 2The time, constantly add water cooling; Then with aperture K 1And K 2After the tapping, difference upper connecting tube road is at aperture K 1Pipeline be provided with valve F 1, at aperture K 2Pipeline be provided with valve F 2, be connected on aperture K 1With aperture K 2On pipeline respectively with house steward welding, pipeline opening K 3Manhole through storage tank is connected to the outside; To pipeline opening K 3Feed steam, reach 50 ℃ to the bottom land temperature after valve-off F 1And F 2, repair by welding is carried out in the bottom land crack; In the process of repair by welding, by valve F 1And F 2The adjusting of opening and closing keeps the certain quantity of steam of bottom land; After the bottom land crack is repaired and is finished, with pipeline and the valve F that is connect 1And F 2Remove, and with plug with aperture K 1And K 2Stop up sealing.Adopt above-mentioned method for repairing and mending can finish repairing to the crack, satisfactory for result.
Embodiment three: repair the preparation in early stage, with the mediator depletion in the storage tank, and storage tank carried out cleaning; The about 300 millimeters places of respective distance in the both sides, crack that need are repaired offer aperture K respectively 1And K 2, offering aperture K 1And K 2The time, constantly add water cooling; Then with aperture K 1And K 2After the tapping, difference upper connecting tube road is at aperture K 1Pipeline be provided with valve F 1, at aperture K 2Pipeline be provided with valve F 2, be connected on aperture K 1With aperture K 2On pipeline respectively with house steward welding, pipeline opening K 3Manhole through storage tank is connected to the outside; To pipeline opening K 3Feed steam, reach 70 ℃ to the bottom land temperature after valve-off F 1And F 2, repair by welding is carried out in the bottom land crack; In the process of repair by welding, by valve F 1And F 2The adjusting of opening and closing keeps the certain quantity of steam of bottom land; After the bottom land crack is repaired and is finished, with pipeline and the valve F that is connect 1And F 2Remove, and with plug with aperture K 1And K 2Stop up sealing.Adopt above-mentioned method for repairing and mending can finish repairing to the crack, satisfactory for result.
From the foregoing description as can be seen, adopt the method for repairing and mending in storage tank bottom land of the present invention crack, can repair storage tank bottom land crack in the storage tank original position, and safe and reliable, reach the repairing requirement.

Claims (2)

1, a kind of method for repairing and mending that is used for large-scale inflammable and explosive agent reservoir bottom land crack comprises the emptying of storage medium in the storage tank of repairing early stage and the cleaning of storage tank inside, it is characterized in that this method for repairing and mending adopts following steps:
Step 1: offer aperture (K respectively in the both sides that bottom land need mend a split 1) and (K 2), offering aperture (K 1) and (K 2) time, add water cooling;
Step 2: with aperture (K 1, K 2) after the tapping, connect pipeline respectively, at aperture (K 1) pipeline be provided with valve (F 1), at aperture (K 2) pipeline be provided with valve (F 2), be connected on aperture (K 1) and aperture (K 2) on pipeline respectively with house steward welding, house steward's pipeline opening (K 3) be connected to the storage tank outside through the manhole of storage tank;
Step 3: to pipeline opening (K 3) feed steam, reach valve-off (F after the certain limit value to the bottom land temperature 1) and (F 2), repair by welding is carried out in the bottom land crack;
Step 4: in the process of repair by welding, by valve (F 1) and (F 2) adjusting of opening and closing keeps the certain quantity of steam of bottom land;
Step 5: after the bottom land crack is repaired and finished, with pipeline and the valve (F that is connect 1) and (F 2) remove, and with plug with aperture (K 1) and (K 2) stop up and seal.
2, the method for repairing and mending that is used for large-scale inflammable and explosive agent reservoir bottom land crack according to claim 1 is characterized in that to pipeline opening (K 3) feed steam, reach in the 50--70 ℃ of scope to the bottom land temperature.
CNB2004100531859A 2004-07-28 2004-07-28 Repairing method for crack in bottom of large inflammable and explosive medium storing tank Active CN100360271C (en)

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CNB2004100531859A CN100360271C (en) 2004-07-28 2004-07-28 Repairing method for crack in bottom of large inflammable and explosive medium storing tank

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Publication number Priority date Publication date Assignee Title
CN101332552B (en) * 2008-07-29 2013-06-12 重庆建设摩托车股份有限公司 Method for prolonging work life of die-casting die with chap seam
CN102091906B (en) * 2010-12-22 2012-07-25 北京工业大学 Method for repairing central slot of scraper conveyor
CN104985386B (en) * 2015-07-09 2017-07-21 安徽淮化股份有限公司 A kind of leakage craft leakage mending method of gas reservoir
CN106493450B (en) * 2016-11-17 2019-08-02 中国华冶科工集团有限公司 Cleft welding method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU118184A1 (en) * 1947-12-29 1957-11-30 Н.Т. Федоров Polishing anomaloscope
JPS61142186A (en) * 1984-12-10 1986-06-30 ト−ヨ−カネツ株式会社 Method of repairing bottom of storage tank
JPS62113682A (en) * 1985-11-11 1987-05-25 Mitsubishi Heavy Ind Ltd Fireproof type repair work method in oil tank
CN1035633A (en) * 1988-03-11 1989-09-20 西安石油勘探仪器总厂 New technique of repair welding for worked container of oils
US6378188B1 (en) * 1999-10-26 2002-04-30 Csx Transportation, Inc. Method and apparatus for locomotive fuel tank repair

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU118184A1 (en) * 1947-12-29 1957-11-30 Н.Т. Федоров Polishing anomaloscope
JPS61142186A (en) * 1984-12-10 1986-06-30 ト−ヨ−カネツ株式会社 Method of repairing bottom of storage tank
JPS62113682A (en) * 1985-11-11 1987-05-25 Mitsubishi Heavy Ind Ltd Fireproof type repair work method in oil tank
CN1035633A (en) * 1988-03-11 1989-09-20 西安石油勘探仪器总厂 New technique of repair welding for worked container of oils
US6378188B1 (en) * 1999-10-26 2002-04-30 Csx Transportation, Inc. Method and apparatus for locomotive fuel tank repair

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
一种简易、安全的钢油罐底板修复方法. 彭永钊.油气储运,第12卷第6期. 1993 *

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Owner name: MCC CHENGGONG CONSTRUCTION CO., LTD.

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Patentee after: China smelter Construction Co., Ltd.

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