CN100337750C - Catalyst system for carbonylation of methanol for synthesizing ethanol, and application - Google Patents

Catalyst system for carbonylation of methanol for synthesizing ethanol, and application Download PDF

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CN100337750C
CN100337750C CNB2004100801557A CN200410080155A CN100337750C CN 100337750 C CN100337750 C CN 100337750C CN B2004100801557 A CNB2004100801557 A CN B2004100801557A CN 200410080155 A CN200410080155 A CN 200410080155A CN 100337750 C CN100337750 C CN 100337750C
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acetate
catalyst
reaction
carbonylation
rhodium
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CN1751796A (en
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钱庆利
李峰波
潘平来
袁国卿
邵守言
凌晨
夏景峰
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JIANGSU SOPO CHEMICAL CO LTD
Institute of Chemistry CAS
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Zhenjiang Soap Acetic Acid Co ltd
Institute of Chemistry CAS
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Abstract

The present invention relates to a catalytic system for synthesizing acetic acid through the carbonylation of methanol. A rhodium complex is used as an active component of a catalyst, and phosphate and methyl iodide are used as a cocatalyst, wherein the molar ratio of the phosphate to the active component is from 1 to 1000, and the molar ratio of the methyl iodide to the active component is from 1 to 800. In the carbonyl synthesis reaction, the catalytic system can fast catalyze the carbonylation reaction of the methanol under the correspondingly moderate condition, and simultaneously, the catalytic system has good stability.

Description

A kind of preparation method of methanol carbonylation to synthesize acetic acid
Technical field
The present invention relates to the preparation method of a class methanol carbonylation to synthesize acetic acid.
Background technology
Acetic acid is a kind of important Organic Chemicals, is mainly used in to produce VAM, aceticanhydride, terephthalic acid (TPA) (PTA), polyvinyl alcohol, acetates, cellulose acetate etc.Has extensive use in industries such as chemical industry, light textile, medicine, dyestuffs.In recent years, because the development of PTA and acetic acid downstream product, impelled acetic acid to become one of a few petroleum chemicals that minority output and demand increase rapidly.
Carbon monoxide under the effect of catalyst, with methyl alcohol prepared in reaction acetate be the carbonylic preparation method that grows up in the 40-50 age in 20th century.The beginning of the seventies, the people such as Paulik of Monsanto company opened up new enforcement approach about oxo-synthesis homogeneous rhodium catalyst invention (US 3769329) for carbonylic synthesis technology.Through updating and perfect, with the rhodium production process route that the carbonyl synthetic technology of catalyst has become the industrial most important and output maximum of present acetate.Its course of reaction is the effect that methyl alcohol passes through rhodium catalyst, prepares acetate with reaction of carbon monoxide, and catalyst adopts [Rh (CO) 2I 2] -The little molecular complex of anionic [Roth, J.F.et al.Chem.Technol, 1971,600].Because this class rhodium active specy is unstable in reaction, is easy to be converted in course of reaction dicarbapentaborane tetraiodo rhodium (III) [Rh (CO) 2I 4] -Anionic complex, and lose activity, all the more so when temperature is higher, and higher temperature is favourable to reaction.Therefore in industrial production, general employing keeps the dividing potential drop of carbon monoxide or adds the existence of excessive hydrogen iodide with protection rhodium (I) complex, but this has greatly increased the corrosiveness of reaction medium to equipment again.
At existing catalyst these deficiencies in course of reaction, people are groping the better catalyst of performance always, and hope can have advantages of high catalytic activity and better stable simultaneously.The catalyst that Britain BP company uses in recent years becomes iridium catalyst systems [EP 849 249,19 Dec 1996] by original rhodium catalytic system, has obtained certain effect, makes catalyst performance that great improvement arranged.
Institute of Chemistry, Academia Sinica, once having proposed a kind of metallo-organic compound that contains nitrogen, oxygen is part, the chelating type that forms new square plane with rhodium carbonyl along the dicarbapentaborane bimetal complexes [Chinese patent 1105603A).This system can be used for the catalysis methanol carbonyl and turns to acetate and methyl acetate, also can obtain acetic anhydride by the catalysis methyl acetate.
In existing suitability for industrialized production, adopt square plane anion structural coordination compound with rhodium as catalytic active species, so the improvement Journal of Sex Research based on this catalyst is devoted in a large amount of work more.Adding one or more in catalyst system and catalyzing helps catalytic additive to improve and to promote that reaction is an important research contents.In numerous research, the research of salt compounded of iodine and acetate is more deep.M.Gauss[M.Gauss et al.Applied Homogeneous:Catalysis withOrganometallic Compounds, New York, VHC, 1996,104.] and the M.A.Murphy[M.A.Murphy et al.J Organomet Chem of HoechstCelanese company, 1986,303:257~272.] and B.L.Smith[B.L.Smith et al.J Mol Catal, 1987,39:115~136.] etc. the people think that by the methyl alcohol homogeneous carbonylation of rhodium catalysis is studied the promoting catalysis of salt compounded of iodine and acetate is because this salt and [Rh (CO) 2I 2] -Formed Rh (I) the complex anion of pentacoordinate, this anion can react with speed faster with MeI as reaction intermediate, and this step reaction is the committed step that influences overall reaction rates.And these salt have suppressed RhI by forming easily molten rhodium complex with catalyst 3The generation of precipitation, thus the stability of catalyst system and catalyzing improved.By selecting salt compounded of iodine and suitable methyl acetate concentration, can than obtain under the low water content with high water content under identical reactivity and stability, improved the utilization ratio of CO simultaneously.In addition, people such as M.A.Murphy is also to LiBF 4Wait other additive to study.
The industrial exemplary of significantly improving production technology by adding the inorganic salts co-catalyst is a Hoechst Celanese company.The said firm has obtained to be undertaken by the Monsanto carbonylic synthesis technology permission of commercial size production of acetic acid in 1978, and it has been carried out a series of improvement.Early 1980s, the said firm has developed the Processes for Producing Acetic Acid of the low water content of independent intellectual property right, and this technology has been improved the production process of acetic acid widely.The main feature of this technology is promptly by adding inorganic salt compounded of iodine to a higher content, reach the effect (US5 001 259, and EP 055 618) of having put forward activity of such catalysts and stability.
Summary of the invention
The object of the present invention is to provide a kind of liquid phase reactor catalyst system that acetate is produced in carbonylation of methanol that is used for.Help catalytic additive by add phosphate in this catalyst system and catalyzing, this catalyst system and catalyzing has advantages of high catalytic activity and stability, and under gentle relatively condition, the catalysis methanol carbonyl turns to acetate quickly and efficiently.Simultaneously, this catalyst system and catalyzing can also be used for the higher homologue of methyl alcohol is carried out the course of reaction that catalyzed carbonylation generates the higher homologue of acetate.The present invention turns to example with the methyl alcohol catalysis of carbonyl and launches to discuss.
Common methyl alcohol liquid phase catalyzed carbonylation technical process comprises: in the liquid phase medium of rhodium-containing salt catalyst and water, acetate, iodomethane, methyl acetate and ionic iodide catalyst stabilizer/co-promoter, the synthetic reaction of catalysis carbon monoxide and methyl alcohol generates carbonylation product acetate.At the rhodium complex catalyst of different ligands, researchers have carried out fruitful exploration, and in the last few years, many rhodium complex salt were synthesized out, and have shown and can compare favourably with the Monsanto catalyst or than its better catalytic activity.Wherein contain such as PEt 3Rhodium complex etc. simple organophosphor ligand is considered to most important gang [Christophe M.Thomas, etal Coordin.Chem.Rev., 2003,243:125-142].People such as Cole-Hamijlton have studied the use trialkyl phosphine as rhodium base carbonylating catalyst, and they are the strong electronics parts of giving.Water has played the activated state of maintenance catalyst at its rhodium (I) complex in reaction system, its existence has reduced [Rh (CO) 2I 4] -Or Rh (PEt 3) 2(CO) I 3Etc. the generation of nonactive attitude rhodium (III) complex, therefore, higher water content can improve carbonylation rate significantly.Under low water content, with Rh (PEt 3) 2(CO) Cl replaces [Rh (CO) 2Cl] 2There is not obvious benefit as catalyst precarsor.
The biphosphine ligand rhodium complex also is proved to be carbonylating catalyst preferably.People such as Pringle [C.-A.Carraz etal, Chem.Commun., 2000,14,1277] have reported that the two phosphine rhodium complexs of asymmetric ethene are than its symmetrical homologue catalysis methanol carbonylation more efficiently.And under the industrial production condition, the two phosphine rhodium complexs of asymmetric ethene have better stability than the catalyst of other change part that all were reported.But the carbonylation rate of these pairs phosphine composition catalyst catalysis but is lower than [the Rh (CO) of Monsanto 2I 2] -Catalyst.Studies have shown that asymmetry is vital for the biphosphine ligand rhodium complex.And, it should be noted that the P that is used for carbonylation of methanol, N-[K.Vkatti, etal.Inorg.Chem., 1993,32,5919], P, O-[R.W.Wegman, etal.J.Chem.Soc.Chem.Commun., 1987,1,1891] and P, S-[M.J.Baker, etal.J.Chem.Soc.Chem.Commun., 1995,197] etc. the sub-part of power supply all is asymmetric, and they all have a strong donor atom and a medium or more weak donor atom.
Catalyst system and catalyzing provided by the invention, with rhodium complex as the activity of such catalysts component, phosphate and iodomethane are co-catalyst, and wherein the mole of phosphate and active component is than between 1~1000, and the mole of iodomethane and active component is than between 1~800.This phosphate co-catalyst is cheap and easy to get, and stable in properties, and stronger industrial promotional value is arranged.
Catalyst of the present invention has good performance when the catalysis methanol carbonylation, in the following aspects than traditional Monsanto catalyst with study many organophosphor ligand catalyst in recent years and have remarkable advantages:
(1) water gas reaction that can not monitor in the system.
(2) reacting initial temperature is low, and reaction temperature reaches to react about 120 ℃ and promptly begins to carry out.
(3) catalysis high activity, as can be seen, in the time, methyl alcohol all is converted into acetate rapidly at shorter reaction in appended embodiment.
(4) do not need higher water content can keep the stability and the high activity of catalyst in the reaction system.This provides a great convenience for the separating technology of simplifying follow-up acetate and water.
(5) the Preparation of catalysts process is simple, does not need catalyst precarsor is carried out any processing.
When catalyst of the present invention prepared acetate at the catalysis methanol carbonylation, the co-catalyst iodomethane content of adding was in overall reaction liquid between 1~5mol/L model week.Add acetate and make solvent, can improve reaction speed, the acetate consumption is between 3~97% (Wt) of methyl alcohol and acetate total amount.When having hydroiodic acid and water to exist in the reaction system, reaction speed is improved.Catalyst consumption in the reaction system is counted 200~2000ppm scope with rhodium, 120~180 ℃ of reaction temperatures, and carbon monoxide pressure is 2~6MPa.
From appended examples of the present invention, as can be seen, add and demonstrate high activity when phosphatic caltalyst ties up to catalysis methanol carbonylation system acetate.
The specific embodiment
Embodiment 1
In 250ml zirconium matter autoclave pressure, add Rh (OAc) 20.144g, methyl alcohol 0.79mol, acetate 1.12mol, iodomethane 0.19mol, (NH 4) 3PO 44H 2O 0.5g; Behind twice of the air in the carbon monoxide replacement reaction kettle, charge into carbon monoxide and seal this system to system, setting mixing speed is 500 rev/mins, control reaction pressure 4.0Mpa, 140 ℃ of reaction temperatures, the reaction time is 20min.Methanol conversion 88.6%, methyl acetate content is 0.02mol in the product, and the acetate increment is 0.68mol, and the acetate space-time yield is 19.4mol AcOH/ (Lh).
Embodiment 2
In 250ml zirconium matter autoclave pressure, add Rh (OAc) 20.144g, methyl alcohol 0.79mol, acetate 1.12mol, iodomethane 0.19mol, (NH 4) 3PO 44H 2O 5g; Behind twice of the air in the carbon monoxide replacement reaction kettle, charge into carbon monoxide and seal this system to system, setting mixing speed is 500 rev/mins, control reaction pressure 4.0Mpa, 140 ℃ of reaction temperatures, the reaction time is 15min.Methanol conversion 89.8%, methyl acetate content is 0.03mol in the product, and the acetate increment is 0.68mol, and the acetate space-time yield is 19.7mol AcOH/ (Lh).
Embodiment 3
In 250ml zirconium matter autoclave pressure, add [Rh (CO) 2Cl] 20.136g, methyl alcohol 1.24mol, acetate 0.87mol, iodomethane 0.21mol, (NH 4) 3PO 44H 2O 1.2g; Behind twice of the air in the carbon monoxide replacement reaction kettle, charge into carbon monoxide and seal this system to system, setting mixing speed is 500 rev/mins, control reaction pressure 4.0Mpa, 140 ℃ of reaction temperatures, the reaction time is 25min.Ethanol conversion 90%, methyl acetate content is 0.03mol in the product, and the acetate increment is 1.09mol, and the acetate space-time yield is 23.7mol AcOH/ (Lh).
Embodiment 4
In 250ml zirconium matter autoclave pressure, add Rh (OAc) 20.144g, methyl alcohol 0.79mol, acetate 1.12mol, iodomethane 0.19mol, Zn 3(PO 4) 24H 2O 0.5g; Behind twice of the air in the carbon monoxide replacement reaction kettle, charge into carbon monoxide and seal this system to system, setting mixing speed is 500 rev/mins, control reaction pressure 4.0Mpa, 140 ℃ of reaction temperatures, the reaction time is 25min.Methanol conversion 87.5%, methyl acetate content is 0.03mol in the product, and the acetate increment is 0.66mol, and the acetate space-time yield is 16.0mol AcOH/ (Lh).
Embodiment 5
In 250ml zirconium matter autoclave pressure, add Rh (OAc) 20.144g, methyl alcohol 0.79mol, acetate 1.12mol, iodomethane 0.19mol, Zn 3(PO 4) 24H 2O 5g; Behind twice of the air in the carbon monoxide replacement reaction kettle, charge into carbon monoxide and seal this system to system, setting mixing speed is 500 rev/mins, control reaction pressure 4.0Mpa, 140 ℃ of reaction temperatures, the reaction time is 30min.Methanol conversion 94.8%, methyl acetate content is 0.04mol in the product, and the acetate increment is 0.71mol, and the acetate space-time yield is 14.9mol AcOH/ (Lh).
Embodiment 6,
In 250ml zirconium matter autoclave pressure, add Rh (OAc) 20.144g, methyl alcohol 0.79mol, acetate 1.12mol, iodomethane 0.19mol, Na 3PO 412H 2O 0.5g; Behind twice of the air in the carbon monoxide replacement reaction kettle, charge into carbon monoxide and seal this system to system, setting mixing speed is 500 rev/mins, control reaction pressure 4.0Mpa, 140 ℃ of reaction temperatures, the reaction time is 15min.Methanol conversion 89.7%, methyl acetate content is 0.04mol in the product, and the acetate increment is 0.67mol, and the acetate space-time yield is 19.7mol AcOH/ (Lh).
Embodiment 7
In 250ml zirconium matter autoclave pressure, add Rh (OAc) 20.144g, methyl alcohol 0.79mol, acetate 1.12mol, iodomethane 0.19mol, Na 3PO 412H 2O 5g; Behind twice of the air in the carbon monoxide replacement reaction kettle, charge into carbon monoxide and seal this system to system, setting mixing speed is 500 rev/mins, control reaction pressure 4.0Mpa, 140 ℃ of reaction temperatures, the reaction time is 15min.Methanol conversion 95.4%, methyl acetate content is 0.03mol in the product, and the acetate increment is 0.72mol, and the acetate space-time yield is 20.9mol AcOH/ (Lh).
Embodiment 8
In 250ml zirconium matter autoclave pressure, add Rh (OAc) 20.144g, methyl alcohol 0.79mol, acetate 1.12mol, iodomethane 0.19mol, Na 3PO 412H 2O 10g; Behind twice of the air in the carbon monoxide replacement reaction kettle, charge into carbon monoxide and seal this system to system, setting mixing speed is 500 rev/mins, control reaction pressure 4.0Mpa, 140 ℃ of reaction temperatures, the reaction time is 15min.Methanol conversion 98.0%, methyl acetate content is 0.04mol in the product, and the acetate increment is 0.74mol, and the acetate space-time yield is 21.5mol AcOH/ (Lh).
Embodiment 9
In 250ml zirconium matter autoclave pressure, add [Rh (CO) 2Cl] 20.136g, methyl alcohol 1.04mol, acetate 0.75mol, iodomethane 0.19mol, K 3PO 47H 2O 1.0g; Behind twice of the air in the carbon monoxide replacement reaction kettle, charge into carbon monoxide and seal this system to system, setting mixing speed is 500 rev/mins, control reaction pressure 4.0Mpa, 140 ℃ of reaction temperatures, the reaction time is 30min.Methanol conversion 88.0%, methyl acetate content is 0.03mol in the product, and the acetate increment is 0.88mol, and the acetate space-time yield is 19.1mol AcOH/ (Lh).
Embodiment 10
In 250ml zirconium matter autoclave pressure, add [Rh (CO) 2Cl] 20.15g, methyl alcohol 1.15mol, acetate 0.90mol, iodomethane 0.19mol, Li 3PO 40.5g; Behind twice of the air in the carbon monoxide replacement reaction kettle, charge into carbon monoxide and seal this system to system, setting mixing speed is 500 rev/mins, control reaction pressure 4.0Mpa, 140 ℃ of reaction temperatures, the reaction time is 30min.Methanol conversion 86.3%, methyl acetate content is 0.04mol in the product, and the acetate increment is 0.95mol, and the acetate space-time yield is 18.5mol AcOH/ (Lh).

Claims (3)

1. the preparation method of a methanol carbonylation to synthesize acetic acid, with rhodium complex as the activity of such catalysts component, phosphate and iodomethane are co-catalyst, and wherein the mole of phosphate and active component is than between 1~1000, and the mole of iodomethane and active component is than between 1~800; Reaction temperature is 120~180 ℃, and carbon monoxide pressure is 2.0~6.0Mpa, and the consumption of rhodium complex in reaction system counted 200~2000ppm by rhodium;
Described rhodium complex is [Rh (CO) 2Cl] 2, [Rh (CO) 2Br] 2, [Rh (CO) 2I] 2, or Rh (OAc) 2
Described co-catalyst is Zn, ammonium or alkali-metal phosphate.
2. preparation method as claimed in claim 1 is characterized in that used alkali-metal phosphate is Li 3PO 4, Na 3PO 4, K 3PO 4And their moisture salt or acid salt.
3. preparation method as claimed in claim 1 is characterized in that the phosphate of used Zn or ammonium is respectively Zn 3(PO 4) 2, (NH 4) 3PO 4Or its moisture salt.
CNB2004100801557A 2004-09-24 2004-09-24 Catalyst system for carbonylation of methanol for synthesizing ethanol, and application Expired - Lifetime CN100337750C (en)

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CN101153002B (en) * 2006-09-28 2011-04-20 中国石油化学工业开发股份有限公司 Method for producing carboxylic acid
CN101658801B (en) * 2008-08-29 2013-03-06 上海焦化有限公司 Catalysis system for synthesis of acetic acid by using carbonylation and application thereof
CN111195514B (en) * 2018-11-20 2021-03-30 中国科学院大连化学物理研究所 Monoatomic dispersion rhodium-based catalyst, preparation method thereof and application thereof in methane low-temperature oxidation reaction

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US20040059153A1 (en) * 2002-05-23 2004-03-25 Institut Francais Du Petrole Process for carbonylating alcohols, employing a catalyst based on rhodium or iridium in a non-aqueous ionic liquid, with efficient catalyst recycling
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