CN100338442C - Oil box level sensor for vehicle - Google Patents

Oil box level sensor for vehicle Download PDF

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Publication number
CN100338442C
CN100338442C CNB2005100390501A CN200510039050A CN100338442C CN 100338442 C CN100338442 C CN 100338442C CN B2005100390501 A CNB2005100390501 A CN B2005100390501A CN 200510039050 A CN200510039050 A CN 200510039050A CN 100338442 C CN100338442 C CN 100338442C
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China
Prior art keywords
stainless
steel tube
magnetic float
sensor
millimeter
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CN1749708A (en
Inventor
方锡邦
张路
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HEFEI BANGLI ELECTRONIC CO Ltd
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HEFEI BANGLI ELECTRONIC CO Ltd
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Abstract

The present invention relates to an oil level sensor of a fuel oil tank for vehicles. The present invention solves the problems that a varistor and a resistance changing contact point of the existing sensor are easy to age, corrode and lose efficacy when soaked in fuel oil, and the sensor of the fuel oil tank has high failure rate. The present invention comprises a wire connecting mechanism, a stainless steel pipe, a magnetic float and a sensing circuit board. The present invention is characterized in that the cross section of the stainless steel pipe, which is matched with the columnar magnetic float, is an elliptical cross section. Components of the sensor of the present invention do not contact the fuel oil, and therefore, the present invention has the advantages of avoiding the aging and the abrasion of a traditional slide-wire resistance changing type sensor, providing superior operating performance and enhancing the stability and the reliability of the sensor.

Description

Oil box level sensor for vehicle
Technical field
The present invention relates to the fuel tank for automobile oil level measuring device.
Background technology
Oil box level sensor for vehicle mainly is for the driver provides fuel tank oil mass information, so that the in good time fuel up of driver prevents to cause vehicle stagnation of movement midway because of fuel oil exhausts.Oil box level sensor for vehicle generally adopts the structure of slip rheostat and thickness resistance-type at present.Its principle is that float fluctuates with oil mass in fuel tank, drives the float lever contact and changes the rheochord resistance value, measures fuel level in tank by resistance.Because the contact frequently slides, occur short circuit easily, open circuit, faults such as loose contact and mechanical wear.Simultaneously, this structure is that direct circuit board with sensor is immersed in the fuel oil, is easy to aging corrosion failure.According to investigations, a lot of auto producers reflect this tank sensor failure rate height, have influence on the reputation of product and the sale of product, and an urgent demand solves this technical barrier.
Summary of the invention
The objective of the invention is: a kind of sensor is provided, circuit board element and switch contact directly are not immersed in the oil, sensor output signal is stable, accurately, oil box level sensor for vehicle that functional reliability is high.
The technical solution that realizes the object of the invention is as follows:
Oil box level sensor for vehicle comprises wiring mechanism, stainless-steel tube, magnetic float and sensing circuit plate; Column magnetic float is set on the stainless-steel tube, and the sensing circuit plate is positioned at stainless-steel tube, and its sensing circuit is by three above resistance and three reed capsule on-off circuits that above reed capsule is formed; It is characterized in that:
The xsect that described stainless-steel tube cooperates with column magnetic float is an elliptic cross-section.
Oil box level sensor for vehicle according to above-mentioned is characterized in that: the long axis length of the elliptic cross-section that stainless-steel tube cooperates with column magnetic float is the 11.9-12.1 millimeter, and minor axis length is the 8.3-8.7 millimeter, and its tolerance clearance is the 0.5-2 millimeter.
According to above-mentioned oil box level sensor for vehicle, it is characterized in that: the material of main part of described column magnetic float is a nitrile rubber, its outside surface is cylindric, the middle part is a slotted eye with the mating holes of stainless-steel tube, is embedded with bar permanent magnet along column magnetic float cylinder axis respectively to, oval mating holes long axis direction both sides; The bar permanent magnet cross-sectional area is the 14-18 square millimeter.
Oil box level sensor for vehicle according to above-mentioned is characterized in that: spacing is the 28-32 millimeter between described reed capsule pin.
Useful technique effect of the present invention is embodied in two aspects:
1, sensor application magnetic induction principle of the present invention and switch resistance array measurement oil level.The sensor components and parts do not contact fuel oil, have avoided the aging and wearing and tearing of traditional slip rheostat sensor.Stable and reliable working performance.
2, the full oil level resistance of usually oil level sensor is 180 Ω, 25 calibration of precision.To 380 liters, the fuel tank that 640mm is high, the corresponding 25.6mm oil level of per minute degree height, 15.2 liters of fuel oils.The stainless-steel tube in pipe cross section is because the rotation of float has the drift of a calibration.May make the pointer of moving-magnetic type fuel gauge that shake is arranged on the one hand, 15.2 liters of fuel oil index errors are arranged on the other hand.The stainless steel pipe of the utility model elliptic cross-section cooperates with the float of oval endoporus, can limit relatively rotating between the two, has avoided the inhomogeneous calibration drift that brings in magnetic field, causes exporting unsettled error.Improved the reliability of sensor.The float of outer cross section circle, the stainless steel pipe of elliptic cross-section also have a resistance in liquid little, anti abrasive characteristics.
Description of drawings
Fig. 1 is this utility structure synoptic diagram,
Fig. 2 is a stainless-steel tube inner structure synoptic diagram,
Fig. 3 is a magnetic float cross sectional representation.
Embodiment
Below in conjunction with accompanying drawing, the utility model is further described by embodiment.
Embodiment 1:
This fuel level in tank sensor surface structure is seen Fig. 1, by junction block 1, connects iron plate 9, sealing rubber pad 10, and clamp nut 11, stainless-steel tube 2, magnetic float 8, seal plug 7 and sensing circuit plate 4 are formed.
Sensing circuit plate 4 places in the stainless-steel tube 2 of elliptic cross-section, and its sensing circuit is by three above resistance 6 and three reed capsule on-off circuits that above reed capsule 5 is formed, and spacing is in 28-32 millimeter scope between the reed capsule pin; Sensing circuit plate 4 outsides seal with heat-shrink tube 3; Column magnetic float 8 is sleeved on the stainless-steel tube 2; Stainless-steel tube 2 lower ends use clamp nut 11 to be connected with web joint 9 with plug 7 sealings, upper end with glue and junction block 1 sealing.
The long axis length of the elliptic cross-section that stainless-steel tube 2 cooperates with column magnetic float 8 is the 11.9-12.1 millimeter, and minor axis length is the 8.3-8.7 millimeter, and its tolerance clearance is the 0.5-2 millimeter.
The material of main part of column magnetic float 8 is a nitrile rubber, and its outside surface is cylindric, and the mating holes of middle part and stainless-steel tube 2 is a slotted eye, is embedded with bar permanent magnet 13 along column magnetic float cylinder axis respectively to, oval mating holes long axis direction both sides; Bar permanent magnet 13 xsects are square, and area is the 14-18 square millimeter.
During use, this device is vertically mounted in the fuel tank, column magnetic float 8 fluctuates with oil level.
Its principle of work is: when magnetic float outside being enclosed within stainless-steel tube 28 fluctuates with oil level, the action of a magnetic field that embeds the float internal magnet is in the reed capsule on-off circuit, changed the circuit output resistance, so just set up the one-to-one relationship of oil level and output resistance, change thereby realize measuring fuel level in tank, oil meter can reflect oil level whereby.Adopting the stainless-steel tube 2 of oval cross section is that oval-shaped nitrile rubber float 8 cooperates with the magnet endoporus is housed, and purpose is to make float axial angle of rotation in the process of fluctuating very little, and is reliable and stable to guarantee sensor output signal.

Claims (3)

1, oil box level sensor for vehicle comprises wiring mechanism, stainless-steel tube, magnetic float and sensing circuit plate; Column magnetic float is set on the stainless-steel tube, and the sensing circuit plate is positioned at stainless-steel tube, and its sensing circuit is by three above resistance and three reed capsule on-off circuits that above reed capsule is formed; It is characterized in that:
The xsect that described stainless-steel tube cooperates with column magnetic float is an elliptic cross-section;
The material of main part of described column magnetic float is a nitrile rubber, and its outside surface is cylindric, and the mating holes of middle part and stainless-steel tube is a slotted eye, is embedded with bar permanent magnet along column magnetic float cylinder axis respectively to, oval mating holes long axis direction both sides; The bar permanent magnet cross-sectional area is the 14-18 square millimeter.
2, oil box level sensor for vehicle according to claim 1, it is characterized in that: the long axis length of the elliptic cross-section that stainless-steel tube cooperates with column magnetic float is the 11.9-12.1 millimeter, minor axis length is the 8.3-8.7 millimeter, and its tolerance clearance is the 0.5-2 millimeter.
3, oil box level sensor for vehicle according to claim 1 is characterized in that: spacing is the 28-32 millimeter between described reed capsule pin.
CNB2005100390501A 2005-04-22 2005-04-22 Oil box level sensor for vehicle Active CN100338442C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2005100390501A CN100338442C (en) 2005-04-22 2005-04-22 Oil box level sensor for vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2005100390501A CN100338442C (en) 2005-04-22 2005-04-22 Oil box level sensor for vehicle

Publications (2)

Publication Number Publication Date
CN1749708A CN1749708A (en) 2006-03-22
CN100338442C true CN100338442C (en) 2007-09-19

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103759790A (en) * 2013-12-24 2014-04-30 合肥邦立电子股份有限公司 Oscillating bar type liquid level sensor
CN109724669B (en) * 2019-01-24 2021-06-08 广西桂仪科技有限公司 Automobile oil level sensor and preparation process thereof

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2061275U (en) * 1990-03-06 1990-08-29 航空航天工业部第三○三研究所 Inductance type float tank gage
US4955231A (en) * 1989-05-12 1990-09-11 General Motors Corporation Liquid float gage assembly
CN2074012U (en) * 1990-06-06 1991-03-27 李锋海 Liquid level sensor of automobile liquefied gas tank
US5483831A (en) * 1993-11-09 1996-01-16 Steiner; George A. Direct liquid level reading device
JPH0886684A (en) * 1994-09-16 1996-04-02 Sanyo Electric Co Ltd Level sensor
WO2003044470A1 (en) * 2001-11-19 2003-05-30 Autosensor As Device for level detecting
CN2599541Y (en) * 2003-02-20 2004-01-14 新疆特变电工股份有限公司 Tubular magnetic float oil level meter
CN2788153Y (en) * 2005-04-22 2006-06-14 合肥邦立电子有限公司 Vehicle-used fuel tank fuel level sensor

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4955231A (en) * 1989-05-12 1990-09-11 General Motors Corporation Liquid float gage assembly
CN2061275U (en) * 1990-03-06 1990-08-29 航空航天工业部第三○三研究所 Inductance type float tank gage
CN2074012U (en) * 1990-06-06 1991-03-27 李锋海 Liquid level sensor of automobile liquefied gas tank
US5483831A (en) * 1993-11-09 1996-01-16 Steiner; George A. Direct liquid level reading device
JPH0886684A (en) * 1994-09-16 1996-04-02 Sanyo Electric Co Ltd Level sensor
WO2003044470A1 (en) * 2001-11-19 2003-05-30 Autosensor As Device for level detecting
CN2599541Y (en) * 2003-02-20 2004-01-14 新疆特变电工股份有限公司 Tubular magnetic float oil level meter
CN2788153Y (en) * 2005-04-22 2006-06-14 合肥邦立电子有限公司 Vehicle-used fuel tank fuel level sensor

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Free format text: CORRECT: ADDRESS; FROM: 230088 3/F, KEDA INNOVATION INDUSTRIAL PARK, TIANZHI ROAD, HIGH-TECH. ZONE, HEFEI CITY, ANHUI PROVINCE TO: 231202 NO. 3, XIANGPU ROAD, BOYAN SCIENCE AND TECHNOLOGY PARK, HIGH-TECH. DEVELOPMENT AREA, HEFEI CITY, ANHUI PROVINCE

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Address after: 231202, No. 3 Pu Pu Road, Bai Yan Science Park, hi tech Development Zone, Anhui, Hefei

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Denomination of invention: Oil box level sensor for vehicle

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