CN100348363C - Manufacturing device for high strength bailing band - Google Patents
Manufacturing device for high strength bailing band Download PDFInfo
- Publication number
- CN100348363C CN100348363C CNB2005100020167A CN200510002016A CN100348363C CN 100348363 C CN100348363 C CN 100348363C CN B2005100020167 A CNB2005100020167 A CN B2005100020167A CN 200510002016 A CN200510002016 A CN 200510002016A CN 100348363 C CN100348363 C CN 100348363C
- Authority
- CN
- China
- Prior art keywords
- machine
- tempering
- furnace
- production line
- process units
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 60
- 238000005496 tempering Methods 0.000 claims abstract description 58
- 238000000034 method Methods 0.000 claims abstract description 26
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 21
- 239000010959 steel Substances 0.000 claims abstract description 21
- 238000010791 quenching Methods 0.000 claims abstract description 13
- 230000000171 quenching Effects 0.000 claims abstract description 13
- 238000003466 welding Methods 0.000 claims abstract description 11
- 230000001939 inductive effect Effects 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract 4
- 238000009966 trimming Methods 0.000 abstract 2
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth Chemical compound 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Abstract
The present invention relates to a production device for high-strength baling bands, which belongs to the field of steel. The production device for high-strength baling bands of the present invention is composed of an un-coiler, an end-facing machine, a butt welding machine, a tractor, an inlet loop machine, an edge trimming machine, a quenching furnace, a quenching water tank, a tempering furnace, a tempering holding furnace, a tempering water tank, a dripper, an outlet loop machine, a tension machine, a wax tank and a take-up machine. The production device adopts a production line of a coordinated process, and all the equipment from the un-coiler, the end-facing machine, the butt welding machine and the edge trimming machine to the quenching furnace, the quenching water tank, the tempering furnace, the tempering holding furnace, the tempering water tank, the wax tank and the take-up machine are all installed on the same production line and are orderly connected with the same horizontal line through the produced baling bands and the traction of the tractor. The whole production line comprises one to ten strips of unit production lines, and one to ten strips of unit production lines for the high-strength baling bands are installed on the same production line simultaneously; in other words, the production for one to ten strips of the high-strength baling bands can be carried out on the same production line simultaneously. The present invention has the advantages of high production efficiency, small area of ground occupation, less investment and no pollution.
Description
Technical field
The invention belongs to iron and steel domain, relate to the process units of bailing band.
Background technology
Bailing band has been widely used in the packing bundling of nonmetallic materials such as steel, non-ferrous metal material, building materials, glass, paper roll (plate), light textile fabric products etc.Requirement along with scientific technological advance, the monomer weight of packing bundling and volume are tending towards maximizing, require bailing band not only to have higher intensity, but also have good plasticity and toughness and corrosion resistance, make the product that the is tied volume that in transportation, can not loose, in addition in the brute force carrying, also be unlikely the volume that looses when lifting and beating.Usually bailing band is to be raw material with the thick cold-rolled strip of 0.25～1.0mm, enters the production process of bailing band.
In the prior art, high strength bailing band production adopts two production lines to finish, and one is tempering product line, comprises uncoiling, welding, entry loop, heat treatment, outlet kink, batches and unload volume; Another is that slitting sends out line blue, comprise uncoiling, welding, entry loop, shearing, limit portion handle, send out blue, paint, dry, wax, export kink, batch and pack.In above-mentioned quenching-and-tempering process, it quenches and tempering all adopts lead bath groove or plumbous bismuth bath as quenching back-fire arrangement.
According to above-mentioned bailing band production line of the prior art, though the bailing band of being produced its comprehensively can satisfy instructions for use, but still have following defective: 1. adopt two production lines, investment is big, and floor space is big, complex production process, efficient is low.2. lead bath of being adopted or plumbous bismuth are bathed and are handled, and produce lead contamination, and workers ' health and environment are all produced injurious effects.
In the prior art, the producer that has carries out cold rolling work hardening with steel band in bailing band production, improves intensity, reaches recovery plasticity by lead tempering then.The major defect of this method is that the intensity raising is limited, and its tensile strength is only limited to below the 800Mpa, and percentage elongation is low, about 3%, so the scope of application is restricted.
Summary of the invention
The object of the present invention is to provide a kind of small investment, floor space is little, production efficiency is high, technical process is simple, and free of contamination manufacturing device for high strength bailing band.
At above-mentioned purpose, manufacturing device for high strength bailing band of the present invention is made up of uncoiler, chamfering machine, butt welding machine, hauling machine, entry loop machine, trimmer, glowing furnace, quenching tank, tempering furnace, tempering holding furnace, tempering tank, dripper, outlet kink machine, tensioning machine, wax pan and winder.This process units adopts streamlined production line, from uncoiler, chamfering machine, butt welding machine, entry loop machine, trimmer, all process equipments to glowing furnace, quenching tank, tempering furnace, tempering holding furnace, tempering tank, outlet kink machine, wax pan and winder are installed on same the production line, and pass through the bailing band produced and the traction of hauling machine and tensioning machine sequentially is connected on same the production line.Whole production line comprises all process equipments of 1～10 unit production line, the unit production line of 1～10 high strength bailing band promptly is installed on same production line simultaneously, is that is to say on same production line and can carry out the production of 1～10 high strength bailing band simultaneously.
The heater of above-mentioned glowing furnace is a high frequency induction heater, and the heater of tempering furnace is a medium frequency induction heater, and the heater of tempering holding furnace is a resistance wire.
Trimmer is by two opposite rollers and two pairs of universal frames that horizontal roller is formed.
Tempering furnace and tempering holding furnace also are simultaneously that steel band sends out device blue.
The length of glowing furnace and tempering furnace and tempering holding furnace is variable, and the length of glowing furnace and tempering furnace and tempering holding furnace is respectively 2～10 meters.
Process units of the present invention is applicable to that producing thickness is that 0.25～1.0mm, width are the bailing band of 12.0～32.0mm.The tensile strength 6 of the bailing band of being produced
bCan reach more than the 1000Mpa, percentage elongation is greater than 12%.
Compared with prior art, the present invention has following advantage:
(1) because this process units adopts streamlined production line, and required process equipment all is installed on the same production line, and whole production line comprises 1～10 unit production line, and not only production efficiency improves greatly, and floor space is little, and investment also significantly reduces.
(2) because the glowing furnace in the process units of the present invention and the heater of tempering furnace all adopt induction heater, firing rate is fast, can improve the Trace speed of bailing band in the whole production line greatly, thereby enhance productivity.
(3) glowing furnace in the process units and tempering furnace all adopt corresponding quenching tank and tempering tank, do not produce harmful substance, help surrounding environment and health.
Now the invention will be further described with reference to the accompanying drawings.
Description of drawings
Accompanying drawing 1 is the structural representation of manufacturing device for high strength bailing band of the present invention.
The specific embodiment
As can be seen from Figure 1, manufacturing device for high strength bailing band of the present invention is made up of uncoiler 1, chamfering machine 2, butt welding machine 3, hauling machine (41,42,43,44,45), entry loop machine 5, trimmer 6, glowing furnace 7, quenching tank 8, tempering furnace 9, tempering holding furnace 10, tempering tank 11, dripper 12, outlet kink machine 13, tensioning machine 14, wax pan 15 and admission machine 16.This process units adopts streamlined production line, from uncoiler 1, chamfering machine 2, butt welding machine 3, entry loop machine 5, trimmer 6, all process equipments to glowing furnace 7, quenching tank 8, tempering furnace 9, tempering holding furnace 10, tempering tank 11, outlet kink machine 13, wax pan 15 and admission machine 16 are installed on same the production line, and pass through the bailing band 20 produced and the traction of hauling machine (41,42,43,44,45) and tensioning machine 14 sequentially is connected it on same production line.Whole production line comprises 1～10 unit production line, all process equipments of the unit production line of 1～10 high strength bailing band promptly are installed on same production line simultaneously, are that is to say on same production line and can carry out the production of 1～10 high strength bailing band simultaneously.
The heater of above-mentioned glowing furnace 7 is a high frequency induction heater 22, and the heater of tempering furnace is a medium frequency induction heater 23.The heater of tempering holding furnace 10 is a resistance wire 24.
Trimmer is by two opposite rollers and two pairs of universal frames that horizontal roller is formed.
The length of glowing furnace and tempering furnace and tempering holding furnace is variable, and the length of glowing furnace and tempering furnace and tempering holding furnace is respectively 2～10 meters.
Tempering furnace 9 and tempering holding furnace 10 also is simultaneously that steel band sends out device blue.
20 is processed steel band among the figure, and 21 is tension disk.
The production process of manufacturing device for high strength bailing band of the present invention is as follows:
At first the steel coil strip of cold-rolled strip behind slitting packed in the uncoiler 1, and startup uncoiler 1, steel band begins unwrapping wire, enter chamfering machine 2, steel band 20 is behind chamfering machine 2 tack, enter butt welding machine 3, afterbody at this and preceding coil band is integrally welded, move on, enter hauling machine 41, steel band 20 enters entry loop 5 after the hauling machine tensioning, behind the gateway kink 5, steel band 20 enters trimmer 6 once more after hauling machine 42 tensionings, 20 dual-side portions repair to steel band, remove burr etc., steel band 20 enters glowing furnace 7 after the deburring after hauling machine 43 tensionings, steel band 20 is heated to hardening heat at this rapidly by high frequency induction heater 22, after steel band 20 comes out from glowing furnace 7, and then enter and carry out shrend in the quenching tank 8, steel band 20 enters in the tempering furnace 9 through hauling machine 44 tensionings after the shrend, is heated to temperature at this rapidly by medium frequency induction heater 23, enters tempering holding furnace 10 afterwards again and is incubated, enter 11 coolings of tempering tank after the steel band 20 tempered insulations, then dry,, come out from outlet kink 13 again through the laggard inlet/outlet kink 13 of hauling machine 45 tensionings through dripper 12, after 14 tensionings of tensioning machine, enter wax pan 15 and wax, enter winder 16 after the steel band waxing and carry out rolling, coil into undercarriage after the steel coil strip, through packing, promptly become high strength bailing band of the present invention again.
Claims (8)
1. manufacturing device for high strength bailing band is characterized in that this process units is made up of uncoiler (1), chamfering machine (2), butt welding machine (3), hauling machine (41,42,43,44,45), entry loop machine (5), trimmer (6), glowing furnace (7), quenching tank (8), tempering furnace (9), tempering holding furnace (10), tempering tank (11), dripper (12), outlet kink machine (13), tensioning machine (14), wax pan (15) and winder (16); This process units adopts streamlined production line, from uncoiler (1), chamfering machine (2), butt welding machine (3), entry loop machine (5), trimmer (6), to glowing furnace (7), quenching tank (8), tempering furnace (9), tempering holding furnace (10), tempering tank (11), dripper (12), outlet kink machine (13), above-mentioned all process equipments of wax pan (15) and winder (16) are installed on same the production line, and pass through bailing band and the hauling machine (41 produced, 42,43,44,45) and the traction of tensioning machine (14) it sequentially is connected on same the production line.
2. process units according to claim 1 is characterized in that whole production line comprises 1～10 unit production line, and all process equipments of the unit production line of 1～10 high strength bailing band promptly are installed on same production line simultaneously.
3. process units according to claim 1, the heater that it is characterized in that glowing furnace (7) are high frequency induction heater (22).
4. process units according to claim 1, the heater that it is characterized in that tempering furnace (9) are medium frequency induction heater (23).
5. process units according to claim 1, the heater that it is characterized in that tempering holding furnace (10) are resistance wire (24).
6. process units according to claim 1 is characterized in that trimmer is by two opposite rollers and two pairs of universal frames that horizontal roller is formed.
7. process units according to claim 1 is characterized in that the length of glowing furnace and tempering furnace and tempering holding furnace is variable, and the length of glowing furnace and tempering furnace and tempering holding furnace is respectively 2～10 meters.
8. process units according to claim 1 is characterized in that tempering furnace (9) and tempering holding furnace (10) simultaneously also are that steel band sends out device blue.
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| CNB2005100020167A CN100348363C (en) | 2005-01-12 | 2005-01-12 | Manufacturing device for high strength bailing band |
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| CNB2005100020167A CN100348363C (en) | 2005-01-12 | 2005-01-12 | Manufacturing device for high strength bailing band |
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| CN100348363C true CN100348363C (en) | 2007-11-14 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN100431776C (en) * | 2006-02-11 | 2008-11-12 | 鞍山市发蓝钢带有限责任公司 | Automatic production line for producing high-strength color coated package steel strip by utilizing non-tempering process |
| CN102234712B (en) * | 2010-05-07 | 2013-05-01 | 郑州科创电子有限公司 | Thin wire inductive heating heat treatment system |
| CN102174671B (en) * | 2011-01-31 | 2013-03-20 | 中国钢研科技集团有限公司 | Thermal treatment production line of high-strength stirrup |
| CN102259267B (en) * | 2011-04-08 | 2013-01-09 | 罗忠权 | Steel bar processing device capable of finishing production at one time |
| CN104625752A (en) * | 2015-02-13 | 2015-05-20 | 青岛美嘉隆包装机械有限公司 | Double-side chamfering and dotting integrated machine |
| CN111185770B (en) * | 2020-01-11 | 2021-06-25 | 玉环市几偶孵化器有限公司 | Steel belt and processing device and processing method thereof |
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| JPH0489117A (en) * | 1990-07-30 | 1992-03-23 | Kawasaki Steel Corp | Production of hot rolled steel plate with packing material |
| JPH08300037A (en) * | 1995-05-08 | 1996-11-19 | Nippon Steel Corp | Strip continuous casting/hot rolling/heat treatment/ pickling equipment and production of pickled coil |
| US6109336A (en) * | 1996-06-28 | 2000-08-29 | Hoogovens Staal Bv | Method of manufacturing a deep-drawing steel strip or sheet |
| CN1281393A (en) * | 1997-12-08 | 2001-01-24 | 克里斯塔尔公司 | Process and device for producing high-strength steel strip |
| CN1291922A (en) * | 1998-02-25 | 2001-04-18 | 尤吉纳股份有限公司 | Installation for making cold-rolled stainless steel bands |
| CN1303747A (en) * | 1999-11-29 | 2001-07-18 | 川崎制铁株式会社 | Reversible cold rolling equipment |
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- 2005-01-12 CN CNB2005100020167A patent/CN100348363C/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0489117A (en) * | 1990-07-30 | 1992-03-23 | Kawasaki Steel Corp | Production of hot rolled steel plate with packing material |
| JPH08300037A (en) * | 1995-05-08 | 1996-11-19 | Nippon Steel Corp | Strip continuous casting/hot rolling/heat treatment/ pickling equipment and production of pickled coil |
| US6109336A (en) * | 1996-06-28 | 2000-08-29 | Hoogovens Staal Bv | Method of manufacturing a deep-drawing steel strip or sheet |
| CN1281393A (en) * | 1997-12-08 | 2001-01-24 | 克里斯塔尔公司 | Process and device for producing high-strength steel strip |
| CN1291922A (en) * | 1998-02-25 | 2001-04-18 | 尤吉纳股份有限公司 | Installation for making cold-rolled stainless steel bands |
| CN1303747A (en) * | 1999-11-29 | 2001-07-18 | 川崎制铁株式会社 | Reversible cold rolling equipment |
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Assignee: Beijing Gangyan Xinye Engineering Design Co. Ltd. Assignor: Central Iron & Steel Research Institute Contract fulfillment period: 2007.12.15 to 2013.12.15 contract change Contract record no.: 2008990000615 Denomination of invention: Manufacturing device for high strength bailing band Granted publication date: 20071114 License type: Exclusive license Record date: 2008.10.8 |
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