Summary of the invention
The technical problem that the present invention solves: design a kind of composite equipment dedicated for steel-aluminium contact rail, novelty not only simple in structure, and also production process is easy, one step forming, and can produce stable performance continuously, the efficient height, cost is low, can satisfy the requirement of steel-aluminium contact rail combination process fully.
Mentality of designing of the present invention:
1, forming process reaches disposable composite molding by the particular manufacturing craft design.
2, on the upside of particular manufacturing craft, the left and right sides, exert pressure.Before the both sides lateral pressure that applies symmetry, steel band and aluminium rail must bear the pressure of vertical direction, and the aluminium rail is not crushed out of shape to guarantee steel band closely to contact with the aluminium rail, make between steel band and the aluminium rail to carry out both sides " riveted " under closely connected situation about contacting.
3, in order accurately to control the step and the pressure of vertical direction and left and right sides power, for this reason, pressure system adopts hydraulic system, and speed is slow, stroke is stablized because hydraulic system has, apply advantages such as big pressure is easy to control, the moulding process that suits.Design and installation hydraulic cylinder on the upside of particular manufacturing craft, the left and right sides by the control pressurer system of conditioning equipment, applies pressure at right angle and pressurize earlier, once finishes the compound of conductor rail by applying pressure at both sides again.
4, adopt extrusion principle, the aluminium alloy of aluminium rail both sides is clamp-oned " aperture " lining of steel band both sides.
Technical solution of the present invention: a kind of composite equipment dedicated for steel-aluminium contact rail, comprise frame (1), the middle part of frame (1) is provided with workbench (2), the bilateral symmetry of workbench (2) is provided with hydraulic cylinder (3) and (4), the top is provided with hydraulic cylinder (5), the piston end of hydraulic cylinder (3) and (4) is fixed with symmetrical mould thrust plate (6) and (7) respectively, left and right sides mould (8) and (9) lay respectively at the middle part of mould thrust plate (6) and (7), and the piston end of hydraulic cylinder (5) is fixed with pressure plare (10).
The left and right sides of workbench (2) is symmetrically arranged with six hydraulic cylinders (3) and (4), the top is provided with three hydraulic cylinders (5), mould thrust plate (6) is fixed on the piston end of three hydraulic cylinders (3), mould thrust plate (7) is fixed on the piston end of three hydraulic cylinders (4), and pressure plare (10) is fixed on the piston end of three hydraulic cylinders (5).
The piston rod of described hydraulic cylinder (3) and (4) all becomes 4 °~6 ° angle with horizontal plane workbench (2), the piston rod of hydraulic cylinder (5) is all vertical with horizontal plane workbench (2).
The left and right sides of described workbench (2) is symmetrically arranged with four leads (11) and (12) that become 4 °~6 ° of angles with horizontal plane workbench (2), the two ends of mould thrust plate (6) are set on two leads (11), and the two ends of mould thrust plate (7) are set on two leads (12).
The diameter of the drift (13) that described left and right sides mould (8) and (9) are inboard is greater than the diameter of aperture on the steel band (14).
Advantage that the present invention compared with prior art has and effect:
1, the present invention is reasonable in design, and novelty simple in structure can satisfy the requirement of steel-aluminium contact rail combination process fully.
2, production process of the present invention is easy, one step forming, and can produce continuously, stable performance, the efficient height, cost is low, and the steel-aluminium contact rail steady quality of production is functional, can satisfy the steel-aluminium contact rail batch production requirement fully.
The specific embodiment
1,2,3,4,5 a kind of embodiment of the present invention is described in conjunction with the accompanying drawings.
A kind of composite equipment dedicated for steel-aluminium contact rail, comprise frame (1), the middle part of frame (1) is provided with horizontal plane workbench (2), the left and right sides of workbench (2) is symmetrically arranged with six hydraulic cylinders (3) and (4), the top is provided with three hydraulic cylinders (5), and the piston rod of each hydraulic cylinder (3) and (4) all becomes 5 ° angle with horizontal plane workbench (2), and the piston rod of each hydraulic cylinder (5) is all vertical with horizontal plane workbench (2).Mould thrust plate (6) is fixed on the piston end of three hydraulic cylinders (3), and mould thrust plate (7) is fixed on the piston end of three hydraulic cylinders (4), and mould thrust plate (6) and (7) are symmetrical arranged, and pressure plare (10) is fixed on the piston end of three hydraulic cylinders (5).Left and right sides mould (8) and (9) symmetry are fixed on the middle part of mould thrust plate (6) and (7).In addition, in order to guarantee that left and right sides mould steadily moves, be symmetrically arranged with four leads (11) and (12) that become 5 ° of angles with horizontal plane workbench (2) in the left and right sides of workbench (2), the two ends of mould thrust plate (6) are set on two leads (11), and the two ends of mould thrust plate (7) are set on two leads (12).Owing to adopt extrusion principle, the aluminium alloy of aluminium rail (17) both sides is clamp-oned aperture (14) lining of steel band (16) both sides, so the diameter of the drift (13) of left and right sides mould (8) and (9) inboard is greater than the diameter of aperture on the steel band (14).
Operation principle: open left and right sides mould, with after preparing compound steel-aluminium contact rail (15) and placing between left and right sides mould (8) on mould thrust plate (6) and (7) and (9) and pass through workbench (2) and locate, start three hydraulic cylinders (5) of workbench (2) top earlier synchronously, by three hydraulic cylinders (5) piston end fixed pressure plates (10) upper surface of steel-aluminium contact rail (15) is applied pressure at right angle and pressurize, the aluminium rail is not crushed out of shape to guarantee steel band (16) closely to contact with aluminium rail (17), makes between steel band (16) and the aluminium rail (17) to carry out both sides " riveted " under closely connected situation about contacting.Start workbench (2) symmetrically arranged six hydraulic cylinders in the left and right sides (3) and (4) then synchronously, apply pressure at both sides by the left and right sides mould (8) on mould thrust plate (6) and (7) and (9) aluminium alloy of aluminium rail (17) both sides is clamp-oned in the aperture (14) of steel band (16) both sides, and close up edging moulding by left and right sides mould (8) and (9) and once finish the compound of steel-aluminium contact rail (15).Left and right sides mould is opened in release after compound the finishing, and locatees compoundly behind the feeding steel-aluminium contact rail once more, and continuously reciprocation cycle gets final product until compound the finishing of steel-aluminium contact rail.