Summary of the invention
The production method that the purpose of this invention is to provide a kind of composite sheet,
It is to utilize paper making equipment, is base material with the nonwoven material, and wood pulp, cotton pulp string are that facial tissue combines the two by the method that water stings, and produce composite sheet.
The concrete production method of composite sheet is: the pulpboard that wood pulp, cotton pulp string are made, put into hydrabrusher, add the abundant size degradation of water, make concentration and be 3~5% paper pulp, put into reserve pit, with stock pump paper pulp is delivered to color pond dyeing, add coloring agent, concentration is 0.1~0.3%, and color-fixing agent, consumption is 1~3% of an oven dry stock amount, making mass dryness fraction through paper machine forming web processed is 20~25% wetted surface paper, with paper carrying roll wetted surface paper is drawn, that emit with unreeling machine quantitatively is 30~60g/m
2Nonwoven substrates, with pressure roller the two is fitted tightly, be 12~16Mpa with pressure again, the aperture is 0.1-0.2mm, pitch-row is that the double liquid drugs injection of 1-2mm is implanted the string of wetted surface paper in the nonwoven substrates, be that the suction flat box of 2040~3061mm water column is inhaled the moisture in the composite sheet and gone through vacuum again, make the mass dryness fraction in the composite sheet reach 35-40%, dry through 100~140 ℃ drying cylinder multiple tracks again, to mass dryness fraction be 85-90%, handle through the double roller coating machine surface coated, it is 1~3% water repellent that coating fluid is selected concentration for use, fire retardant, the antistatic additive material, after the coating again through 140~160 ℃ oven for drying.
Described string is wood pulp, cotton pulp, jute pulp string.Nonwoven material water thorn, acupuncture, spunbond, hot rolling or meltblowing method are made.
The present invention has overcome the paper good water absorption but wet strength is poor, the good but shortcoming of water imbibition difference of wet strength; Compound back paper is difficult for falling hair under the hygrometric state situation; The doing of composite sheet, wet tensile (strength), tearability all substantially exceed general paper; Composite sheet has merged the dual performance of paper and nonwoven material, be single paper and nonwoven material can't be obtained; Composite sheet can be produced multiple performance with not kindred plant fibrage and nonwoven substrates are compound, and multi-purpose material enlarges product and uses the field; Advantages such as composite sheet has low cost of manufacture, and production capacity is big, and variety variations is many; On single equipment, can finish compound, surface treatment, have and produce simple, convenient, high, the low power consumption and other advantages of efficient; Water after the water thorn is used can be used for papermaking, reduces cost of water treatment greatly, and using water wisely reduces and pollutes;
The specific embodiment
As shown in the figure, on substrate layer 2, be provided with facial tissue layer 1.Facial tissue layer 1 can be selected various strings such as wood pulp fibre, cotton pulp fiber, ramie pulp fiber for use, with the method formation l Water Paper page or leaf of papermaking, uses the high pressure liquid drugs injection again, and above-mentioned facial tissue layer fiber is implanted base material.Substrate layer 2 can be selected different chemical fiber such as terylene, polypropylene fibre, viscose glue etc. for use, with different manufacture methods: water thorn, acupuncture, spunbond, melt and spray, nonwoven material that hot rolling, chemical adhesion etc. are made.
Embodiment 1:
With the pulpboard that the wood pulp fibre string is made, put into hydrabrusher, add the abundant size degradation of water, make concentration and be 3% paper pulp, put into reserve pit, paper pulp is delivered to color pond dyeing, add coloring agent with stock pump, concentration is 0.1%, and color-fixing agent, consumption is 1% of an oven dry stock amount, making mass dryness fraction through paper machine forming web processed is 20% wetted surface paper, with paper carrying roll wetted surface paper is drawn, quantitatively be 30g/m with unreeling machine is emitted
2The 100% the third spunbond cloth nonwoven substrates of human relations staple fibre, with pressure roller the two is fitted tightly, be 12Mpa with pressure again, the aperture is 0.1mm, pitch-row is that the double liquid drugs injection of 1mm is implanted the string of wetted surface paper in the nonwoven substrates, be that the suction flat box of 2040mm water column is inhaled the moisture in the composite sheet and gone through vacuum again, make the mass dryness fraction in the composite sheet reach 35%, dry through 100 ℃ drying cylinder multiple tracks again, to mass dryness fraction be 85%, handle through the double roller coating machine surface coated, it is 1% water repellent that coating fluid is selected concentration for use, fire retardant, the antistatic additive material, after the coating again through 140 ℃ oven for drying.
Product specification: product is quantitative: 60g/m
2, white composite sheet;
Raw material variety: nonwoven substrates: 30g/m
2, paper: 30g/m
2
Nonwoven substrates adopts the 100% the third spunbond cloth of human relations staple fibre;
Facial tissue adopts 100% wood pulp fibre, fibre length 3mm bleaching needle-point leaf pulp.
Embodiment 2:
With the pulpboard that cotton pulp fibre plant fiber is made, put into hydrabrusher, add the abundant size degradation of water, make concentration and be 5% paper pulp, put into reserve pit, paper pulp is delivered to color pond dyeing, add coloring agent with stock pump, concentration is 0.3%, and color-fixing agent, consumption is 3% of an oven dry stock amount, making mass dryness fraction through paper machine forming web processed is 25% wetted surface paper, with paper carrying roll wetted surface paper is drawn, quantitatively be 60g/m with unreeling machine is emitted
2100% viscose staple fibre nonwoven substrates, with pressure roller the two is fitted tightly, be 16Mpa with pressure again, the aperture is 0.2mm, pitch-row is that the double liquid drugs injection of 2mm is implanted the string of wetted surface paper in the nonwoven substrates, be that the suction flat box of 3061mm water column is inhaled the moisture in the composite sheet and gone through vacuum again, make the mass dryness fraction in the composite sheet reach 40%, dry through 140 ℃ drying cylinder multiple tracks again, to mass dryness fraction be 90%, handle through the double roller coating machine surface coated, it is 3% water repellent that coating fluid is selected concentration for use, fire retardant, the antistatic additive material, after the coating again through 160 ℃ oven for drying.
Product specification: product is quantitative: 70g/m
2Refuse water, the blue compound water paper of refusing;
Raw material variety: nonwoven substrates adopts 100% viscose staple fibre, fibre fineness: 1.46 dtexs, 38mm
Length;
Facial tissue adopts 100% bleached cotton starch fiber, and dyeing is handled, and fibre length 6mm is fixed
Amount: 40g/m
2
Be coated with water-proof material in the composite sheet machine.
Embodiment 3:
With the pulpboard that cotton pulp fibre plant fiber is made, put into hydrabrusher, add the abundant size degradation of water, make concentration and be 4% paper pulp, put into reserve pit, paper pulp is delivered to color pond dyeing, add coloring agent with stock pump, concentration is 0.2%, and color-fixing agent, consumption is 2% of an oven dry stock amount, making mass dryness fraction through paper machine forming web processed is 22% wetted surface paper, with paper carrying roll wetted surface paper is drawn, quantitatively be 45g/m with unreeling machine is emitted
250% glue fiber, 50% washs human relations fiber non-woven base material, with pressure roller the two is fitted tightly, be 14.5Mpa with pressure again, the aperture is 0.15mm, pitch-row is that the double liquid drugs injection of 1.5mm is implanted the string of wetted surface paper in the nonwoven substrates, be that the suction flat box of 2551mm water column is inhaled the moisture in the composite sheet and gone through vacuum again, make the mass dryness fraction in the composite sheet reach 37%, dry through 120 ℃ drying cylinder multiple tracks again, to mass dryness fraction be 87%, handle through the double roller coating machine surface coated, it is 2% water repellent that coating fluid is selected concentration for use, fire retardant, the antistatic additive material, after the coating again through 150 ℃ oven for drying.
Product specification: product is quantitative: 110g/m
2, the stamp composite sheet;
Raw material variety: nonwoven substrates adopts 50% glue fiber, and 50% washs the human relations fiber, fibre fineness: 1.56
Divide and piece together, length 38mm, quantitatively 40g/m
2
Facial tissue adopts 100% white cotton pulp fibres, and dyeing is handled, and long 6mm is quantitative for fiber: 70
g/m
2;
Stamp is handled in the composite sheet machine.