CA3080099A1 - Device for exchanging a polishing disc - Google Patents

Device for exchanging a polishing disc Download PDF

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Publication number
CA3080099A1
CA3080099A1 CA3080099A CA3080099A CA3080099A1 CA 3080099 A1 CA3080099 A1 CA 3080099A1 CA 3080099 A CA3080099 A CA 3080099A CA 3080099 A CA3080099 A CA 3080099A CA 3080099 A1 CA3080099 A1 CA 3080099A1
Authority
CA
Canada
Prior art keywords
polishing
support plate
polishing disc
exchanging
dispenser
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA3080099A
Other languages
French (fr)
Inventor
Werner Unnerstall
Christian Wall
Christian BURSTEIN
Stephan Kampmeyer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rud Starcke GmbH and Co KG
Original Assignee
Rud Starcke GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rud Starcke GmbH and Co KG filed Critical Rud Starcke GmbH and Co KG
Publication of CA3080099A1 publication Critical patent/CA3080099A1/en
Abandoned legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D9/00Wheels or drums supporting in exchangeable arrangement a layer of flexible abrasive material, e.g. sandpaper
    • B24D9/08Circular back-plates for carrying flexible material
    • B24D9/085Devices for mounting sheets on a backing plate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0038Other grinding machines or devices with the grinding tool mounted at the end of a set of bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/155Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
    • B23Q3/157Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling of rotary tools
    • B23Q3/15706Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling of rotary tools a single tool being inserted in a spindle directly from a storage device, i.e. without using transfer devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B23/00Portable grinding machines, e.g. hand-guided; Accessories therefor
    • B24B23/02Portable grinding machines, e.g. hand-guided; Accessories therefor with rotating grinding tools; Accessories therefor

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

The invention relates to a device for exchanging a polishing disc (8) which, during operation, is coated with a polishing agent, said disc being made in particular from a foam material, foam rubber, felt or lambskin and being fastened by means of connection means to a support plate (4) of a polishing tool held on a robot (1), said device being formed by an exchanging device (2) having at least one dispenser (3, 31) in which a stack of polishing discs (8) is arranged, wherein the dispenser (3, 31) has a discharge opening, the clear width of which is smaller than the assigned dimension of the polishing disc (8) and larger than the assigned dimension of the support plate (4), and wherein an axially movable sliding device (9) on which the stack rests is provided on the side facing away from the discharge opening.

Description

Device for exchanging a polishing disc The invention relates to a device for exchanging a polishing disc according to the generic term of claim 1.
Polishing discs are used to finish the surfaces of workpieces, so to speak.
The polishing discs are made of a very soft material, for example foam, foam rubber, felt or lambskin. They are fastened to the support plate of the polishing tool by means of connecting elements, in particular a Velcro fastener.
The opposite working side of the polishing disc is usually provided with a highly viscous polishing paste, wherein it must be ensured that when the polishing disc is attached to the support plate, the polishing disc is attached to the support plate with the correct side.
For easier handling when replacing the polishing disc, i.e. to make it easier to remove, the polishing disc protrudes beyond the support plate at the edge.
For an optimum polishing result, the amount of polishing agent applied to the working side of the polishing disc is decisive. For a new polishing disc, a larger amount of polishing agent is first applied and worked into the polishing disc.
In subsequent polishing operations, only a small amount of polishing agent is then applied for the respective polishing process, wherein preferably flat workpieces are polished by orbital, rotational and vibrating movements of the polishing tool.
In order to avoid polish splashes, it is important to position the polishing disc or polishing paste exactly, as well as its pattern on the polishing disc.
Furthermore, the contact pressure and polishing time are decisive for the polishing result.
It is necessary to change the polishing disc if, for example, the polishing disc is clogged with clear lacquer or base lacquer with which the workpiece is coated, or if the polishing disc's service life has expired or the polishing agent has dried up due to longer breaks.
Replacing the polishing disc has so far been very time-consuming and requires extremely careful work due to the operational contamination. This means that the replacement of the polishing disc, which has been carried out up to now, is a clear obstacle to the cost optimization of the entire polishing process which is always Date Recue/Date Received 2020-04-23
2 required.
The invention is based on the object of further developing a device of the generic type so that the replacement of a polishing disc is possible in a shorter time and automatically.
This object is solved by a device with the features of claims 1, 2 and 20.
Further advantageous embodiments of the invention are indicated in the subclaims.
By means of this device, the polishing disc, which practically is worn and held on the support plate of the grinding tool, is automatically replaced, i.e.
exchanged for a new polishing disc.
For this purpose, only the polishing tool, usually the arm of the said robot, is to be moved with the connected support plate into the area of a removal opening of a dispenser until contact is made with the polishing disc lying at the top, wherein the positive connection is produced by the corresponding Velcro layers of the support plate on the one hand and the polishing disc on the other hand by means of appropriate pressure.
A sliding device arranged according to the invention on the side of the exchanging device opposite the removal opening, on which the stack of polishing discs rests, serves as an abutment in this case.
After a removal of the corresponding polishing disc, the remaining stack is shifted by the sliding device in such a way that the uppermost polishing disc reaches a removal position.
According to a first embodiment variant, the clear dimension of the removal opening is smaller than the associated outer dimension of the polishing discs, so that a stop is formed which limits the displacement path of the stack by means of the sliding device. In the embodiment variant according to claim 2, the formation of such a stop is not necessary, since the sliding device itself is set up in such a way that it does not push the stack of polishing discs too far forward.
The outer dimension of the support plate, on the other hand, is smaller than the clear dimension of the removal opening, so that the support plate can enter the dispenser unhindered for connection with the polishing disc. The capacity of the Date Recue/Date Received 2020-04-23
3 dispenser is such that a sufficient number of polishing discs is stored for one working shift. The sliding device can be driven pneumatically, hydraulically or electromechanically.
An extractor device is connected upstream of the exchanging device, by means of which the worn polishing disc is removed from the support plate. This extractor device is equipped with a clamping device, which can consist of gripping pliers, finger pliers or parallel grippers, and by means of which the polishing disc projecting over the edge of the support plate is removed from the support plate.
In this process, the clamping device is brought into a clamping position by a mechanical contact or a light barrier after a movement of the polishing tool into the effective range of the extractor device, preferably by laser detection. The polishing tool is then preferably moved vertically into the area of the exchanging device, wherein the Velcro connection between the polishing disc and the support plate is released.
Furthermore, a collecting container can be provided to hold the polishing disc detached from the support plate. The collecting container, which may be lined with a waste bag, is designed in such a way that it can be moved from the working area of the polishing tool to the area of the exchanging device.
According to a further idea of the invention, the exchanging device has several dispensers arranged on a table at equal distances from each other, wherein the table, which is designed as a round or linear table, is movable in cycles and the respective dispenser can be brought into correspondence with the sliding device.
Below the table, a space can be provided for storing dispensers which are supplied ready-made and equipped with polishing discs.
Especially polishing tools that perform orbital and/or eccentric movements can remain in one position indefinitely if the drive power is interrupted. They must therefore be aligned with the polishing disc to be picked up, for which purpose an alignment station for the support plate is located above the exchanging device.
This alignment station has a prism-shaped receptacle which is moved in a horizontal movement towards the support plate and positions it in the center position, exactly to the axis of the exchanging device, by means of an orbital or eccentric movement. Afterwards the prism-shaped holder moves back into a parking position.
Date Recue/Date Received 2020-04-23
4 The movement sequences of the polishing tool, i.e. the robot, are computer-controlled, wherein the necessity of changing the polishing disc is also detected by a corresponding sensor system.
The automatic work sequence also includes the application of a polishing agent, especially a polishing paste, to the polishing disc. For this purpose, a dosing device is arranged downstream of the exchanging device, which is equipped with a nozzle tip that allows an exact application to the working side of the polishing disc and closes it without dripping.
Alternatively, the polishing agent can be dosed through a polishing agent nozzle from the rear side into the polishing disc, which is preferably designed as a polishing sponge, or through the polishing disc.
This dosing device is equipped with a storage container which is connected to the nozzle tip via a supply line.
The nozzle tip can be arranged on the robot arm, in the area of the support plate, wherein the polishing disc is provided with the polishing agent after a rotational movement in a time- and path-optimized manner.
Alternatively, the nozzle tip can be placed above the exchanging device, in which case the polishing tool moves towards the nozzle tip.
The output quantity on the polishing disc is also computer-controlled.
A necessary filling of the dispenser with polishing discs can be carried out by an operator, wherein a visual, acoustic or electrical signal gives a corresponding indication to the person. An electronic message can also be sent from the system control, i.e. the computer. In addition, the operator can supply several devices accordingly.
The computer can be used to solve logistical tasks or initiate orders, wherein the consumption of polishing discs and polishing agents per processed workpiece, shift or time period is determined and reported, which ultimately contributes to a continuous improvement of the work process.
This applies equally to the detection of the consumption of polishing discs and polishing agents, which can be used to detect maintenance measures, such as Date Recue/Date Received 2020-04-23 changing the support plate due to wear.
According to another idea, the working area of the polishing tool is separated from the set-up area, i.e. the area where the exchanging device is loaded. Here the working area is secured by a safety fence, light barriers, light curtains, grids and/or doors, wherein when the doors are opened, the polishing tool is stopped in its movement or moved to a basic position and switched off.
According to an alternative embodiment variant, the clamping device is designed as a jaw tool with at least one displaceable piston with a piston tip that can be pressed laterally into the polishing disc.
According to a further alternative embodiment variant, the clamping device has a main body with a circular opening serving as a toothed pulley holder, the main body having an inlet opening widening away from the toothed pulley, into which the support plate of a polishing tool with a polishing disc adhering thereto can be inserted, and an outlet opening widening away from the toothed pulley, through which a polishing disc released from the support plate can be removed from the clamping device.
According to another idea, the dispenser has limiting rods fixed to a floor and an intermediate floor penetrated by the limiting rods, on which the polishing discs can be stacked, wherein the length of the limiting rods forming a receiving cage for the polishing discs is designed to be adaptable to the stacking height of the polishing discs.
The floor is preferably firmly connected to a positioning rod which, when the polishing tool is lowered, can be moved relative to the stacked polishing discs with the support plate arranged on it until the support plate comes into contact with the uppermost of the polishing discs and can be locked in this position.
According to a further alternative embodiment variant of the invention, the device has an exchanging device with at least one dispenser, wherein the dispenser has a magazine shaft positioned at an incline, with an upper filling region for supporting at least one polishing disc, which can be brought along the magazine shaft into a removal station at a lower end of the magazine shaft, to which the support plate can be moved for attaching the polishing disc to the support plate.
The removal station has position pins for the exact positioning of the polishing disc Date Recue/Date Received 2020-04-23 in a preferred further development.
Embodiment examples of the invention are described below using the attached drawings, wherein:
Figs. 1 and 2 show the use of a device according to the invention in different schematic views;
Fig. 3 shows a detail of the device in a perspective side view;
Fig. 4 shows an enlarged section of the part according to Fig. 3;
Fig. 5 shows another detail of the device in a perspective view;
Fig. 6 shows another detail of the device in a perspective view;
Fig. 7 shows an enlarged section of the detail according to Fig. 6;
Fig. 8 shows a sectional view through an embodiment variant of a clamping device designed as a jaw tool;
Fig. 9 shows a partially sectional side view through another embodiment variant of a clamping device;
Fig. 10 shows a side view of an embodiment variant of a dispenser;
Fig. 11 shows a sectional view through the dispenser shown in Fig. 10;
Fig. 12 shows a perspective view of another embodiment variant of a dispenser, and Fig. 13 shows a perspective detail view of the section designated XIII
in Fig. 12.
In Figs. 1 and 2 there is a device for exchanging a sheet-shaped polishing disc 8, usually 10-20mm thick, coated with a polishing agent when in operation, which is attached to a support plate 4 of a polishing tool held on a robot 1 by means of connecting means.
According to the invention, the device has an exchanging device 2 positioned on a Date Recue/Date Received 2020-04-23 worktable 6, which in the example has several dispensers 3 held on a rotary table, which can be brought at equal distances to each other in cycles into the transfer area with the support plate 4.
A partition wall 5 separates a set-up area 15 from a working area 16, wherein in working area 16 the robot 1 is arranged with a part of the exchanging device 2, while set-up area 15 is intended to equip exchanging device 2 with dispensers 3 by means of an operator 7.
A dispenser 3 is shown as a detail in Fig. 3. In the example, dispenser 3 has several, specifically four, limiting rods 11, which form a lateral fixation for polishing discs 8 stacked in the formed interior space.
These polishing discs 8 have, in a manner known per se, a connecting surface and opposite them a working surface, wherein the connecting surface is provided in particular with a Velcro layer which can be brought into contact with a Velcro layer of the support plate 4.
The polishing discs 8 are accommodated in the dispenser 3 in such a way that the connecting surface of the uppermost polishing disc 8 is exposed, while the lowermost polishing disc 8 is supported with its working surface on a sliding device 9, which is axially displaceable and in so doing moves the stack so far that after removal of the uppermost polishing disc 8 the following polishing disc 8 is brought into a removal position.
Especially in Fig. 4 it can be clearly seen that in the area of the removal, i.e. in the area of the upper polishing disc 8, stops 10 are attached to the projecting ends of the rods 11, which are arranged opposite each other at a clear distance which is smaller than the assigned outer dimension of the polishing disc 8, which is designed to be flexible, i.e. bendable.
To connect the polishing disc 8 with the facing side of the support plate 4, the said plate is brought under pressure against the connecting surface of the polishing disc 8, wherein the outer dimension of the support plate 4 is smaller than the clear distance between the opposing stops 10. This results in an edge projection of the polishing disc 8 relative to the support plate 4.
In order to apply the pasty polishing agent to the working surface of the polishing disc 8, a dosing device 12 is arranged downstream of the exchanging device 2, Date Recue/Date Received 2020-04-23 which is shown as a detail in Fig. 5.
This dosing device 12 has a cartridge 13 filled with the polishing agent and a nozzle 14 with which the polishing agent can be applied to the working surface of the polishing disc 8 in a defined quantity and in a defined application pattern.
The dosing device 12 can be positioned stationary, in the area of the exchanging device 2 or on the robot arm of the robot 1, wherein the support plate 4 is brought into the application area of the nozzle 14 by a corresponding movement.
Fig. 6 shows an alignment station 17 which has a prism-shaped receptacle 18 which can be moved horizontally in the direction of the dispenser 3, by means of which the support plate can be brought into a position with the same axis as the dispenser 3 or the polishing discs 8.
Fig. 7 shows an enlarged view of the upper area of the alignment station 17 having the prism-shaped receptacle 18.
It can be seen that the receptacle 18 can be moved with the help of a slide, wherein the movement can be carried out by a pneumatic, hydraulic or electromechanical drive.
In operation, the support plate, whose base is circular, lies with its edge against the prism formed, which thus forms a centering for the support plate.
According to a further embodiment variant, in which the polishing tool on the robot arm of robot 1 can be controlled electronically on the basis of an absolute value encoder, the use of such an alignment station 17 can be dispensed with, since the angle measurement allows robot arm of robot 1 to be positioned exactly centrally above the exchanging station.
According to a further embodiment variant, in which the polishing tool on the robot arm of robot 1 can be controlled electronically incrementally, the use of the alignment station 17 is only necessary if the power supply to the robot arm of robot 1 has been interrupted.
It is preferable to have an extractor device upstream of the exchanging device 2, with which a polishing disc 8 can be removed from the support plate 4.
Date Recue/Date Received 2020-04-23 For this purpose, the extractor device is equipped with a clamping device with which, according to one embodiment variant, a marginal area of the polishing disc 8 projecting from the support plate 4 can be clamped.
The clamping device can be actuated for closing by laser detection, a mechanical contact or a light barrier, depending on the position of the support plate 4.
Below the clamping device, a collecting container can be arranged to accommodate the polishing disc 8 which is released from the support plate 4.
According to a preferred embodiment variant, as shown in Fig. 8, the clamping device of the extractor device is designed as jaw tool 19.
As shown in Fig. 8, the jaw tool 19 has a main body 20 with a preferably circularly shaped receiving opening for receiving the polishing disc 8.
To remove the polishing disc 8 from the support plate 4, the polishing disc 8 attached to the support plate 4 is pressed into the opening of the jaw tool 19.
Subsequently, a piston tip 22 of at least one preferably pneumatically displaceable piston is pressed laterally into the polishing disc 8 and thus holds the polishing disc 8 firmly in engagement in the jaw tool 19.
It is also conceivable to arrange several such pistons 21 with piston tips 22 for fixing the polishing disc 8.
After the piston tip 22 or the piston tips 22 have been pressed laterally into the polishing disc 8, the support plate 4 is moved away from the polishing disc 8 perpendicularly to the fixing surface of the support plate 4, thus releasing the polishing disc 8 from the support plate 4.
Then the pistons 21 are returned to their initial position. During this process, the piston tip 22 or the piston tips 22 move back out of engagement with the polishing disc 8.
The polishing disc 8 can then preferably be disposed of downwards into a collecting container positioned below the jaw tool 19.
According to another embodiment variant, as shown in Fig. 9, the clamping device Date Recue/Date Received 2020-04-23 is provided with a toothed pulley 25.
As shown in Fig. 9, the clamping device shown here has a main body 26 with a circular opening serving as a toothed pulley holder, wherein above the toothed pulley 25 an inlet opening 27 widening towards a polishing tool 24 and an outlet opening 28 widening downwards, i.e. away from the toothed pulley 25, is formed.
To remove the polishing disc 8, the polishing disc 8 is also moved by moving the polishing tool 24 in the direction of the toothed pulley 25 until the polishing disc 8 is pressed through the inlet opening 27 into the toothed pulley 25.
The diameter of the toothed pulley 25 is slightly smaller than the diameter of the polishing disc 8.
Then the polishing tool 24 is moved out of the inlet opening 27 back to its initial position, in Fig. 9 upwards. During this process, the polishing disc 8 gets caught in the teeth of the toothed pulley 25, so that when the support plate 4 is moved further upwards together with the polishing tool 24, the polishing disc 8 is released from the support plate 4.
The polishing disc 8 remains stuck in the teeth of the toothed pulley 25 until the next polishing disc 8 is pressed through the inlet opening 27 and the toothed pulley 25 and the previously stuck polishing disc 8 is released from the engagement with the toothed pulley 25.
In this embodiment example, a collecting container can also be positioned below the clamping device to collect the used or worn polishing disc 8.
As shown in Figs. 8 and 9 below, polishing disc 8 has a channel 23 which preferably extends centrally and perpendicularly to the polishing surface of polishing disc 8.
This channel 23 is used to accommodate an application nozzle 29, which is located centrally in the support plate 4 and which is connected to a polishing agent reservoir. Through this polishing agent nozzle 29 the polishing agent can be dosed into the polishing disc 8.
Further special embodiment variants of a dispenser 31, 42 are shown in Figs.
10 to 13.
Date Recue/Date Received 2020-04-23 In the embodiment variant shown in Figs. 10 and 11, the dispenser 31 has several limiting rods 11, similar to the embodiment variant in Fig. 3, which form a lateral fixing for polishing discs 8 stacked in the formed interior space.
The limiting rods 11 of the dispenser 31 are fixed on a floor 32 and pass through an intermediate floor 33 on which the polishing discs 8 can be stacked. The length of the part of the limiting rods 11 projecting upwards from the intermediate floor 33 is designed to be adaptable to the stacking height of the polishing discs 8.
For this purpose the floor 32 is firmly connected to a positioning rod 34 as can be seen clearly in Fig. 11.
This positioning rod 34 has a pressure surface 35 at its upper end close to the polishing machine 24, which, when the polishing tool 24 is lowered with the support plate 4 arranged on it, is pressed downwards relative to the stacked polishing discs 8, in Fig. 11, until the support plate 4 comes to rest against the uppermost of the polishing discs 8, thus connecting the uppermost polishing disc 8 to the support plate 4 in an adhesive manner, preferably by means of a Velcro connection.
The vertical displacement of the positioning rod 34 is accompanied by a lowering of the limiting rods 11.
The polishing discs 8 are not stacked on the floor 32, to which the limiting rods 11 are attached, but on an intermediate floor 33 located above the floor 32, through which the limiting rods 11 pass.
In contrast to floor 32, to which the limiting rods 11 are attached, this intermediate floor 33 always remains at the same height relative to the starting position of the support plate 4.
The positioning rod 34 is designed as a locking shaft at least in the lower area below the base 32, with ratchet teeth 36.
These ratchet teeth 36 are engaged by a locking pawl 37 fixed to a lower base 38, which is connected to the base 32 by connecting rods 39, with which the positioning rod 34 is locked in the respective position in which the polishing disc 8, which was previously received by the support plate 4, was accommodated.
This allows the distance between the pressure surface 35 of the positioning rod 34 Date Recue/Date Received 2020-04-23 and the upper edge of the respective uppermost polishing disc 8 to remain constant until all polishing discs 8 have been removed from the dispenser 3.
In order to refill the dispenser 31 with polishing discs 8, the locking pawl 37 can be released by turning the positioning rod 34, for example by means of an operating lever 41 attached to it perpendicular to its longitudinal extension, and moved back to its initial position by the force of springs 40 attached to the connecting rods 39 of the floor 32 with the lower base 38.
In doing so, the limiting rods 11 are moved upwards relative to the intermediate floor, thus forming a cage which can be filled with new polishing discs 8 until the stack of polishing discs 8 reaches the upper edge of the limiting rods 11 again.
In the alternative embodiment variant, as shown in Figs. 12 and 13, the dispenser 42 has an inclined magazine shaft 43 into which polishing discs 8 can be inserted in an upper filling area 44.
The polishing discs 8 then slide along the magazine shaft 43 to a removal station 47.
At this removal station 47, shown in detail in Fig. 13, positioning pins 48 are provided for the exact positioning of the polishing discs 8. The polishing tool 24 with the support plate 4 arranged on it can be moved up to this removal station 47 and thus accommodate a respective polishing disc 8.
As further shown in Fig. 12, the magazine shaft 43 extends through a protective wall 45 with an opening 46, with a set-up area 44 of the magazine 42 being positioned on the side opposite the protective wall 45 as the removal station 47.
In order to prevent more than one polishing disc 8 being present on top of each other at the removal station 47, a monitoring element, for example in the form of a light barrier, is preferably provided in the area of removal station 47.
Date Recue/Date Received 2020-04-23 List of reference numerals 1 Robot 2 Exchanging device 3 Dispenser 4 Support plate Partition wall 6 Worktable 7 Operator 8 Polishing disc 9 Sliding device Stop 11 Limiting rod 12 Dosing device 13 Cartridge 14 Application nozzle Set-up area 16 Working area 17 Alignment station 18 Receptacle 19 Jaw tool Main body 21 Piston 22 Piston tip 23 Channel 24 Polishing tool Toothed pulley 26 Main body 27 Inlet opening 28 Outlet opening 29 Polishing agent nozzle Velcro coating 31 Dispenser 32 Floor 33 Intermediate floor 34 Positioning rod Pressure surface Date Recue/Date Received 2020-04-23 36 Ratchet teeth 37 Locking pawl 38 Floor 39 Connecting rod 40 Spring 41 Operating lever 42 Dispenser 43 Magazine shaft 44 Set-up area 45 Protective wall 46 Opening 47 Removal station 48 Positioning pin Date Recue/Date Received 2020-04-23

Claims (22)

CLAIMS:
1. Device for exchanging a polishing disc (8) of a very soft material, in particular a foam material, foam rubber, felt or lambskin, which is coated with a polishing agent during operation and which is attached to a support plate (4) of a polishing tool held on a robot (1) by means of connecting means, characterized by an exchanging device (2) having at least one dispenser (3), in which a stack of polishing discs (8) is arranged, wherein the dispenser (3) has a removal opening, the clear width of which is smaller than the associated dimension of the polishing disc (8) and larger than the associated dimension of the support plate (4), and wherein an axially movable sliding device (9), on which the stack rests, is provided on the side facing away from the removal opening.
2. Device for exchanging a polishing disc (8) of a very soft material, in particular of a foam material, foam rubber, felt or lambskin, which is coated with a polishing agent during operation and which is attached to a support plate (4) of a polishing tool held on a robot (1) by means of connecting means, characterized by an exchanging device (2) having at least one dispenser (31), in which a stack of polishing discs (8) is arranged, wherein the dispenser (31) has a removal opening, the clear width of which is greater than the associated dimension of the support plate (4), and wherein an axially movable sliding device (9), on which the stack rests, is provided on the side facing away from the removal opening.
3. Device according to claim 1 or 2, characterized in that an extractor device is connected upstream of the exchanging device (2), with which a polishing disc (8) can be removed from the support plate (4).
4. Device according to claim 3, characterized in that the extractor device is provided with a clamping device, with which an edge region of the polishing disc (8) projecting with respect to the support plate (4) can be clamped.
5. Device according to claim 4, characterized in that the clamping device can be actuated for closing in a coordinate-dependent manner by laser detection, a mechanical contact or a light barrier, depending on the position of the support plate (4).
6. Device according to claim 3, characterized in that the extractor device is provided with a clamping device, with which the polishing disc (8) can be clamped laterally.
7. Device according to claim 6, characterized in that the clamping device is designed as a jaw tool (19) having at least one displaceable piston (21) with a piston tip (22) which can be pressed laterally into the polishing disc (8).
8. Device according to claim 6, characterized in that the clamping device comprises a main body (26) with a circular opening serving as a toothed pulley holder, wherein the main body (26) has an inlet opening (27) widening away from the toothed pulley (25), into which the support plate (4) of a polishing tool with a polishing disc (8) adhering thereto can be inserted, and an outlet opening (28) widening away from the toothed pulley (25), through which a polishing disc (8) released from the support plate (4) can be removed from the clamping device.
9. Device according to one of the preceding claims, characterized in that a collecting container is arranged below the clamping device, for receiving the polishing disc (8) released from the support plate (4).
10. Device according to one of the preceding claims, characterized in that an alignment station (17) for the positionally accurate positioning of the support plate (4) is provided upstream of the exchanging device (2), wherein the alignment station (17) has a prism-shaped receptacle (18).
11. Device according to one of the preceding claims, characterized in that a dosing device (12) is arranged downstream of the exchanging device (2), having a reservoir of polishing agent and an application nozzle (14) connected thereto.
12. Device according to one of the preceding claims, characterized in that several dispensers (3) are positioned on a table which can be moved in cycles.
13. Device according to one of the preceding claims, characterized in that the table is designed as a rotary table or linear table.
14. Device according to one of the preceding claims, characterized in that the dispensers (3) are arranged at equal distances from each other.
15. Device according to one of the preceding claims, characterized in that the exchanging device (2) is enclosed.
16. Device according to one of the preceding claims, characterized in that the enclosed exchanging device (2) has a removal opening for changing the dispensers (3).
17. Device according to one of the preceding claims, characterized in that the exchanging device (2), and/or the dosing device (12), and/or the robot (1), and/or the extractor device and/or the alignment station (17) are connected to a computer.
18. Device according to one of the preceding claims, characterized in that sensors are provided for controlling the robot arm as well as the exchanging device (2), the extractor device, the dosing device and the alignment station (17).
19. Device according to one of the preceding claims, characterized in that the dispenser (3) has limiting rods (11) fixed to a floor (32) and an intermediate floor (33) through which the limiting rods (11) pass and on which the polishing discs (8) can be stacked, wherein the length of the limiting rods (11) forming a receiving cage for the polishing discs (8) are designed to be adaptable to the stacking height of the polishing discs (8).
20. Device according to claim 19, characterized in that the floor (32) is fixedly connected to a positioning rod (34) which, when the polishing tool (24) with the support plate (4) arranged thereon is lowered, can be moved relative to the stacked polishing discs (8) until the support plate (4) comes to rest against the uppermost of the polishing discs (8) and can be locked in this position.
21. Device according to the preamble of claim 1, characterized by an exchanging device (2) having at least one dispenser (42), wherein the dispenser (42) has a magazine shaft (43) positioned at an incline, with an upper filling region (44) for supporting at least one polishing disc (8), which can be brought along the magazine shaft (43) into a removal station (47) at a lower end of the magazine shaft (43), to which removal station (47) the support plate (4) can be moved for attaching the polishing disc (8) to the support plate (4).
22. Device according to claim 21, characterized in that the removal station (47) has positioning pins (48) for the exact positioning of the polishing disc (8).
CA3080099A 2017-12-20 2018-12-19 Device for exchanging a polishing disc Abandoned CA3080099A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102017130805.9A DE102017130805A1 (en) 2017-12-20 2017-12-20 Apparatus for replacing a polishing pad
DE102017130805.9 2017-12-20
PCT/EP2018/085932 WO2019121975A1 (en) 2017-12-20 2018-12-19 Device for exchanging a polishing disc

Publications (1)

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CA3080099A1 true CA3080099A1 (en) 2019-06-27

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JP (1) JP2021506608A (en)
KR (1) KR20200096765A (en)
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BR (1) BR112020007007A2 (en)
CA (1) CA3080099A1 (en)
DE (1) DE102017130805A1 (en)
MX (1) MX2020005299A (en)
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US20200324393A1 (en) 2020-10-15
EP3727750A1 (en) 2020-10-28
WO2019121975A1 (en) 2019-06-27
CN111491760B (en) 2023-05-02
MX2020005299A (en) 2021-10-21
ZA202002403B (en) 2021-08-25
DE102017130805A1 (en) 2019-06-27
JP2021506608A (en) 2021-02-22
RU2020112969A (en) 2022-01-20
KR20200096765A (en) 2020-08-13
BR112020007007A2 (en) 2020-10-06
CN111491760A (en) 2020-08-04

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