CA3028052A1 - Basket assembly - Google Patents
Basket assembly Download PDFInfo
- Publication number
- CA3028052A1 CA3028052A1 CA3028052A CA3028052A CA3028052A1 CA 3028052 A1 CA3028052 A1 CA 3028052A1 CA 3028052 A CA3028052 A CA 3028052A CA 3028052 A CA3028052 A CA 3028052A CA 3028052 A1 CA3028052 A1 CA 3028052A1
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- CA
- Canada
- Prior art keywords
- basket assembly
- handle
- assembly according
- side wall
- wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 34
- 238000000034 method Methods 0.000 claims abstract description 22
- 238000003780 insertion Methods 0.000 claims description 7
- 230000037431 insertion Effects 0.000 claims description 7
- 230000000295 complement effect Effects 0.000 claims description 5
- 230000000712 assembly Effects 0.000 description 8
- 238000000429 assembly Methods 0.000 description 8
- 235000013399 edible fruits Nutrition 0.000 description 8
- 230000014509 gene expression Effects 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 235000013311 vegetables Nutrition 0.000 description 5
- 238000004026 adhesive bonding Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000123 paper Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/44—Integral, inserted or attached portions forming internal or external fittings
- B65D5/46—Handles
- B65D5/46008—Handles formed separately from the container body
- B65D5/46024—Straps used as handles with anchoring elements fixed in slots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/20—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
- B65D5/2014—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form the central panel having a non rectangular shape
- B65D5/2033—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form the central panel having a non rectangular shape polygonal having more than four sides, e.g. hexagonal, octogonal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/20—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
- B65D5/2038—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form at least two opposed folded-up portions having a non-rectangular shape
- B65D5/2047—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form at least two opposed folded-up portions having a non-rectangular shape trapezoidal, e.g. to form a body with diverging side walls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/20—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
- B65D5/28—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form with extensions of sides permanently secured to adjacent sides, with sides permanently secured together by adhesive strips, or with sides held in place solely by rigidity of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/30—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
- B65D85/34—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for fruit, e.g. apples, oranges or tomatoes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cartons (AREA)
- Details Of Rigid Or Semi-Rigid Containers (AREA)
Abstract
A basket assembly for containing items, the basket assembly including a containment base having a bottom wall and at least one side wall, said walls defining a containment volume for receiving items to be contained by the basket assembly. The basket assembly may also include a handle being configured for selectively mounting onto the containment base via at one interlocking mechanism. Also described is a blank for forming the containment base of the basket assembly, as well as a kit for assembling the same, and a method of forming such a basket assembly. Also described is an innovative handle made of carboard and/or the like.
Description
BASKET ASSEMBLY
Field of the invention:
The present invention relates to a basket assembly, hereinafter referred to also as a "fruit basket". More particularly, in accordance with a preferred intended use, the present invention relates to a basket assembly, such as the ones used for containing fruits, vegetables and the like, and also relates to a corresponding blank intended for forming the basket assembly, as well as to a corresponding kit for assembling the same, and also relates to corresponding methods of manufacturing, assembly and use associated thereto.
Background of the invention:
Basket assemblies, such as fruit baskets and the like, are well known in the art.
For instance, an example of a "basket assembly" having been developed by the Applicant(s) is described in US patent No. 9,409,671 B2 granted on August 9th, 2016, to LEFEBVRE, the contents of which is selectively incorporated herein by reference, either in part and/or in whole. Indeed, this document describes how there is provided a basket assembly for making a basket, as well as a blank for making the basket assembly. A support sheet is mounted along a bottom wall of a container portion of the basket, either inside or outside of the container, providing a multi-layered assembly. The innermost layer of the support sheet and the container portion define a cut-out portion corresponding to a handle for the basket, which is nested in the innermost layer of the multi-layered assembly. The handle portion has opposing ends which are mounted to the container and side edges which are separable from the innermost layer, allowing to lift the nested handle away from the bottom of the container and to draw it out to provide the basket with a handle. The
Field of the invention:
The present invention relates to a basket assembly, hereinafter referred to also as a "fruit basket". More particularly, in accordance with a preferred intended use, the present invention relates to a basket assembly, such as the ones used for containing fruits, vegetables and the like, and also relates to a corresponding blank intended for forming the basket assembly, as well as to a corresponding kit for assembling the same, and also relates to corresponding methods of manufacturing, assembly and use associated thereto.
Background of the invention:
Basket assemblies, such as fruit baskets and the like, are well known in the art.
For instance, an example of a "basket assembly" having been developed by the Applicant(s) is described in US patent No. 9,409,671 B2 granted on August 9th, 2016, to LEFEBVRE, the contents of which is selectively incorporated herein by reference, either in part and/or in whole. Indeed, this document describes how there is provided a basket assembly for making a basket, as well as a blank for making the basket assembly. A support sheet is mounted along a bottom wall of a container portion of the basket, either inside or outside of the container, providing a multi-layered assembly. The innermost layer of the support sheet and the container portion define a cut-out portion corresponding to a handle for the basket, which is nested in the innermost layer of the multi-layered assembly. The handle portion has opposing ends which are mounted to the container and side edges which are separable from the innermost layer, allowing to lift the nested handle away from the bottom of the container and to draw it out to provide the basket with a handle. The
2 gap appearing in the innermost layer is covered by the outer layer of the multi-layered assembly.
Also known to the Applicant(s) are the following US documents: 2,374,366;
2,660,363; 2,675,162; 2,690,289; 2,753,102; 2,851,211; 2,918,206; 3,094,268;
Also known to the Applicant(s) are the following US documents: 2,374,366;
2,660,363; 2,675,162; 2,690,289; 2,753,102; 2,851,211; 2,918,206; 3,094,268;
3,700,160; 3,929,274; 3,955,745; 4,034,907; 4,058,248; 4,126,265; 4,742,915;
4,763,833; 5,538,130; 5,855,316; 5,897,051; 7,143,931 B2; 8,020,695 B2;
8,191,761 B2; 2003/0230499 Al; 2004/0182859 Al;
2008/0210581 Al;
2008/0272014 Al; 2009/0121001 Al; 2009/0314786 Al; and 2011/0290809 Al.
Also known to the Applicant(s) are the following other documents:
CA 1,000,673 Al; CA 1,080,142 Al; EP 0,919,480 A2; EP 1,262,417 A2; and GB 2,111,949 A.
Despite these various improvements over the years, there is always a need to continue innovating and finding containing items (ex. fruits, vegetables, etc.) within a basket assembly, for example, in a more efficient, more precise, more accurate, more reliable, more ergonomic, more economical, more environmentally-friendly and/or other more desirable manner.
Thus, it would be particularly useful to be able to provide an improved basket assembly which, by virtue of its design and components, would be able to overcome or at the very least minimize some of known drawbacks associated with conventional fruit baskets, for example.
Summary of the invention:
An object of the present invention is to provide a basket assembly which, by virtue of its design and components, is intended to satisfy the above-mentioned need, and which thus aims to offer an improvement over other related basket assemblies and/or containment methods known in the prior art.
In accordance with the present invention, the above object is achieved, as will be easily understood from the present description, with a basket assembly such as the one briefly described herein and/or such as the one(s) exemplified in the accompanying drawings.
More particularly, and according to one aspect of the present invention, an object is to provide a basket assembly for containing items, the basket assembly comprising:
a containment base including a bottom wall and at least one side wall, said walls defining a containment volume for receiving items to be contained by the basket assembly, the bottom wall and the at least one side wall of the containment base being made of a corrugated cardboard panel having corresponding structural flutes, said flutes being inner flutes disposed between at least a pair of opposite outer layers of the corrugated cardboard panel, the flutes of at least a portion of the at least one side wall of the containment base being disposed in a non-vertical manner with respect to the bottom wall of the containment base.
According to another aspect of the present invention, there is also provided a corresponding blank for assembling the above-mentioned basket assembly and/or at least a portion thereof.
According to another aspect of the present invention, there is also provided a method of manufacturing the above-mentioned basket assembly and/or corresponding blank.
According to yet another aspect of the present invention, there is also provided a method of assembling the above-mentioned basket assembly and/or corresponding blank.
Indeed, and for example, according to another aspect of the present invention, there is also provided a method of forming a basket assembly such as the one briefly described herein and/or such as the one(s) exemplified in the accompanying drawings, the method comprises the steps of: a) providing a corresponding blank; and b) folding the blank along a plurality of fold lines and permanently affixing corresponding portions of said blank together to form the basket assembly. The method may further comprise the step of providing a handle, and operatively mounting the handle onto the basket assembly (and/or its containment base).
According to yet another aspect of the present invention, there is also provided a method of using (ex. operating, etc.) the above-mentioned basket assembly and/or corresponding blank.
According to yet another aspect of the present invention, there is also provided a method of securing/mounting a handle onto the above-mentioned basket assembly and/or corresponding blank.
According to yet another aspect of the present invention, there is also provided a kit with components (ex. blank, handle, etc.) for assembling the above-mentioned basket assembly.
According to yet another aspect of the present invention, there is also provided a set of components for interchanging with components of the above-mentioned kit.
8,191,761 B2; 2003/0230499 Al; 2004/0182859 Al;
2008/0210581 Al;
2008/0272014 Al; 2009/0121001 Al; 2009/0314786 Al; and 2011/0290809 Al.
Also known to the Applicant(s) are the following other documents:
CA 1,000,673 Al; CA 1,080,142 Al; EP 0,919,480 A2; EP 1,262,417 A2; and GB 2,111,949 A.
Despite these various improvements over the years, there is always a need to continue innovating and finding containing items (ex. fruits, vegetables, etc.) within a basket assembly, for example, in a more efficient, more precise, more accurate, more reliable, more ergonomic, more economical, more environmentally-friendly and/or other more desirable manner.
Thus, it would be particularly useful to be able to provide an improved basket assembly which, by virtue of its design and components, would be able to overcome or at the very least minimize some of known drawbacks associated with conventional fruit baskets, for example.
Summary of the invention:
An object of the present invention is to provide a basket assembly which, by virtue of its design and components, is intended to satisfy the above-mentioned need, and which thus aims to offer an improvement over other related basket assemblies and/or containment methods known in the prior art.
In accordance with the present invention, the above object is achieved, as will be easily understood from the present description, with a basket assembly such as the one briefly described herein and/or such as the one(s) exemplified in the accompanying drawings.
More particularly, and according to one aspect of the present invention, an object is to provide a basket assembly for containing items, the basket assembly comprising:
a containment base including a bottom wall and at least one side wall, said walls defining a containment volume for receiving items to be contained by the basket assembly, the bottom wall and the at least one side wall of the containment base being made of a corrugated cardboard panel having corresponding structural flutes, said flutes being inner flutes disposed between at least a pair of opposite outer layers of the corrugated cardboard panel, the flutes of at least a portion of the at least one side wall of the containment base being disposed in a non-vertical manner with respect to the bottom wall of the containment base.
According to another aspect of the present invention, there is also provided a corresponding blank for assembling the above-mentioned basket assembly and/or at least a portion thereof.
According to another aspect of the present invention, there is also provided a method of manufacturing the above-mentioned basket assembly and/or corresponding blank.
According to yet another aspect of the present invention, there is also provided a method of assembling the above-mentioned basket assembly and/or corresponding blank.
Indeed, and for example, according to another aspect of the present invention, there is also provided a method of forming a basket assembly such as the one briefly described herein and/or such as the one(s) exemplified in the accompanying drawings, the method comprises the steps of: a) providing a corresponding blank; and b) folding the blank along a plurality of fold lines and permanently affixing corresponding portions of said blank together to form the basket assembly. The method may further comprise the step of providing a handle, and operatively mounting the handle onto the basket assembly (and/or its containment base).
According to yet another aspect of the present invention, there is also provided a method of using (ex. operating, etc.) the above-mentioned basket assembly and/or corresponding blank.
According to yet another aspect of the present invention, there is also provided a method of securing/mounting a handle onto the above-mentioned basket assembly and/or corresponding blank.
According to yet another aspect of the present invention, there is also provided a kit with components (ex. blank, handle, etc.) for assembling the above-mentioned basket assembly.
According to yet another aspect of the present invention, there is also provided a set of components for interchanging with components of the above-mentioned kit.
5 According to yet another aspect of the present invention, there is also provided a method of assembling components of the above-mentioned kit and/or set.
According to yet another aspect of the present invention, there is also provided a method of doing business with the above-mentioned basket assembly, corresponding blank, associated complementary handle, kit, set and/or method(s).
The objects, advantages, and other features of the present invention will become more apparent upon reading of the following non-restrictive description of preferred embodiments thereof, given for the purpose of exemplification only, with reference to the accompanying drawings.
Brief description of the drawings:
Figures 1-6 are different views of various aspects, components and features of a possible basket assembly and/or different configurations thereof according to possible embodiments of the present invention.
Detailed description of preferred embodiments of the invention:
In the following description, the same numerical references refer to similar elements. Furthermore, for sake of simplicity and clarity, namely so as to not unduly burden the figures with several reference numbers, only some figures have been provided with reference numbers, and components and features of the present invention illustrated in other figures can be easily inferred therefrom. The embodiments, geometrical configurations, materials mentioned and/or dimensions (expressed in inches, for example) shown in the figures are preferred, for exemplification purposes only.
According to yet another aspect of the present invention, there is also provided a method of doing business with the above-mentioned basket assembly, corresponding blank, associated complementary handle, kit, set and/or method(s).
The objects, advantages, and other features of the present invention will become more apparent upon reading of the following non-restrictive description of preferred embodiments thereof, given for the purpose of exemplification only, with reference to the accompanying drawings.
Brief description of the drawings:
Figures 1-6 are different views of various aspects, components and features of a possible basket assembly and/or different configurations thereof according to possible embodiments of the present invention.
Detailed description of preferred embodiments of the invention:
In the following description, the same numerical references refer to similar elements. Furthermore, for sake of simplicity and clarity, namely so as to not unduly burden the figures with several reference numbers, only some figures have been provided with reference numbers, and components and features of the present invention illustrated in other figures can be easily inferred therefrom. The embodiments, geometrical configurations, materials mentioned and/or dimensions (expressed in inches, for example) shown in the figures are preferred, for exemplification purposes only.
6 Moreover, although the present invention was primarily designed for use with containing items such as fruits, vegetables and the like (for example), preferably in conjunction with a corresponding handle (and/or the like), it may be used with other objects and/or in other types of applications, as apparent to a person skilled in the art. For this reason, expressions such as "containing", "fruits", "vegetables", "handle", etc., used herein should not be taken so as to limit the scope of the present invention and include all other kinds of objects and/or applications with which the present invention could be used and may be useful. Indeed, the present invention could be used to contain various other types of products.
Moreover, in the context of the present invention, the expressions "assembly", "blank", "product", "device", "system", "unit", as well as any other equivalent expressions and/or compound words thereof, may be used interchangeably, as apparent to a person skilled in the art. This applies also for any other mutually equivalent expressions, such as, for example: a) "containing", "holding", "regrouping", etc.; b) "base", "bottom", etc.; c) "handle", "strap", "anse", etc.; as well as for any other mutually equivalent expressions, pertaining to the aforementioned expressions and/or to any other structural and/or functional aspects of the present invention, as also apparent to a person skilled in the art. Also, in the context of the present description, expressions such as "can", "may", "might", "will", "could", "should", "would", etc., may also be used interchangeably, whenever appropriate, as also apparent to a person skilled in the art.
Furthermore, in the context of the present description, it will be considered that all elongated objects will have an implicit "longitudinal axis" or "centerline", such as the longitudinal axis of a handle or a fastener, for instance, or the centerline of a bore, for example, and that expressions such as "connected" and "connectable", or "mounted" and "mountable", may be interchangeable, in that the present invention
Moreover, in the context of the present invention, the expressions "assembly", "blank", "product", "device", "system", "unit", as well as any other equivalent expressions and/or compound words thereof, may be used interchangeably, as apparent to a person skilled in the art. This applies also for any other mutually equivalent expressions, such as, for example: a) "containing", "holding", "regrouping", etc.; b) "base", "bottom", etc.; c) "handle", "strap", "anse", etc.; as well as for any other mutually equivalent expressions, pertaining to the aforementioned expressions and/or to any other structural and/or functional aspects of the present invention, as also apparent to a person skilled in the art. Also, in the context of the present description, expressions such as "can", "may", "might", "will", "could", "should", "would", etc., may also be used interchangeably, whenever appropriate, as also apparent to a person skilled in the art.
Furthermore, in the context of the present description, it will be considered that all elongated objects will have an implicit "longitudinal axis" or "centerline", such as the longitudinal axis of a handle or a fastener, for instance, or the centerline of a bore, for example, and that expressions such as "connected" and "connectable", or "mounted" and "mountable", may be interchangeable, in that the present invention
7 also relates to a kit with corresponding components for assembling a resulting fully-assembled and fully-operational basket assembly.
Moreover, components and/or features of the present basket assembly, and/or steps of the method(s) described herein, could be modified, simplified, altered, omitted and/or interchanged, without departing from the scope of the present invention, depending on the particular applications which the present invention is intended for, and the desired end results, as briefly exemplified herein and as also apparent to a person skilled in the art.
In addition, although the preferred embodiments of the present invention as illustrated in the accompanying drawings comprise various components, and although the preferred embodiments of the basket assembly and corresponding parts as shown consist of certain geometrical configurations, as explained and illustrated herein, not all of these components and geometries are essential to the invention and thus should not be taken in their restrictive sense, i.e. should not be taken so as to limit the scope of the present invention. It is to be understood, as also apparent to a person skilled in the art, that other suitable components and cooperation thereinbetween, as well as other suitable geometrical configurations may be used for the basket assembly and corresponding parts according to the present invention, as will be briefly explained herein and as can be easily inferred herefrom by a person skilled in the art, without departing from the scope of the present invention.
List of numerical references for some of the corresponding possible components illustrated in the accompanying drawings:
1. basket assembly 3. blank (for basket assembly) 5. containment base 7. bottom wall
Moreover, components and/or features of the present basket assembly, and/or steps of the method(s) described herein, could be modified, simplified, altered, omitted and/or interchanged, without departing from the scope of the present invention, depending on the particular applications which the present invention is intended for, and the desired end results, as briefly exemplified herein and as also apparent to a person skilled in the art.
In addition, although the preferred embodiments of the present invention as illustrated in the accompanying drawings comprise various components, and although the preferred embodiments of the basket assembly and corresponding parts as shown consist of certain geometrical configurations, as explained and illustrated herein, not all of these components and geometries are essential to the invention and thus should not be taken in their restrictive sense, i.e. should not be taken so as to limit the scope of the present invention. It is to be understood, as also apparent to a person skilled in the art, that other suitable components and cooperation thereinbetween, as well as other suitable geometrical configurations may be used for the basket assembly and corresponding parts according to the present invention, as will be briefly explained herein and as can be easily inferred herefrom by a person skilled in the art, without departing from the scope of the present invention.
List of numerical references for some of the corresponding possible components illustrated in the accompanying drawings:
1. basket assembly 3. blank (for basket assembly) 5. containment base 7. bottom wall
8
9. side wall(s) 9a. lateral side wall 9b. end side wall 9c. corner side wall 11. containment volume (of basket assembly) 13. flute(s) 15. base (of bottom wall) 8. angle (of orientation of flutes) 17. handle 19. interlocking mechanism 21. male component (of interlocking mechanism) 23. female component (of interlocking mechanism) 25. insertion portion (of male component) 27. retaining portion (of male component) 29. receiving portion (of female component) 31. securing portion (of female component) 33. corner(s) (of female component) 35. front section (of male component) 37. tapered section (of male component) 39. lateral section (of male component) 41. abutment section (of male component) 43. transitional section (of male component) 45. longitudinal axis (of handle) 47. longitudinal axis (of containment base and/or of basket assembly) 49. wall segment (of side wall) 49a. lateral side wall segment 49b. end wall segment 49c. corner wall segment 51. folding line (or "fold line") 53. end wall segment (of bottom wall) 55. main portion (of bottom wall) 57. alignment mechanism 59. tenon component (of alignment mechanism) 61. mortise component (of alignment mechanism) 63. orifice (ex. on corner wall segment) Broadly described, the present invention, as exemplified in the accompanying drawings, relates to a basket assembly for containing items therein, such as fruits, vegetables and/or the like, for example, although various other types of products (ex.
.. items, etc.) can be contained with the present basket assembly, as can easily understood by a person skilled in the art.
The present invention may come in the form of a basket assembly, a containment base, a handle, a blank, a kit and/or any other related aspect(s) thereof, including one and/or several of the following possible components and features (and/or different combination(s) thereof):
Indeed, and according to one possible aspect, there is provided a basket assembly for containment items, the basket assembly comprising a containment base including a bottom wall and at least one side wall, said walls defining a containment volume for receiving items to be contained by the basket assembly.
The bottom wall and the at least one side wall may be made of a corrugated cardboard panel having corresponding structural flutes (ex. undulations, etc.). The flutes of the corrugated cardboard panel may consist of inner flutes disposed between at least a pair of opposite outer layers of the corrugated cardboard panel, for example.
According to one possible embodiment, the flutes of the at least one side wall (and/or of at least a portion of said at least one side wall) are disposed in a non-
.. items, etc.) can be contained with the present basket assembly, as can easily understood by a person skilled in the art.
The present invention may come in the form of a basket assembly, a containment base, a handle, a blank, a kit and/or any other related aspect(s) thereof, including one and/or several of the following possible components and features (and/or different combination(s) thereof):
Indeed, and according to one possible aspect, there is provided a basket assembly for containment items, the basket assembly comprising a containment base including a bottom wall and at least one side wall, said walls defining a containment volume for receiving items to be contained by the basket assembly.
The bottom wall and the at least one side wall may be made of a corrugated cardboard panel having corresponding structural flutes (ex. undulations, etc.). The flutes of the corrugated cardboard panel may consist of inner flutes disposed between at least a pair of opposite outer layers of the corrugated cardboard panel, for example.
According to one possible embodiment, the flutes of the at least one side wall (and/or of at least a portion of said at least one side wall) are disposed in a non-
10 vertical manner. For example, the flutes of the at least one side wall (and/or of at least a portion of said at least one side wall) may be disposed in a slanted (ex.
angled, diagonal, etc.) manner. Alternatively, the flutes of the at least one side wall (and/or of at least a portion of said at least one side wall) may be disposed in a substantially horizontal manner. As better shown in the accompanying figures, the flutes of the at least one side wall (and/or of at least a portion of said at least one side wall) may be disposed at an angle with respect to an inner base (ex.
inner floor, etc.) of the bottom wall. The angle may be comprised between about 0 degrees and about 180 degrees. Optionally, the angle may be about 45 degrees, if the flutes are disposed in a slanted manner one way, or the angle may be about 135 degrees, if the flutes are disposed in a slanted manner in another opposite way. To the extent that the flutes of the at least one side wall (and/or of at least a portion of said at least one side wall) are disposed in a non-vertical manner, the angle excludes an angle of about 90 degrees.
As can be better appreciated also from the accompanying figures, and according to another aspect of the present system, the basket assembly comprises a handle being configured for selectively (ex. removably, adjustably, etc.) mounting onto the containment base via at one interlocking mechanism.
The interlocking mechanism may comprise complementary first and second components being positioned, shaped and sized for ensuring an interlocking engagement between said components, with at least one component of said first and second components of the interlocking mechanism being operatively provided on the handle, and at least one other component of said first and second components of the interlocking mechanism being operatively provided on the at least one side wall of the containment base.
The first and second components of the interlocking mechanism may include complementary male and female components being positioned, shaped and sized
angled, diagonal, etc.) manner. Alternatively, the flutes of the at least one side wall (and/or of at least a portion of said at least one side wall) may be disposed in a substantially horizontal manner. As better shown in the accompanying figures, the flutes of the at least one side wall (and/or of at least a portion of said at least one side wall) may be disposed at an angle with respect to an inner base (ex.
inner floor, etc.) of the bottom wall. The angle may be comprised between about 0 degrees and about 180 degrees. Optionally, the angle may be about 45 degrees, if the flutes are disposed in a slanted manner one way, or the angle may be about 135 degrees, if the flutes are disposed in a slanted manner in another opposite way. To the extent that the flutes of the at least one side wall (and/or of at least a portion of said at least one side wall) are disposed in a non-vertical manner, the angle excludes an angle of about 90 degrees.
As can be better appreciated also from the accompanying figures, and according to another aspect of the present system, the basket assembly comprises a handle being configured for selectively (ex. removably, adjustably, etc.) mounting onto the containment base via at one interlocking mechanism.
The interlocking mechanism may comprise complementary first and second components being positioned, shaped and sized for ensuring an interlocking engagement between said components, with at least one component of said first and second components of the interlocking mechanism being operatively provided on the handle, and at least one other component of said first and second components of the interlocking mechanism being operatively provided on the at least one side wall of the containment base.
The first and second components of the interlocking mechanism may include complementary male and female components being positioned, shaped and sized
11 for ensuring an interlocking engagement between said components (ex. between said male and female components, etc.).
According to one possible embodiment, at least one male component of the interlocking mechanism is operatively provided on the handle, and at least one female component of the interlocking mechanism is operatively provided on the at least one side wall of the containment base.
As exemplified in the figures, the first and second components of the interlocking mechanism may include at least one pair of male components, and at least one pair of female components.
Optionally, each male component is operatively provided on a corresponding distal end of the handle, and each female component is operatively provided on a corresponding side (ex. lateral side, etc.) of the at least one side wall of the containment base.
According to a preferred embodiment, each male component is integrally provided (ex. can be part of the same piece and/or same material, etc.) on a corresponding distal end of the handle, and each female component is integrally provided (ex. can be part of the same piece and/or same material, etc.) on a corresponding side (ex. lateral side, etc.) of the at least one side wall of the containment base.
As also better shown in the accompanying figures, each male component may include an insertion portion being shaped and sized for insertion into a corresponding receiving portion of an associated female component. Each male component may also include a retaining portion being shaped and sized for retainment against a corresponding securing portion of then associated female component.
According to one possible embodiment, at least one male component of the interlocking mechanism is operatively provided on the handle, and at least one female component of the interlocking mechanism is operatively provided on the at least one side wall of the containment base.
As exemplified in the figures, the first and second components of the interlocking mechanism may include at least one pair of male components, and at least one pair of female components.
Optionally, each male component is operatively provided on a corresponding distal end of the handle, and each female component is operatively provided on a corresponding side (ex. lateral side, etc.) of the at least one side wall of the containment base.
According to a preferred embodiment, each male component is integrally provided (ex. can be part of the same piece and/or same material, etc.) on a corresponding distal end of the handle, and each female component is integrally provided (ex. can be part of the same piece and/or same material, etc.) on a corresponding side (ex. lateral side, etc.) of the at least one side wall of the containment base.
As also better shown in the accompanying figures, each male component may include an insertion portion being shaped and sized for insertion into a corresponding receiving portion of an associated female component. Each male component may also include a retaining portion being shaped and sized for retainment against a corresponding securing portion of then associated female component.
12 According to a possible embodiment, at least one of the receiving and retaining portions of the associated female component has a polygonal geometrical profile with n sides, n being an integer equal to or greater than 1 (ex. n= 1, 2, 3, 4, 5, etc.). For example, the receiving portion of the associated female component may have a substantially trapezoidal geometrical profile. For example also, the retaining portion of the associated female component may have a substantially elongated geometrical profile (ex. slit, groove, etc.). Optionally also, at least one of the receiving and retaining portions of the associated female component may include rounded corners. It is worth mentioning that other suitable shapes and forms are contemplated for the different components and features of the present basket assembly, as can be easily understood by a person skilled in the art.
According to another possible embodiment, each male component may comprise one and/or more of the following: a) at least one frontal section; b) at least one tapered section (ex. a pair of tapered sections); c) at least one lateral section (ex. a pair of lateral sections); d) at least one abutment section (ex. a pair of abutment sections); e) at least one transitional section (ex. a pair of transitional sections); f) etc.
Preferably, the handle is made to be substantially symmetrical about a longitudinal axis of said handle, and given that, according to a possible embodiment, the at least one side wall of the containment base comprises a pair of opposite side walls, the handle may be further configured so that a first male component of a first distal end of the handle is selectively engageable with a corresponding first side wall (ex. lateral side wall, etc.) of the at least one side wall of the containment base, and so that a second male component of a second distal end of the handle is selectively engageable with a corresponding second side wall (ex. lateral side wall, etc.) of the at least one side wall of the containment base.
The handle may be further and advantageously configured also so that the first and second male components of the handle are selectively engageable with the
According to another possible embodiment, each male component may comprise one and/or more of the following: a) at least one frontal section; b) at least one tapered section (ex. a pair of tapered sections); c) at least one lateral section (ex. a pair of lateral sections); d) at least one abutment section (ex. a pair of abutment sections); e) at least one transitional section (ex. a pair of transitional sections); f) etc.
Preferably, the handle is made to be substantially symmetrical about a longitudinal axis of said handle, and given that, according to a possible embodiment, the at least one side wall of the containment base comprises a pair of opposite side walls, the handle may be further configured so that a first male component of a first distal end of the handle is selectively engageable with a corresponding first side wall (ex. lateral side wall, etc.) of the at least one side wall of the containment base, and so that a second male component of a second distal end of the handle is selectively engageable with a corresponding second side wall (ex. lateral side wall, etc.) of the at least one side wall of the containment base.
The handle may be further and advantageously configured also so that the first and second male components of the handle are selectively engageable with the
13 second and first side walls (ex. lateral side, etc.) respectively, as well, of the at least one side wall of the containment base, thus, enabling the handle to be "reversible", etc.
Referring now to the containment base of the basket assembly, each side wall may include at least one lateral side wall, and at least one end side wall.
Each side wall may further include at least one corner side wall. Preferably, the at least one side wall comprises a plurality of wall segments, each wall segment being separate from an adjacent segment via at least one folding line.
According to one possible embodiment, the at least one side wall may comprise a pair of opposite wall segments. Optionally also, each wall segment may comprise at least one lateral side wall segment, and at least one end wall segment.
Each wall segment may further include at least one corner wall segment.
Optionally also, at least one wall segment (ex. lateral side wall segment, end wall segment, corner segment, etc.) of the plurality of segments of the at least one side wall is provided with at least one orifice (ex. a circle, an ellipse, and/or any other suitable geometrical configuration, etc.). The at least one corner wall segment may be provided with said at least one orifice.
According to one possible embodiment, each wall segment comprises a lateral side wall segment, and a pair of distally spaced end wall segments.
Each wall segment may comprise a corner wall segment disposed between the lateral side wall segment and a corresponding end wall segment.
Optionally also, the bottom wall may comprise at least one end wall segment being foldable with respect to a main portion of the bottom wall, the at least one end wall segment being operatively connectable to at least one corresponding end wall segment of the at least one side wall of the containment base. The at least one end wall segment of the bottom wall may be operatively connectable to an outer portion
Referring now to the containment base of the basket assembly, each side wall may include at least one lateral side wall, and at least one end side wall.
Each side wall may further include at least one corner side wall. Preferably, the at least one side wall comprises a plurality of wall segments, each wall segment being separate from an adjacent segment via at least one folding line.
According to one possible embodiment, the at least one side wall may comprise a pair of opposite wall segments. Optionally also, each wall segment may comprise at least one lateral side wall segment, and at least one end wall segment.
Each wall segment may further include at least one corner wall segment.
Optionally also, at least one wall segment (ex. lateral side wall segment, end wall segment, corner segment, etc.) of the plurality of segments of the at least one side wall is provided with at least one orifice (ex. a circle, an ellipse, and/or any other suitable geometrical configuration, etc.). The at least one corner wall segment may be provided with said at least one orifice.
According to one possible embodiment, each wall segment comprises a lateral side wall segment, and a pair of distally spaced end wall segments.
Each wall segment may comprise a corner wall segment disposed between the lateral side wall segment and a corresponding end wall segment.
Optionally also, the bottom wall may comprise at least one end wall segment being foldable with respect to a main portion of the bottom wall, the at least one end wall segment being operatively connectable to at least one corresponding end wall segment of the at least one side wall of the containment base. The at least one end wall segment of the bottom wall may be operatively connectable to an outer portion
14 of the at least one corresponding end wall segment of the at least one side wall of the containment base.
According to another possible embodiment, the least one end wall segment of the bottom wall includes a pair of end wall segments, each end wall segment being provided about a corresponding end portion of the main portion of the bottom wall, and each end wall segment of the bottom wall being operatively connectable to an outer portion of at least one corresponding end wall segment of the at least one side wall of the containment base.
The bottom wall and the at least one end wall segment thereof may be made integral to one another (ex. can be made of a same and/or single piece, and/or of the same material, etc.), for example.
According to yet another possible feature, the at least one end wall segment of each wall segment is configured to be aligned with a corresponding end wall segment of another wall segment of the at least one side wall via at least one alignment mechanism. Such an alignment mechanism may be integral (ex. can be made of a same and/or single piece, and/or of the same material, etc.) to the basket assembly. According to a possible embodiment, the at least one alignment mechanism includes at least one pair of corresponding tenon and mortise components provided respectively on opposite first and second end wall segments of the at least one side wall.
According to another possible embodiment, the first and second end wall segments of a first lateral wall segment of the at least one side wall may be configured to be aligned with corresponding first and second end wall segments of second lateral wall segment of the at least one side wall, and optionally, the first and second end wall segments of the first lateral wall segment of the at least one side wall may be provided with tenon and mortise components respectively configured to be aligned with corresponding mortise and tenon components provided on the first
According to another possible embodiment, the least one end wall segment of the bottom wall includes a pair of end wall segments, each end wall segment being provided about a corresponding end portion of the main portion of the bottom wall, and each end wall segment of the bottom wall being operatively connectable to an outer portion of at least one corresponding end wall segment of the at least one side wall of the containment base.
The bottom wall and the at least one end wall segment thereof may be made integral to one another (ex. can be made of a same and/or single piece, and/or of the same material, etc.), for example.
According to yet another possible feature, the at least one end wall segment of each wall segment is configured to be aligned with a corresponding end wall segment of another wall segment of the at least one side wall via at least one alignment mechanism. Such an alignment mechanism may be integral (ex. can be made of a same and/or single piece, and/or of the same material, etc.) to the basket assembly. According to a possible embodiment, the at least one alignment mechanism includes at least one pair of corresponding tenon and mortise components provided respectively on opposite first and second end wall segments of the at least one side wall.
According to another possible embodiment, the first and second end wall segments of a first lateral wall segment of the at least one side wall may be configured to be aligned with corresponding first and second end wall segments of second lateral wall segment of the at least one side wall, and optionally, the first and second end wall segments of the first lateral wall segment of the at least one side wall may be provided with tenon and mortise components respectively configured to be aligned with corresponding mortise and tenon components provided on the first
15 and second end wall segments receptively of the second lateral wall segment of the at least one side wall.
Even though the present basket assembly may come in various shapes, forms and sizes, the containment volume of the basket assembly is preferably intended to contain a volume ranging between about 1 L and about 1.5L.
According to another aspect of the present system, there is provided a blank for forming a containment base of a basket assembly such as the one described in the present patent specification and/or illustrated in the accompanying drawings.
According to yet another aspect of the present system, there is also provided a kit for assembling a basket assembly such as the one described in the present patent specification and/or illustrated in the accompanying drawings, the kit comprising a corresponding blank and an associated handle (or "anse").
According to yet another aspect of the present system, there is also provided a method of forming a basket assembly such as the one described in the present patent specification and/or illustrated in the accompanying drawings, the method comprises the steps of: a) providing the aforementioned blank; and b) folding the blank along a plurality of fold lines and permanently affixing (ex. via glue, stapling, etc.) corresponding portions of said blank together to form the basket assembly. The method may further comprise the step of providing a handle, and operatively mounting the handle onto the basket assembly (and/or onto the containment base thereof).
According to yet another aspect of the present system, there is also provided a handle to be used with a basket assembly such as the one described in the present patent specification and/or illustrated in the accompanying drawings, and/or with another type of basket assembly altogether. The handle may have one and/or several of the components and features described in the present patent specification
Even though the present basket assembly may come in various shapes, forms and sizes, the containment volume of the basket assembly is preferably intended to contain a volume ranging between about 1 L and about 1.5L.
According to another aspect of the present system, there is provided a blank for forming a containment base of a basket assembly such as the one described in the present patent specification and/or illustrated in the accompanying drawings.
According to yet another aspect of the present system, there is also provided a kit for assembling a basket assembly such as the one described in the present patent specification and/or illustrated in the accompanying drawings, the kit comprising a corresponding blank and an associated handle (or "anse").
According to yet another aspect of the present system, there is also provided a method of forming a basket assembly such as the one described in the present patent specification and/or illustrated in the accompanying drawings, the method comprises the steps of: a) providing the aforementioned blank; and b) folding the blank along a plurality of fold lines and permanently affixing (ex. via glue, stapling, etc.) corresponding portions of said blank together to form the basket assembly. The method may further comprise the step of providing a handle, and operatively mounting the handle onto the basket assembly (and/or onto the containment base thereof).
According to yet another aspect of the present system, there is also provided a handle to be used with a basket assembly such as the one described in the present patent specification and/or illustrated in the accompanying drawings, and/or with another type of basket assembly altogether. The handle may have one and/or several of the components and features described in the present patent specification
16 and/or illustrated in the accompanying drawings. For example, and contrary to conventional handles typically made of plastic, the handle of the present system may be made of paper, cardboard and/or any other related recycled material.
According to one possible embodiment, the handle may be made of a corrugated cardboard panel having corresponding structural flutes, said flutes being inner flutes disposed between at least a pair of opposite outer layers of the corrugated cardboard panel, for example, similarly and/or identically to the material used for the containment base of the basket assembly.
As may now better be appreciated, the present invention is a substantial improvement over the prior art in that, by virtue of its design and components, as explained hereinabove, the present basket assembly enables a user, to contain various items, for example, in a more efficient, more precise, more accurate, more reliable, more adjustable, more versatile, more adaptable, more ergonomic and/or more desirable manner, compared to what is possible with respect to other known conventional basket assemblies and/or containment methods.
For example, the disposition of corresponding structural flutes in the side walls that are not disposed in a "vertical" manner with respect to the base of the bottom wall, that is, the fact that the structural flutes are disposed at "an angle", and preferably, in a "horizontal" manner, with respect to the base of the bottom wall, results in an overall more structurally sound and reinforced basket assembly, which can sustain a greater load of items present in the containment base. Indeed, contrary to conventional basket assemblies where the flutes are disposed in a vertical manner with respect to the base of the bottom wall, thereby resulting in a slight deviation and corresponding increase of the containment base of about 2-3%, which is very undesirable in that producers are forced to fill up the containment base with more products, which is not necessarily economically advantageous, this is avoided thanks to the above-mentioned innovative components and features of the present basket assembly (i.e. new disposition and orientation of the flutes, etc.).
According to one possible embodiment, the handle may be made of a corrugated cardboard panel having corresponding structural flutes, said flutes being inner flutes disposed between at least a pair of opposite outer layers of the corrugated cardboard panel, for example, similarly and/or identically to the material used for the containment base of the basket assembly.
As may now better be appreciated, the present invention is a substantial improvement over the prior art in that, by virtue of its design and components, as explained hereinabove, the present basket assembly enables a user, to contain various items, for example, in a more efficient, more precise, more accurate, more reliable, more adjustable, more versatile, more adaptable, more ergonomic and/or more desirable manner, compared to what is possible with respect to other known conventional basket assemblies and/or containment methods.
For example, the disposition of corresponding structural flutes in the side walls that are not disposed in a "vertical" manner with respect to the base of the bottom wall, that is, the fact that the structural flutes are disposed at "an angle", and preferably, in a "horizontal" manner, with respect to the base of the bottom wall, results in an overall more structurally sound and reinforced basket assembly, which can sustain a greater load of items present in the containment base. Indeed, contrary to conventional basket assemblies where the flutes are disposed in a vertical manner with respect to the base of the bottom wall, thereby resulting in a slight deviation and corresponding increase of the containment base of about 2-3%, which is very undesirable in that producers are forced to fill up the containment base with more products, which is not necessarily economically advantageous, this is avoided thanks to the above-mentioned innovative components and features of the present basket assembly (i.e. new disposition and orientation of the flutes, etc.).
17 The present basket assembly is also advantageous in that, contrary to conventional basket assemblies, where the handles are typically made of a wooden and/or a plastic product, which is not only very costly, from an economical point of view, but also from an environmental point of view, the handle of the present basket assembly is intended to be made of paper, cardboard, etc. (and/or any combination and/or any derivative thereof), thereby enabling not only the containment base, but also the handle, to be fully recyclable, once there is no longer need for the corresponding basket assembly.
The present system is also advantageous compared to conventional systems in that, contrary to conventional basket assemblies where the handle is rigidly attached to the containment base, via stapling and/or other non-removable manner (and thus, lots of space is required for storing a shipment of basket assemblies, etc.), the present system allows for the handle to be selectively mountable with respect to the containment base at a more convenient time. More particularly, typically, the handle is meant to be only assembled onto the containment base by the "end-user", thereby enabling for a plurality of containment bases, and a plurality of corresponding handles, to be conveniently stacked and stored in a more compact manner than what is possible with conventional food baskets, etc.
The present system is also advantageous in that the innovative manner of gluing the corresponding wall segments of the containment base provides for a more structurally sound and rigid end result. Namely, in the present case, according to the present basket assembly, a preferred manner of affixing or gluing wall segments, is to have the bigger and more robust end wall segment of the bottom wall of the containment base to be affixed onto an outer portion of the corresponding end wall segments of the corresponding side walls.
The present system is also advantageous compared to conventional systems in that, contrary to conventional basket assemblies where the handle is rigidly attached to the containment base, via stapling and/or other non-removable manner (and thus, lots of space is required for storing a shipment of basket assemblies, etc.), the present system allows for the handle to be selectively mountable with respect to the containment base at a more convenient time. More particularly, typically, the handle is meant to be only assembled onto the containment base by the "end-user", thereby enabling for a plurality of containment bases, and a plurality of corresponding handles, to be conveniently stacked and stored in a more compact manner than what is possible with conventional food baskets, etc.
The present system is also advantageous in that the innovative manner of gluing the corresponding wall segments of the containment base provides for a more structurally sound and rigid end result. Namely, in the present case, according to the present basket assembly, a preferred manner of affixing or gluing wall segments, is to have the bigger and more robust end wall segment of the bottom wall of the containment base to be affixed onto an outer portion of the corresponding end wall segments of the corresponding side walls.
18 The present system is also advantageous in that the provision of an alignment mechanism enables for the corresponding end wall segments of the corresponding side walls to be properly positioned and aligned in respect with one another before the corresponding end wall segment of the bottom wall is securely affixed onto via appropriate means, such as glue and/or any other equivalent.
The present system is also advantageous compared to other conventional basket assemblies in that it is a "one-handle-fits-all", with the handle and corresponding interlocking mechanism (and/or corresponding male/female components thereof), being configured so that there is a certain "play" with the height of the specially designed hole provided with corresponding locking feature.
The innovative handle of the present system is also advantageous in that it provides for an easier inventory and less risk of human error, because either distal end of the handle and corresponding male component can be removably and selectively .. insertable into either corresponding female component of the containment base or the basket assembly (and vice-versa).
The particular design of the present interlocking mechanism of the basket assembly is also innovative in that it provides for a unique locking feature.
Other advantages resulting from the present system is that the flute direction has been changed, as previously explained, to make the basket assembly not bulge as much, thereby assisting in keeping a more precise containment volume within the containment base, whether it be a containment volume that is closer to the typical 1 .. liter format, or that of the 1.5 liter format.
As previously explained, a special accuracy measuring tool and locking-like puzzle features having been integrated into the basket assembly in order to help keep it more uniform during packaging. Furthermore, a revised assembling and gluing process enables for a much faster operation and accuracy.
The present system is also advantageous compared to other conventional basket assemblies in that it is a "one-handle-fits-all", with the handle and corresponding interlocking mechanism (and/or corresponding male/female components thereof), being configured so that there is a certain "play" with the height of the specially designed hole provided with corresponding locking feature.
The innovative handle of the present system is also advantageous in that it provides for an easier inventory and less risk of human error, because either distal end of the handle and corresponding male component can be removably and selectively .. insertable into either corresponding female component of the containment base or the basket assembly (and vice-versa).
The particular design of the present interlocking mechanism of the basket assembly is also innovative in that it provides for a unique locking feature.
Other advantages resulting from the present system is that the flute direction has been changed, as previously explained, to make the basket assembly not bulge as much, thereby assisting in keeping a more precise containment volume within the containment base, whether it be a containment volume that is closer to the typical 1 .. liter format, or that of the 1.5 liter format.
As previously explained, a special accuracy measuring tool and locking-like puzzle features having been integrated into the basket assembly in order to help keep it more uniform during packaging. Furthermore, a revised assembling and gluing process enables for a much faster operation and accuracy.
19 The present system is also advantageous in that one can use a same tray for a 1 liter and 1.5 liter basket assembly, using only one die and one run for example, which is easier for inventory, with all the associated advantages resulting therefrom, and also enables for less risk of human error.
The present system is also advantageous in that it allows for an easier setup time for a machine to glue as all angles are the same and that there is only a need to adjust height when one wants to adjust to accommodate for the 1.5 liter format, for example.
Although preferred embodiments of the present invention have been briefly described herein and illustrated in the accompanying drawings, it is to be understood that the invention is not limited to these embodiments and that various changes and modifications could be made without departing form the scope and spirit of the present invention, as defined in the appended claims.
The present system is also advantageous in that it allows for an easier setup time for a machine to glue as all angles are the same and that there is only a need to adjust height when one wants to adjust to accommodate for the 1.5 liter format, for example.
Although preferred embodiments of the present invention have been briefly described herein and illustrated in the accompanying drawings, it is to be understood that the invention is not limited to these embodiments and that various changes and modifications could be made without departing form the scope and spirit of the present invention, as defined in the appended claims.
Claims (77)
1. A basket assembly for containing items, the basket assembly comprising:
a containment base including a bottom wall and at least one side wall, said walls defining a containment volume for receiving items to be contained by the basket assembly, the bottom wall and the at least one side wall of the containment base being made of a corrugated cardboard panel having corresponding structural flutes, said flutes being inner flutes disposed between at least a pair of opposite outer layers of the corrugated cardboard panel, the flutes of at least one portion of the at least one side wall of the containment base being disposed in a non-vertical manner with respect to the bottom wall of the containment base.
a containment base including a bottom wall and at least one side wall, said walls defining a containment volume for receiving items to be contained by the basket assembly, the bottom wall and the at least one side wall of the containment base being made of a corrugated cardboard panel having corresponding structural flutes, said flutes being inner flutes disposed between at least a pair of opposite outer layers of the corrugated cardboard panel, the flutes of at least one portion of the at least one side wall of the containment base being disposed in a non-vertical manner with respect to the bottom wall of the containment base.
2. A basket assembly according to claim 1, wherein the flutes of said at least one portion of the at least one side wall are disposed in a slanted manner.
3. A basket assembly according to claim 1 or 2, wherein the flutes of said at least one portion of said at least one side wall are disposed at an angle with respect to an inner base of the bottom wall.
4. A basket assembly according to claim 3, wherein the angle is comprised between about 0 degrees and about 180 degrees.
5. A basket assembly according to claim 3 or 4, wherein the angle is about 45 degrees or about 135 degrees.
6. A basket assembly according to any one of claims 3-5, wherein the angle excludes an angle of about 90 degrees.
7. A basket assembly according to any one of claims 1-6, wherein the basket assembly comprises a handle being configured for selectively mounting onto the containment base via at one interlocking mechanism.
8. A basket assembly according to claim 7, wherein the interlocking mechanism comprises complementary first and second components being positioned, shaped and sized for ensuring an interlocking engagement between said components, at least one component of said first and second components of the interlocking mechanism being operatively provided on the handle, and at least one other component of said first and second components of the interlocking mechanism being operatively provided on the at least one side wall of the containment base.
9. A basket assembly according to claim 8, wherein the first and second components of the interlocking mechanism include at least one set of complementary male and female components being positioned, shaped and sized for ensuring an interlocking engagement between said components.
10. A basket assembly according to claim 8 or 9, wherein at least one male component of the interlocking mechanism is operatively provided on the handle, and wherein at least one female component of the interlocking mechanism is operatively provided on the at least one side wall of the containment base.
11. A basket assembly according to any one of claims 8-10, wherein the first and second components of the interlocking mechanism include at least one pair of male components, and at least one pair of female components.
12. A basket assembly according to any one of claims 9-11, wherein each male component is operatively provided on a corresponding distal end of the handle, and wherein each female component is operatively provided on a corresponding side of the at least one side wall of the containment base.
13. A basket assembly according to any one of claims 9-11, wherein each male component is integrally provided on a corresponding distal end of the handle, and wherein each female component is integrally provided on a corresponding side of the at least one side wall of the containment base.
14. A basket assembly according to any one of claims 9-13, wherein each male component includes an insertion portion being shaped and sized for insertion into a corresponding receiving portion of the associated female component.
15. A basket assembly according to claim 14, wherein each male component includes a retaining portion being shaped and sized for retainment against a corresponding securing portion of an associated female component.
16. A basket assembly according to claim 15, wherein at least one of the receiving and retaining portions of the associated female component has a polygonal geometrical profile with n sides, n being an integer equal to or greater than 1 (ex. n=
1, 2, 3, 4, 5, etc.).
1, 2, 3, 4, 5, etc.).
17. A basket assembly according to any one of claims 15-16, wherein the receiving portion of the associated female component has a substantially trapezoidal geometrical profile.
18. A basket assembly according to any one of claims 15-17, wherein the retaining portion of the associated female component has a substantially elongated geometrical profile.
19. A basket assembly according to any one of claims 15-18, wherein at least one of the receiving and retaining portions of the associated female component includes rounded corners.
20. A basket assembly according to any one of claims 9-19, wherein each male component comprises at least one frontal section.
21. A basket assembly according to any one of claims 9-20, wherein each male component comprises at least one tapered section.
22. A basket assembly according to claim 21, wherein said at least one tapered section includes a pair of tapered sections.
23. A basket assembly according to any one of claims 9-22, wherein each male component comprises at least one lateral section.
24. A basket assembly according to claim 23, wherein said at least one lateral section incudes a pair of lateral sections.
25. A basket assembly according to any one of claims 9-24, wherein each male component comprises at least one abutment section.
26. A basket assembly according to claim 25, wherein said at least one abutment section includes a pair of abutment sections.
27. A basket assembly according to any one of claims 9-26, wherein each male component comprises at least one transitional section.
28. A basket assembly according to claim 27, wherein said at least one transitional section includes a pair of transitional sections.
29. A basket assembly according to any one of claims 7-28, wherein the handle is substantially symmetrical about a longitudinal axis of said handle.
30. A basket assembly according to any one of claims 1-29, wherein the at least one side wall comprises a pair of opposite side walls.
31. A basket assembly according to any one of claims 7-30, wherein the handle is further configured so that a first male component of a first distal end of the handle is selectively engageable with a corresponding first side wall of the at least one side wall of the containment base, and so that a second male component of a second distal end of the handle is selectively engageable with a corresponding second side wall of the at least one side wall of the containment base.
32. A basket assembly according to claim 31, wherein the handle is further configured so that the first and second male components of the handle are selectively engageable with the second and first side walls respectively, as well, of the at least one side wall of the containment base.
33. A basket assembly according to any one of claims 1-32, wherein each side wall includes at least one lateral side wall, and at least one end side wall.
34. A basket assembly according to any one of claims 1-33, wherein each side wall further includes at least one corner side wall.
35. A basket assembly according to any one of claims 1-34, wherein the at least one side wall comprises a plurality of wall segments, each wall segment being separate from an adjacent segment via at least one folding line.
36. A basket assembly according to any one of claims 1-35, wherein the at least one side wall comprises a pair of opposite wall segments.
37. A basket assembly according to claim 35 or 36, wherein each wall segment comprises at least one lateral side wall segment, and at least one end wall segment.
38. A basket assembly according to any one of claims 35-38, wherein each wall segment further includes at least one corner wall segment.
39. A basket assembly according to any one of claims 35-38, wherein at least one wall segment of the plurality of segments of the at least one side wall is provided with at least one orifice.
40. A basket assembly according to claim 38, wherein the at least one corner wall segment is provided with said at least one orifice.
41. A basket assembly according to any one of claims 35-40, wherein each wall segment comprises a lateral side wall segment, and a pair of distally spaced end wall segments.
42. A basket assembly according to any one of claims 35-41, wherein each wall segment comprises a corner wall segment disposed between the lateral side wall segment and a corresponding end wall segment.
43. A basket assembly according to any one of claims 1-42, wherein the bottom wall comprises at least one end wall segment being foldable with respect to a main portion of the bottom wall, the at least one end wall segment being operatively connectable to at least one corresponding end wall segment of the at least one side wall of the containment base.
44. A basket assembly according to claim 43, wherein the at least one end wall segment of the bottom wall is operatively connectable to an outer portion of the at least one corresponding end wall segment of the at least one side wall of the containment base.
45. A basket assembly according to claim 43 or 44, wherein the least one end wall segment of the bottom wall includes a pair of end wall segments, each end wall segment being provided about a corresponding end portion of the main portion of the bottom wall, and each end wall segment of the bottom wall being operatively connectable to an outer portion of at least one corresponding end wall segment of the at least one side wall of the containment base.
46. A basket assembly according to any one of claims 43-45, wherein the bottom wall and the at least one end wall segment thereof are made integral to one another.
47. A basket assembly according to any one of claims 43-46, wherein the at least one end wall segment of each wall segment is configured to be aligned with a corresponding end wall segment of another wall segment of the at least one side wall via at least one alignment mechanism.
48. A basket assembly according to claim 47, wherein the at least one alignment mechanism is made integral to the basket assembly.
49. A basket assembly according to claim 47 or 48, wherein the at least one alignment mechanism includes at least one pair of corresponding tenon and mortise components provided respectively on opposite first and second end wall segments of the at least one side wall.
50. A basket assembly according to claim 49, wherein the first and second end wall segments of a first lateral wall segment of the at least one side wall are configured to be aligned with corresponding first and second end wall segments of second lateral wall segment of the at least one side wall.
51. A basket assembly according to claim 50, wherein the first and second end wall segments of the first lateral wall segment of the at least one side wall are provided with tenon and mortise components respectively configured to be aligned with corresponding mortise and tenon components provided on the first and second end wall segments receptively of the second lateral wall segment of the at least one side wall.
52. A basket assembly according to any one of claims 1-51, wherein the containment volume of the basket assembly is between about 1L and about 1.5L.
53. A blank for forming a containment base of a basket assembly according to any one of claims 1-52.
54. A kit for assembling a basket assembly according to any one of claims 1-52, the kit comprising a corresponding blank and an associated handle.
55. A method of forming a basket assembly according to any one of claims 1-52, the method comprises the steps of:
a) providing a blank according to claim 53;
b) folding the blank along a plurality of fold lines and permanently affixing corresponding portions of said blank together to form the basket assembly.
a) providing a blank according to claim 53;
b) folding the blank along a plurality of fold lines and permanently affixing corresponding portions of said blank together to form the basket assembly.
56. A method according to claim 55, wherein the method further comprises the step of providing a handle, and operatively mounting the handle onto the basket assembly.
57. A handle for use with a basket assembly, the handle being configured for selectively mounting onto a containment base of the basket assembly via at one interlocking mechanism.
58. A handle according to claim 57, wherein the interlocking mechanism includes at least one male component being operatively provided on the handle, and being configured for cooperating with at least one female component provided on at least one side wall of the containment base of the basket assembly.
59. A handle according to claim 58, wherein said at least one male component includes at least one pair of male components.
60. A handle according to claim 58 or 59, wherein each male component is operatively provided on a corresponding distal end of the handle.
61. A handle according to any one of claims 58-60, wherein each male component is integrally provided on a corresponding distal end of the handle.
62. A handle according to any one of claims 58-61, wherein each male component includes an insertion portion being shaped and sized for insertion into a corresponding receiving portion of the containment base of the basket assembly.
63. A handle according to any one of claims 58-62, wherein each male component includes a retaining portion being shaped and sized for retainment against a corresponding securing portion of the containment base of the basket assembly.
64. A handle according to any one of claims 58-63, wherein each male component comprises at least one frontal section.
65. A handle according to any one of claims 58-64, wherein each male component comprises at least one tapered section.
66. A handle according to claim 65, wherein said at least one tapered section includes a pair of tapered sections.
67. A handle according to any one of claims 58-66, wherein each male component comprises at least one lateral section.
68. A handle according to claim 67, wherein said at least one lateral section incudes a pair of lateral sections.
69. A handle according to any one of claims 58-68, wherein each male component comprises at least one abutment section.
70. A handle according to claim 69, wherein said at least one abutment section includes a pair of abutment sections.
71. A handle according to any one of claims 58-70, wherein each male component comprises at least one transitional section.
72. A handle according to claim 71, wherein said at least one transitional section includes a pair of transitional sections.
73. A handle according to any one of claims 57-72, wherein the handle is substantially symmetrical about a longitudinal axis of said handle.
74. A handle according to any one of claims 57-73, wherein the handle is further configured so that a first male component of a first distal end of the handle is selectively engageable with a corresponding first side wall of at least one side wall of the containment base, and so that a second male component of a second distal end of the handle is selectively engageable with a corresponding second side wall of the at least one side wall of the containment base of the basket assembly.
75. A handle according to claim 74, wherein the handle is further configured so that the first and second male components of the handle are selectively engageable with the second and first side walls respectively, as well, of the at least one side wall of the containment base of the basket assembly.
76. A handle according to any one of claims 57-75, wherein the handle is made of carboard.
77. A handle according to any one of claims 57-75, wherein the handle is made of a corrugated cardboard panel having corresponding structural flutes, said flutes being inner flutes disposed between at least a pair of opposite outer layers of the corrugated cardboard panel.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201762608317P | 2017-12-20 | 2017-12-20 | |
| US62/608,317 | 2017-12-20 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA3028052A1 true CA3028052A1 (en) | 2019-06-20 |
Family
ID=66948243
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA3028052A Pending CA3028052A1 (en) | 2017-12-20 | 2018-12-20 | Basket assembly |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US20190193893A1 (en) |
| CA (1) | CA3028052A1 (en) |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2690289A (en) * | 1950-11-01 | 1954-09-28 | Gaylord Container Corp | Collapsible carrying means for receptacles |
| CA1052303A (en) * | 1975-10-15 | 1979-04-10 | Luigi Ferri | Carton for food products |
| FR2828168A1 (en) * | 2001-08-01 | 2003-02-07 | Cartonnerie Moderne Etablissem | Blank for folding to produce carton has side flaps with tabs at top which form lid and handle and corner flaps which are folded diagonally and fastened together by tabs inserted into slots |
| GB2495783B (en) * | 2011-10-21 | 2015-04-01 | Alison Bateman | Handle and Collar for Beverage Cups |
| WO2014056068A1 (en) * | 2012-10-12 | 2014-04-17 | Cascades Canada Ulc | Basket assembly |
| EP3120703A1 (en) * | 2015-07-23 | 2017-01-25 | CARTOTECNICA ESSE-BI S.r.l. | Mold for baking foodstuff, in particular bread |
| US20180345620A1 (en) * | 2017-06-05 | 2018-12-06 | Ernest Packaging Solutions | Corrugated boards with skewed flutes |
-
2018
- 2018-12-20 CA CA3028052A patent/CA3028052A1/en active Pending
- 2018-12-20 US US16/227,838 patent/US20190193893A1/en not_active Abandoned
Also Published As
| Publication number | Publication date |
|---|---|
| US20190193893A1 (en) | 2019-06-27 |
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