CA3035952A1 - Motorized trailer with swappable batteries - Google Patents
Motorized trailer with swappable batteries Download PDFInfo
- Publication number
- CA3035952A1 CA3035952A1 CA3035952A CA3035952A CA3035952A1 CA 3035952 A1 CA3035952 A1 CA 3035952A1 CA 3035952 A CA3035952 A CA 3035952A CA 3035952 A CA3035952 A CA 3035952A CA 3035952 A1 CA3035952 A1 CA 3035952A1
- Authority
- CA
- Canada
- Prior art keywords
- trailer
- battery
- batteries
- exchangeable
- exchangeable battery
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000005057 refrigeration Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims 3
- 230000009194 climbing Effects 0.000 abstract 1
- 230000001172 regenerating effect Effects 0.000 description 7
- 239000000446 fuel Substances 0.000 description 3
- 239000005431 greenhouse gas Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000009420 retrofitting Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L15/00—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
- B60L15/20—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
- B60L15/2072—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed for drive off
- B60L15/2081—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed for drive off for drive off on a slope
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K1/04—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/80—Exchanging energy storage elements, e.g. removable batteries
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D53/00—Tractor-trailer combinations; Road trains
- B62D53/04—Tractor-trailer combinations; Road trains comprising a vehicle carrying an essential part of the other vehicle's load by having supporting means for the front or rear part of the other vehicle
- B62D53/06—Semi-trailers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D59/00—Trailers with driven ground wheels or the like
- B62D59/04—Trailers with driven ground wheels or the like driven from propulsion unit on trailer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K1/04—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
- B60K2001/0405—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion characterised by their position
- B60K2001/0444—Arrangement on a trailer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K1/04—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
- B60K2001/0455—Removal or replacement of the energy storages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K1/04—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
- B60K2001/0455—Removal or replacement of the energy storages
- B60K2001/0461—Removal or replacement of the energy storages from the side
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K7/00—Disposition of motor in, or adjacent to, traction wheel
- B60K7/0007—Disposition of motor in, or adjacent to, traction wheel the motor being electric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2200/00—Type of vehicles
- B60L2200/28—Trailers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2200/00—Type of vehicles
- B60L2200/46—Vehicles with auxiliary ad-on propulsions, e.g. add-on electric motor kits for bicycles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2200/00—Type of vehicle
- B60Y2200/10—Road Vehicles
- B60Y2200/14—Trucks; Load vehicles, Busses
- B60Y2200/148—Semi-trailers, articulated vehicles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/72—Electric energy management in electromobility
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/10—Technologies relating to charging of electric vehicles
- Y02T90/16—Information or communication technologies improving the operation of electric vehicles
Abstract
This invention improves on a motorized trailer by adding battery swap capability. The purpose of the invention is to extend range using electric energy provided by the swapped-in batteries and to improve energy efficiency and safety above hill climbing and braking assistance which are still a features. A rack or other removable battery holding device is integrated or retrofitted to a trailer along with a battery communication interface and power transfer means which allows connecting and disconnecting a battery set. The batteries can be replaced by recharged batteries, possibly of a different capacity and/or chemistry. The large format battery modules have a common form factor. A sending unit relays information to and from the towing vehicle to the trailer.
Description
Motorized Trailer with Swappable Batteries Description Technical Field This invention pertains to trucking or general trailer pulling where the trailer has electrically driven wheels. This invention improves and repurposes the motorized trailer with swappable batteries. The advantage of this invention is to add range to electric towing vehicles by offsetting a large portion of motive power needs and is advantaged by carrying the weight of batteries needed for long range which at present is significant. In another context, fuel use and associated Greenhouse Gas (GHG) emissions, can be substantially reduced by employing the combined energy and motive power of the invention instead of fuel utilized by the towing vehicle's engine.
A further feature of this invention is to enable exchange of long-range, heavy batteries with shorter range, lighter batteries which bring advantage in stop and go city traffic by regenerative braking. This means that more power is available to accelerate and decelerate the laden trailer vehicle. In the context of a Diesel or otherwise fuelled vehicle, it means that regenerative braking can be used where no such feature exists in the towing vehicle, saving fuel.
An optional feature of this invention is that by virtue of adding a large rack to the sides of the trailer to hold a long-range capable set of batteries, in particular for a semi-trailer, an aerodynamic drag reducing skirt can be integrated in the design. If made sturdy enough, this skirt can also act as a side-impact or under-run barrier, further improving safety.
Background Art There is a patent for a battery-driven motorized trailer U.S. Patent Number 7,147,070 There are examples of motorized trailers with plug-in rechargeable batteries (DE102012011960) Electric Vehicles with battery swapping schemes U.S. Patent Number 8,146,694.
None of these prior patents suggest advantage of battery swapping in a trailer, but having swappable batteries in the trailer improves on previous schemes. It allows large battery assets to be in constant use and smaller batteries for regenerative purposes or empty batteries during disuse. It allows compatibility across vehicle types using a common format. It also makes swapping potentially simpler by exchanging batteries from the side instead of from below as is needed to preserve vehicle aesthetics because trailers tend to be utilitarian in nature. It enables a quick transition to renewable energy without dumping assets or waiting for their end of life by retrofitting existing trailers.
Summary of Invention The invention is a motorized trailer with a battery rack or other means of battery exchange which allows swapping or replacement of batteries. A trailer control module gets signals from the towing vehicle to command force applied to the trailer wheels to a great extent replace energy needed from the towing vehicle, displacing the fuel and GHG emissions normally associated with towing vehicle operation or extending range in the case of a towing EV. The trailer's extra motive force helps compensate for the added battery mass. The swappable batteries can be of at least 3 types, but of the same physical form: a long range, heavy battery, a short range, lightweight battery generally for city use, and a dummy battery used for extended trailer disuse. Added aerodynamic advantage and safety is gained when the battery rack or holder can double as an aerodynamic improving skirt and side-impact or under-run protection.
Brief Description of Drawings FIG. 1 is a schematic side elevation view of a semi tractor trailer rig with battery modules, racks, hub motors; motor driver, sending unit and control module.
FIG. 2 is a schematic plan view of a semi tractor trailer rig with battery modules, racks, hub motors;
motor driver, sending unit and control module; and battery interface module.
A further feature of this invention is to enable exchange of long-range, heavy batteries with shorter range, lighter batteries which bring advantage in stop and go city traffic by regenerative braking. This means that more power is available to accelerate and decelerate the laden trailer vehicle. In the context of a Diesel or otherwise fuelled vehicle, it means that regenerative braking can be used where no such feature exists in the towing vehicle, saving fuel.
An optional feature of this invention is that by virtue of adding a large rack to the sides of the trailer to hold a long-range capable set of batteries, in particular for a semi-trailer, an aerodynamic drag reducing skirt can be integrated in the design. If made sturdy enough, this skirt can also act as a side-impact or under-run barrier, further improving safety.
Background Art There is a patent for a battery-driven motorized trailer U.S. Patent Number 7,147,070 There are examples of motorized trailers with plug-in rechargeable batteries (DE102012011960) Electric Vehicles with battery swapping schemes U.S. Patent Number 8,146,694.
None of these prior patents suggest advantage of battery swapping in a trailer, but having swappable batteries in the trailer improves on previous schemes. It allows large battery assets to be in constant use and smaller batteries for regenerative purposes or empty batteries during disuse. It allows compatibility across vehicle types using a common format. It also makes swapping potentially simpler by exchanging batteries from the side instead of from below as is needed to preserve vehicle aesthetics because trailers tend to be utilitarian in nature. It enables a quick transition to renewable energy without dumping assets or waiting for their end of life by retrofitting existing trailers.
Summary of Invention The invention is a motorized trailer with a battery rack or other means of battery exchange which allows swapping or replacement of batteries. A trailer control module gets signals from the towing vehicle to command force applied to the trailer wheels to a great extent replace energy needed from the towing vehicle, displacing the fuel and GHG emissions normally associated with towing vehicle operation or extending range in the case of a towing EV. The trailer's extra motive force helps compensate for the added battery mass. The swappable batteries can be of at least 3 types, but of the same physical form: a long range, heavy battery, a short range, lightweight battery generally for city use, and a dummy battery used for extended trailer disuse. Added aerodynamic advantage and safety is gained when the battery rack or holder can double as an aerodynamic improving skirt and side-impact or under-run protection.
Brief Description of Drawings FIG. 1 is a schematic side elevation view of a semi tractor trailer rig with battery modules, racks, hub motors; motor driver, sending unit and control module.
FIG. 2 is a schematic plan view of a semi tractor trailer rig with battery modules, racks, hub motors;
motor driver, sending unit and control module; and battery interface module.
2 Description of Embodiments Examplel With reference to FIGS 1 and 2: In the preferred embodiment of the invention, a semi trailer 9 is retrofitted or has integrated a rack 2 with battery modules 1. This rack allows battery modules 1 to be removed from the side as is found in prior art U.S. Patent Number 8,146,694 or in other art. A sending unit 5 interfaces with the semi-tractor 8 computer to acquire information such as accelerator pedal position and transmission gear. The sending unit 5 communicates with the control module 3.
The battery module 1 has its own battery management system and a communication interface which connects to the battery interface module 6 with power connectors. The battery module 1 has a specific form factor so that different types of battery modules of varying capacity and chemistry, including empty battery modules 1, can be swapped in. This allows optimum configuration based on needs whether long range, short-range regenerative or parked for long periods of time. A mix of battery module 1 types is also possible. Battery module 1 are typically rechargeable.
The battery interface module 6 has connectors for power and communication to each of the battery modules 1 in the rack 2. This battery interface module connects via wires, the power interface of the battery modules 1 to the motor driver module 4. The communication interface is connected to the trailer control module 3 which includes a computer that is tasked with managing via communication wires to the motor driver, power applied to the (hub) motors 7, or power from the (hub) motor 7 in regenerative mode. The battery interface module 6 also has means to retain each battery module 1 in position, via an electric latch for example.
Attached and connected to the tractor 8, the tractor sending unit 5 sends tractor 8 state information such as accelerator pedal position, current speed, current gear selected, and other information to the the trailer control module 3. The trailer control module 3 using signals from the tractor sending unit 5, internal sensors, notably an accelerometer, and from trailer 9 sensors such as pressure to the brakes, wheel rotation sensors and tail light signals determines the best power level and mode the motor driver must deliver. These signals are used to determine desired push or pull from driver input, to detect wheel slip, engage motor overdrive hill mode when the accelerometer indicates a grade, disengage when necessary etc...
The battery module 1 has its own battery management system and a communication interface which connects to the battery interface module 6 with power connectors. The battery module 1 has a specific form factor so that different types of battery modules of varying capacity and chemistry, including empty battery modules 1, can be swapped in. This allows optimum configuration based on needs whether long range, short-range regenerative or parked for long periods of time. A mix of battery module 1 types is also possible. Battery module 1 are typically rechargeable.
The battery interface module 6 has connectors for power and communication to each of the battery modules 1 in the rack 2. This battery interface module connects via wires, the power interface of the battery modules 1 to the motor driver module 4. The communication interface is connected to the trailer control module 3 which includes a computer that is tasked with managing via communication wires to the motor driver, power applied to the (hub) motors 7, or power from the (hub) motor 7 in regenerative mode. The battery interface module 6 also has means to retain each battery module 1 in position, via an electric latch for example.
Attached and connected to the tractor 8, the tractor sending unit 5 sends tractor 8 state information such as accelerator pedal position, current speed, current gear selected, and other information to the the trailer control module 3. The trailer control module 3 using signals from the tractor sending unit 5, internal sensors, notably an accelerometer, and from trailer 9 sensors such as pressure to the brakes, wheel rotation sensors and tail light signals determines the best power level and mode the motor driver must deliver. These signals are used to determine desired push or pull from driver input, to detect wheel slip, engage motor overdrive hill mode when the accelerometer indicates a grade, disengage when necessary etc...
3 In the preferred embodiment an optional aerodynamic skirt is attached to the rack 2 which reduces drag and improves tractor-trailer rig 8 and 9 efficiency. The rack 2 is also built to a standard so as to act as a side impact guard.
The trailer control is optionally fitted with short range encrypted wireless communication which allows low speed engagement of the motor under supervisory control. The tractor 8 transmission must be set to neutral and the parking brake disengaged as minimal conditions.
A plug for battery charging can be provided to recharge the batteries in-situ.
This feature would interface with the motor driver module 4 and trailer control module 3. A
rooftop solar panel array can aid in energy maintenance if desirable and would be added as solar connector on the motor driver module 4. =
The battery modules 1 can also be used to power a reefer refrigeration system and allows battery swap from a supply truck in a similar manner reefers are refuelled while maintaining refrigeration levels.
This could be a connector on the motor driver module 4.
The control module 3 can select power transfer to specific batteries allowing a specific battery module 1 to be charged or discharged so that a supply truck only need replace selected battery modules 1.
A mode can be triggered in the control module 3 when EV tractor 8 battery levels are low as signalled by the tractor sending unit 5, where regenerative braking is disengaged allowing the EV tractor 8 to be recharged by regenerative braking. Alternatively, direct connection to a towing EV can transfer power.
Extra space in the racks 2 can be used for extended trips, especially in a 53' version of the trailer 9 and this extra space can be used for redistribution of battery modules 1.
Redistribution can be part of trips for other purposes avoiding the need for dedicated redistribution.
Example2 A second notable embodiment is where the tractor 8 is a car or truck and the trailer 9 is a utility, van or camper trailer. In this case an optional utility plug can be provided or power to the trailer can be provided even when not connected to the tow vehicle or plugged in, essentially a backup power supply.
The battery modules can be compatible with the semi-trailer 9 battery modules 1 which would help kick-start the needed infrastructure of battery module swap stations.
The trailer control is optionally fitted with short range encrypted wireless communication which allows low speed engagement of the motor under supervisory control. The tractor 8 transmission must be set to neutral and the parking brake disengaged as minimal conditions.
A plug for battery charging can be provided to recharge the batteries in-situ.
This feature would interface with the motor driver module 4 and trailer control module 3. A
rooftop solar panel array can aid in energy maintenance if desirable and would be added as solar connector on the motor driver module 4. =
The battery modules 1 can also be used to power a reefer refrigeration system and allows battery swap from a supply truck in a similar manner reefers are refuelled while maintaining refrigeration levels.
This could be a connector on the motor driver module 4.
The control module 3 can select power transfer to specific batteries allowing a specific battery module 1 to be charged or discharged so that a supply truck only need replace selected battery modules 1.
A mode can be triggered in the control module 3 when EV tractor 8 battery levels are low as signalled by the tractor sending unit 5, where regenerative braking is disengaged allowing the EV tractor 8 to be recharged by regenerative braking. Alternatively, direct connection to a towing EV can transfer power.
Extra space in the racks 2 can be used for extended trips, especially in a 53' version of the trailer 9 and this extra space can be used for redistribution of battery modules 1.
Redistribution can be part of trips for other purposes avoiding the need for dedicated redistribution.
Example2 A second notable embodiment is where the tractor 8 is a car or truck and the trailer 9 is a utility, van or camper trailer. In this case an optional utility plug can be provided or power to the trailer can be provided even when not connected to the tow vehicle or plugged in, essentially a backup power supply.
The battery modules can be compatible with the semi-trailer 9 battery modules 1 which would help kick-start the needed infrastructure of battery module swap stations.
4 Industrial Applicability In combination with battery swap stations, optimally situated along highways, battery swap motorized trailers provide electric energy for any journey length, with short battery swap breaks every 4 or 5 hours, even longer durations are possible with higher energy density batteries or longer 53' trailer instead of the 40' trailer illustrated. Battery module configuration can be optimized to expected journey conditions.
5
Claims
Claims Claim 1:
A motorized trailer comprising: a plurality of wheels, at least one of the wheels comprising a motor for driving said wheel, a motor driver configured to drive said motor, an exchangeable battery configured to electrically connect to said motor driver, and a control module for controlling the motor driver.
Claim 2:
The exchangeable battery trailer of claim 1 wherein the control module receives an controlling input from a towing vehicle unit.
Claim 3:
The exchangeable battery trailer of claims 1 or 2 wherein the removable batteries are removable sideways from the motorized trailer.
Claim 4:
The exchangeable battery trailer of claims 1 to 3 wherein the removable battery comprises receiving features for a battery holder.
Claim 5:
The exchangeable battery trailer of claim 4 wherein the receiving features are recesses.
Claim 6:
The exchangeable battery trailer of claim 5 wherein the battery holder is a rack.
Claim 7:
The exchangeable battery trailer of claim 6 wherein the rack is configured to interface with the receiving features.
Claim 8:
The exchangeable battery trailer of claim 7 wherein said rack is faced with an aerodynamic improving skirt and pedestrian guard.
Claim 9:
The improvement of claims 7 or 8 wherein said rack meets side impact protection requirements Claim 10:
The exchangeable battery trailer of claims 1 to 9 wherein the battery comprises plural rechargeable battery cells.
Claim 11:
The exchangeable battery trailer of claim 1 to 10 wherein the battery cells comprise cells of different battery chemistries.
Claim 12:
The exchangeable battery trailer of claims 1 to 11 wherein the battery differs in cells numbers Claim 13:
The exchangeable battery trailer of claims 1 to 12 wherein the exchangeable battery is one of a plurality of exchangeable batteries.
Claim 14:
The exchangeable battery trailer of claims 1 to 13 wherein the control module communicates with a station for the purpose of remotely controlling the trailer.
Claim 15:
The exchangeable battery trailer of claims 1 to 14 wherein a connector to refrigeration equipment or other electrical accessories is powered by the batteries Claim 16:
The exchangeable battery trailer of claims 1 to 15 wherein the batteries can be charged via a charging port on the trailer.
Claim 17:
The exchangeable battery trailer of claims 1 to 16 wherein the control module features power transfer with a selected battery.
Claim 18:
The exchangeable battery trailer of claims 1 to 17 wherein the control module includes an accelerometer feature to detect grades and command controlled overdrive of the motors.
Claim 19:
A method of connecting an exchangeable battery to a motorized trailer, comprising:
providing the motorized trailer of any one of claims 1 to 5 and 9 to 18 providing the rack of claims 6 to 8 Claim 20:
A Method for long-range travel, comprising:
a battery exchange trailer of claims 1-18;
a towing vehicle;
the trailer comprising short-range batteries or dummy batteries;
a plurality of highway battery exchange locations comprising a plurality of batteries;
an origin;
and a destination;
the towing vehicle is hitched to the battery exchange trailer;
said trailer is driven from the origin to a battery exchange location on a highway;
the now discharged sort-range batteries are exchanged for charged long range batteries;
the trailer is driven a long distance to a next battery exchange location;
last two steps repeated as needed;
discharged long-range batteries are exchanged for short-range or dummy batteries;
the trailer is driven to destination.
Claim 21:
A method of redistributing batteries as add-on load, comprising:
a battery exchange trailer of claims 1-18;
a towing vehicle;
a trailer with a plurality batteries and extra receiving features for the use of redistribution;
and a plurality of battery exchange locations including an origin and destination for redistribution;
as part of a known, unrelated trip, the towing vehicle and the hitched trailer, arrives at the origin station, where the extra batteries are exchanged with the batteries needing redistribution;
the trailer is driven to the destination station, exchanging batteries as needed along the way, but keeping the batteries to be redistributed;
arrived at the destination station, the redistribution batteries are exchanged for extra batteries;
the unrelated trip resumes.
A motorized trailer comprising: a plurality of wheels, at least one of the wheels comprising a motor for driving said wheel, a motor driver configured to drive said motor, an exchangeable battery configured to electrically connect to said motor driver, and a control module for controlling the motor driver.
Claim 2:
The exchangeable battery trailer of claim 1 wherein the control module receives an controlling input from a towing vehicle unit.
Claim 3:
The exchangeable battery trailer of claims 1 or 2 wherein the removable batteries are removable sideways from the motorized trailer.
Claim 4:
The exchangeable battery trailer of claims 1 to 3 wherein the removable battery comprises receiving features for a battery holder.
Claim 5:
The exchangeable battery trailer of claim 4 wherein the receiving features are recesses.
Claim 6:
The exchangeable battery trailer of claim 5 wherein the battery holder is a rack.
Claim 7:
The exchangeable battery trailer of claim 6 wherein the rack is configured to interface with the receiving features.
Claim 8:
The exchangeable battery trailer of claim 7 wherein said rack is faced with an aerodynamic improving skirt and pedestrian guard.
Claim 9:
The improvement of claims 7 or 8 wherein said rack meets side impact protection requirements Claim 10:
The exchangeable battery trailer of claims 1 to 9 wherein the battery comprises plural rechargeable battery cells.
Claim 11:
The exchangeable battery trailer of claim 1 to 10 wherein the battery cells comprise cells of different battery chemistries.
Claim 12:
The exchangeable battery trailer of claims 1 to 11 wherein the battery differs in cells numbers Claim 13:
The exchangeable battery trailer of claims 1 to 12 wherein the exchangeable battery is one of a plurality of exchangeable batteries.
Claim 14:
The exchangeable battery trailer of claims 1 to 13 wherein the control module communicates with a station for the purpose of remotely controlling the trailer.
Claim 15:
The exchangeable battery trailer of claims 1 to 14 wherein a connector to refrigeration equipment or other electrical accessories is powered by the batteries Claim 16:
The exchangeable battery trailer of claims 1 to 15 wherein the batteries can be charged via a charging port on the trailer.
Claim 17:
The exchangeable battery trailer of claims 1 to 16 wherein the control module features power transfer with a selected battery.
Claim 18:
The exchangeable battery trailer of claims 1 to 17 wherein the control module includes an accelerometer feature to detect grades and command controlled overdrive of the motors.
Claim 19:
A method of connecting an exchangeable battery to a motorized trailer, comprising:
providing the motorized trailer of any one of claims 1 to 5 and 9 to 18 providing the rack of claims 6 to 8 Claim 20:
A Method for long-range travel, comprising:
a battery exchange trailer of claims 1-18;
a towing vehicle;
the trailer comprising short-range batteries or dummy batteries;
a plurality of highway battery exchange locations comprising a plurality of batteries;
an origin;
and a destination;
the towing vehicle is hitched to the battery exchange trailer;
said trailer is driven from the origin to a battery exchange location on a highway;
the now discharged sort-range batteries are exchanged for charged long range batteries;
the trailer is driven a long distance to a next battery exchange location;
last two steps repeated as needed;
discharged long-range batteries are exchanged for short-range or dummy batteries;
the trailer is driven to destination.
Claim 21:
A method of redistributing batteries as add-on load, comprising:
a battery exchange trailer of claims 1-18;
a towing vehicle;
a trailer with a plurality batteries and extra receiving features for the use of redistribution;
and a plurality of battery exchange locations including an origin and destination for redistribution;
as part of a known, unrelated trip, the towing vehicle and the hitched trailer, arrives at the origin station, where the extra batteries are exchanged with the batteries needing redistribution;
the trailer is driven to the destination station, exchanging batteries as needed along the way, but keeping the batteries to be redistributed;
arrived at the destination station, the redistribution batteries are exchanged for extra batteries;
the unrelated trip resumes.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA3035952A CA3035952A1 (en) | 2019-03-06 | 2019-03-06 | Motorized trailer with swappable batteries |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA3035952A CA3035952A1 (en) | 2019-03-06 | 2019-03-06 | Motorized trailer with swappable batteries |
Publications (1)
Publication Number | Publication Date |
---|---|
CA3035952A1 true CA3035952A1 (en) | 2020-09-06 |
Family
ID=72424887
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA3035952A Abandoned CA3035952A1 (en) | 2019-03-06 | 2019-03-06 | Motorized trailer with swappable batteries |
Country Status (1)
Country | Link |
---|---|
CA (1) | CA3035952A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4296109A1 (en) | 2022-06-24 | 2023-12-27 | IFP Energies nouvelles | Land vehicle or heavy goods vehicle trailer with removable electric energy container |
-
2019
- 2019-03-06 CA CA3035952A patent/CA3035952A1/en not_active Abandoned
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4296109A1 (en) | 2022-06-24 | 2023-12-27 | IFP Energies nouvelles | Land vehicle or heavy goods vehicle trailer with removable electric energy container |
FR3137020A1 (en) | 2022-06-24 | 2023-12-29 | IFP Energies Nouvelles | Land vehicle or heavy goods trailer with removable electrical energy container |
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