CN100352576C - Molding sand and preparation method - Google Patents
Molding sand and preparation method Download PDFInfo
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- CN100352576C CN100352576C CNB2006100191288A CN200610019128A CN100352576C CN 100352576 C CN100352576 C CN 100352576C CN B2006100191288 A CNB2006100191288 A CN B2006100191288A CN 200610019128 A CN200610019128 A CN 200610019128A CN 100352576 C CN100352576 C CN 100352576C
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Abstract
The present invention provides molding sand and a preparation method thereof, which relates to special casting mould facing sand and a preparation method thereof in casting industry. The molding sand is composed of zircon sand, zircon powder of which the zircon sand weight is 0.3 to 0.8%, 0.6 to 1.2% of graphite powder, and 7 to 9% of water glass. The present invention has the preparation method that the zircon sand, the zircon powder and the graphite powder according to the proportion by weight are mixed for 5 to 10s by a kneading mill, and are added with the water glass for being wetly mixed for 15 to 20s so as to obtain the molding sand. The present invention selects the zircon sand as main molding materials to aim at the characteristics of high strength requirements and good fireproof degree requirements. In order to obtain the good quality of a mold surface, the present invention adds the zircon powder as an auxiliary material for regulation. In order to increase sand flowability, improve mold filling capacity, enhance the subtleness of the molding sand, and guarantee fireproof performance, the present invention adds the graphite powder. In order to realize the purposes of simple and convenient preparation, the present invention uses the water glass as cement. In order to realize the purposes of convenient casting molding and stripping, the present invention selects a CO2 hardening mode. The present invention has the advantages of reasonable prescription and preparation method, high sand strength, good surface quality, short production period and high production efficiency, and can improve the quality of an art casting product.
Description
Technical field
The present invention relates to special casting mold facing sand and compound method thereof in a kind of casting industry, the Modeling Material and the compound method thereof of the art casting of particularly higher, surperficial polish more complicated to surperficial quality requirement.
Background technology
Because the particularity of artistic cast article moulding, traditional handicraft adopts the light water glass sand to make casting mold sand more, preparation is easy, with low cost, easy to operate though the light water glass sand has, moulding is easy to advantage, but weak point is arranged also: at first, undercapacity is to make the foundry goods of ultra-large type art casting; Secondly, pay attention to the most for art casting one---surface quality, can not satisfy its outward appearance and be close to perfect harsh requirement.And the foundry goods that utilizes this sand to make, needing a large amount of later stage rest and reorganization work, this greatly reduces the operating efficiency of making art casting, has prolonged the production cycle to a great extent simultaneously, has wasted a large amount of human and material resources.
Summary of the invention
The objective of the invention is at above-mentioned present situation, aim to provide a kind of prescription, the preparation method is reasonable, the intensity height, surface quality is good, with short production cycle, production efficiency is high, can improve molding sand of artistic cast article quality and preparation method thereof.
The implementation of the object of the invention is that molding sand is made up of the zirconium English powder of zircon sand, zircon sand weight 0.3-0.8%, the graphite powder of 0.6-1.2%, the waterglass of 7-9%.
The preparation method of molding sand, the graphite powder of getting zirconium English powder, the 0.6-1.2% of zircon sand, zircon sand weight 0.3-0.8% mixes 5~10s with puddle mixer, then adds waterglass wet mixing 15 ~ 20s of zircon sand weight 7-9%, molding sand.
The present invention is directed to the characteristics that mould strength requirement height, fire-resistant degree require, select zircon sand as main Modeling Material; For the mo(U)ld face quality is good, adds zirconium English powder and make to regulate auxiliary material; For increasing sand fluidity, improve mold-filling capacity, strengthen the molding sand exquisiteness, and guarantee its fire resistance, add graphite powder; Easy for preparing, easy to operately make binding agent with waterglass; Be moulding and the molding that makes things convenient for foundry goods, select CO
2The sclerosis mode.
Prescription of the present invention, preparation method are reasonable, and the sand bond height, surface quality is good, with short production cycle, production efficiency is high, can improve artistic cast article quality.
The specific embodiment
Molding sand of the present invention is made up of the zirconium English powder of zircon sand, zircon sand weight 0.3-0.8%, the % graphite powder of 0.6-1.2, the waterglass of 7-9%.The preparation method is, takes by weighing zircon sand, zirconium English powder, graphite powder by the percent by weight proportioning and mixes 5~10s with puddle mixer, then adds waterglass wet mixing 15 ~ 20s, molding sand.
At mo(U)ld face quality requirement height, suitable granularity requirements is selected in the requirement that has certain air permeability simultaneously, wherein, select 50-100 purpose zircon sand, 350 purpose zirconium English powder,>200 purpose graphite powders, modulus are 2.2-2.4, and Baume degrees is 48~50 waterglass.
Adopt two batch (-type) puddle mixers that stir in the present invention's preparation, two groups of three layers of blade agitators of machine, rotating speed is 280r/min, the stirring scope is wide, has fully satisfied quick, the requirement uniformly of mulling.
Enumerate formulation Example of the present invention below:
Example 1, zircon sand, zircon sand weight 0.3% zirconium English powder, 0.6% graphite powder then add 7% waterglass wet mixing 15s with puddle mixer mixing 5s, get molding sand.
Example 2, zircon sand, zircon sand weight 0.4% zirconium English powder, 0.7% graphite powder then add 7% waterglass wet mixing 16s with puddle mixer mixing 6s, get molding sand.
Example 3, zircon sand, zircon sand weight 0.6% zirconium English powder, 1.0% graphite powder then add 7% waterglass wet mixing 18s with puddle mixer mixing 8s, get molding sand.
Example 4, zircon sand, zircon sand weight 0.8% zirconium English powder, 1.2% graphite powder then add 7% waterglass wet mixing 20s with puddle mixer mixing 10s, get molding sand.
Example 5, zircon sand, zircon sand weight 0.3% zirconium English powder, 0.6% graphite powder then add 8% waterglass wet mixing 15s with puddle mixer mixing 5s, get molding sand.
Example 6, zircon sand, zircon sand weight 0.4% zirconium English powder, 0.7% graphite powder then add 8% waterglass wet mixing 16s with puddle mixer mixing 6s, get molding sand.
Example 7, zircon sand, zircon sand weight 0.6% zirconium English powder, 0.6% graphite powder then add 8% waterglass wet mixing 18s with puddle mixer mixing 8s, get molding sand.
Example 8, zircon sand, zircon sand weight 0.8% zirconium English powder, 1.2% graphite powder then add 8% waterglass wet mixing 20s with puddle mixer mixing 10s, get molding sand.
Example 9, zircon sand, zircon sand weight 0.3% zirconium English powder, 0.6% graphite powder then add 9% waterglass wet mixing 15s with puddle mixer mixing 5s, get molding sand.
Example 10, zircon sand, zircon sand weight 0.4% zirconium English powder, 0.7% graphite powder then add 9% waterglass wet mixing 16s with puddle mixer mixing 6s, get molding sand.
Example 11, zircon sand, zircon sand weight 0.6% zirconium English powder, 1.0% graphite powder then add 9% waterglass wet mixing 18s with puddle mixer mixing 8s, get molding sand.
Example 12, zircon sand, zircon sand weight 0.8% zirconium English powder, 1.2% graphite powder then add 9% waterglass wet mixing 20s with puddle mixer mixing 10s, get molding sand.
Claims (4)
1, molding sand, it is characterized in that forming by the zirconium English powder of zircon sand, zircon sand weight 0.3-0.8%, the graphite powder of 0.6-1.2%, the waterglass of 7-9%, zircon sand is a 50-100 purpose zircon sand, and zirconium English powder is 350 purpose zirconium English powder, and graphite powder is>200 purpose graphite powders.
2, molding sand according to claim 1 is characterized in that with modulus be 2.2-2.4, and Baume degrees is 48~50 waterglass.
3, the preparation method of the described molding sand of claim 1, the graphite powder that it is characterized in that getting zirconium English powder, the 0.6-1.2% of zircon sand, zircon sand weight 0.3-0.8% mixes 5~10s with puddle mixer, the waterglass wet mixing 15~20s that then adds zircon sand weight 7-9%, get molding sand, zircon sand is a 50-100 purpose zircon sand, zirconium English powder is 350 purpose zirconium English powder, and graphite powder is>200 purpose graphite powders.
4, the preparation method of molding sand according to claim 3 is characterized in that with modulus be 2.2-2.4, and Baume degrees is 48~50 waterglass.
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CNB2006100191288A CN100352576C (en) | 2006-05-23 | 2006-05-23 | Molding sand and preparation method |
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CNB2006100191288A CN100352576C (en) | 2006-05-23 | 2006-05-23 | Molding sand and preparation method |
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CN1872450A CN1872450A (en) | 2006-12-06 |
CN100352576C true CN100352576C (en) | 2007-12-05 |
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Families Citing this family (14)
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CN101259515B (en) * | 2007-03-05 | 2011-09-07 | 上海市机械制造工艺研究所有限公司 | CO2 hardened silicate-bonded sand additive agent and formative technology thereof |
CN102366812B (en) * | 2011-10-11 | 2016-01-20 | 华文蔚 | A kind of preparation method of sodium silicate sand used for casting |
CN102909313B (en) * | 2012-10-16 | 2015-04-22 | 武汉重工铸锻有限责任公司 | Copper-alloy casting core sand and fabrication method thereof |
CN102921879A (en) * | 2012-10-25 | 2013-02-13 | 无锡中彩新材料股份有限公司 | Metallurgical casting mould |
CN103567359A (en) * | 2013-10-11 | 2014-02-12 | 铜陵市经纬流体科技有限公司 | Clay green sand for high-pressure molding and preparation method thereof |
CN103567360A (en) * | 2013-10-11 | 2014-02-12 | 铜陵市经纬流体科技有限公司 | Easily scattered precoated sand and preparation method thereof |
CN103521682A (en) * | 2013-10-16 | 2014-01-22 | 合肥市田源精铸有限公司 | Molding sand used for special casting mould surface and preparation method thereof |
CN103521687A (en) * | 2013-10-16 | 2014-01-22 | 合肥市田源精铸有限公司 | Molding sand for large cast steel roll and preparation method of molding sand |
CN104841853A (en) * | 2015-05-07 | 2015-08-19 | 马鞍山市恒毅机械制造有限公司 | Fast-radiating easy-to-collapse casting sand and preparation method thereof |
CN104841858A (en) * | 2015-05-07 | 2015-08-19 | 马鞍山市恒毅机械制造有限公司 | Molding sand for improving surface quality of cast part and preparation method thereof |
CN105921682A (en) * | 2016-05-26 | 2016-09-07 | 合肥市田源精铸有限公司 | High-air-permeability molding sand and preparation method thereof |
CN108465772B (en) * | 2018-06-22 | 2020-02-07 | 佛山市高明利钢精密铸造有限公司 | Preparation method of molding sand special for integral casting of large stainless steel parts |
CN108705026B (en) * | 2018-06-22 | 2020-07-14 | 佛山市高明利钢精密铸造有限公司 | Preparation method of special molding sand for casting stainless steel parts with complex shapes |
CN109365741B (en) * | 2018-12-20 | 2020-03-31 | 青岛连山铸造有限公司 | Preparation method of molding sand for casting hook body |
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SU1637934A1 (en) * | 1988-04-04 | 1991-03-30 | Краматорский Научно-Исследовательский И Проектно-Технологический Институт Машиностроения | Mixture for manufacturing casting moulds and cores |
JPH05200478A (en) * | 1992-01-28 | 1993-08-10 | Hitachi Metals Ltd | Manufacture of spheroidal graphite cast iron |
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JP2001198648A (en) * | 2000-01-11 | 2001-07-24 | Mitsubishi Materials Corp | Casting mold for casting silicon ingot and method for manufacturing the same |
US6338753B1 (en) * | 1998-01-16 | 2002-01-15 | Pechiney Electrometallurgie | Powder product to protect moulds for the centrifugal casting of cast iron tubes and method of preparing this product |
JP2002263782A (en) * | 2001-03-09 | 2002-09-17 | Kao Corp | Inorganic composite particle |
JP2003126940A (en) * | 2001-10-19 | 2003-05-08 | Tsuchiyoshi Acty Corp | Casting mold and manufacturing method therefor |
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Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
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DD213369A1 (en) * | 1983-02-08 | 1984-09-12 | Gisag Veb Stahlgiesserei Karl | UEBERZUGSSTOFF |
SU1637934A1 (en) * | 1988-04-04 | 1991-03-30 | Краматорский Научно-Исследовательский И Проектно-Технологический Институт Машиностроения | Mixture for manufacturing casting moulds and cores |
CN1048341A (en) * | 1990-05-11 | 1991-01-09 | 天津碱厂 | Disperser for water-glass sand |
JPH05200478A (en) * | 1992-01-28 | 1993-08-10 | Hitachi Metals Ltd | Manufacture of spheroidal graphite cast iron |
CN1102604A (en) * | 1994-08-05 | 1995-05-17 | 秦升益 | Wet filmcoating sand mould material and prodn. thereof |
US6338753B1 (en) * | 1998-01-16 | 2002-01-15 | Pechiney Electrometallurgie | Powder product to protect moulds for the centrifugal casting of cast iron tubes and method of preparing this product |
JP2001198648A (en) * | 2000-01-11 | 2001-07-24 | Mitsubishi Materials Corp | Casting mold for casting silicon ingot and method for manufacturing the same |
JP2002263782A (en) * | 2001-03-09 | 2002-09-17 | Kao Corp | Inorganic composite particle |
JP2003126940A (en) * | 2001-10-19 | 2003-05-08 | Tsuchiyoshi Acty Corp | Casting mold and manufacturing method therefor |
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