CA3116530A1 - Colloidal gas aphron acid compositions and their use in fracking or stimulation of a wellbore - Google Patents

Colloidal gas aphron acid compositions and their use in fracking or stimulation of a wellbore Download PDF

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CA3116530A1
CA3116530A1 CA3116530A CA3116530A CA3116530A1 CA 3116530 A1 CA3116530 A1 CA 3116530A1 CA 3116530 A CA3116530 A CA 3116530A CA 3116530 A CA3116530 A CA 3116530A CA 3116530 A1 CA3116530 A1 CA 3116530A1
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acid
fluid
gas
cgaa
wellbore
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CA3116530C (en
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Amir Mirzaei
Hirbod Rad
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Uniquem Inc
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Uniquem Inc
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/60Compositions for stimulating production by acting on the underground formation
    • C09K8/62Compositions for forming crevices or fractures
    • C09K8/72Eroding chemicals, e.g. acids
    • C09K8/74Eroding chemicals, e.g. acids combined with additives added for specific purposes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/52Compositions for preventing, limiting or eliminating depositions, e.g. for cleaning
    • C09K8/536Compositions for preventing, limiting or eliminating depositions, e.g. for cleaning characterised by their form or by the form of their components, e.g. encapsulated material
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K2208/00Aspects relating to compositions of drilling or well treatment fluids
    • C09K2208/32Anticorrosion additives
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B37/00Methods or apparatus for cleaning boreholes or wells
    • E21B37/06Methods or apparatus for cleaning boreholes or wells using chemical means for preventing, limiting or eliminating the deposition of paraffins or like substances
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/25Methods for stimulating production
    • E21B43/26Methods for stimulating production by forming crevices or fractures

Abstract

29 Abstract Described herein is a fluid for the fracking or stimulation of a hydrocarbon- bearing formation, the fluid comprising a colloidal gas aphron-containing acid (CGAA) composition. The fluid is typically for use in cleaning of perforation debris and may be applied before, during, and/or after perforation. Also described are various methods, including methods of fracking, stimulation, and perforation. Date Recue/Date Received 2021-04-28

Description

ACID CLEANING SYSTEM AND METHOD
Field The present invention relates to fracturing. More specifically, the present invention is, in aspects, concerned with fluids for the fracking or stimulation of a hydrocarbon-bearing formation and related compositions and methods.
Background Colloidal gas aphrons (CGAs), first described by Felix Sebba in his book Foams and Biliquid Foams¨Aphrons in 1987, incorporating herein by reference, consist of a system of spherical microbubbles with diameters mostly above 25 pm and classified as kugelschaums (ball foam). They possess some colloidal properties and can be pumped at a uniform rate through pipes and channels, much like liquids. Also, they have high stability due to their very small size and thick surfactant shells. Research work published over the past two decades indicate effective applications of CGAs for clarification of particles and microorganisms, protein separation, gas and nutrient transfer, and pollutant separation from water and soil matrices (Hashim, M.A., Mukhopadhyay, S., Gupta, B.S. and Sahu, J.N. (2012), Application of colloidal gas aphrons for pollution remediation. J. Chem. Technol.
Biotechnol., 87: 305-324, incorporating herein by reference).
In the oil & gas industry, stimulation with an acid is performed on a well to increase or restore production. In some instances, a well initially exhibits low permeability, and stimulation is employed to commence production from the reservoir. In other instances, stimulation or remediation is used to further encourage permeability and flow from an already existing well that has become under-productive due to scaling issues or formation depletion. Acids are also used in acidizing or in acid cleaning, for example.
U.S. Patent No. 9,664,018 describes a method of hydraulically fracturing a subterranean formation. The method comprises generating a primary fracture using a fracturing fluid. The method further comprises extending the primary fracture and/or creating micro fractures about the primary fracture by initiating a chemical reaction such as an exothermic reaction at about the primary fracture. In one embodiment, the fracturing fluid is used to convey one of the reactive components participating in the chemical reaction.
U.S. Patent No. 10,590,326 describes an aqueous fluid containing a gas-generating compound such as an azo compound, a hydrazide compound, or a semicarbazide compound. The aqueous fluid may also contain an amine compound, an oxidizer, or viscosifier, and a foaming surfactant. The aqueous composition may be storable at pH of less than about 5 without any appreciable gas generation, and may be activated to produce gas when mixed with a wellbore fluid for use in downhole applications.
Date Recue/Date Received 2021-04-28
2 U.S. Patent No. 10,626,321 describes compositions, systems, and methods for generating heat and/or gas, for example, to create and/or enhance microfractures in low-permeability formations. In certain embodiments, the methods comprise:
providing a treatment fluid that comprises a base fluid and a plurality of microbubbles, wherein the microbubbles each comprise at least an outer shell and a heat- and/or gas-generating chemical within the shell, and have a diameter of about 100 microns or less;
and introducing the treatment fluid into at least a portion of a subterranean formation. In some embodiments, the microbubbles may enter one or more microfractures in the subterranean formation and release the heat- and/or gas-generating chemical therein.
Brief Description of the Drawings Figure 1 shows a representation of the typical shape of colloidal gas aphrons in solution as described herein.
Figure 2 shows a representation of a high-speed rotating disk generator as described herein.
Summary In accordance with an aspect, there is provided a fluid for the fracking or stimulation of a hydrocarbon-bearing formation, the fluid comprising a colloidal gas aphron-containing acid (CGAA) composition.
In an aspect, the fluid is for cleaning of perforation debris and for placement at or above a perforation area.
In an aspect, the fluid is for use during or prior to a step of perforating a wellbore in the hydrocarbon-bearing formation.
In an aspect, the fluid is for use as a spearhead acid or a breakdown acid.
In an aspect, the fluid further comprises a corrosion inhibitor adapted to prevent damaging corrosion to a tool, wire-line, and casing during a period of exposure with said fluid.
In an aspect, the tool is a perforating gun.
In an aspect, the acid comprises a mineral acid, an organic acid, a modified acid, a synthetic acid, or a combination thereof.
In an aspect, the acid comprises HCI, methanesulphonic acid, toluenesulfonic acid, sulfamic acid, HCI:amino acid, HCI:alkanolamine, or a combination thereof.
In an aspect, the amino acid comprises lysine, lysine monohydrochloride, alanine, asparagine, aspartic acid, cysteine, glutamic acid, histidine, leucine, methionine, proline, serine, threonine, valine, or a combination thereof.
In an aspect, the alkanolamine comprises monoethanolamine, diethanolamine, triethanolamine, or a combination thereof.
Date Recue/Date Received 2021-04-28
3 In an aspect, the fluid comprises from about 0.001% to about 50% by volume colloidal gas aphrons (CGAs), such as from about 0.01% to about 10% by volume CGAs, such as less than about 10% by volume CGAs, such as less than about 1% by volume CGAs, such as from about 0.01% to about 30% by volume CGAs, such as from about 0.1%
to about 10% by volume CGAs, such as from about 0.5% to about 5% by volume CGAs.
In an aspect, the CGAA composition further comprises a surfactant.
In an aspect, the surfactant comprises a non-ionic surfactant, an amphoteric surfactant, a cationic surfactant, an anionic surfactants, a polymeric surfactant, or a combination thereof.
In an aspect, the surfactant comprises polyalkylene glycol, alcohol ethoxylate, sulaine, betain, sulfonate, cetyltriammonium chloride or bromide, benzalkonium chloride or bromide, cetrimonium chloride or bromide, diphenyloxide disulfonic acid, lauryl ether sulfates, fatty alcohol ethoxylate, alkylphenol ethoxylate, ethoxylated nonylphenol, ethoxylated octylphenol, cocamidopropyl betain, cocoamidopropyl hydroxysultaine, or a combination thereof.
In an aspect, the surfactant comprises a Gemini anionic surfactant.
In an aspect, the gas in the CGAA composition comprises air, oxygen, nitrogen, carbon dioxide, an organic gas, or a combination thereof.
In an aspect, the acid in the CGAA composition is used at a concentration of from about 1% to about 37% hydrochloric acid or equivalent hydrochloric acid concentration, in the case of hydrochloric acid donating or releasing organic or inorganic salts or adducts of hydrochloric acid, such as from about 7.5% to about 28% hydrochloric acid or equivalent hydrochloric acid concentration, such as about 15% hydrochloric acid or equivalent hydrochloric acid concentration.
In an aspect, the fluid further comprises an acid corrosion inhibitor or acid cleaning additive, such as iron-control additives, anti-sludge additives, surface tension reduction additives, mutual solvents, non-emulsifying additives, visco-elastic surfactant additives, solvents and solvent emulsifying additives, or combinations thereof.
In an aspect, the acid corrosion inhibitor comprises propargyl alcohol, amines, alkylamines, ethoxylated amines, cinnamaldehyde, or combinations thereof.
In an aspect, the colloidal gas aphrons comprise an average diameter of up to about 200 pm, such as from about 25 pm to about 200 pm.
In an aspect, the fluid is for use in a perforation operation that is performed underbalanced.
In an aspect, the fluid is for use in a perforation operation that is performed overbalanced.
In an aspect, the colloidal gas aphrons are generated at the surface through chemical reactions.
Date Recue/Date Received 2021-04-28
4 In an aspect, the colloidal gas aphrons are generated down hole through chemical reactions.
In an aspect, the colloidal gas aphrons are generated downhole through gas injection.
In accordance with an aspect, there is provided a method for acid cleaning of a wellbore in a hydrocarbon-bearing formation, the method comprising applying the fluid described herein to the wellbore.
In accordance with an aspect, there is provided a method for simultaneously injecting gas and acid into a wellbore in a hydrocarbon-containing formation, the method comprising injecting the fluid described herein to the wellbore.
In accordance with an aspect, there is provided a method for the fracking or stimulation of a hydrocarbon-bearing formation, the method comprising:
- inserting a plug in a wellbore at a predetermined location, said wellbore in need of stimulation and comprising a casing;
- inserting a perforating tool and a spearhead or breakdown colloidal gas aphron-containing acidic (CGAA) composition into the wellbore; wherein said CGAA
composition is in direct contact with both said tool and casing;
- positioning the tool within the CGAA composition near said predetermined location;
- allowing the CGAA composition to come into contact with the perforated area and acid soluble debris for a predetermined period of time sufficient to prepare the formation for fracking or stimulation;
- removing the tool from the wellbore; and - initiating the fracking or stimulation of the perforated area using a stimulation fluid.
In an aspect, the CGAA composition further comprises a corrosion inhibitor adapted to prevent damaging corrosion to a tool, wire-line, and casing during a period of exposure with said fluid.
In accordance with an aspect, there is provided a method for spotting acid in a wellbore in need of stimulation, said method comprising the steps of:
- inserting a plug in a wellbore at a predetermined location, said wellbore in need of stimulation and comprising a casing;
- inserting a perforating tool and a spearhead or breakdown colloidal gas aphron-containing acidic (CGAA) composition into the wellbore; wherein said CGAA
composition is in direct contact with both said tool and casing;
- positioning the tool within the CGAA composition near said predetermined location;
- perforating the wellbore with the tool thereby creating a perforated area and acid soluble debris; and Date Recue/Date Received 2021-04-28
5 - allowing the CGAA composition to come into contact with the perforated area and acid soluble debris for a predetermined period of time sufficient to prepare the formation for a fracking or stimulation operation;
- wherein the CGAA composition comprises an acid and a corrosion inhibitor and is sufficiently balanced to dissolve the acid soluble debris within a time period which will leave the tool with acceptable corrosion damage from exposure to the CGAA
composition.
In accordance with an aspect, there is provided an integrated method for perforating a casing and cleaning up debris inside a wellbore in need of stimulation, said method comprising the steps of:
- inserting a plug in a wellbore at a predetermined location, said wellbore in need of stimulation and comprising a casing;
- inserting a perforating tool and a spearhead or breakdown colloidal gas aphron-containing acidic (CGAA) composition into the wellbore; wherein said CGAA
composition is in direct contact with both said tool and casing;
- positioning the tool within the CGAA composition near said predetermined location;
- perforating the wellbore with the tool thereby creating a perforated area on the casing and acid soluble debris;
- allowing the CGAA composition to come into contact with the perforated area and the acid soluble debris for a predetermined period of time sufficient to prepare the formation for fracking or stimulation; and - removing the tool from the wellbore;
- wherein the CGAA composition comprises an acid and a corrosion inhibitor and is sufficiently balanced to dissolve the acid soluble debris within a time period which will leave the tool with acceptable corrosion damage from exposure to the CGAA
composition.
In an aspect, the step of applying the fluid to the wellbore is before, during, or after the step of perforating the wellbore.
In an aspect, the step of applying the fluid to the wellbore is before, or during the step of perforating the wellbore.
In an aspect, the tool is a perforating gun.
In an aspect, the acid comprises a mineral acid, an organic acid, a modified acid, a synthetic acid, or a combination thereof.
In an aspect, the acid comprises HCI, methanesulphonic acid, toluenesulfonic acid, sulfamic acid, HCI:amino acid, HCI:alkanolamine, or a combination thereof.
In an aspect, the amino acid comprises lysine, lysine monohydrochloride, alanine, asparagine, aspartic acid, cysteine, glutamic acid, histidine, leucine, methionine, proline, serine, threonine, valine, or a combination thereof.
In an aspect, the alkanolamine comprises monoethanolamine, diethanolamine, triethanolamine, or a combination thereof.
Date Recue/Date Received 2021-04-28
6 In an aspect, the fluid comprises from about 0.001% to about 50% by volume colloidal gas aphrons (CGAs), such as from about 0.01% to about 10% by volume CGAs, such as less than about 10% by volume CGAs, such as less than about 1% by volume CGAs, such as from about 0.01% to about 30% by volume CGAs, such as from about 0.1%
to about 10% by volume CGAs, such as from about 0.5% to about 5% by volume CGAs.
In an aspect, the surfactant comprises a non-ionic surfactant, an amphoteric surfactant, a cationic surfactant, an anionic surfactants, a polymeric surfactant, or a combination thereof.
In an aspect, the surfactant comprises polyalkylene glycol, alcohol ethoxylate, sulaine, betain, sulfonate, cetyltriammonium chloride or bromide, benzalkonium chloride or bromide, cetrimonium chloride or bromide, diphenyloxide disulfonic acid, lauryl ether sulfates, fatty alcohol ethoxylate, alkylphenol ethoxylate, ethoxylated nonylphenol, ethoxylated octylphenol, cocamidopropyl betain, cocoamidopropyl hydroxysultaine, or a combination thereof.
In an aspect, the surfactant comprises a Gemini surfactant.
In an aspect, the gas in the CGAA composition comprises air, oxygen, nitrogen, carbon dioxide, an organic gas, or a combination thereof.
In an aspect, the acid in the CGAA composition is used at a concentration of from about 1% to about 37% hydrochloric acid or equivalent hydrochloric acid concentration, in the case of hydrochloric acid donating or releasing organic or inorganic salts or adducts of hydrochloric acid, such as from about 7.5% to about 28% hydrochloric acid or equivalent hydrochloric acid concentration, such as about 15% hydrochloric acid or equivalent hydrochloric acid concentration.
In an aspect, the fluid further comprises an acid corrosion inhibitor or acid cleaning additive, such as iron-control additives, anti-sludge additives, surface tension reduction additives, mutual solvents, non-emulsifying additives, visco-elastic surfactant additives, solvents and solvent emulsifying additives, or combinations thereof.
In an aspect, the acid corrosion inhibitor comprises propargyl alcohol, amines, alkylamines, ethoxylated amines, cinnamaldehyde, or combinations thereof.
In an aspect, the colloidal gas aphrons comprise an average diameter of up to about 200 pm, such as from about 25 pm to about 200 pm.
In an aspect, the method comprises preparing the CGAA by mixing a surfactant, a fluid, and a gas to create a mixture, generating colloidal gas aphrons in the mixture, and adding acid.
In an aspect, the method comprises preparing the CGAA by adding colloidal gas aphrons to a mixture of a surfactant, a fluid, a gas, and an acid.
In an aspect, the acid is mixed with the surfactant, the fluid, and the gas prior to generating or adding the colloidal gas aphrons.
Date Recue/Date Received 2021-04-28
7 In an aspect, the acid is mixed with the surfactant, the fluid, and the gas after generating or adding the colloidal gas aphrons.
In an aspect, the fluid is a water-based fluid.
In an aspect, the fluid is water or brine.
In an aspect, the colloidal gas aphrons are made by application of shear force.
In an aspect, shear force is applied by a venturi tube, high shear gas sparging, homogenization, or a combination thereof.
In an aspect, the colloidal gas aphrons are made by application of a gas-containing or gas-generating compound.
In an aspect, the method is carried out downhole.
In an aspect, the method is carried out at the surface.
In an aspect, the colloidal gas aphrons are injected into the fluid at the surface or downhole.
In an aspect, the colloidal gas aphrons are generated in situ at the surface or downhole.
In an aspect, method comprises performing a perforation operation that underbalanced.
In an aspect, method comprises performing a perforation operation that is overbalanced.
In accordance with an aspect, there is provided a method of making the fluid described herein, the method comprising mixing a surfactant, a fluid, and a gas, generating colloidal gas aphrons in the mixture, and adding acid.
In accordance with an aspect, there is provided a method of making the fluid described herein, the method comprising adding colloidal gas aphrons to a mixture of a surfactant, a fluid, a gas, and an acid.
In an aspect, the acid is mixed with the surfactant and the fluid prior to generating or adding the colloidal gas aphrons.
In an aspect, the acid is mixed with the surfactant and the fluid after generating or adding the colloidal gas aphrons.
In an aspect, the fluid is a water-based fluid.
In an aspect, the fluid is water or brine.
In an aspect, the colloidal gas aphrons are made by application of shear force.
In an aspect, shear force is applied by a venturi tube, high shear gas sparging, homogenization, or a combination thereof.
In an aspect, the colloidal gas aphrons are made by application of a gas-containing or gas-generating compound.
In an aspect, the method is carried out downhole.
In an aspect, the method is carried out at the surface.
Date Recue/Date Received 2021-04-28
8 In an aspect, the colloidal gas aphrons are injected into the fluid at the surface or downhole.
In an aspect, the colloidal gas aphrons are generated in situ at the surface or downhole.
Other features and advantages of the present invention will become apparent from the following detailed description. It should be understood, however, that the detailed description and the specific examples while indicating embodiments of the invention are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from said detailed description.
Detailed Description In the oil and gas industry, there are three major types of acid applications:
matrix acidizing, fracture acidizing, and breakdown or spearhead acidizing, which is pumped prior to a fracturing pad or other operation in order to assist with formation breakdown (reduce fracture pressures, decrease injection rate pressures), as well as clean up cement in the well bore or perforations after the perforation process is completed.
A matrix acid treatment is performed when acid is pumped into the well and into the pores of the reservoir formation below the fracture pressure. In this form of acidization, the acids dissolve the sediments formation and/or mud solids that are inhibiting the permeability of the rock, enlarging the natural pores of the reservoir (wormholing) and stimulating the flow of hydrocarbons to the wellbore for recovery.
While matrix acidizing is done at a low enough pressure to avoid fracturing the reservoir rock, fracture acidizing involves pumping acid into the well at an extremely high pressure, physically fracturing the reservoir rock and etching the permeability inhibitive sediments. This type of acid treatment forms channels or fractures through which the hydrocarbons can flow, in addition to forming a series of wormholes. In some instances, a proppant is introduced into the fluid which assists in propping open the fractures, further enhancing the flow of hydrocarbons into the wellbore. There are many different mineral and organic acids used to perform an acid treatment on wells. The most common type of acid employed on wells to stimulate production is hydrochloric acid (HCI), which is useful in stimulating carbonate reservoirs.
Typically, fracking or stimulating a well will improve the production substantially and a well can be fracked or stimulated multiple times during its production life cycle. There are technical variations of a multistage fracturing technique.
A widely practiced variation is the so-called plug-and-perf fracturing method.
It involves using wireline cable to run in the well with a frac plug for temporarily sealing off previously treated intervals and multiple select-fire perforating guns for creating multiple new Date Recue/Date Received 2021-04-28
9 fracture-initiation intervals known as perforation clusters. This method results in perforation and successful opening of conduits for fracturing fluid.
In a typical plug-and-perf operation, after a cemented liner or casing is in place, one must pump an isolation plug and perforating guns to a desired depth and location. The plug is set slightly beyond the desired location to be stimulated based on the well configuration, and then the casing in that area is perforated allowing access from the wellbore to the formation of interest, creating a path for fluid to be introduced into the formation.
The next stage prior to stimulation typically uses perforating guns, typically a bottom hole assembly (BHA) with shaped charges moved to a predetermined location within the wellbore. Once in position, the perforating gun is discharged which perforates the casing and initiates a path for the stimulation fluid to reach the formation.
Typically, after perforation and before a fracturing job, a spearhead acid is pumped downhole and circulated to clean up the perforation debris, thereby decreasing perforation friction pressure. This usually means displacement of an entire wellbore holdup of water per stage. Since in many cases the number of stages reaches or surpasses 100, this water usage and displacement time can incur unnecessary environmental and financial cost.
One way to avoid incurring these costs is to initiate the perforation while the acid is in place. A major reason why this procedure was generally avoided was the sub-optimal efficiency of acid corrosion inhibitors in the operation that involved explosion and high spot temperatures. The shield offered by the corrosion inhibitors, while adequate in steady state operations, failed to protect the valuable tools and wires in the heterogeneity induced by the explosion and subsequent melting of casing and destruction of cement at the perforating points of shaped charges.
Thus, in one aspect, use of the fluids described herein comprising a colloidal gas aphron-containing acid (CGAA), enable the operator to perform the operation and perforate with the perforating gun in the CGAA, with reliable protection of equipment optionally through multiple layers of inhibitor and aphrons.
While the introduction of gas into the well or fracturing operation in one form or another is not a new concept, there is a remarkable difference in the means and application of gases being introduced.
For example, U.S. Patent No. 5,131,472 proposes a method for injecting gas into a well until the pressure in the liquid opposite the formation to be treated will be at least as large as the fracturing pressure of the formation when the liquid pressure is applied to the formation. In this method, the pressurising gas is applied to perform overbalanced perforation operation.
While in the early days of perforation practice, the operation used to be performed at pressures much higher than the reservoir pressure and up to the fracture pressure of the formation as suggested by U.S. Patent No. 5,131,472, the problem usually encountered was Date Recue/Date Received 2021-04-28
10 that the debris from perforation were pushed into the formation at the point of perforation thereby covering the perforated hole surface with a layer of metal and other debris causing sometimes irreparable formation damage leading to low production and marginal operation economy.
A relatively recent improvement in perforation technology is underbalanced perforation. In this method, perforation is performed at pressures which are lower than the reservoir pressure. Ideally, this lower pressure conduit opened through perforation would cause the reservoir fluid to push the debris out of the newly created perforation. While this alteration has proven its worth in the field though higher comparable production rates and thereby economy of operation, the practical improvements proved to be less than the theoretical presentations. One reason for the deviation is that the perforating explosion is far from a steady state operation. Acids are used to clean the debris prior to fracturing but their efficiency is limited by practical mass transfer rate.
As described herein, the application of gas aphrons in the acid system has been found to increase the mass transfer rate and cleaning efficiency as a new concept that combines the reactivity of acid with the gas mobility of aphrons and decreases the time required for cleaning and initiation of fracturing.
Unlike the matrix acid stimulation technique where the preferred method is to retard the acid reaction rate to allow the acid to penetrate and propagate to create acid wormholes, in the plug-and-perf fracturing method the so-called spearhead acid is applied to clean the debris generated due to the perforation. The debris usually consists of molten metal fragments from casing, some cement, and reservoir rock pieces. The acid is required to react and eliminate the acid soluble debris as quickly as possible to offer an unobstructed flow path to the subsequently pumped high volume fracturing fluid.
The presence of colloidal gas aphrons accelerates the interaction of acid and its penetration rate due to the enhanced mass transfer rate offered by aphrons and their eventual cavitation effect, which subsequently offers a superior flow-path compared to simple acids, acid blends or acid generating compounds. Colloidal gas aphrons can also improve the efficiency of acid inhibitors and assist in the protection of metals while simultaneously increasing the cleaning efficiency of the acid.
Thus in aspects, described herein are methods and compositions for increasing the efficiency of acids used for cleaning the debris generated during the perforation operation by injecting (or introducing) colloidal gas aphrons to the acid and placing the same acid in the hole before the perforation operation and keeping the same acid there while the operation is ongoing.
Date Recue/Date Received 2021-04-28
11 Definitions In understanding the scope of the present application, the articles "a", "an", "the", and "said" are intended to mean that there are one or more of the elements.
Additionally, the term "comprising" and its derivatives, as used herein, are intended to be open ended terms that specify the presence of the stated features, elements, components, groups, integers, and/or steps, but do not exclude the presence of other unstated features, elements, components, groups, integers and/or steps. The foregoing also applies to words having similar meanings such as the terms, "including", "having" and their derivatives.
It will be understood that any aspects described as "comprising" certain components may also "consist of" or "consist essentially of," (or vice versa) wherein "consisting of" has a closed-ended or restrictive meaning and "consisting essentially of" means including the components specified but excluding other components except for materials present as impurities, unavoidable materials present as a result of processes used to provide the components, and components added for a purpose other than achieving the technical effects described herein. For example, a composition defined using the phrase "consisting essentially of" encompasses any known pharmaceutically acceptable additive, excipient, diluent, carrier, and the like. Typically, a composition consisting essentially of a set of components will comprise less than 5% by weight, typically less than 3% by weight, more typically less than 1% by weight of non-specified components.
It will be understood that any component defined herein as being included may be explicitly excluded by way of proviso or negative limitation, such as any specific compounds or method steps, whether implicitly or explicitly defined herein.
In addition, all ranges given herein include the end of the ranges and also any intermediate range points, whether explicitly stated or not.
Terms of degree such as "substantially", "about" and "approximately" as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed. These terms of degree should be construed as including a deviation of at least 5% of the modified term if this deviation would not negate the meaning of the word it modifies.
Compositions and Methods In aspects, a fluid for the fracking or stimulation of a hydrocarbon-bearing formation is provided herein. The fluid comprises a colloidal gas aphron-containing acid (CGAA) composition. In other words, the fluid comprises an acid that contains colloidal gas aphrons.
The book by Felix Sebba entitled "Foams and Biliquid Foams¨Aphrons", John Wiley & Sons, 1987, incorporated herein by reference, is an excellent source on the preparation and properties of aphrons. An aphron is made up of a core which is often spherical of an internal phase, usually gas, encapsulated in a thin shell. This shell contains surfactant Date Recue/Date Received 2021-04-28
12 molecules so positioned that they produce an effective barrier against coalescence with adjacent aphrons.
Colloidal gas aphrons are an interesting system which challenges conventional understanding and theories of foam physics. The most peculiar characteristic of this class of bubbles is their extraordinary longevity, having been reported to last for days, weeks, and months under ordinary conditions. Under downhole conditions, this time will be reduced but will still offer adequate longevity for cleaning prior to the point of fracturing fluid introduction.
In typical aspects, the fluid described herein is for use in cleaning of perforation debris and is typically for placement at or above a perforation area. In aspects, the fluid described herein is for use as a spearhead acid and/or a breakdown acid.
It will be understood that the fluid is for use before, during, and/or after a step of perforating a wellbore in a hydrocarbon-bearing formation, such as before the perforating step, during the perforating step, after the perforating step, before and during the perforating step, before and after the perforating step, during and after the perforating step, or before, during, and after the perforating step. In some aspects, the fluid is specifically for use before and/or during the perforating step, meaning that colloidal gas aphrons, and thus gas, is introduced into the wellbore before and/or during the perforating step.
There are at least three aspects associated with the stability of colloidal gas aphrons, which are advantageous for their uses as described herein: they have a negligible buoyancy force, which prevents them from rising to the free surface, their movement being solely dominated by Brownian motion; they have colloidal stability; and they have interfacial stability against dissolution.
Without wishing to be bound by theory, it is believed that the stability of nano and micro-entities depends on the strength of their surface charges. Thus, it would seem plausible that the surface charge might govern the stability of colloidal gas aphrons, and there is mounting evidence in support of such an argument.
Colloidal gas aphrons retain the same charge as the surfactant solution from which they are generated. They were first produced by stirring an aqueous surfactant solution contained in a fully baffled beaker via a spinning disk driven at high speed (6000 rpm) by an electric motor. Later, they were produced by various other methods such as dispersed air flotation, homogenization, sonication, electroflotation and chemical reaction.
Surface structure and shell thickness of colloidal gas aphrons and regular foams differ in terms of bubble morphology. Sebba speculated that in colloidal gas aphrons, the bubbles were encapsulated in a multilayered shell consisting of a surfactant and liquid.
However, colloidal gas aphron microfoams were found to consist of gas bubbles covered by a monolayer of surfactant molecules immersed in the solution containing micelles with repulsion among likely charged surfaces of microbubbles preventing their coalescence.
Figure 1 shows the typical shape of colloidal gas aphrons 10 in solution, wherein the Date Recue/Date Received 2021-04-28
13 colloidal gas aphrons 10 comprise a gas core 12 surrounded by a liquid shell
14 comprising surfactant molecules 16 within in a surrounding solution 18.
Thus it can be seen that the introduction (injection) of colloidal gas aphrons into the fluid in contact with the perforating assembly and designated as cleaning fluid offers considerable advantages over the conventional fluids.
The fluid described herein comprising a CGAA comprises an acid. Any acid is contemplated, for example the acid may comprise a mineral acid, an organic acid, a modified acid, a synthetic acid, or a combination thereof. Most oil field acids are water-based solutions of acidic molecules, e.g. hydrogen chloride, which is a gas is dissolved in water and applied mostly as 7.5-28% hydrochloric acid equivalent. With the application of surfactants, colloidal gas aphrons can be generated in these acidic solutions.
While various concentrations of hydrochloric acid are typically used in the industry due mainly to its low cost and high water solubility of its salts and its acid strength, other acids or acid releasing materials including but not limited to HCI, methanesulphonic acid, toluenesulfonic acid, sulfamic acid, HCI:amino acid (including, for example, lysine, lysine monohydrochloride, alanine, asparagine, aspartic acid, cysteine, glutamic acid, histidine, leucine, methionine, proline, serine, threonine, valine, or combinations thereof), HCI:alkanolamine (including, for example, monoethanolamine, diethanolamine, triethanolamine, or combinations thereof), or combinations thereof are contemplated.
The acid in the CGAA composition is for use at any suitable concentration.
Typically, the acid is used at a concentration of from about 1% to about 37% hydrochloric acid or equivalent hydrochloric acid concentration, in the case of hydrochloric acid donating or releasing organic or inorganic salts or adducts of hydrochloric acid, such as from about 7.5%
to about 28% hydrochloric acid or equivalent hydrochloric acid concentration, such as about
15% hydrochloric acid or equivalent hydrochloric acid concentration.
The fluid described herein comprising a CGAA also comprises a surfactant. Any surfactant capable of generating aphrons and compatible with the acid and its optional inhibitor or inhibitor package can be used. For example, the surfactant typically comprises a non-ionic surfactant, an amphoteric surfactant, a cationic surfactant, an anionic surfactants, a polymeric surfactant, or combinations thereof.
More specific examples of surfactants for use herein include polyalkylene glycol, alcohol ethoxylate, betain, sulfonate, cetyltriammonium chloride or bromide, benzalkonium chloride or bromide, cetrimonium chloride or bromide, diphenyloxide disulfonic acid, lauryl ether sulfates, fatty alcohol ethoxylate, alkylphenol ethoxylate, ethoxylated nonylphenol, ethoxylated octylphenol, cocamidopropyl betain, cocoamidopropyl hydroxysultaine, a Gemini anionic surfactant, or combinations thereof. For example, alcohol ethoxylates, sulaines and Betains, sulfonates and quaternary ammonium based cationic surfactants may be used.
Date Recue/Date Received 2021-04-28 The fluid described herein comprising a CGAA also comprises a gas. Any gas can be used, for example, air, oxygen, nitrogen, carbon dioxide, an organic gas, or combinations thereof.
The fluid described herein may further comprise additives, including inhibitors. For example, the fluid in aspects comprises an acid corrosion inhibitor or acid cleaning additive, such as an iron-control additive, an anti-sludge additive, a surface tension reduction additive, a mutual solvent, a non-emulsifying additive, a visco-elastic surfactant additive, a solvent, a solvent emulsifying additive, or combinations thereof.
While acids are excellent solubilizers and cleaning agents for the scales and debris, they also attack metals and since almost all the tubulars and downhole assemblies including wireline and perforating guns are of metallic alloys and susceptible to acid attack, most acids require some sort of reaction inhibition mechanism against metals. Inhibitors have been used over the past decades to protect these tubulars while performing acid stimulation and cleaning. Thus, in typical aspects, the fluid described herein further comprises a corrosion inhibitor adapted to prevent damaging corrosion to a tool, wire-line, and casing during a period of exposure with said fluid. Any tool typically used during a fracking or stimulation method is contemplated. In typical examples, the tool is a perforating gun.
Depending on the gas composition of the colloidal gas aphrons, they can offer a certain degree of protection to the metallic surfaces but still, they cannot typically fully replace inhibitors and the application of inhibitors is thus generally a necessary part of acid cleaning and stimulation procedures and formulations. Any commercially available acid corrosion inhibitor compatible with the surfactant or surfactants used in colloidal gas aphron generation can be used in the CGAA described herein. These include but are not limited to amines and amine derivative-type corrosion inhibitors, aldehyde and aldehyde derivative-type, amine-aldehyde-type reaction products, propargyl alcohol and its derivatives and other compounds or blends known to be effective in inhibiting the acid reaction with metals. For example, the acid corrosion inhibitor typically comprises propargyl alcohol, amines, alkylamines, ethoxylated amines, cinnamaldehyde, or combinations thereof.
The colloidal gas aphrons when first generated cover a wide size distribution ranging up to about 200 pm in diameter. At atmospheric pressure, the aphrons of exceedingly small diameter diminish fairly rapidly leaving aphrons in the 25 pm to about 200 pm size range.
This is due to the excess pressure within the aphrons which increases as the diameter of the aphrons decreases. Thus, the smaller aphrons will tend to diminish in size by transferring their gas to the larger ones which would have a lower excess pressure. Thus, the colloidal gas aphrons in the CGAA typically comprise an average diameter of up to about 200 pm, such as from about 25 pm to about 200 pm.
The colloidal gas aphrons may be present in the fluid described herein in any amount. Typically, the fluid comprises from about 0.001% to about 50% by volume colloidal Date Recue/Date Received 2021-04-28 gas aphrons (CGAs), such as from about 0.01% to about 10% by volume CGAs, such as less than about 10% by volume CGAs, such as less than about 1% by volume CGAs, such as from about 0.01% to about 30% by volume CGAs, such as from about 0.1% to about 10% by volume CGAs, such as from about 0.5% to about 5% by volume CGAs.
The fluids described herein are in aspects for use in a perforation operation.
It will be understood that the perforation operation is, in aspects, underbalanced or overbalanced and, typically, underbalanced.
As described in more detail below, the colloidal gas aphrons may be generated by any method. In aspects, they are generated at the surface through chemical reactions, downhole through chemical reactions, and/or downhole through gas injection.
The colloidal gas aphrons can be generated by means known in the art. In addition to the methods disclosed by Felix Sebba in his book referenced previously, methods are disclosed in Michelsen et al. U.S. Pat. No. 5,314,644, incorporated herein by reference, Yoon et al. U.S. Pat. No. 5,397,001, incorporated herein by reference, Kolaini U.S. Pat. No.
5,783,118, incorporated hereby by reference, Wheatley et al. U.S. Pat. No.
5,352,436, incorporated herein by reference, and U.S. Pat. Nos. 4,162,970; 4,112,025;
4,717,515;
4,304,740; and 3,671,022, each incorporated herein by reference.
For example, the colloidal gas aphrons can be created in the dilution water and transferred to the performance fluid or added to the wellbore water through air or other gases being injected together with suitable surfactants prior to acid introduction or can be generated within the acid at the surface through air or other gas injection together with the use of proper surfactants and equipment or chemically generated within the acid or water through decomposition of gas releasing compound or the whole process can be performed in-situ inside the well.
In the case of the CGAA described herein, the aphrons might be generated at atmospheric pressure at the surface through addition of surfactants and injection of gas or addition of gas generating components or they could be generated downhole through the same procedure. The aphrons generated downhole are typically smaller in size and more stable under pressure.
At the surface, the aphrons can be generated through addition of suitable surfactants to the acid and application of shear force. Any of the known methods of colloidal gas aphron generation can be used including but not limited to venturi tube, high shear gas sparging and homogenization. Most of these mechanical methods are most suitable for use at the surface or would require special assemblies to generate colloidal gas aphrons downhole.
Another method that can be applied at the surface or downhole is a chemical method. In this method, a gas containing or gas generating compound comes in contact with the acid, the gas is released or generated inside the interacting liquids and depending on the surfactant employed, the bubbles formed can be comminuted and dispersed into Date Recue/Date Received 2021-04-28
16 microbubbles. The amount of aphrons generated can be controlled by the amount of gas contained in the gas-containing liquid or gas generating component of the interacting liquid.
If desired, air or other gas can be incorporated into the fluid to entrain more gas for forming aphrons. The gas used may be any gas which is not appreciably soluble in the liquid phase of the fluid. Thus the gas may be air, nitrogen, carbon dioxide, organic gases, and the like.
In a typical aspect, the method allows for an operator to pump the tools down with the CGAA to perforate the zone in the vicinity of CGAA and allow the CGAA to contact the perforations or have the CGAA in place next to the perforations thus saving substantial time and water in each stage of the well. This is followed by the removal of the tool from the wellbore and initiating of the fracturing immediately.
Also described herein are various methods of use of the fluid. For example, provided herein is a method for acid cleaning of a wellbore in a hydrocarbon-bearing formation, the method comprising applying the fluid described herein to the wellbore. In another example, provided herein is a method for simultaneously injecting gas and acid into a wellbore in a hydrocarbon-containing formation, the method comprising injecting the fluid described herein to the wellbore.
Also provided herein is a method for the fracking or stimulation of a hydrocarbon-bearing formation. The method comprises inserting a plug in a wellbore at a predetermined location, said wellbore in need of stimulation and comprising a casing;
inserting a perforating tool and a spearhead or breakdown colloidal gas aphron-containing acidic (CGAA) composition into the wellbore; wherein said CGAA composition is in direct contact with both said tool and casing; positioning the tool within the CGAA composition near said predetermined location; allowing the CGAA composition to come into contact with the perforated area and acid soluble debris for a predetermined period of time sufficient to prepare the formation for fracking or stimulation; removing the tool from the wellbore; and initiating the fracking or stimulation of the perforated area using a stimulation fluid. In typical aspects, the CGAA composition further comprises a corrosion inhibitor adapted to prevent damaging corrosion to a tool, wire-line, and casing during a period of exposure with said fluid.
Also provided herein is a method for spotting acid in a wellbore in need of stimulation, said method comprising the steps of: inserting a plug in a wellbore at a predetermined location, said wellbore in need of stimulation and comprising a casing;
inserting a perforating tool and a spearhead or breakdown colloidal gas aphron-containing acidic (CGAA) composition into the wellbore; wherein said CGAA composition is in direct contact with both said tool and casing; positioning the tool within the CGAA
composition near said predetermined location; perforating the wellbore with the tool thereby creating a perforated area and acid soluble debris; and allowing the CGAA composition to come into Date Recue/Date Received 2021-04-28
17 contact with the perforated area and acid soluble debris for a predetermined period of time sufficient to prepare the formation for a fracking or stimulation operation;
wherein the CGAA
composition comprises an acid and a corrosion inhibitor and is sufficiently balanced to dissolve the acid soluble debris within a time period which will leave the tool with acceptable corrosion damage from exposure to the CGAA composition.
Also provided herein is an integrated method for perforating a casing and cleaning up debris inside a wellbore in need of stimulation, said method comprising the steps of:
inserting a plug in a wellbore at a predetermined location, said wellbore in need of stimulation and comprising a casing; inserting a perforating tool and a spearhead or breakdown colloidal gas aphron-containing acidic (CGAA) composition into the wellbore;
wherein said CGAA composition is in direct contact with both said tool and casing;
positioning the tool within the CGAA composition near said predetermined location;
perforating the wellbore with the tool thereby creating a perforated area on the casing and acid soluble debris; allowing the CGAA composition to come into contact with the perforated area and the acid soluble debris for a predetermined period of time sufficient to prepare the formation for fracking or stimulation; and removing the tool from the wellbore; wherein the CGAA composition comprises an acid and a corrosion inhibitor and is sufficiently balanced to dissolve the acid soluble debris within a time period which will leave the tool with acceptable corrosion damage from exposure to the CGAA composition.
In certain aspects, the method may include steps of preparing the CGAA. For example, in aspects, the method comprises preparing the CGAA by mixing a surfactant, a fluid, and a gas to create a mixture, generating colloidal gas aphrons in the mixture, and adding acid. In other aspects, the methods comprises preparing the CGAA by adding colloidal gas aphrons to a mixture of a surfactant, a fluid, a gas, and an acid.
The acid may be mixed with the surfactant, the fluid, and the gas prior to generating or adding the colloidal gas aphrons or the acid may be mixed with the surfactant, the fluid, and the gas after generating or adding the colloidal gas aphrons. The fluid described herein is typically a water-based fluid, such as water or brine.
As described above, the colloidal gas aphrons may be made by any method, for example by application of shear force and/or by application of a gas-containing or gas-generating compound. Shear force is typically applied by a venturi tube, high shear gas sparging, homogenization, or combinations thereof.
The method of making the colloidal gas aphrons and the resulting CGAA may be carried out downhole and/or at the surface. For example, in some aspects the colloidal gas aphrons are injected into the fluid at the surface or downhole. In some aspects, the colloidal gas aphrons are generated in situ at the surface or downhole.
Date Recue/Date Received 2021-04-28
18 It will be understood that the fluids and methods described herein can be used in perforation operation. The perforation operation, in aspects, is underbalanced. In other aspects, the perforation operation is overbalanced.
The above disclosure generally describes the present invention. A more complete understanding can be obtained by reference to the following specific Examples.
These Examples are described solely for purposes of illustration and are not intended to limit the scope of the invention. Changes in form and substitution of equivalents are contemplated as circumstances may suggest or render expedient. Although specific terms have been employed herein, such terms are intended in a descriptive sense and not for purposes of limitation.
Examples Example 1 While hydrochloric acid is the acid of choice in the oil field mainly due to its favorable cost-performance balance, it emits objectionable and hazardous odor, especially at higher strengths. There are more expensive hydrochloric acid releasing products in the market which are based on urea or amine hydrochlorides. To avoid those odors, urea hydrochloride was used in the following experiments at 15% equivalent hydrochloric acid concentration designated as 15% UHCL.
To produce CGAA, Anionic surfactant Ca!fax DBA-70 from Pilot chemical at 1%
loading was added to the above-mentioned acid solution and aphrons were generated using a high-speed rotating disk generator 20 as shown in Figure 2. Briefly, the high-speed rotating disk generator 20 comprises a mixer motor 22 that drives a rotating disk 24 inside a container 26 comprising a baffle 28 separated from the rotating disk 24 by a space 30.
Test 1:
This test was done to investigate the effect of introduction of CGA into acid on the tubulars. The inhibitor and its concentration remained exactly the same but the test shows that the acid with CGA or the CGAA is the least corrosive towards metal coupons.
Initial Final Weight Test duration: 6 hours Weight weight loss loss 15% UHCL 5.999 5.122 0.877 14.62 15% UHCL with Inhibitor 5.739 5.714 0.025 0.44 15% UHCL with Inhibitor and CGA 6.015 6.003 0.012 0.20 15% UHCL with Inhibitor and 6.148 6.107 0.041 0.66 acrofoam 15% UHCL with Macrofoam 5.733 5.322 0.411 7.17 Test 2:
Two concrete specimens were made and submerged in acid solutions. The acid was allowed to react for 30 minutes as a simulation of perforation operation acid cleaning Date Recue/Date Received 2021-04-28
19 process, as shown in the below table and in Figure 3. This shows that introduction of the CGA into the acid resulted in a CGAA composition that is effective at acid cleaning.
Initial weight (gr) Final weight (gr) Weight loss (gr) 15% UHCL 36.38 19.34 17.04 15% UHCL with CGA 37.33 17.25 20.08 The above disclosure generally describes the present invention. Although specific terms have been employed herein, such terms are intended in a descriptive sense and not for purposes of limitation.
All publications, patents and patent applications cited above are herein incorporated by reference in their entirety to the same extent as if each individual publication, patent or patent application was specifically and individually indicated to be incorporated by reference in its entirety.
Although preferred embodiments of the invention have been described herein in detail, it will be understood by those skilled in the art that variations may be made thereto without departing from the spirit of the invention or the scope of the appended claims.
Date Recue/Date Received 2021-04-28

Claims (76)

Claims
1. A fluid for the fracking or stimulation of a hydrocarbon-bearing formation, the fluid comprising a colloidal gas aphron-containing acid (CGAA) composition.
2. The fluid of claim 1, for cleaning of perforation debris and for placement at or above a perforation area.
3. The fluid of claim 1 or 2, for use before, during, and/or after a step of perforating a wellbore in the hydrocarbon-bearing formation.
4. The fluid of any one of claims 1 to 3, for use as a spearhead acid or a breakdown acid.
5. The fluid of any one of claims 1 to 4, further comprising a corrosion inhibitor adapted to prevent damaging corrosion to a tool, wire-line, and casing during a period of exposure with said fluid.
6. The fluid of claim 5, wherein the tool is a perforating gun.
7. The fluid of any one of claims 1 to 6, wherein the acid comprises a mineral acid, an organic acid, a modified acid, a synthetic acid, or a combination thereof.
8. The fluid of claim 7, where the acid comprises HCI, methanesulphonic acid, toluenesulfonic acid, sulfamic acid, HCI:amino acid, HCI:alkanolamine, or a combination thereof.
9. The fluid of claim 8, wherein the amino acid comprises lysine, lysine monohydrochloride, alanine, asparagine, aspartic acid, cysteine, glutamic acid, histidine, leucine, methionine, proline, serine, threonine, valine, or a combination thereof.
10. The fluid of claim 8, wherein the alkanolamine comprises monoethanolamine, diethanolamine, triethanolamine, or a combination thereof.
11. The fluid of any one of claims 1 to 10, wherein the fluid comprises from about 0.001%
to about 50% by volume colloidal gas aphrons (CGAs), such as from about 0.01%
to about 10% by volume CGAs, such as less than about 10% by volume CGAs, such as less than about 1% by volume CGAs, such as from about 0.01% to about 30% by volume CGAs, Date Recue/Date Received 2021-04-28 such as from about 0.1% to about 10% by volume CGAs, such as from about 0.5%
to about 5% by volume CGAs.
12. The fluid of any one of claims 1 to 11, wherein the CGAA composition further comprises a surfactant.
13. The fluid of claim 12, wherein the surfactant comprises a non-ionic surfactant, an amphoteric surfactant, a cationic surfactant, an anionic surfactants, a polymeric surfactant, or a combination thereof.
14. The fluid of claim 13, wherein the surfactant comprises polyalkylene glycol, alcohol ethoxylate, sulaine, betain, sulfonate, cetyltriammonium chloride or bromide, benzalkonium chloride or bromide, cetrimonium chloride or bromide, diphenyloxide disulfonic acid, lauryl ether sulfates, fatty alcohol ethoxylate, alkylphenol ethoxylate, ethoxylated nonylphenol, ethoxylated octylphenol, cocamidopropyl betain, cocoamidopropyl hydroxysultaine, or a combination thereof.
15. The fluid of claim 13, wherein the surfactant comprises a Gemini anionic surfactant.
16. The fluid of any one of claims 1 to 15, wherein the gas in the CGAA
composition comprises air, oxygen, nitrogen, carbon dioxide, an organic gas, or a combination thereof.
17. The fluid of any one of claims 1 to 16, wherein the acid in the CGAA
composition is used at a concentration of from about 1% to about 37% hydrochloric acid or equivalent hydrochloric acid concentration, in the case of hydrochloric acid donating or releasing organic or inorganic salts or adducts of hydrochloric acid, such as from about 7.5% to about 28% hydrochloric acid or equivalent hydrochloric acid concentration, such as about 15%
hydrochloric acid or equivalent hydrochloric acid concentration.
18. The fluid of any one of claims 1 to 17, further comprising an acid corrosion inhibitor or acid cleaning additive, such as iron-control additives, anti-sludge additives, surface tension reduction additives, mutual solvents, non-emulsifying additives, visco-elastic surfactant additives, solvents and solvent emulsifying additives, or combinations thereof.
19. The fluid of claim 18, wherein the acid corrosion inhibitor comprises propargyl alcohol, amines, alkylamines, ethoxylated amines, cinnamaldehyde, or combinations thereof.
Date Recue/Date Received 2021-04-28
20. The fluid of any one of claims 1 to 19, wherein the colloidal gas aphrons comprise an average diameter of up to about 200 pm, such as from about 25 pm to about 200 pm.
21. The fluid of any one of claims 1 to 20, for use in a perforation operation that is performed underbalanced.
22. The fluid of any one of claims 1 to 20, for use in a perforation operation that is performed overbalanced.
23. The fluid of any one of claims 1 to 22, wherein the colloidal gas aphrons are generated at the surface through chemical reactions.
24. The fluid of any one of claims 1 to 23, wherein the colloidal gas aphrons are generated downhole through chemical reactions.
25. The fluid of any one of claims to 24, wherein the colloidal gas aphrons are generated downhole through gas injection.
26. A method for acid cleaning of a wellbore in a hydrocarbon-bearing formation, the method comprising applying the fluid of any one of claims 1 to 25 to the wellbore.
27. A method for simultaneously injecting gas and acid into a wellbore in a hydrocarbon-containing formation, the method comprising injecting the fluid of any one of claims 1 to 25 to the wellbore.
28. A method for the fracking or stimulation of a hydrocarbon-bearing formation, the method comprising:
- inserting a plug in a wellbore at a predetermined location, said wellbore in need of stimulation and comprising a casing;
- inserting a perforating tool and a spearhead or breakdown colloidal gas aphron-containing acidic (CGAA) composition into the wellbore; wherein said CGAA
composition is in direct contact with both said tool and casing;
- positioning the tool within the CGAA composition near said predetermined location;
- allowing the CGAA composition to come into contact with the perforated area and acid soluble debris for a predetermined period of time sufficient to prepare the formation for fracking or stimulation;
- removing the tool from the wellbore; and - initiating the fracking or stimulation of the perforated area using a stimulation fluid.
Date Recue/Date Received 2021-04-28
29. The method of claim 28, wherein the CGAA composition further comprises a corrosion inhibitor adapted to prevent damaging corrosion to a tool, wire-line, and casing during a period of exposure with said fluid.
30. A method for spotting acid in a wellbore in need of stimulation, said method comprising the steps of:
- inserting a plug in a wellbore at a predetermined location, said wellbore in need of stimulation and comprising a casing;
- inserting a perforating tool and a spearhead or breakdown colloidal gas aphron-containing acidic (CGAA) composition into the wellbore; wherein said CGAA
composition is in direct contact with both said tool and casing;
- positioning the tool within the CGAA composition near said predetermined location;
- perforating the wellbore with the tool thereby creating a perforated area and acid soluble debris; and - allowing the CGAA composition to come into contact with the perforated area and acid soluble debris for a predetermined period of time sufficient to prepare the formation for a fracking or stimulation operation;
- wherein the CGAA composition comprises an acid and a corrosion inhibitor and is sufficiently balanced to dissolve the acid soluble debris within a time period which will leave the tool with acceptable corrosion damage from exposure to the CGAA
composition.
31. An integrated method for perforating a casing and cleaning up debris inside a wellbore in need of stimulation, said method comprising the steps of:
- inserting a plug in a wellbore at a predetermined location, said wellbore in need of stimulation and comprising a casing;
- inserting a perforating tool and a spearhead or breakdown colloidal gas aphron-containing acidic (CGAA) composition into the wellbore; wherein said CGAA
composition is in direct contact with both said tool and casing;
- positioning the tool within the CGAA composition near said predetermined location;
- perforating the wellbore with the tool thereby creating a perforated area on the casing and acid soluble debris;
- allowing the CGAA composition to come into contact with the perforated area and the acid soluble debris for a predetermined period of time sufficient to prepare the formation for fracking or stimulation; and - removing the tool from the wellbore;
Date Recue/Date Received 2021-04-28 - wherein the CGAA composition comprises an acid and a corrosion inhibitor and is sufficiently balanced to dissolve the acid soluble debris within a time period which will leave the tool with acceptable corrosion damage from exposure to the CGAA
composition.
32. The method of any one of claims 21 to 31, wherein the step of applying the fluid to the wellbore is before, during, and/or after the step of perforating the wellbore.
33. The method of claim 32, wherein the step of applying the fluid to the wellbore is before and/or during the step of perforating the wellbore.
34. The method of any one of claims 29 to 33, wherein the tool is a perforating gun.
35. The method of any one of claims 28 to 34, wherein the acid comprises a mineral acid, an organic acid, a modified acid, a synthetic acid, or a combination thereof.
36. The method of claim 35, where the acid comprises HCI, methanesulphonic acid, toluenesulfonic acid, sulfamic acid, HCI:amino acid, HCI:alkanolamine, or a combination thereof.
37. The method of claim 36, wherein the amino acid comprises lysine, lysine monohydrochloride, alanine, asparagine, aspartic acid, cysteine, glutamic acid, histidine, leucine, methionine, proline, serine, threonine, valine, or a combination thereof.
38. The method of claim 36, wherein the alkanolamine comprises monoethanolamine, diethanolamine, triethanolamine, or a combination thereof.
39. The method of any one of claims 28 to 38, wherein the fluid comprises from about 0.001% to about 50% by volume colloidal gas aphrons (CGAs), such as from about 0.01% to about 10% by volume CGAs, such as less than about 10% by volume CGAs, such as less than about 1% by volume CGAs, such as from about 0.01% to about 30% by volume CGAs, such as from about 0.1% to about 10% by volume CGAs, such as from about 0.5%
to about 5% by volume CGAs.
40. The method of any one of claims 28 to 39, wherein the CGAA composition further comprises a surfactant.
Date Recue/Date Received 2021-04-28
41. The method of claim 40, wherein the surfactant comprises a non-ionic surfactant, an amphoteric surfactant, a cationic surfactant, an anionic surfactants, a polymeric surfactant, or a combination thereof.
42. The method of claim 41, wherein the surfactant comprises polyalkylene glycol, alcohol ethoxylate, sulaine, betain, sulfonate, cetyltriammonium chloride or bromide, benzalkonium chloride or bromide, cetrimonium chloride or bromide, diphenyloxide disulfonic acid, lauryl ether sulfates, fatty alcohol ethoxylate, alkylphenol ethoxylate, ethoxylated nonylphenol, ethoxylated octylphenol, cocamidopropyl betain, cocoamidopropyl hydroxysultaine, or a combination thereof.
43. The method of claim 41, wherein the surfactant comprises a Gemini surfactant.
44. The method of any one of claims 28 to 43, wherein the gas in the CGAA
composition comprises air, oxygen, nitrogen, carbon dioxide, an organic gas, or a combination thereof.
45. The method of any one of claims 28 to 44, wherein the acid in the CGAA
composition is used at a concentration of from about 1% to about 37% hydrochloric acid or equivalent hydrochloric acid concentration, in the case of hydrochloric acid donating or releasing organic or inorganic salts or adducts of hydrochloric acid, such as from about 7.5% to about 28% hydrochloric acid or equivalent hydrochloric acid concentration, such as about 15%
hydrochloric acid or equivalent hydrochloric acid concentration.
46. The method of any one of claims 28 to 45, further comprising an acid corrosion inhibitor or acid cleaning additive, such as iron-control additives, anti-sludge additives, surface tension reduction additives, mutual solvents, non-emulsifying additives, visco-elastic surfactant additives, solvents and solvent emulsifying additives, or combinations thereof.
47. The method of claim 46, wherein the acid corrosion inhibitor comprises propargyl alcohol, amines, alkylamines, ethoxylated amines, cinnamaldehyde, or combinations thereof.
48. The method of any one of claims 28 to 47, wherein the colloidal gas aphrons comprise an average diameter of up to about 200 pm, such as from about 25 pm to about 200 pm.
49. The method of any one of claims 28 to 48, the method comprising preparing the CGAA by mixing a surfactant, a fluid, and a gas to create a mixture, generating colloidal gas aphrons in the mixture, and adding acid.
Date Recue/Date Received 2021-04-28
50. The method of any one of claims 28 to 49, the method comprising preparing the CGAA by adding colloidal gas aphrons to a mixture of a surfactant, a fluid, a gas, and an acid.
51. The method of claim 49 or 50, wherein the acid is mixed with the surfactant, the fluid, and the gas prior to generating or adding the colloidal gas aphrons.
52. The method of claim 49 or 50, wherein the acid is mixed with the surfactant, the fluid, and the gas after generating or adding the colloidal gas aphrons.
53. The method of any one of claims 49 to 52, wherein the fluid is a water-based fluid.
54. The method of claim 53, wherein the fluid is water or brine.
55. The method of any one of claims 49 to 54, wherein the colloidal gas aphrons are made by application of shear force.
56. The method of claim 55, wherein shear force is applied by a venturi tube, high shear gas sparging, homogenization, or a combination thereof.
57. The method of any one of claims 49 to 54, wherein the colloidal gas aphrons are made by application of a gas-containing or gas-generating compound.
58. The method of any one of claims 49 to 57, wherein the method is carried out downhole.
59. The method of any one of claims 49 to 57, wherein the method is carried out at the surface.
60. The method of any one of claims 49 to 59, wherein the colloidal gas aphrons are injected into the fluid at the surface or downhole.
61. The method of any one of claims 49 to 59, wherein the colloidal gas aphrons are generated in situ at the surface or downhole.
62. The method of any one of claims 49 to 61, comprising performing a perforation operation that underbalanced.
Date Recue/Date Received 2021-04-28
63. The method of any one of claims 49 to 61, comprising performing a perforation operation that is overbalanced.
64. A method of making the fluid of any one of claims 1 to 25, the method comprising mixing a surfactant, a fluid, and a gas, generating colloidal gas aphrons in the mixture, and adding acid.
65. A method of making the fluid of any one of claims 1 to 25, the method comprising adding colloidal gas aphrons to a mixture of a surfactant, a fluid, a gas, and an acid.
66. The method of claim 64 or 65, wherein the acid is mixed with the surfactant and the fluid prior to generating or adding the colloidal gas aphrons.
67. The method of claim 64 or 65, wherein the acid is mixed with the surfactant and the fluid after generating or adding the colloidal gas aphrons.
68. The method of any one of claims 64 to 67, wherein the fluid is a water-based fluid.
69. The method of claim 68, wherein the fluid is water or brine.
70. The method of any one of claims 64 to 69, wherein the colloidal gas aphrons are made by application of shear force.
71. The method of claim 70, wherein shear force is applied by a venturi tube, high shear gas sparging, homogenization, or a combination thereof.
72. The method of any one of claims 64 to 69, wherein the colloidal gas aphrons are made by application of a gas-containing or gas-generating compound.
73. The method of any one of claims 64 to 72, wherein the method is carried out downhole.
74. The method of any one of claims 64 to 72, wherein the method is carried out at the surface.
75. The method of any one of claims 64 to 72 wherein the colloidal gas aphrons are injected into the fluid at the surface or downhole.
Date Recue/Date Received 2021-04-28
76. The method of any one of claims 64 to 72, wherein the colloidal gas aphrons are generated in situ at the surface or downhole.
Date Recue/Date Received 2021-04-28
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115595134A (en) * 2021-07-09 2023-01-13 中国石油化工股份有限公司(Cn) Medicament composition for purifying and discharging liquid and preparation method and application thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115595134A (en) * 2021-07-09 2023-01-13 中国石油化工股份有限公司(Cn) Medicament composition for purifying and discharging liquid and preparation method and application thereof

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