CH678020A5 - Diesel motor catalyst filter - has channels with electric heating to give reaction temp. for catalyst action - Google Patents
Diesel motor catalyst filter - has channels with electric heating to give reaction temp. for catalyst action Download PDFInfo
- Publication number
- CH678020A5 CH678020A5 CH127/89A CH12789A CH678020A5 CH 678020 A5 CH678020 A5 CH 678020A5 CH 127/89 A CH127/89 A CH 127/89A CH 12789 A CH12789 A CH 12789A CH 678020 A5 CH678020 A5 CH 678020A5
- Authority
- CH
- Switzerland
- Prior art keywords
- filter
- channels
- electrically conductive
- coated
- temperature
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
- B01D53/94—Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
- B01D53/9445—Simultaneously removing carbon monoxide, hydrocarbons or nitrogen oxides making use of three-way catalysts [TWC] or four-way-catalysts [FWC]
- B01D53/945—Simultaneously removing carbon monoxide, hydrocarbons or nitrogen oxides making use of three-way catalysts [TWC] or four-way-catalysts [FWC] characterised by a specific catalyst
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
- B01D53/94—Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
- B01D53/9445—Simultaneously removing carbon monoxide, hydrocarbons or nitrogen oxides making use of three-way catalysts [TWC] or four-way-catalysts [FWC]
- B01D53/9454—Simultaneously removing carbon monoxide, hydrocarbons or nitrogen oxides making use of three-way catalysts [TWC] or four-way-catalysts [FWC] characterised by a specific device
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2006—Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating
- F01N3/2013—Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating using electric or magnetic heating means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B3/00—Engines characterised by air compression and subsequent fuel addition
- F02B3/06—Engines characterised by air compression and subsequent fuel addition with compression ignition
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Combustion & Propulsion (AREA)
- Analytical Chemistry (AREA)
- Biomedical Technology (AREA)
- Environmental & Geological Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Toxicology (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Exhaust Gas After Treatment (AREA)
- Filtering Materials (AREA)
- Catalysts (AREA)
Abstract
The filter to clean gases, by afterburning, has channels passing through with electrically conductive walls to give at least a partial catalyst action at reaction temps. on the gas flowing through. At least a number of the channels are connected so that there is a flow through from front to back, and the channels are coated with a catalyst material. The filter is a ceramic foam or honeycomb structure which is generally electrically conductive, or the channel walls are conductive. The pref. filter materials are of ceramics, especially SiC and/or metal oxides e.g. Al2O3 or ZrO2, or the filter is generally a ceramic or glass structure. ADVANTAGE - Designed partic. for diesel motor assemblies, the filter unit is easily heated to the required temp. without harmful emissions.
Description
Die vorliegende Erfindung betrifft ein Filter zur Reinigung von Gasen durch Nachverbrennung, sowie eine Dieselmotoranlage mit Filter, welches an die Gleichstromversorgung der Anlage angeschlossen ist.
Filter, auch Dieselrussfilter, sind bekannt. Im Gegensatz zu gemeinhin bekannten Filtern arbeiten Dieselrussfilter für Dieselmaschinen so, dass die Russpartikel an Filterflächen abgefangen werden und an diesen Flächen bei erhöhter Temperatur, evt. katalytisch, verbrannt werden.
Es sind verschiedene Filtermaterialien und -formen sowie verschiedene Katalysatoren bekannt.
Allgemein bekannt sind die Wabenkörper aus Keramik, wobei die Wabenenden alternierend geschlossen sind, so dass das Abgas immer die Wabenseitenflächen durchströmen muss.
Ein anderes Filtermaterial ist beispielsweise unter der Marke CERAPOR bekannt, welches zum Filtrieren von geschmolzenen Metallen oder zum Filtern heisser Gase Verwendung findet. Dieses porige Material wird ein- oder mehrschichtig ausgeführt, wobei die einzelnen Schichten annähernd gleiche Porengrössen besitzen, die von Schicht zu Schicht variieren.
Um die sich primär auf der Keramik absetzenden Russpartikel verbrennen zu können, muss der katalytisch beschichtete Körper eine Temperatur von ca. 300 DEG C haben, da sonst die Verbrennung nicht einsetzt.
Bei zu kaltem Abgas und/oder zu kaltem Katalysator, was kurz nach dem Start oder bei nicht vollastigem Betrieb der Fall ist, arbeitet die katalytische Verbrennung nicht, und es kommt zur Verstopfung des Filters oder zum Ausstoss des ungereinigten Abgases, d.h. zur Russbildung.
Um die nötige Temperatur im Filter zu erreichen oder zu halten, wird der Filter entweder durch elektrische Heizstäbe geheizt oder durch eine Zusatzfeuerung, durch zusätzliches Verbrennen von Treibstoff, auf die nötige Temperatur gebracht oder dort gehalten.
Diese Verfahren sind aufwendig und, z.B. im Falle der Zusatzheizung durch Kraftstoff, umweltschädlich und energieaufwendig.
Gegenstand der Erfindung ist es, diese Nachteile zu vermeiden und die Technik zu vereinfachen.
In diesem Sinne zeichnet sich das erfindungsgemässe Filter bzw. eine Dieselmotoranlage mit Filter durch den kennzeichnenden Teil der Ansprüche 1 bzw. 8 aus.
Die Erfindung wird anschliessend beispielsweise erläutert.
Ein erfindungsgemässes Filter, insbesondere ein Dieselrussfilter, besteht im wesentlichen aus offenporiger Schaumkeramik mit definierter Porengrösse oder aus den bekannten Wabenkörpern. Die Kanäle können in jeder beliebigen anderen Form ausgeführt sein. Die Körper sind aus keramischem Material oder aus Oxiden bestehend, welche katalytisch beschichtet sind oder welche als solche selbst katalytisch wirken. Zusätzlich sind sie elektrisch leitend beschichtet oder sind selbst elektrisch leitend. Sie haben einen relativ hohen ohmschen Widerstand.
Das leitfähige Filter mit dem berechneten ohmschen Widerstand wird an das Stromnetz der Maschine angeschlossen. Der erhöhte Stromverbrauch wird durch eine verstärkte Batterie und eine verstärkte Lichtmaschine der Motoranlage sichergestellt.
Die Kontaktstellen sind entweder radial oder an den flachen Seilen der meist zylindrischen Filterkörper angeordnet. Die jeweils günstigsten Kontaktierungsstellen ergeben sich aus der Form der Körper.
Durch Anschluss an das Stromnetz erhitzt sich das Filter sehr schnell auf seiner gesamten, katalytisch wirksamen Oberfläche. Sobald die nötige Temperatur erreicht ist, wird die Maschine automatisch gestartet. Bei auftretenden Störungen kann die Maschine auch ohne funktionsfähiges Filter gestartet werden, wobei dann aber eine Kontrolleuchte die Störung anzeigt. Bei Erreichen der nötigen Temperatur schaltet die Stromzuführung automatisch ab und springt bei Unterschreiten eines vorgegebenen Grenzwertes sofort wieder an. Das Regelverhalten bei minimalem Überschwingen wird prozessorgesteuert.
Als leitfähiges temperaturstabiles Material mit hohem elektrischem Widerstand kann SiC verwendet werden. Filter aus anderen Materialien, wie z.B. Al2O3, ZrO2, Gläser, Keramiken etc., werden elektrisch leitend beschichtet.
The present invention relates to a filter for cleaning gases by post-combustion, and a diesel engine system with filter, which is connected to the DC power supply of the system.
Filters, also known as diesel soot filters, are known. In contrast to commonly known filters, diesel soot filters for diesel machines work in such a way that the soot particles are caught on filter surfaces and are burned on these surfaces at elevated temperatures, possibly catalytically.
Various filter materials and shapes as well as various catalysts are known.
The honeycomb bodies made of ceramic are generally known, the honeycomb ends being alternately closed, so that the exhaust gas must always flow through the honeycomb side surfaces.
Another filter material is known, for example, under the CERAPOR brand, which is used for filtering molten metals or for filtering hot gases. This porous material is made up of one or more layers, the individual layers having approximately the same pore sizes, which vary from layer to layer.
In order to be able to burn the soot particles that settle primarily on the ceramic, the catalytically coated body must have a temperature of approx. 300 ° C, otherwise the combustion will not start.
If the exhaust gas is too cold and / or the catalyst is too cold, which is the case shortly after starting or if the operation is not under full load, the catalytic combustion does not work and the filter is clogged or the unpurified exhaust gas is ejected, i.e. for soot formation.
In order to reach or maintain the required temperature in the filter, the filter is either heated by electric heating elements or brought to the required temperature or kept there by additional firing, by additional burning of fuel.
These processes are complex and, e.g. in the case of additional heating by fuel, harmful to the environment and energy-intensive.
The object of the invention is to avoid these disadvantages and to simplify the technology.
In this sense, the filter according to the invention or a diesel engine system with filter is characterized by the characterizing part of claims 1 and 8, respectively.
The invention is subsequently explained, for example.
A filter according to the invention, in particular a diesel soot filter, essentially consists of open-pore foam ceramic with a defined pore size or of the known honeycomb bodies. The channels can be designed in any other form. The bodies are made of ceramic material or of oxides, which are coated catalytically or which as such themselves have a catalytic effect. In addition, they are coated in an electrically conductive manner or are themselves electrically conductive. They have a relatively high ohmic resistance.
The conductive filter with the calculated ohmic resistance is connected to the machine's power supply. The increased power consumption is ensured by a reinforced battery and an alternator in the engine system.
The contact points are arranged either radially or on the flat ropes of the mostly cylindrical filter bodies. The most favorable contact points result from the shape of the body.
When connected to the mains, the filter heats up very quickly on its entire, catalytically active surface. As soon as the required temperature is reached, the machine starts automatically. In the event of malfunctions, the machine can also be started without a functional filter, but then a control lamp indicates the malfunction. When the required temperature is reached, the power supply switches off automatically and starts up again when the temperature falls below a specified limit. The control behavior with minimal overshoot is processor-controlled.
SiC can be used as a conductive, temperature-stable material with high electrical resistance. Filters made of other materials, e.g. Al2O3, ZrO2, glasses, ceramics etc. are coated in an electrically conductive manner.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH127/89A CH678020A5 (en) | 1989-01-16 | 1989-01-16 | Diesel motor catalyst filter - has channels with electric heating to give reaction temp. for catalyst action |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH127/89A CH678020A5 (en) | 1989-01-16 | 1989-01-16 | Diesel motor catalyst filter - has channels with electric heating to give reaction temp. for catalyst action |
Publications (1)
Publication Number | Publication Date |
---|---|
CH678020A5 true CH678020A5 (en) | 1991-07-31 |
Family
ID=4179868
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CH127/89A CH678020A5 (en) | 1989-01-16 | 1989-01-16 | Diesel motor catalyst filter - has channels with electric heating to give reaction temp. for catalyst action |
Country Status (1)
Country | Link |
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CH (1) | CH678020A5 (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1992017692A1 (en) * | 1991-03-28 | 1992-10-15 | Roth-Technik Gmbh & Co. Forschung Für Automobil- Und Umwelttechnik | Catalytic converter |
EP0529368A2 (en) * | 1991-08-26 | 1993-03-03 | Kabushiki Kaisha Toshiba | Catalytic combustion apparatus and method |
EP0572827A1 (en) * | 1992-06-03 | 1993-12-08 | Corning Incorporated | Heated cellular substrates |
US5277937A (en) * | 1992-06-03 | 1994-01-11 | Corning Incorporated | Method for controlling the conductance of a heated cellular substrate |
US5393499A (en) * | 1992-06-03 | 1995-02-28 | Corning Incorporated | Heated cellular substrates |
WO1995015431A1 (en) * | 1993-11-30 | 1995-06-08 | Emitec Gesellschaft Für Emissionstechnologie Mbh | Process for reducing pollutant emissions of a diesel engine equipped with an oxidation-type catalytic converter |
US5764850A (en) * | 1996-04-04 | 1998-06-09 | Phoenix Solutions Co. | Silicon carbide foam electric heater for heating gas directed therethrough |
-
1989
- 1989-01-16 CH CH127/89A patent/CH678020A5/en not_active IP Right Cessation
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1992017692A1 (en) * | 1991-03-28 | 1992-10-15 | Roth-Technik Gmbh & Co. Forschung Für Automobil- Und Umwelttechnik | Catalytic converter |
EP0529368A2 (en) * | 1991-08-26 | 1993-03-03 | Kabushiki Kaisha Toshiba | Catalytic combustion apparatus and method |
EP0529368A3 (en) * | 1991-08-26 | 1993-05-26 | Kabushiki Kaisha Toshiba | Catalytic combustion apparatus and method |
US5421719A (en) * | 1991-08-26 | 1995-06-06 | Kabushiki Kaisha Toshiba | Catalytic combustion apparatus and method |
EP0572827A1 (en) * | 1992-06-03 | 1993-12-08 | Corning Incorporated | Heated cellular substrates |
US5277937A (en) * | 1992-06-03 | 1994-01-11 | Corning Incorporated | Method for controlling the conductance of a heated cellular substrate |
US5393499A (en) * | 1992-06-03 | 1995-02-28 | Corning Incorporated | Heated cellular substrates |
US5409668A (en) * | 1992-06-03 | 1995-04-25 | Corning Incorporated | Method for controlling the conductance of a heated cellular substrate |
WO1995015431A1 (en) * | 1993-11-30 | 1995-06-08 | Emitec Gesellschaft Für Emissionstechnologie Mbh | Process for reducing pollutant emissions of a diesel engine equipped with an oxidation-type catalytic converter |
US5839273A (en) * | 1993-11-30 | 1998-11-24 | Emitec Gesellschaft Fuer Emissionstechnologie Mbh | Method for reducing pollutant emissions of a diesel engine with a downstream oxidation-type catalytic converter |
US5764850A (en) * | 1996-04-04 | 1998-06-09 | Phoenix Solutions Co. | Silicon carbide foam electric heater for heating gas directed therethrough |
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Date | Code | Title | Description |
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PL | Patent ceased |