CN100335909C - A novel circuit for electric and electronic power module test and pulse control method thereof - Google Patents

Abstract

The present invention relates to a test circuit proposal used for testing a high voltage and high current power electronic power module, which belongs to the power electronic testing technical field. The present invention comprises a plurality of high voltage and high current power modules operated in an inversion status, high voltage and high current reactors used for connection, rectifying modules only providing one twentieth of power of each power electronic power module, and power electronic modules which ensure direct current side voltage balance and realize pulsed drive strategy. The test circuit for the high voltage and high current power electronic power module of the present invention can be used for carrying out high voltage and high current test for various high voltage and high current power modules so as to solve the problem that the high voltage and high current power module is only carried out with the high voltage and low current test or low voltage and high current test, and can be used for carrying out the high voltage and high current test for the high voltage and high current power module. As the testing proposal is used, a direct current power supply with high voltage and large capacity which is similar with the capacity of the power module does not need providing. Hence, the test proposal has the advantages of low cost and simple testing method and is a practical circuit used for testing the high voltage and high current power module.

Description

A kind of novel circuit and pulse control method thereof that is used for electric and electronic power module test

Technical field

The present invention relates to be used for the test circuit scheme of high-voltage great-current electric and electronic power module test, belong to the power electronics technical field of measurement and test.

Background technology

Along with the continuous progress of power electronic element manufacturing technology, voltage, the current class of electronic power switch device constantly promote, and therefore the power module voltage grade and the capacity of the electronic power convertor that constitutes are also increasing.Power model is tested also more and more difficult.In order to reduce testing cost, usually the high-voltage great-current electric and electronic power module is only carried out high voltage-small current test and low-voltage, high-current test, there is bigger difference in this actual working state obvious and the high-voltage great-current power model, in order to solve the high-voltage great-current power module test to high pressure, the requirement of big electric current, need to set up expensive high-power testing experiment platform, the present invention just is being based on this, has invented the low hookup that does not need the large power test test platform just can carry out the high-voltage great-current test to the high-voltage great-current electric and electronic power module of a kind of cost.

Summary of the invention

The purpose of this invention is to provide a kind of hookup that is used for the high-voltage great-current electric and electronic power module test, utilize a plurality of high-voltage great-current electric power electronic modules to work in coordination, so that need not to provide for high-voltage great-current electric and electronic power module DC side the direct supply of high-power, this circuit can prevent the DC side mains fluctuations.

Hookup that is used for the high-voltage great-current electric and electronic power module test and scheme that the present invention proposes not needing is characterized in that the high-voltage large-capacity electric system to carry out the high-voltage great-current test to electric and electronic power module, comprising:

(1) the used circuit arrangement of high-voltage great-current test comprises:

A plurality of tested high-voltage great-current power models; A plurality of high-voltage great-current inductance; The DC pulse capacitor that is used for stable DC side voltage; The high pressure three-phase is not controlled rectifier bridge, and one does not control rectifier bridge for three-phase the adjustable transformer that exchanges input is provided.

(2) the electric power electronic module pulsed drive strategy of assurance dc-voltage balance comprises:

The pulse producer and the pulse generating method (make disparate modules have specific driving pulse, make and differ a fixed angle between these driving pulses) thereof that are used for the driving electric electronic module.

A kind of Circuits System that is used for the high-voltage great-current test of high-voltage large-capacity electric power electronic module more specifically is provided, it is characterized in that, comprise: a plurality of tested high-voltage great-current power models, do not control rectifier bridge (ZL1 by the high pressure three-phase, ZL2), form the single-phase bridge power model in twos, the DC side of these a plurality of single-phase bridge power models has the DC pulse capacitor that is used for stable DC side voltage (C1-1～C3-2), described high pressure three-phase is not controlled rectifier bridge (ZL1, ZL2) provide the interchange input by an adjustable transformer, be used to drive the pulse producer of described tested high-voltage great-current power model, drive each power model, make the electric current and voltage between each module differ fixed angle, so that the total instantaneous power of DC side is zero.

The hookup that is used for the high-voltage great-current electric and electronic power module test that the present invention proposes has following effect and advantage:

1, DC side does not need to be provided as the high-power DC power supply that prevents the direct supply voltage fluctuation, and cost significantly reduces.

2, circuit can change use.Can test three high-power electric and electronic modules, also can test simultaneously a plurality of high-power electric and electronic modules.

3, can change test voltage by the tap of adjusting adjustable transformer, can change the size of measuring current, so it is very flexible to be used for the test of testing high voltage high-current module by the differential seat angle that changes driving pulse.

In sum, the hookup that is used for the high-voltage great-current electric and electronic power module test that the present invention proposes, both satisfied the requirement of power model high voltage, high-current test, and test is flexible, circuit is installed simply, effectively reduces the cost of testing apparatus and test itself.

Description of drawings

Fig. 1 is the circuit arrangement 1 that is used for four inverter brachium pontis power module tests.

Fig. 2 is the circuit arrangement 2 that is used for six inverter brachium pontis power module tests.

Fig. 3 is the oscillogram of brachium pontis output current when being used for six inverter brachium pontis power block tests.

Fig. 4 is the oscillogram of dc voltage when being used for six inverter brachium pontis power block tests.

Embodiment

● the circuit arrangement that is used for power module test 1 that the present invention proposes, its circuit as shown in Figure 1, this circuit can be used for testing four inverter brachium pontis: wherein single-phase bridge power model 1 T1a, D1a, T2a, D2a, T3a, D3a, T4a, D4a, D5a, D6a constitute brachium pontis 1, and T1b, D1b, T2b, D2b, T3b, D3b, T4b, D4b, D5b, D6b constitute brachium pontis 2; T1a, D1a, T2a, D2a, T3a, D3a, T4a, D4a, D5a, D6a constitute brachium pontis 3 in the single-phase bridge power model 2, T1b, D1b, T2b, D2b, T3b, D3b, T4b, D4b, D5b, D6b constitute brachium pontis 4), four inverter brachium pontis can be formed two single-phase-bridge inverters in twos.Wherein among Fig. 1, jX is big inductance, and g1 ~ g8 is the thresholding of power device, external pulse producer, C _1-1~ C _2-2Be DC pulse electric capacity, ZL1 and ZL2 are three-phase commutation bridge.

Below introduce the principle of work of Fig. 1 test circuit:

For circuit arrangement shown in Figure 1, can adopt general pulsed drive pattern, here only introduce the principle that adopts selective harmonic elimination pwm pulse drive pattern, be specially: single-phase bridge power model 1 and 2 brachium pontis driving pulse adopt selective harmonic elimination PWM, eliminate three times, five times, seven times or the like harmonic wave, modulation ratio is 1.Suppose capacitor C _1-1, C _1-2And C _2-1, C _2-2Mid point N be point of zero voltage, and dc bus capacitor C _1-1With C _1-2Or C _2-1With C _2-2Both end voltage equates to be U _Dc1=U _Dc2=U _Dc, then the output voltage of single-phase bridge power model Bridge 1 arm 1 is:

u ₁(t)＝U _dc?sinωt (1)

The output voltage of brachium pontis 2 is:

u ₂(t)＝U _dc?sin(ωt-δ) (2)

Wherein δ is the phase angle difference between the two brachium pontis output voltages.

Then the output voltage of single-phase bridge power model 1 is:

$u_{1O}\left(t\right)=u_1\left(t\right)-u_2\left(t\right)=U_{\mathrm{dc}}2\cos \frac{\mathrm{\δ}}{2}\sin (\mathrm{\ωt}-\frac{\mathrm{\δ}}{2})...\left(3\right)$

Therefore output current is:

$i_{1O}\left(t\right)=\frac{U_{\mathrm{dc}}2\cos \frac{\mathrm{\δ}}{2}}{X}\sin (\mathrm{\ωt}-\frac{\mathrm{\δ}}{2}-\frac{\mathrm{\π}}{2})=-\frac{U_{\mathrm{dc}}2\cos \frac{\mathrm{\δ}}{2}}{X}\cos (\mathrm{\ωt}-\frac{\mathrm{\δ}}{2})...\left(4\right)$

And brachium pontis 3 driving pulses of single-phase bridge power model 2 and single-phase bridge power model Bridge 1 arm 1 are similar, and just the phase angle of driving pulse falls behind 90 degree, and promptly its output voltage is:

$u_3\left(t\right)=U_{\mathrm{dc}}\sin (\mathrm{\ωt}-\frac{\mathrm{\π}}{2})...\left(5\right)$

The output voltage of the brachium pontis 4 of single-phase bridge power model 2 is:

$u_4\left(t\right)=U_{\mathrm{dc}}\sin (\mathrm{\ωt}-\frac{\mathrm{\π}}{2}-\mathrm{\δ})...\left(6\right)$

Therefore the output voltage of single-phase bridge power model 2 is:

$u_{2O}\left(t\right)=u_3\left(t\right)-u_4\left(t\right)=U_{\mathrm{dc}}2\cos \frac{\mathrm{\δ}}{2}\sin (\mathrm{\ωt}-\frac{\mathrm{\δ}}{2}-\frac{\mathrm{\π}}{2})=-U_{\mathrm{dc}}2\cos \frac{\mathrm{\δ}}{2}\cos (\mathrm{\ωt}-\frac{\mathrm{\δ}}{2})...\left(7\right)$

The output current of single-phase bridge power model 2 is:

$i_{2O}\left(t\right)=\frac{U_{\mathrm{dc}}2\cos \frac{\mathrm{\δ}}{2}}{X}\sin (\mathrm{\ωt}-\frac{\mathrm{\δ}}{2}-\mathrm{\π})=-\frac{U_{\mathrm{dc}}2\cos \frac{\mathrm{\δ}}{2}}{X}\sin (\mathrm{\ωt}-\frac{\mathrm{\δ}}{2})...\left(8\right)$

So total instantaneous power is:

p＝u _1O(t)i _1O(t)+u _2O(t)i _2O(t)＝0 (9)

Because total instantaneous power is 0, so DC side C _1-1, C _1-2On voltage can not fluctuate, DC side only need provide the loss of circuit and switching device, and does not need the high-power DC power supply suitable with the power model capacity.

● the circuit arrangement that is used for power module test 2 that the present invention proposes, its circuit as shown in Figure 2, this circuit can be used for testing six inverter brachium pontis: wherein single-phase bridge power model 1 T1a, D1a, T2a, D2a, T3a, D3a, T4a, D4a, D5a, D6a constitute brachium pontis 1, and T1b, D1b, T2b, D2b, T3b, D3b, T4b, D4b, D5b, D6b constitute brachium pontis 2; T1a, D1a, T2a, D2a, T3a, D3a, T4a, D4a in the single-phase bridge power model 2, D5a, D6a constitute brachium pontis 3, T1b, D1b, T2b, D2b, T3b, D3b, T4b, D4b, D5b, D6b constitute brachium pontis 4: T1a, D1a, T2a, D2a, T3a, D3a, T4a, D4a in the single-phase bridge power model 3, D5a, D6a constitute brachium pontis 5, T1b, D1b, T2b, D2b, T3b, D3b, T4b, D4b, D5b, D6b constitute brachium pontis 6), six inverter brachium pontis can be formed three single-phase-bridge inverters in twos.Wherein among Fig. 2, jX is big inductance, and g1 ~ g8 is the thresholding of power device, external pulse producer, C _1-1~ C _3-2Be DC pulse electric capacity, ZL1 and ZL2 are three-phase commutation bridge.

Below introduce the principle of work of Fig. 2 test circuit:

For circuit arrangement shown in Figure 2, can adopt general pulsed drive pattern, here only introduce the principle that adopts selective harmonic elimination pwm pulse drive pattern, be specially: single-phase bridge power model 1,2 and 3 brachium pontis driving pulse adopt selective harmonic elimination PWM, eliminate three times, five times, seven times or the like harmonic wave, modulation ratio is 1.Suppose capacitor C _1-1, C _1-2And C _2-1, C _2-2And C _3-1, C _3-2Mid point N be point of zero voltage, and DC side two capacitance voltages equate to be U _Dc1=U _Dc2=U _Dc, then the output voltage of single-phase bridge power model Bridge 1 arm 1 is:

u ₁(t)＝U _dc?sinωt (10)

The output voltage of brachium pontis 2 is:

u ₂(t)＝U _dc?sin(ωt-δ) (11)

Wherein δ is the phase angle difference between the two brachium pontis output voltages.

Then the output voltage of single-phase bridge power model 1 is:

$u_{1O}\left(t\right)=u_1\left(t\right)-u_2\left(t\right)=U_{\mathrm{dc}}2\cos \frac{\mathrm{\δ}}{2}\sin (\mathrm{\ωt}-\frac{\mathrm{\δ}}{2})...\left(12\right)$

Therefore output current is:

$i_{1O}\left(t\right)=\frac{U_{\mathrm{dc}}2\cos \frac{\mathrm{\δ}}{2}}{X}\sin (\mathrm{\ωt}-\frac{\mathrm{\δ}}{2}-\frac{\mathrm{\π}}{2})=-\frac{U_{\mathrm{dc}}2\cos \frac{\mathrm{\δ}}{2}}{X}\cos (\mathrm{\ωt}-\frac{\mathrm{\δ}}{2})...\left(13\right)$

And brachium pontis 3 driving pulses of single-phase bridge power model 2 and single-phase bridge power model Bridge 1 arm 1 are similar, and just the phase angle of driving pulse falls behind 120 degree, and promptly its output voltage is:

$u_3\left(t\right)=U_{\mathrm{dc}}\sin (\mathrm{\ωt}-\frac{2\mathrm{\π}}{3})...\left(14\right)$

The output voltage of the brachium pontis 4 of single-phase bridge power model 2 is:

$u_4\left(t\right)=U_{\mathrm{dc}}\sin (\mathrm{\ωt}-\frac{2\mathrm{\π}}{3}-\mathrm{\δ})...\left(15\right)$

Therefore the output voltage of single-phase bridge power model 2 is:

$u_{2O}\left(t\right)=u_3\left(t\right)-u_4\left(t\right)=U_{\mathrm{dc}}2\cos \frac{\mathrm{\δ}}{2}\sin (\mathrm{\ωt}-\frac{\mathrm{\δ}}{2}-\frac{2\mathrm{\π}}{3})...\left(16\right)$

The output current of single-phase bridge power model 2 is:

$i_{2O}\left(t\right)=\frac{U_{\mathrm{dc}}2\cos \frac{\mathrm{\δ}}{2}}{X}\sin (\mathrm{\ωt}-\frac{\mathrm{\δ}}{2}-\frac{7\mathrm{\π}}{6})=-\frac{U_{\mathrm{dc}}2\cos \frac{\mathrm{\δ}}{2}}{X}\cos (\mathrm{\ωt}-\frac{\mathrm{\δ}}{2}-\frac{2\mathrm{\π}}{3})...\left(17\right)$

Brachium pontis 5 driving pulses and the single-phase bridge power model Bridge 1 arm 1 of single-phase bridge power model 3 are similar, and just the phase angle of driving pulse leading 120 is spent, and promptly its output voltage is:

$u_5\left(t\right)=U_{\mathrm{dc}}\sin (\mathrm{\ωt}+\frac{2\mathrm{\π}}{3})...\left(18\right)$

The output voltage of the brachium pontis 6 of single-phase bridge power model 3 is:

$u_6\left(t\right)=U_{\mathrm{dc}}\sin (\mathrm{\ωt}+\frac{2\mathrm{\π}}{3}-\mathrm{\δ})...\left(19\right)$

Therefore the output voltage of single-phase bridge power model 3 is:

$u_{3O}\left(t\right)=u_5\left(t\right)-u_6\left(t\right)=U_{\mathrm{dc}}2\cos \frac{\mathrm{\δ}}{2}\sin (\mathrm{\ωt}-\frac{\mathrm{\δ}}{2}+\frac{2\mathrm{\π}}{3})...\left(20\right)$

The output current of single-phase bridge power model 3 is:

$i_{3O}\left(t\right)=\frac{U_{\mathrm{dc}}2\cos \frac{\mathrm{\δ}}{2}}{X}\sin (\mathrm{\ωt}-\frac{\mathrm{\δ}}{2}+\frac{\mathrm{\π}}{6})=-\frac{U_{\mathrm{dc}}2\cos \frac{\mathrm{\δ}}{2}}{X}\cos (\mathrm{\ωt}-\frac{\mathrm{\δ}}{2}+\frac{2\mathrm{\π}}{3})...\left(21\right)$

So total instantaneous power is:

p＝u _1O(t)i _1O(t)+u _2O(t)i _2O(t)+u _3O(t)i _3O(t)＝0 (9)

Because total instantaneous power is 0, so dc bus capacitor C _1-1, C _1-2On voltage can not fluctuate, DC side only need provide the loss of circuit and switching device, and does not need the high-power DC power supply suitable with the power model capacity.

The oscillogram of brachium pontis output current when Fig. 3 has provided six inverter brachium pontis power block tests, wherein electric current adopts Hall element to measure, this moment, dc voltage was 1700V (each electric capacity 850V), and the ac output current effective value is 700A (representing 20 amperes for every millivolt).

Fig. 4 is dc bus capacitor C under the above-mentioned test condition _1-1Voltage waveform.Can be seen that by Fig. 3 and Fig. 4 when the DC side test voltage is 1700V, the inverter output current is 700A, when being equivalent to entire circuit and being operated in the 2.52MVA capacity, the fluctuation of dc voltage is very little.

And whole DC side power supply is by the 380V Alternating Current Power Supply, through variac TYB (0-400V), step-up transformer SYB to three-phase commutation bridge ZL ₁And ZL ₂Capacity all be no more than 60kVA.As seen the test circuit of the present invention's proposition can effectively carry out the high-voltage great-current test to the high-power module, and the required capacity of DC side only is 1/40th of an inverter capacity, greatly reduces the cost of test.

Claims (6)

1, a kind of Circuits System that is used for the high-voltage great-current test of high-voltage large-capacity electric power electronic module is characterized in that, comprising:

A plurality of tested high-voltage great-current power models, do not control rectifier bridge (ZL1 by the high pressure three-phase, ZL2), form the single-phase bridge power model in twos, the DC side of these a plurality of single-phase bridge power models has the DC pulse capacitor that is used for stable DC side voltage (C1-1 ~ C3-2), described high pressure three-phase is not controlled rectifier bridge (ZL1, ZL2) provide the interchange input by an adjustable transformer, be used to drive the pulse producer of described tested high-voltage great-current power model, drive each power model, make the electric current and voltage between each module differ fixed angle, so that the total instantaneous power of DC side is zero.

2, Circuits System as claimed in claim 1, the pulsed drive that wherein said pulse producer produces adopt selective harmonic elimination pwm pulse drive pattern.

3, Circuits System as claimed in claim 1, the fixed angle that the electric current and voltage between described each module differs is: when testing four inverter brachium pontis, 90 °; When testing six inverter brachium pontis, 120 °.

4, a kind of method that need not to utilize the high-voltage large-capacity electric system can carry out the high-voltage great-current test to the high-voltage great-current electric power electronic module comprises step:

A plurality of tested high-voltage great-current power models are not controlled rectifier bridge by the high pressure three-phase form a plurality of single-phase bridge power models in twos, described power model comprises three level or many level single-phase power module, two level single-phase power modules;

Be provided for the DC pulse capacitor (C1-1 ~ C3-2) of stable DC side voltage in the DC side of described a plurality of single-phase bridge power models;

With an adjustable transformer is that described high pressure three-phase is not controlled rectifier bridge (ZL1 ZL2) is provided and exchanges input;

Each single-phase bridge power model of pulsed drive makes that the electric current and voltage between each module differs fixed angle, so that the total instantaneous power of DC side is zero.

5, method as claimed in claim 4, wherein said pulsed drive adopt selective harmonic elimination pwm pulse drive pattern.

6, method as claimed in claim 4, the fixed angle that the electric current and voltage between described each module differs is: when testing four inverter brachium pontis, 90 °; When testing six inverter brachium pontis, 120 °.

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