CA3177933A1 - Carriageless stockpiling conveyor - Google Patents

Carriageless stockpiling conveyor Download PDF

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Publication number
CA3177933A1
CA3177933A1 CA3177933A CA3177933A CA3177933A1 CA 3177933 A1 CA3177933 A1 CA 3177933A1 CA 3177933 A CA3177933 A CA 3177933A CA 3177933 A CA3177933 A CA 3177933A CA 3177933 A1 CA3177933 A1 CA 3177933A1
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Canada
Prior art keywords
conveyor
support
stockpile
hydraulic cylinder
conveyor portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CA3177933A
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French (fr)
Inventor
Thorkil Johannsen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Thor Global Enterprises Ltd
Original Assignee
Thor Global Enterprises Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Thor Global Enterprises Ltd filed Critical Thor Global Enterprises Ltd
Priority to CA3177933A priority Critical patent/CA3177933A1/en
Publication of CA3177933A1 publication Critical patent/CA3177933A1/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/28Piling or unpiling loose materials in bulk, e.g. coal, manure, timber, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G41/00Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames
    • B65G41/001Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames with the conveyor adjustably mounted on the supporting frame or base
    • B65G41/002Pivotably mounted

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Framework For Endless Conveyors (AREA)

Abstract

The present invention is directed to an apparatus for creating a stockpile of bulk material, comprising a conveyor having a feed end and a distribution end; a stabilizer at the feed end of the conveyor; and a support at the distribution end of the conveyor; wherein the support includes a primary hydraulic cylinder having a base portion connected to the support and an end portion which extends and retracts longitudinally to alter the angle between the conveyor and the ground; and a secondary hydraulic cylinder having one end connected to the support and the other end connected to the primary hydraulic cylinder, where the secondary hydraulic cylinder extends and retracts in a lateral direction, thus pivoting the primary hydraulic cylinder against the support. This design is simpler and less expensive than a conveyor with an undercarriage and makes for a smaller staging area as room for the undercarriage is unnecessary.

Description

CARRIAGELESS STOCKPILING CONVEYOR
FIELD OF THE INVENTION
The present invention relates to equipment for stockpiling bulk material;
specifically, a cost-effective apparatus that is able to "climb" the stockpile as it is being formed.
BACKGROUND OF THE INVENTION
A stockpile is a pile or storage location for bulk materials, forming part of the bulk material handling process. The stockpile is normally created by a stockpiling conveyor (or stacker).
Stockpiles are normally stacked in stockyards in refineries, ports and mine sites.
As can be seen in Figure 1, a traditional stockpiling conveyor (10) utilizes an undercarriage frame (12) or fixed structural supports having an extendable support (14) to raise the conveyor to desired height and lay the stockpile (16) below.
Stockpiling conveyors can also travel on a rail between stockpiles in the stockyard. This allows it to typically move in at least two directions: horizontally along the rail and vertically by luffing (raising and lowering) its boom. Luffing of the boom minimises dust by reducing the distance that material such as coal needs to fall to the top of the stockpile. The boom is luffed upwards as the height of the stockpile increases. Some stockpiling conveyors can rotate the boom. This allows a single stockpiling conveyor to form two stockpiles, one on either side of the conveyor.
U.S. Patent No. 6,126,738 an inclined conveyor is shown that may be inclined at a climb angle B of about 22 degrees with respect to the ground. The inclined conveyor is pivoted on a support at a first end, near the horizontal conveyor. A movable frame with a support tower is provided for support for elevating or inclining the inclined conveyor. The wet mixture is dropped from height to the base surface to form one or more conical piles. In the embodiment the radial stacker is preferably stepped through a horizontal arc to form multiple overlapping piles.

Date Recue/Date Received 2022-09-29 Japanese Patent Application No. JP2010075798A discloses a self-travelling processing machine. The self-traveling machine comprises of a processing unit for processing matters, a discharge conveyor that transports objects and discharges them, a plurality of non-contact type sensors installed in the discharge conveyor. The sensors are used to measure height at each different measuring point of a slope on the same side as the heap. The plurality of sensors help calculate the height and angle of repose and the vertex. The peak position is used to calculate the volume of the processing operation.
There still remains a need for a more cost-effective apparatus, one that is less expensive and more portable. There also remains a need for a stockpiling conveyor which can create large stockpiles within a smaller staging area.
SUMMARY OF THE INVENTION
The present invention features a design with no undercarriage. It utilizes the stockpile of material it has already deposited as a support and climbs (walks) on top of that stockpile to raise itself and deposit more stockpile. In this regard, a hydraulic ram at the distribution end operates in conjunction with the support to jack the support in an incremental ratcheting fashion as the stockpile gets higher.
The present invention is directed to an apparatus for creating a stockpile of bulk material, the apparatus comprising a conveyor portion having a feed end and a distribution end; a stabilizer at the feed end of the conveyor for temporarily fixing the conveyor portion to the ground, creating an angle between the conveyor portion and the ground; and a support at the distribution end of the conveyor portion; wherein the support includes a primary hydraulic cylinder having a base portion connected to the support and an end portion which extends and retracts in a longitudinal direction to alter the angle between the conveyor portion and the ground; and a secondary hydraulic cylinder having one end connected to the support and the other end connected to the primary hydraulic cylinder, where the secondary hydraulic cylinder extends and retracts in a lateral direction, thus pivoting the primary hydraulic cylinder against the support.
2 Date Recue/Date Received 2022-09-29 In one embodiment, the primary hydraulic cylinder extends and retracts in a longitudinal direction until the angle between the conveyor portion and the ground reaches a maximum of 18 to 20 .
As a further option, the conveyor portion may include a cleated belt allowing for the angle between the conveyor and the ground to reach approximately 25 .
Preferably, the stabilizer includes at least one outrigger for translatable movement of the feed end of the conveyor in the lateral direction of the secondary hydraulic cylinder. This allows the stockpiling conveyor to be used to make rows of deposited material, not just conical piles, which more efficiently utilizes the stockpile area.
In one embodiment the conveyor portion is foldable, allowing the apparatus to be containerized for ease of transport. Alternatively to being containerized, the conveyor portion may include a removeable or retractable wheel assembly, allowing for the apparatus to be towed.
The present invention is also directed to a method of creating a stockpile of bulk material, the method including the steps of:
a. feeding the bulk material into a first end of a conveyor portion, the bulk material then travels along a length of the conveyor portion and off of a second end of the conveyor portion, which then creates the stockpile;
b. activating a ratcheting cylinder having a base portion connected to the conveyor portion, and a foot portion which extends and retracts in a longitudinal direction;
c. raising the second end of the conveyor portion in a ratcheting fashion with the foot portion acting against the stockpile;
d. supporting the conveyor portion against the stockpile with a support, the support being the connection means between the ratcheting cylinder and the conveyor portion;
e. repeating steps b-d until a desired stockpile height is reached;
3 Date Recue/Date Received 2022-09-29 f. pivoting the ratcheting cylinder such that the extension of the foot portion translates the second end of the conveyor portion laterally relative to the stockpile;
g. retracting the foot portion to lower the support down one side of the stockpile;
and h. repeating steps f-g until the support rests upon the ground at the base of the stockpile.
The inventive stockpiling conveyor is simpler and less expensive to make than a traditional stockpiling conveyor with an undercarriage. Smaller hydraulic ram(s) are(is) required. The present invention also makes for a smaller staging area as room for the undercarriage is unnecessary as the stockpile can be distributed closer to the tail (feed) end.
Furthermore, the inventive stockpiling conveyor can be used to make rows of deposited material, not just conical piles, which more efficiently utilizes the stockpile area.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 shows a traditional stockpiling conveyor with an undercarriage.
Figure 2 shows the stockpiling conveyor of the present invention.
Figure 3 shows the stockpiling conveyor of the present invention as it starts to create a conical stockpile.
Figure 4 shows the conveyor of Figure 3, after extending through the stockpile material.
Figure 5 shows the conveyor of Figure 4, as the conical stockpile grows larger.
Figure 6 shows the conveyor of the present invention at its maximum conveying angle.
Figure 7 shows an end view of the stockpiling conveyor of the present invention.
Figure 8 shows the present invention including optional elements.
Figure 9 shows the invention in a folded configuration.
4 Date Recue/Date Received 2022-09-29 DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Figures 2-6 show the stockpiling conveyor apparatus 20 of the present invention. It features a conveyor portion 22 having a feed end 24 and a distribution end 26. Stability at the feed end 24 is provided by a stabilizer 28. This stabilizer 28 can be in the form of a large ground plate or bar, which allows for pivoting and incline movement of the conveyor portion 22, but prevents translation or twisting movement. At the distribution end 26 of the conveyor portion 22 is a support 30, which initially rests upon the ground 50.
As can best be seen in Figure 7, the support 30 includes a primary hydraulic cylinder 32 and a secondary hydraulic cylinder 36. The primary hydraulic cylinder 32 is connected to the support 30 at a base portion 36. An end portion 38 of the primary hydraulic cylinder 32 is able to extend and retract in longitudinal direction A.
The secondary hydraulic cylinder 36 is connected at one end to the support 30, with the other end being connected near the middle of the primary hydraulic cylinder 32.
Therefore, as shown in Figure 7, as the secondary hydraulic cylinder 36 extends and retracts, the primary hydraulic cylinder 32 pivots against the support 30 in direction B.
In use, the stockpiling operation would start with the stockpiling conveyor apparatus 20 in its lowest position, with the support 30 resting against the ground (Figure 2).
The deposition of the material creates a conical stockpile 40 at the distribution end 26 of the conveyor portion 22. As the material stockpile raises up to maximum height under the conveyor apparatus 20, the stockpile 40 starts to bury the support 30 under the material (Figure 3).
The distribution end 26 is then raised in a ratcheting fashion by contracting the primary hydraulic cylinder 32 and then extending it.
During contraction, the primary hydraulic cylinder end portion 38 pulls through the stockpile material, with the support 30 acting against the stockpile.
During subsequent extension, the primary hydraulic cylinder end portion 38 acts against the stockpile material, raising the support 30, thus ratcheting the distribution end 26 higher atop
5 Date Recue/Date Received 2022-09-29 the stockpile 40 it has already created (Figure 4). Figure 7 shows direction A
of the movement of the primary hydraulic cylinder end portion 38. This increases the angle (a) between the conveyor portion 22 and the ground 50, giving the equipment more height to deposit further material above the stockpile 40.
The contraction and extension motion of the primary hydraulic cylinder end portion 38 in direction A are repeated until the angle (a) reaches its maximum (as seen in Figures 5-6). This maximum angle (a) is typically around 18 to 20 , although if a cleated belt is used on the conveyor portion 22, the maximum of the angle (a) could be up to approximately 25 , depending on the type of bulk material.
As shown in Figure 7, once the maximum height of the stockpile 40 is achieved, the secondary hydraulic cylinder 34 extends, pivoting the primary hydraulic cylinder 32 along direction B, thus pushing the distribution end 26 of the conveyor portion laterally. This lateral/translational movement of the distribution end 26 lowers the support 30 down the side of the stockpile 40. As the primary hydraulic cylinder end portion 38 continues to extend and retract in a lateral direction, the conveyor apparatus is able to slowly climb or "step" down the side of the conical stockpile 40.
In one embodiment, the stabilizer 28 at the feed end 24 of the conveyor portion 22 includes elements such as outriggers (not shown), which enable translational movement of the feed end 24 of the conveyor portion 22. The translational movement of the feed end 24, combined with the above-mentioned translational movement of the support 30 at the distribution end 26, allows for the entire stockpiling conveyor apparatus 20 to move in a lateral direction. After repeated operations, this results in a row of stockpile material, rather than a single conical pile.
Figures 8 and 9 show the present invention including multiple optional elements.
In one embodiment, where the conveyor apparatus 20 is foldable for ease of transport, the conveyor portion 22 includes a hinge 60 partway along its length. A locking bolt 62 is engaged during operation of the conveyor apparatus 20, and is removed to allow the conveyor portion 22 to be folded over. An additional locking bolt 62' can be located at the connection
6 Date Recue/Date Received 2022-09-29 point of the conveyor portion 22 and the support 30. When the stockpiling conveyor apparatus 20 is not operational, one could remove the locking bolt 62', allowing the support 30 to be pivoted for transport. Figure 9 shows the conveyor apparatus 20 in a folded position with the conveyor portion 22 folded over, and the support 30 pivoted for transport.
Although a locking bolt 62, 62' is shown in the Figures, any type of locking/un-locking mechanism could be used in a similar manner. Once in the folded position, the conveyor apparatus 20 is easily containerized for transport.
Alternatively to containerizing the folded apparatus, the folded apparatus could be towed when in a folded position. As shown in Figure 8, the stockpiling conveyor apparatus 22 may also include a removeable or retractable wheel assembly 64. This wheel assembly 64 would be removed or retracted during operation of the conveyor apparatus 20, but could then be attached or extended, allowing for the apparatus to be towed.
REFERENCE NUMERALS
10 ¨ traditional stockpiling conveyor 12 ¨ undercarriage frame 14¨ extendable support 16¨ stockpile ¨ stockpiling conveyor apparatus 20 22 ¨ conveyor portion 24¨ feed end 26¨ distribution end 28 ¨ stabilizer 30¨ support 32 ¨ primary hydraulic cylinder
7 Date Recue/Date Received 2022-09-29 34¨ secondary hydraulic cylinder 36 ¨ primary hydraulic cylinder base portion 38¨ primary hydraulic cylinder end portion 40 ¨ conical stockpile 50 ¨ ground 60 ¨ hinge 62 ¨ locking bolt 62' ¨ locking bolt 64¨ wheel assembly A ¨ longitudinal extending direction B ¨ pivoting direction a ¨ angle between the conveyor portion and the ground
8 Date Recue/Date Received 2022-09-29

Claims (16)

1. An apparatus for creating a stockpile of bulk material, the apparatus comprising:
a conveyor portion having a feed end and a distribution end;
a stabilizer at the feed end of the conveyor for limiting the movement of the feed end of the conveyor, and creating an angle between the conveyor portion and the ground;
and a support at the distribution end of the conveyor portion;
wherein the support includes:
a primary hydraulic cylinder having a base portion connected to the support and an end portion which extends and retracts in a longitudinal direction to alter the angle between the conveyor portion and the ground, thus translating the support longitudinally relative to the stockpile; and a secondary hydraulic cylinder having one end connected to the support and the other end connected to the primary hydraulic cylinder, where the secondary hydraulic cylinder extends and retracts in a lateral direction, thus pivoting the primary hydraulic cylinder against the support and translating the support laterally relative to the stockpile.
2. The apparatus of claim 1, wherein the primary hydraulic cylinder extends and retracts in a longitudinal direction until the angle between the conveyor portion and the ground reaches a maximum of 18 to 20 .
3. The apparatus of claim 1, wherein the conveyor portion includes a cleated belt allowing for the angle between the conveyor portion and the ground to reach approximately 25 .
4. The apparatus of any one of claims 1 to 3, wherein the stabilizer limits the movement of the feed end of the conveyor by preventing at least one of pivoting rotation and torsional rotation.
5. The apparatus of any one of claims 1 to 4, wherein the conveyor portion includes a hinge and a removable locking pin, enabling the conveyor portion to be foldable.
6. The apparatus of any one of claims 1 to 5, wherein the conveyor portion includes a removable or retractable wheel assembly.
7. The apparatus of any one of claims 1 to 6, wherein the stabilizer includes at least one outrigger for translatable movement of the feed end of the conveyor in the lateral direction of the secondary hydraulic cylinder.
8. An apparatus for creating a stockpile of bulk material, the apparatus comprising:
a conveyor portion having a feed end and a distribution end;
a stabilizer at the feed end of the conveyor for limiting the movement of the feed end;
and a support at the distribution end of the conveyor portion;
wherein the support includes a ratcheting stepping cylinder having a base portion connected to the support and a foot portion which extends and retracts in a longitudinal direction, thus translating the support vertically relative to the stockpile;
and wherein the foot is moveable in a lateral direction for stepping the support in a lateral direction relative to the stockpile.
9. The apparatus of claim 8, wherein the primary hydraulic cylinder extends and retracts in a longitudinal direction until the angle between the conveyor portion and the ground reaches a maximum of 18 to 20 .
10. The apparatus of claim 8, wherein the conveyor portion includes a cleated belt allowing for the angle between the conveyor portion and the ground to reach approximately 25 .
11. The apparatus of any one of claims 8 to 10, wherein the stabilizer limits the movement of the feed end of the conveyor by preventing at least one of pivoting rotation and torsional rotation.
12. The apparatus of any one of claims 8 to 11, wherein the conveyor portion includes a hinge and a removable locking pin, enabling the conveyor portion to be foldable.
13. The apparatus of any one of claims 8 to 12, wherein the conveyor portion includes a removable or retractable wheel assembly.
14. The apparatus of any one of claims 8 to 13, wherein the stabilizer includes at least one outrigger for translatable movement of the feed end of the conveyor in the lateral direction of the secondary hydraulic cylinder.
15. An apparatus for creating a stockpile of bulk material, the apparatus comprising:
a conveyor having a feed end and a distribution end;
a stabilizer at the feed end of the conveyor; and a support at the distribution end of the conveyor;
wherein the support includes:
a primary hydraulic cylinder having a base portion connected to the support and an end portion which extends and retracts in a longitudinal direction; and a secondary hydraulic cylinder having one end connected to the support and the other end connected to the base portion of the primary hydraulic cylinder, where the secondary hydraulic cylinder extends and retracts in a lateral direction.
16. A method of creating a stockpile of bulk material, the method including the steps of:
a. feeding the bulk material into a first end of a conveyor portion, the bulk material then travels along a length of the conveyor portion and off of a second end of the conveyor portion, which then creates the stockpile;
b. activating a ratcheting cylinder having a base portion connected to the conveyor portion, and a foot portion which extends and retracts in a longitudinal direction;
c. raising the second end of the conveyor portion in a ratcheting fashion with the foot portion acting against the stockpile;
d. supporting the conveyor portion against the stockpile with a support, the support being the connection means between the ratcheting cylinder and the conveyor portion;
e. repeating steps a-d until a desired stockpile height is reached;
f. pivoting the ratcheting cylinder such that the extension of the foot portion translates the second end of the conveyor portion laterally relative to the stockpile;
g. retracting the foot portion to lower the support down one side of the stockpile;
and h. repeating steps f-g until the support rests upon the ground at the base of the stockpile.
CA3177933A 2022-09-29 2022-09-29 Carriageless stockpiling conveyor Pending CA3177933A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA3177933A CA3177933A1 (en) 2022-09-29 2022-09-29 Carriageless stockpiling conveyor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA3177933A CA3177933A1 (en) 2022-09-29 2022-09-29 Carriageless stockpiling conveyor

Publications (1)

Publication Number Publication Date
CA3177933A1 true CA3177933A1 (en) 2024-03-29

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA3177933A Pending CA3177933A1 (en) 2022-09-29 2022-09-29 Carriageless stockpiling conveyor

Country Status (1)

Country Link
CA (1) CA3177933A1 (en)

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