CA3008952A1 - Polyaldimine and curable polyurethane composition - Google Patents
Polyaldimine and curable polyurethane composition Download PDFInfo
- Publication number
- CA3008952A1 CA3008952A1 CA3008952A CA3008952A CA3008952A1 CA 3008952 A1 CA3008952 A1 CA 3008952A1 CA 3008952 A CA3008952 A CA 3008952A CA 3008952 A CA3008952 A CA 3008952A CA 3008952 A1 CA3008952 A1 CA 3008952A1
- Authority
- CA
- Canada
- Prior art keywords
- composition
- formula
- polyaldimine
- isocyanate groups
- radical
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 173
- 239000004814 polyurethane Substances 0.000 title claims abstract description 40
- 229920002635 polyurethane Polymers 0.000 title claims abstract description 39
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims abstract description 51
- 229920000642 polymer Polymers 0.000 claims abstract description 35
- 239000004014 plasticizer Substances 0.000 claims abstract description 21
- 239000004849 latent hardener Substances 0.000 claims abstract description 19
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 17
- 229920001228 polyisocyanate Polymers 0.000 claims abstract description 17
- -1 hydrocarbyl radical Chemical class 0.000 claims description 59
- 150000001412 amines Chemical class 0.000 claims description 30
- 238000006243 chemical reaction Methods 0.000 claims description 21
- 239000000470 constituent Substances 0.000 claims description 20
- 150000003254 radicals Chemical class 0.000 claims description 17
- 239000003054 catalyst Substances 0.000 claims description 15
- 238000000576 coating method Methods 0.000 claims description 14
- 125000004432 carbon atom Chemical group C* 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 229910052799 carbon Inorganic materials 0.000 claims description 10
- 229920001451 polypropylene glycol Polymers 0.000 claims description 10
- 239000000565 sealant Substances 0.000 claims description 10
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 9
- GXGJIOMUZAGVEH-UHFFFAOYSA-N Chamazulene Chemical group CCC1=CC=C(C)C2=CC=C(C)C2=C1 GXGJIOMUZAGVEH-UHFFFAOYSA-N 0.000 claims description 8
- 239000000853 adhesive Substances 0.000 claims description 8
- 230000001070 adhesive effect Effects 0.000 claims description 8
- 125000001931 aliphatic group Chemical group 0.000 claims description 8
- 125000000217 alkyl group Chemical group 0.000 claims description 8
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 8
- 239000002904 solvent Substances 0.000 claims description 8
- 239000007983 Tris buffer Substances 0.000 claims description 7
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 claims description 4
- 239000007795 chemical reaction product Substances 0.000 claims description 4
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 4
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 4
- 239000000945 filler Substances 0.000 claims description 4
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 4
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 4
- 150000005840 aryl radicals Chemical group 0.000 claims description 3
- 238000006482 condensation reaction Methods 0.000 claims description 3
- 125000003545 alkoxy group Chemical group 0.000 claims description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 2
- 239000001301 oxygen Substances 0.000 claims description 2
- 229910052760 oxygen Inorganic materials 0.000 claims description 2
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 claims 2
- 239000007788 liquid Substances 0.000 abstract description 33
- 230000005012 migration Effects 0.000 abstract description 20
- 238000013508 migration Methods 0.000 abstract description 20
- 238000003860 storage Methods 0.000 abstract description 20
- 239000012948 isocyanate Substances 0.000 abstract description 11
- 150000002513 isocyanates Chemical class 0.000 abstract description 8
- 230000035945 sensitivity Effects 0.000 abstract description 3
- 239000013013 elastic material Substances 0.000 abstract 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 36
- 150000004705 aldimines Chemical class 0.000 description 31
- 229920005862 polyol Polymers 0.000 description 31
- 150000003077 polyols Chemical class 0.000 description 31
- 150000001299 aldehydes Chemical class 0.000 description 26
- 238000001723 curing Methods 0.000 description 19
- 230000009965 odorless effect Effects 0.000 description 18
- 239000012299 nitrogen atmosphere Substances 0.000 description 16
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 16
- 238000003756 stirring Methods 0.000 description 16
- 239000000758 substrate Substances 0.000 description 13
- RNLHGQLZWXBQNY-UHFFFAOYSA-N 3-(aminomethyl)-3,5,5-trimethylcyclohexan-1-amine Chemical compound CC1(C)CC(N)CC(C)(CN)C1 RNLHGQLZWXBQNY-UHFFFAOYSA-N 0.000 description 12
- 125000003118 aryl group Chemical group 0.000 description 11
- 238000000034 method Methods 0.000 description 11
- 150000001875 compounds Chemical class 0.000 description 10
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 10
- 229910052751 metal Inorganic materials 0.000 description 10
- 239000002184 metal Substances 0.000 description 10
- 229920000570 polyether Polymers 0.000 description 10
- 239000000126 substance Substances 0.000 description 10
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 9
- 239000004721 Polyphenylene oxide Substances 0.000 description 9
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 9
- 239000003921 oil Substances 0.000 description 9
- 235000019198 oils Nutrition 0.000 description 9
- 238000007789 sealing Methods 0.000 description 9
- 239000005058 Isophorone diisocyanate Substances 0.000 description 8
- 150000001721 carbon Chemical group 0.000 description 8
- 239000000835 fiber Substances 0.000 description 8
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 8
- 229920000515 polycarbonate Polymers 0.000 description 8
- 239000011541 reaction mixture Substances 0.000 description 8
- 229960004889 salicylic acid Drugs 0.000 description 8
- 150000001298 alcohols Chemical class 0.000 description 7
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 7
- 235000014113 dietary fatty acids Nutrition 0.000 description 7
- 230000007717 exclusion Effects 0.000 description 7
- 239000003925 fat Substances 0.000 description 7
- 239000000194 fatty acid Substances 0.000 description 7
- 229930195729 fatty acid Natural products 0.000 description 7
- 229910052757 nitrogen Inorganic materials 0.000 description 7
- 239000004417 polycarbonate Substances 0.000 description 7
- 229920005906 polyester polyol Polymers 0.000 description 7
- JZUHIOJYCPIVLQ-UHFFFAOYSA-N 2-methylpentane-1,5-diamine Chemical compound NCC(C)CCCN JZUHIOJYCPIVLQ-UHFFFAOYSA-N 0.000 description 6
- OTXINXDGSUFPNU-UHFFFAOYSA-N 4-tert-butylbenzaldehyde Chemical compound CC(C)(C)C1=CC=C(C=O)C=C1 OTXINXDGSUFPNU-UHFFFAOYSA-N 0.000 description 6
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 125000003277 amino group Chemical group 0.000 description 6
- HUMNYLRZRPPJDN-UHFFFAOYSA-N benzaldehyde Chemical compound O=CC1=CC=CC=C1 HUMNYLRZRPPJDN-UHFFFAOYSA-N 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- ZFMQKOWCDKKBIF-UHFFFAOYSA-N bis(3,5-difluorophenyl)phosphane Chemical compound FC1=CC(F)=CC(PC=2C=C(F)C=C(F)C=2)=C1 ZFMQKOWCDKKBIF-UHFFFAOYSA-N 0.000 description 6
- 229920001577 copolymer Polymers 0.000 description 6
- 238000005336 cracking Methods 0.000 description 6
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 239000003981 vehicle Substances 0.000 description 6
- FDLQZKYLHJJBHD-UHFFFAOYSA-N [3-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=CC(CN)=C1 FDLQZKYLHJJBHD-UHFFFAOYSA-N 0.000 description 5
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 5
- 238000010276 construction Methods 0.000 description 5
- 238000004132 cross linking Methods 0.000 description 5
- 125000005442 diisocyanate group Chemical group 0.000 description 5
- CZZYITDELCSZES-UHFFFAOYSA-N diphenylmethane Chemical compound C=1C=CC=CC=1CC1=CC=CC=C1 CZZYITDELCSZES-UHFFFAOYSA-N 0.000 description 5
- 150000002148 esters Chemical class 0.000 description 5
- 230000007062 hydrolysis Effects 0.000 description 5
- 238000006460 hydrolysis reaction Methods 0.000 description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 150000002739 metals Chemical class 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- GQHTUMJGOHRCHB-UHFFFAOYSA-N 2,3,4,6,7,8,9,10-octahydropyrimido[1,2-a]azepine Chemical compound C1CCCCN2CCCN=C21 GQHTUMJGOHRCHB-UHFFFAOYSA-N 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- ZVFDTKUVRCTHQE-UHFFFAOYSA-N Diisodecyl phthalate Chemical compound CC(C)CCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC(C)C ZVFDTKUVRCTHQE-UHFFFAOYSA-N 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 4
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 4
- 239000004952 Polyamide Substances 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 239000003377 acid catalyst Substances 0.000 description 4
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L calcium carbonate Substances [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 150000001735 carboxylic acids Chemical class 0.000 description 4
- 235000019438 castor oil Nutrition 0.000 description 4
- 239000004359 castor oil Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 150000001993 dienes Chemical class 0.000 description 4
- 238000002845 discoloration Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 4
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 4
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920002647 polyamide Polymers 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 125000001424 substituent group Chemical group 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- MRLGCTNJRREZHZ-UHFFFAOYSA-N 3-phenoxybenzaldehyde Chemical compound O=CC1=CC=CC(OC=2C=CC=CC=2)=C1 MRLGCTNJRREZHZ-UHFFFAOYSA-N 0.000 description 3
- DZIHTWJGPDVSGE-UHFFFAOYSA-N 4-[(4-aminocyclohexyl)methyl]cyclohexan-1-amine Chemical compound C1CC(N)CCC1CC1CCC(N)CC1 DZIHTWJGPDVSGE-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- 229920000538 Poly[(phenyl isocyanate)-co-formaldehyde] Polymers 0.000 description 3
- 229920002367 Polyisobutene Polymers 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 3
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 230000000740 bleeding effect Effects 0.000 description 3
- 239000004568 cement Substances 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 3
- 150000004985 diamines Chemical class 0.000 description 3
- 239000012975 dibutyltin dilaurate Substances 0.000 description 3
- HBGGXOJOCNVPFY-UHFFFAOYSA-N diisononyl phthalate Chemical compound CC(C)CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC(C)C HBGGXOJOCNVPFY-UHFFFAOYSA-N 0.000 description 3
- 150000004665 fatty acids Chemical class 0.000 description 3
- 230000022244 formylation Effects 0.000 description 3
- 238000006170 formylation reaction Methods 0.000 description 3
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- QNGNSVIICDLXHT-UHFFFAOYSA-N para-ethylbenzaldehyde Natural products CCC1=CC=C(C=O)C=C1 QNGNSVIICDLXHT-UHFFFAOYSA-N 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 3
- 229920000768 polyamine Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 230000008439 repair process Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 229920000638 styrene acrylonitrile Polymers 0.000 description 3
- 125000001302 tertiary amino group Chemical group 0.000 description 3
- 125000005628 tolylene group Chemical group 0.000 description 3
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- RXYPXQSKLGGKOL-UHFFFAOYSA-N 1,4-dimethylpiperazine Chemical compound CN1CCN(C)CC1 RXYPXQSKLGGKOL-UHFFFAOYSA-N 0.000 description 2
- SBJCUZQNHOLYMD-UHFFFAOYSA-N 1,5-Naphthalene diisocyanate Chemical compound C1=CC=C2C(N=C=O)=CC=CC2=C1N=C=O SBJCUZQNHOLYMD-UHFFFAOYSA-N 0.000 description 2
- XDOFQFKRPWOURC-UHFFFAOYSA-N 16-methylheptadecanoic acid Chemical compound CC(C)CCCCCCCCCCCCCCC(O)=O XDOFQFKRPWOURC-UHFFFAOYSA-N 0.000 description 2
- LCZVSXRMYJUNFX-UHFFFAOYSA-N 2-[2-(2-hydroxypropoxy)propoxy]propan-1-ol Chemical class CC(O)COC(C)COC(C)CO LCZVSXRMYJUNFX-UHFFFAOYSA-N 0.000 description 2
- SLAMLWHELXOEJZ-UHFFFAOYSA-N 2-nitrobenzoic acid Chemical compound OC(=O)C1=CC=CC=C1[N+]([O-])=O SLAMLWHELXOEJZ-UHFFFAOYSA-N 0.000 description 2
- WMRCTEPOPAZMMN-UHFFFAOYSA-N 2-undecylpropanedioic acid Chemical compound CCCCCCCCCCCC(C(O)=O)C(O)=O WMRCTEPOPAZMMN-UHFFFAOYSA-N 0.000 description 2
- QZWKEPYTBWZJJA-UHFFFAOYSA-N 3,3'-Dimethoxybenzidine-4,4'-diisocyanate Chemical compound C1=C(N=C=O)C(OC)=CC(C=2C=C(OC)C(N=C=O)=CC=2)=C1 QZWKEPYTBWZJJA-UHFFFAOYSA-N 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- VHYFNPMBLIVWCW-UHFFFAOYSA-N 4-Dimethylaminopyridine Chemical compound CN(C)C1=CC=NC=C1 VHYFNPMBLIVWCW-UHFFFAOYSA-N 0.000 description 2
- ZMSQJSMSLXVTKN-UHFFFAOYSA-N 4-[2-(2-morpholin-4-ylethoxy)ethyl]morpholine Chemical compound C1COCCN1CCOCCN1CCOCC1 ZMSQJSMSLXVTKN-UHFFFAOYSA-N 0.000 description 2
- WOSYBKJRUQJISL-UHFFFAOYSA-N 4-decoxybenzaldehyde Chemical compound CCCCCCCCCCOC1=CC=C(C=O)C=C1 WOSYBKJRUQJISL-UHFFFAOYSA-N 0.000 description 2
- LAFJBWCWIUMKJU-UHFFFAOYSA-N 4-decylbenzaldehyde Chemical class CCCCCCCCCCC1=CC=C(C=O)C=C1 LAFJBWCWIUMKJU-UHFFFAOYSA-N 0.000 description 2
- PZIXYZBTJGLLKF-UHFFFAOYSA-N 4-dodecylbenzaldehyde Chemical class CCCCCCCCCCCCC1=CC=C(C=O)C=C1 PZIXYZBTJGLLKF-UHFFFAOYSA-N 0.000 description 2
- WPVNXYYWNGOBRC-UHFFFAOYSA-N 4-tetradecylbenzaldehyde Chemical class CCCCCCCCCCCCCCC1=CC=C(C=O)C=C1 WPVNXYYWNGOBRC-UHFFFAOYSA-N 0.000 description 2
- GALJTABQRSFAJX-UHFFFAOYSA-N 4-tridecylbenzaldehyde Chemical class CCCCCCCCCCCCCC1=CC=C(C=O)C=C1 GALJTABQRSFAJX-UHFFFAOYSA-N 0.000 description 2
- BCJAXNPPPVUICN-UHFFFAOYSA-N 4-undecylbenzaldehyde Chemical class CCCCCCCCCCCC1=CC=C(C=O)C=C1 BCJAXNPPPVUICN-UHFFFAOYSA-N 0.000 description 2
- FFWSICBKRCICMR-UHFFFAOYSA-N 5-methyl-2-hexanone Chemical compound CC(C)CCC(C)=O FFWSICBKRCICMR-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
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Classifications
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- C08G18/3253—Polyamines being in latent form
- C08G18/3256—Reaction products of polyamines with aldehydes or ketones
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/1858—Catalysts containing secondary or tertiary amines or salts thereof having carbon-to-nitrogen double bonds
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- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C251/00—Compounds containing nitrogen atoms doubly-bound to a carbon skeleton
- C07C251/02—Compounds containing nitrogen atoms doubly-bound to a carbon skeleton containing imino groups
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- C07C251/06—Compounds containing nitrogen atoms doubly-bound to a carbon skeleton containing imino groups having carbon atoms of imino groups bound to hydrogen atoms or to acyclic carbon atoms to carbon atoms of a saturated carbon skeleton
- C07C251/08—Compounds containing nitrogen atoms doubly-bound to a carbon skeleton containing imino groups having carbon atoms of imino groups bound to hydrogen atoms or to acyclic carbon atoms to carbon atoms of a saturated carbon skeleton being acyclic
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C251/00—Compounds containing nitrogen atoms doubly-bound to a carbon skeleton
- C07C251/02—Compounds containing nitrogen atoms doubly-bound to a carbon skeleton containing imino groups
- C07C251/24—Compounds containing nitrogen atoms doubly-bound to a carbon skeleton containing imino groups having carbon atoms of imino groups bound to carbon atoms of six-membered aromatic rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/12—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step using two or more compounds having active hydrogen in the first polymerisation step
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/4804—Two or more polyethers of different physical or chemical nature
- C08G18/4812—Mixtures of polyetherdiols with polyetherpolyols having at least three hydroxy groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/4825—Polyethers containing two hydroxy groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/4837—Polyethers containing oxyethylene units and other oxyalkylene units
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/75—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
- C08G18/751—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G18/751—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring
- C08G18/752—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group
- C08G18/753—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group
- C08G18/755—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group and at least one isocyanate or isothiocyanate group linked to a secondary carbon atom of the cycloaliphatic ring, e.g. isophorone diisocyanate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
- C08G18/7614—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring
- C08G18/7621—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring being toluene diisocyanate including isomer mixtures
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
- C08G18/7657—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
- C08G18/7664—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
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- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
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- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
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Abstract
The present invention relates to a polyaldimine of the formula (I) with advantageous properties in use as latent hardener for compositions comprising isocyanate groups, and compositions containing the polyaldimine of the formula (I) and at least one polyisocyanate and/or at least one polyurethane polymer containing isocyanate groups. The polyaldimine of the formula (I) is odourless, pH-neutral, liquid at room temperature, has low viscosity, has little sensitivity to heat and moisture, and is stable in storage together with isocyanates. It can provide odourless single-component polyurethane compositions which have good stability in storage and which do not produce bubbles when hardened in the presence of moisture, and which cause no problematic odour emissions, giving a hardened elastic material with good mechanical properties and surprisingly little tendency towards plasticizer migration.
Description
POLYALDIMINE AND CURABLE POLYURETHANE COMPOSITION
Technical field The invention relates to polyaldimines and polyurethanes, and to adhesives, sealants and coatings.
Prior art Curable polyurethane compositions which crosslink through reaction of isocyanate groups with hydroxyl groups and/or moisture or water are used in many industrial applications, for example as adhesives, sealants or coatings in the construction and manufacturing industries. When compositions of this kind are used at high humidity and/or elevated temperature, the curing thereof often gives rise to disruptive blisters as a result of carbon dioxide gas released, which is not dissolved or dissipated quickly enough. In order to avoid blistering, it is possible to add chemically blocked amines to the compositions, called latent hardeners, which release amino groups on contact with moisture and are crosslinked rapidly with the isocyanate groups without formation of carbon dioxide. Latent hardeners used are usually compounds having aldimine, ketimine or oxazolidine groups.
However, the known latent hardeners are disadvantageous. For instance, they can trigger premature crosslinking reactions and hence lower the storage stability of the compositions and/or accelerate the curing thereof to such a degree as to result in too short an open time and hence too short a working window.
Moreover, many of the known latent hardeners, on curing, lead to troublesome emissions caused by volatile, intensely odorous aldehydes or ketones which serve as blocking agents in the latent hardener and are released through hydrolysis.
WO 00/64860 describes polyurethane compositions comprising aromatic aldimines of aromatic aldehydes. These compositions are storage-stable and have a long pot life/open time. However, the curing thereof usually proceeds with significant odor and is slow and incomplete, which can lead to blister formation, tacky surfaces and/or limited stability or extensibility. Moreover, the aldimines
Technical field The invention relates to polyaldimines and polyurethanes, and to adhesives, sealants and coatings.
Prior art Curable polyurethane compositions which crosslink through reaction of isocyanate groups with hydroxyl groups and/or moisture or water are used in many industrial applications, for example as adhesives, sealants or coatings in the construction and manufacturing industries. When compositions of this kind are used at high humidity and/or elevated temperature, the curing thereof often gives rise to disruptive blisters as a result of carbon dioxide gas released, which is not dissolved or dissipated quickly enough. In order to avoid blistering, it is possible to add chemically blocked amines to the compositions, called latent hardeners, which release amino groups on contact with moisture and are crosslinked rapidly with the isocyanate groups without formation of carbon dioxide. Latent hardeners used are usually compounds having aldimine, ketimine or oxazolidine groups.
However, the known latent hardeners are disadvantageous. For instance, they can trigger premature crosslinking reactions and hence lower the storage stability of the compositions and/or accelerate the curing thereof to such a degree as to result in too short an open time and hence too short a working window.
Moreover, many of the known latent hardeners, on curing, lead to troublesome emissions caused by volatile, intensely odorous aldehydes or ketones which serve as blocking agents in the latent hardener and are released through hydrolysis.
WO 00/64860 describes polyurethane compositions comprising aromatic aldimines of aromatic aldehydes. These compositions are storage-stable and have a long pot life/open time. However, the curing thereof usually proceeds with significant odor and is slow and incomplete, which can lead to blister formation, tacky surfaces and/or limited stability or extensibility. Moreover, the aldimines
2/48 PCT/EP2016/081979 have to be heated or dissolved to prepare the compositions since they are highly viscous or solid at room temperature.
US 5,087,661 describes polyaldimines having an aryl group having 6 to 15 carbon atoms, and the use thereof as latent hardeners in polyurethane compositions.
Some time after preparation, most of these polyaldimines are highly viscous or solid at room temperature and therefore have to be heated or dissolved for incorporation into a polyurethane composition. The compositions often have low storage stability; especially at elevated storage temperature and/or in the case of use of sterically unhindered aromatic polyisocyanates such as MDI, there can be a significant rise in viscosity even after short time, as a result of which they become unusable. When they are used, significant, long-lasting odor nuisance additionally occurs as a result of the intensely odorous aldehydes released.
WO 2004/013088 describes polyaldimines having a long-chain tertiary alkyl group containing ester groups, and the use thereof as latent hardeners in polyurethane compositions. These polyaldimines are liquid and of low viscosity, but are thermally sensitive and moisture-sensitive and very reactive. The compositions are very storage-stable and cure completely without odor, but have a comparatively short open time. Owing to limited compatibility of the long chain aldehyde released with the cured polyurethane, they additionally have a tendency to plasticizer migration, which can be manifested by bleeding, or substrate discoloration or stress-cracking in the substrate.
WO 2009/010522 describes polyaldimines having an amine-containing tertiary alkyl group, and the use thereof as latent hardeners in polyurethane compositions.
These polyaldimines are likewise liquid and easily workable, but are not pH-neutral. The compositions cure in a blister-free and low-odor manner, but are not storage-stable when aromatic polyisocyanates are used and have a very short open time.
US 5,087,661 describes polyaldimines having an aryl group having 6 to 15 carbon atoms, and the use thereof as latent hardeners in polyurethane compositions.
Some time after preparation, most of these polyaldimines are highly viscous or solid at room temperature and therefore have to be heated or dissolved for incorporation into a polyurethane composition. The compositions often have low storage stability; especially at elevated storage temperature and/or in the case of use of sterically unhindered aromatic polyisocyanates such as MDI, there can be a significant rise in viscosity even after short time, as a result of which they become unusable. When they are used, significant, long-lasting odor nuisance additionally occurs as a result of the intensely odorous aldehydes released.
WO 2004/013088 describes polyaldimines having a long-chain tertiary alkyl group containing ester groups, and the use thereof as latent hardeners in polyurethane compositions. These polyaldimines are liquid and of low viscosity, but are thermally sensitive and moisture-sensitive and very reactive. The compositions are very storage-stable and cure completely without odor, but have a comparatively short open time. Owing to limited compatibility of the long chain aldehyde released with the cured polyurethane, they additionally have a tendency to plasticizer migration, which can be manifested by bleeding, or substrate discoloration or stress-cracking in the substrate.
WO 2009/010522 describes polyaldimines having an amine-containing tertiary alkyl group, and the use thereof as latent hardeners in polyurethane compositions.
These polyaldimines are likewise liquid and easily workable, but are not pH-neutral. The compositions cure in a blister-free and low-odor manner, but are not storage-stable when aromatic polyisocyanates are used and have a very short open time.
3/48 PCT/EP2016/081979 Summary of the invention It is therefore an object of the present invention to provide latent hardeners for polyurethanes which overcome the disadvantages of the prior art.
It has been found that, surprisingly, this object is achieved by a polyaldimine of the formula (I) as described in claim 1. The polyaldimine of the formula (I) is odorless, pH-neutral, liquid or low-melting and of comparatively low viscosity at room temperature, and has low sensitivity to heat and moisture. It can thus be stored, transported, metered and worked in a simple manner. It is surprisingly inert with isocyanates, including particularly reactive, sterically unhindered aromatic isocyanates such as, in particular, MDI and adducts thereof, even at elevated temperature, and thus enables particularly storage-stable compositions. Under the influence of moisture, the polyaldimine of the formula (I) reacts relatively slowly but nevertheless completely and faultlessly with isocyanates, and the reaction can also be speeded up by means of suitable catalysts. This enables a wide range of open times. The aldehyde released in the hydrolysis is nonvolatile, odorless and colorless, and thus does not cause any emissions or odor immissions or discoloration. It surprisingly has such good compatibility in polyurethanes that it causes barely any plasticizer migration. In spite of the long-chain substituent on the aryl radical, it is compatible in polyurethanes to a similar degree to aromatic aldehydes without long-chain substituents, but these cause a distinct to strong, long-lasting odor. The low tendency to plasticizer migration is surprising.
Polyaldimines having elimination products of high molecular weight are naturally particularly critical in relation to plasticizer migration after curing, since the amount used is correspondingly high owing to the high equivalent weight, and hence a large amount of aldehyde released remains in the cured material. Moreover, the long-chain hydrophobic alkyl or alkoxy substituent, especially given branched structure, would be expected to have comparatively poor compatibility in the hydrophilic polymer skeleton of polyurethanes having hydrogen bonds.
The polyaldimine of the formula (I), owing to the specific structure with the A and Z
radicals, has a particularly advantageous combination of properties that have not
It has been found that, surprisingly, this object is achieved by a polyaldimine of the formula (I) as described in claim 1. The polyaldimine of the formula (I) is odorless, pH-neutral, liquid or low-melting and of comparatively low viscosity at room temperature, and has low sensitivity to heat and moisture. It can thus be stored, transported, metered and worked in a simple manner. It is surprisingly inert with isocyanates, including particularly reactive, sterically unhindered aromatic isocyanates such as, in particular, MDI and adducts thereof, even at elevated temperature, and thus enables particularly storage-stable compositions. Under the influence of moisture, the polyaldimine of the formula (I) reacts relatively slowly but nevertheless completely and faultlessly with isocyanates, and the reaction can also be speeded up by means of suitable catalysts. This enables a wide range of open times. The aldehyde released in the hydrolysis is nonvolatile, odorless and colorless, and thus does not cause any emissions or odor immissions or discoloration. It surprisingly has such good compatibility in polyurethanes that it causes barely any plasticizer migration. In spite of the long-chain substituent on the aryl radical, it is compatible in polyurethanes to a similar degree to aromatic aldehydes without long-chain substituents, but these cause a distinct to strong, long-lasting odor. The low tendency to plasticizer migration is surprising.
Polyaldimines having elimination products of high molecular weight are naturally particularly critical in relation to plasticizer migration after curing, since the amount used is correspondingly high owing to the high equivalent weight, and hence a large amount of aldehyde released remains in the cured material. Moreover, the long-chain hydrophobic alkyl or alkoxy substituent, especially given branched structure, would be expected to have comparatively poor compatibility in the hydrophilic polymer skeleton of polyurethanes having hydrogen bonds.
The polyaldimine of the formula (I), owing to the specific structure with the A and Z
radicals, has a particularly advantageous combination of properties that have not
4/48 PCT/EP2016/081979 been achieved to date in the prior art. It is usable as a latent hardener for all commercial polyisocyanates. It enables odorless polyurethane compositions with excellent storage stability and manageable working times, which cure rapidly and completely and without blistering and entirely without odor immissions. This gives rise to a blister-free material having a non-tacky surface and good strength, extensibility and durability, which does not have a tendency to problems with plasticizer migration such as bleeding, substrate discoloration or stress-cracking in the substrate.
Further aspects of the invention are the subject of further independent claims.
Particularly preferred embodiments of the invention are the subject of the dependent claims.
Ways of executing the invention The invention provides a polyaldimine of the formula (I) A __ NZ 0) -n where n is 2 or 3, Z is an aryl radical substituted by an alkyl or alkoxy group and having a total of 12 to 26 carbon atoms, and A is an n-valent aliphatic or cycloaliphatic hydrocarbyl radical optionally containing ether oxygen and having a molecular weight in the range from 42 to 6'000 g/mol, bonded via at least one tertiary or quaternary carbon atom and/or containing a bi-or tricyclic ring system.
A "tertiary carbon atom" refers to a carbon atom bonded only to one hydrogen atom.
A "quaternary carbon atom" refers to a carbon atom not bonded to any hydrogen atom.
Further aspects of the invention are the subject of further independent claims.
Particularly preferred embodiments of the invention are the subject of the dependent claims.
Ways of executing the invention The invention provides a polyaldimine of the formula (I) A __ NZ 0) -n where n is 2 or 3, Z is an aryl radical substituted by an alkyl or alkoxy group and having a total of 12 to 26 carbon atoms, and A is an n-valent aliphatic or cycloaliphatic hydrocarbyl radical optionally containing ether oxygen and having a molecular weight in the range from 42 to 6'000 g/mol, bonded via at least one tertiary or quaternary carbon atom and/or containing a bi-or tricyclic ring system.
A "tertiary carbon atom" refers to a carbon atom bonded only to one hydrogen atom.
A "quaternary carbon atom" refers to a carbon atom not bonded to any hydrogen atom.
5/48 PCT/EP2016/081979 A dotted line in the formulae in each case represents the bond between a substituent and the corresponding molecular radical.
A "primary amino group" refers to an amino group which is bonded to a single organic radical and bears two hydrogen atoms; a "secondary amino group" refers to an amino group which is bonded to two organic radicals which may also together be part of a ring and bears one hydrogen atom; and a "tertiary amino group" refers to an amino group which is bonded to three organic radicals, two or three of which may also be part of one or more rings, and does not bear any hydrogen atom.
Substance names beginning with "poly", such as polyamine, polyol or polyisocyanate, refer to substances containing, in a formal sense, two or more of the functional groups that occur in their name per molecule.
A "primary polyamine" refers to a compound having at least two primary amino groups.
An "aromatic isocyanate" refers to an isocyanate wherein the isocyanate groups are bonded directly to an aromatic carbon atom. Accordingly, isocyanate groups of this kind are referred to as "aromatic isocyanate groups".
"Molecular weight" refers to the molar mass (in g/mol) of a molecule or a molecule residue. "Average molecular weight" refers to the number-average molecular weight (Ma) of a polydisperse mixture of oligomeric or polymeric molecules or molecule residues. It is typically determined by means of gel permeation chromatography (GPC) against polystyrene as standard.
The term "viscosity" refers to the dynamic viscosity or shear viscosity which is determined by the ratio between the shear stress and the shear rate (speed gradient) and is determined as described in DIN EN ISO 3219.
A substance or composition is referred to as "storage-stable" or "storable"
when it can be stored at room temperature in a suitable container over a prolonged period, typically over at least 3 months up to 6 months or more, without any change in its application or use properties to a degree of relevance for the use thereof as a result of the storage.
A "primary amino group" refers to an amino group which is bonded to a single organic radical and bears two hydrogen atoms; a "secondary amino group" refers to an amino group which is bonded to two organic radicals which may also together be part of a ring and bears one hydrogen atom; and a "tertiary amino group" refers to an amino group which is bonded to three organic radicals, two or three of which may also be part of one or more rings, and does not bear any hydrogen atom.
Substance names beginning with "poly", such as polyamine, polyol or polyisocyanate, refer to substances containing, in a formal sense, two or more of the functional groups that occur in their name per molecule.
A "primary polyamine" refers to a compound having at least two primary amino groups.
An "aromatic isocyanate" refers to an isocyanate wherein the isocyanate groups are bonded directly to an aromatic carbon atom. Accordingly, isocyanate groups of this kind are referred to as "aromatic isocyanate groups".
"Molecular weight" refers to the molar mass (in g/mol) of a molecule or a molecule residue. "Average molecular weight" refers to the number-average molecular weight (Ma) of a polydisperse mixture of oligomeric or polymeric molecules or molecule residues. It is typically determined by means of gel permeation chromatography (GPC) against polystyrene as standard.
The term "viscosity" refers to the dynamic viscosity or shear viscosity which is determined by the ratio between the shear stress and the shear rate (speed gradient) and is determined as described in DIN EN ISO 3219.
A substance or composition is referred to as "storage-stable" or "storable"
when it can be stored at room temperature in a suitable container over a prolonged period, typically over at least 3 months up to 6 months or more, without any change in its application or use properties to a degree of relevance for the use thereof as a result of the storage.
6/48 PCT/EP2016/081979 "Room temperature" refers to a temperature of 23 C.
Z is preferably a radical of the formula (II) ___________________________________ R (II) where R is a linear or branched alkyl or alkoxy radical having 6 to 20, preferably 8 to 16, carbon atoms.
R is preferably a linear or branched alkyl radical having 10 to 14 carbon atoms or a linear or branched alkoxy radical having 8 to 12 carbon atoms.
R is especially a linear or branched alkyl radical having 10 to 14 carbon atoms. A
polyaldimine of this kind is particularly reactive as a latent hardener in polyurethanes.
R is more preferably a branched alkyl radical. A polyaldimine of this kind is typically liquid and of comparatively low viscosity at room temperature, which is very advantageous for handling thereof.
R is most preferably a branched alkyl radical having 10 to 14 carbon atoms. A
polyaldimine of this kind is particularly reactive and is usually liquid and of comparatively low viscosity at room temperature.
Preferably, R is in the meta or para position, especially in the para position. A
polyaldimine of this kind is obtainable particularly readily.
Z is preferably a radical of the formula (II) ___________________________________ R (II) where R is a linear or branched alkyl or alkoxy radical having 6 to 20, preferably 8 to 16, carbon atoms.
R is preferably a linear or branched alkyl radical having 10 to 14 carbon atoms or a linear or branched alkoxy radical having 8 to 12 carbon atoms.
R is especially a linear or branched alkyl radical having 10 to 14 carbon atoms. A
polyaldimine of this kind is particularly reactive as a latent hardener in polyurethanes.
R is more preferably a branched alkyl radical. A polyaldimine of this kind is typically liquid and of comparatively low viscosity at room temperature, which is very advantageous for handling thereof.
R is most preferably a branched alkyl radical having 10 to 14 carbon atoms. A
polyaldimine of this kind is particularly reactive and is usually liquid and of comparatively low viscosity at room temperature.
Preferably, R is in the meta or para position, especially in the para position. A
polyaldimine of this kind is obtainable particularly readily.
7/48 PCT/EP2016/081979 Most preferably, R is a radical of the formula R2 where R1 and R2 are each an alkyl radical and together have 9 to 13 carbon atoms. Preferably, the R1 and R2 radicals are each linear.
Most preferably, Z is thus a radical of the formula (Ha) W
R2 (11a) where R1 and R2 have the definitions given.
The preferred Z radicals are obtainable particularly readily and enable particularly low-odor polyaldimines which are especially liquid and particularly of low viscosity at room temperature.
A is preferably ¨ either an n-valent aliphatic or cycloaliphatic hydrocarbyl radical having a molecular weight in the range from 42 to 500 g/mol, bonded via at least one tertiary or quaternary carbon atom and/or containing a bi- or tricyclic ring system ¨ or is an n-valent polyoxyalkylene radical having a molecular weight in the range from 170 to 6000 g/mol, preferably 170 to 2000 g/mol, especially 170 to 470 g/mol, bonded via at least one tertiary carbon atom.
A polyaldimine of this kind is obtainable particularly easily.
More preferably, A is selected from the group consisting of 1,2-propylene, 1,3-pentylene, 2-methyl-1,5-pentylene, 2,2(4),4-trimethy1-1,6-hexamethylene, 1,2-cyclohexylene, (1,5,5-trimethylcyclohexan-1-yl)methane-1,3, 4(2)-methy1-1,3-cyclohexylene, methylenedicyclohexan-4-yl, methylenebis(2-methylcyclohexan-4-
Most preferably, Z is thus a radical of the formula (Ha) W
R2 (11a) where R1 and R2 have the definitions given.
The preferred Z radicals are obtainable particularly readily and enable particularly low-odor polyaldimines which are especially liquid and particularly of low viscosity at room temperature.
A is preferably ¨ either an n-valent aliphatic or cycloaliphatic hydrocarbyl radical having a molecular weight in the range from 42 to 500 g/mol, bonded via at least one tertiary or quaternary carbon atom and/or containing a bi- or tricyclic ring system ¨ or is an n-valent polyoxyalkylene radical having a molecular weight in the range from 170 to 6000 g/mol, preferably 170 to 2000 g/mol, especially 170 to 470 g/mol, bonded via at least one tertiary carbon atom.
A polyaldimine of this kind is obtainable particularly easily.
More preferably, A is selected from the group consisting of 1,2-propylene, 1,3-pentylene, 2-methyl-1,5-pentylene, 2,2(4),4-trimethy1-1,6-hexamethylene, 1,2-cyclohexylene, (1,5,5-trimethylcyclohexan-1-yl)methane-1,3, 4(2)-methy1-1,3-cyclohexylene, methylenedicyclohexan-4-yl, methylenebis(2-methylcyclohexan-4-
8/48 PCT/EP2016/081979 yl), (bicyclo[2.2.1]heptan-2,5(2,6)-diy1)dimethylene, (tricyclo[5.2.1.02,6]decane-3(4),8(9)-diy1)dimethylene, a,w-polyoxypropylene having an average molecular weight in the range from 170 to 5'000 g/mol and trimethylolpro pane- or glycerol-started tris(w-polyoxypropylene) having an average molecular weight in the range from 330 to 6'000 g/mol.
The preferred A radicals are obtainable particularly readily.
Among these, preference is given to 1,2-cyclohexylene, (1,5,5-trimethylcyclohexan-1-yl)methane-1,3, 4(2)-methyl-1,3-cyclohexylene, methylenedicyclohexan-4-yl, (bicyclo[2.2.1]heptane-2,5(2,6)-diyl)dimethylene, (tricyclo[5.2.1.02,6]clecane-3(4),8(9)-diy1)dimethylene, a,w-polyoxypropylene having an average molecular weight in the range from 170 to 470 g/mol, and trimethylolpropane- or glycerol-started tris(w-polyoxypropylene) having an average molecular weight in the range from 330 to 450 g/mol.
These polyaldimines enable compositions having particularly good storage stability and/or particularly high strengths.
Among these, particular preference is given to (1,5,5-trimethylcyclohexan-1-yl)methane-1,3 or (bicyclo[2.2.1]heptane-2,5(2,6)-diy1)dimethylene or (tricyclo[5.2.1.02,6]clecane-3(4),8(9)-diy1)dimethylene. These polyaldimines of the formula (I) have particularly low viscosity and enable particularly storage-stable compositions having particularly high strength.
Among these, particular preference is further given to methylenedicyclohexan-4-yl.
These polyaldimines of the formula (I) enable particularly storage-stable compositions having a particularly high modulus of elasticity.
Among these, particular preference is further given to a,w-polyoxypropylene having an average molecular weight in the range from 170 to 250 g/mol. These polyaldimines of the formula (I) have particularly low viscosity and enable particularly storage-stable compositions having particularly good extensibility.
Among these, particular preference is further given to trimethylolpropane-started tris(w-polyoxypropylene) having an average molecular weight in the range from
The preferred A radicals are obtainable particularly readily.
Among these, preference is given to 1,2-cyclohexylene, (1,5,5-trimethylcyclohexan-1-yl)methane-1,3, 4(2)-methyl-1,3-cyclohexylene, methylenedicyclohexan-4-yl, (bicyclo[2.2.1]heptane-2,5(2,6)-diyl)dimethylene, (tricyclo[5.2.1.02,6]clecane-3(4),8(9)-diy1)dimethylene, a,w-polyoxypropylene having an average molecular weight in the range from 170 to 470 g/mol, and trimethylolpropane- or glycerol-started tris(w-polyoxypropylene) having an average molecular weight in the range from 330 to 450 g/mol.
These polyaldimines enable compositions having particularly good storage stability and/or particularly high strengths.
Among these, particular preference is given to (1,5,5-trimethylcyclohexan-1-yl)methane-1,3 or (bicyclo[2.2.1]heptane-2,5(2,6)-diy1)dimethylene or (tricyclo[5.2.1.02,6]clecane-3(4),8(9)-diy1)dimethylene. These polyaldimines of the formula (I) have particularly low viscosity and enable particularly storage-stable compositions having particularly high strength.
Among these, particular preference is further given to methylenedicyclohexan-4-yl.
These polyaldimines of the formula (I) enable particularly storage-stable compositions having a particularly high modulus of elasticity.
Among these, particular preference is further given to a,w-polyoxypropylene having an average molecular weight in the range from 170 to 250 g/mol. These polyaldimines of the formula (I) have particularly low viscosity and enable particularly storage-stable compositions having particularly good extensibility.
Among these, particular preference is further given to trimethylolpropane-started tris(w-polyoxypropylene) having an average molecular weight in the range from
9/48 PCT/EP2016/081979 330 to 450 g/mol. These polyaldimines of the formula (I) have particularly low viscosity and enable particularly storage-stable compositions having particularly high crosslinking density and durability.
The preferred polyaldimines of the formula (I) are obtainable particularly readily and/or have particularly low-viscosity and/or are particularly storage-stable together with isocyanates and/or lead to particularly good mechanical properties or durabilities, and hence are particularly suitable as latent hardeners for adhesives, sealants or coatings based on polyurethane.
The polyaldimine of the formula (I) is preferably obtained from the reaction of at least one amine of the formula (III) with at least one aldehyde of the formula (IV) in a condensation reaction with release of water.
A ___________________ NH2 Z
(ill) (IV) In the formulae (III) and (IV), n, A and Z have the definitions already given.
The aldehyde of the formula (VI) is preferably used here stoichiometrically or in a stoichiometric excess in relation to the primary amino groups. In this manner, the reaction product is largely or entirely free of primary amino groups.
The invention thus further provides a reaction product comprising at least one polyaldimine of the formula (I), obtained from the reaction of at least one amine of the formula (Ill) with at least one aldehyde of the formula (IV) in a condensation reaction with release of water, wherein the aldehyde was present stoichiometrically or in a stoichiometric excess in relation to the primary amino groups.
The reaction is advantageously conducted at a temperature in the range from 15 to 120 C, preferably at 20 to 100 C, optionally in the presence of a solvent.
The water of condensation is preferably removed from the reaction mixture, either as
The preferred polyaldimines of the formula (I) are obtainable particularly readily and/or have particularly low-viscosity and/or are particularly storage-stable together with isocyanates and/or lead to particularly good mechanical properties or durabilities, and hence are particularly suitable as latent hardeners for adhesives, sealants or coatings based on polyurethane.
The polyaldimine of the formula (I) is preferably obtained from the reaction of at least one amine of the formula (III) with at least one aldehyde of the formula (IV) in a condensation reaction with release of water.
A ___________________ NH2 Z
(ill) (IV) In the formulae (III) and (IV), n, A and Z have the definitions already given.
The aldehyde of the formula (VI) is preferably used here stoichiometrically or in a stoichiometric excess in relation to the primary amino groups. In this manner, the reaction product is largely or entirely free of primary amino groups.
The invention thus further provides a reaction product comprising at least one polyaldimine of the formula (I), obtained from the reaction of at least one amine of the formula (Ill) with at least one aldehyde of the formula (IV) in a condensation reaction with release of water, wherein the aldehyde was present stoichiometrically or in a stoichiometric excess in relation to the primary amino groups.
The reaction is advantageously conducted at a temperature in the range from 15 to 120 C, preferably at 20 to 100 C, optionally in the presence of a solvent.
The water of condensation is preferably removed from the reaction mixture, either as
10/48 PCT/EP2016/081979 an azeotrope with a suitable solvent preferably directly by distillation, optionally under reduced pressure.
Optionally, a catalyst is used in the reaction, especially an acid catalyst.
Particular preference is given to working without solvent and removing the water of condensation from the heated reaction mixture by means of application of reduced pressure.
A reaction product of this kind can be used without further workup as latent hardener for compositions having isocyanate groups.
Preferably, the amine of the formula (III) is combined with the aldehyde of the formula (IV) to give a reaction mixture, where the aldehyde is present stoichiometrically or in a stoichiometric excess in relation to the primary amino groups, and the water of condensation is removed from the reaction mixture by a suitable method, optionally while heating the reaction mixture.
Suitable amines of the formula (III) are primary aliphatic or cycloaliphatic di- or triamines, in which at least one primary amino group is bonded to a tertiary or quaternary carbon atom and/or which contain a bi- or tricyclic ring system.
Preferably, the amine of the formula (III) is selected from the group consisting of 1,2-propanediamine, 1,3-pentanediamine, 1,5-diamino-2-methylpentane (MPMD), 2,2(4),4-trimethy1-1,6-hexanediamine (TMD), 1,2-cyclohexanediamine, 1,3-cyclohexanediamine, 1,4-cyclohexanediamine, 1-amino-3-aminomethy1-3,5,5-trimethylcyclohexane (isophoronediamine or IPDA), 4(2)-methyl-1,3-cyclohexanediamine, bis(4-aminocyclohexyl)methane, bis(4-amino-3-methylcyclohexyl)methane, 2,5(2,6)-bis(aminomethyl)bicyclo[2.2.1]heptane (norbornanediamine or NBDA), 3(4),8(9)-bis(aminomethyptricyclo[5.2.1.02,6]decane (TCD diamine), a,w-polyoxypropylenediamine having an average molecular weight in the range from 200 to 4000 g/mol, especially the Jeffamine products D-230, D-400, XTJ-582, D-2000, XTJ-578 and D-4000 (all from Huntsman), and trimethylolpropane- or
Optionally, a catalyst is used in the reaction, especially an acid catalyst.
Particular preference is given to working without solvent and removing the water of condensation from the heated reaction mixture by means of application of reduced pressure.
A reaction product of this kind can be used without further workup as latent hardener for compositions having isocyanate groups.
Preferably, the amine of the formula (III) is combined with the aldehyde of the formula (IV) to give a reaction mixture, where the aldehyde is present stoichiometrically or in a stoichiometric excess in relation to the primary amino groups, and the water of condensation is removed from the reaction mixture by a suitable method, optionally while heating the reaction mixture.
Suitable amines of the formula (III) are primary aliphatic or cycloaliphatic di- or triamines, in which at least one primary amino group is bonded to a tertiary or quaternary carbon atom and/or which contain a bi- or tricyclic ring system.
Preferably, the amine of the formula (III) is selected from the group consisting of 1,2-propanediamine, 1,3-pentanediamine, 1,5-diamino-2-methylpentane (MPMD), 2,2(4),4-trimethy1-1,6-hexanediamine (TMD), 1,2-cyclohexanediamine, 1,3-cyclohexanediamine, 1,4-cyclohexanediamine, 1-amino-3-aminomethy1-3,5,5-trimethylcyclohexane (isophoronediamine or IPDA), 4(2)-methyl-1,3-cyclohexanediamine, bis(4-aminocyclohexyl)methane, bis(4-amino-3-methylcyclohexyl)methane, 2,5(2,6)-bis(aminomethyl)bicyclo[2.2.1]heptane (norbornanediamine or NBDA), 3(4),8(9)-bis(aminomethyptricyclo[5.2.1.02,6]decane (TCD diamine), a,w-polyoxypropylenediamine having an average molecular weight in the range from 200 to 4000 g/mol, especially the Jeffamine products D-230, D-400, XTJ-582, D-2000, XTJ-578 and D-4000 (all from Huntsman), and trimethylolpropane- or
11 / 48 PCT/EP2016/081979 glycerol-started tris(w-polyoxypropyleneamine) having an average molecular weight in the range from 380 to 6'000 g/mol, especially the Jeffamine products T-403, T-3000 and T-5000 (all from Huntsman).
These amines have particularly good commercial availability.
Among these, preference is given to 1,2-cyclohexanediamine, 1-amino-3-aminomethy1-3,5,5-trimethylcyclohexane (isophoronediamine or IPDA), 4(2)-methy1-1,3-cyclohexanediamine, bis(4-aminocyclohexyl)methane, 2,5(2,6)-bis(aminomethyl)bicyclo[2.2.1]heptane (norbornanediamine or NBDA), 3(4),8(9)-bis(aminomethyptricyclo[5.2.1.02,61decane (TCD diamine), a,w-polyoxypropylene having an average molecular weight in the range from 200 to 500 g/mol, especially Jeffamine D-230 or Jeffamine D-400, or trimethylolpropane- or glycerol-started tris(w-polyoxypropylene) having an average molecular weight in the range from 380 to 500 g/mol, especially Jeffamine T-403.
A preferred aldehyde of the formula (IV) is an aldehyde of the formula (IVa) where R has the definitions already described.
(IVa) A particularly preferred aldehyde of the formula (IV) is an aldehyde of the formula (IVb) where R1 and R2 have the definitions already described.
/ (IVb) Especially preferred aldehydes of the formula (IV) are 4-decylbenzaldehydes, 4-undecylbenzaldehydes, 4-dodecylbenzaldehydes, 4-tridecylbenzaldehydes or 4-tetradecylbenzaldehydes, in which the alkyl radicals are linear or branched, especially branched.
These amines have particularly good commercial availability.
Among these, preference is given to 1,2-cyclohexanediamine, 1-amino-3-aminomethy1-3,5,5-trimethylcyclohexane (isophoronediamine or IPDA), 4(2)-methy1-1,3-cyclohexanediamine, bis(4-aminocyclohexyl)methane, 2,5(2,6)-bis(aminomethyl)bicyclo[2.2.1]heptane (norbornanediamine or NBDA), 3(4),8(9)-bis(aminomethyptricyclo[5.2.1.02,61decane (TCD diamine), a,w-polyoxypropylene having an average molecular weight in the range from 200 to 500 g/mol, especially Jeffamine D-230 or Jeffamine D-400, or trimethylolpropane- or glycerol-started tris(w-polyoxypropylene) having an average molecular weight in the range from 380 to 500 g/mol, especially Jeffamine T-403.
A preferred aldehyde of the formula (IV) is an aldehyde of the formula (IVa) where R has the definitions already described.
(IVa) A particularly preferred aldehyde of the formula (IV) is an aldehyde of the formula (IVb) where R1 and R2 have the definitions already described.
/ (IVb) Especially preferred aldehydes of the formula (IV) are 4-decylbenzaldehydes, 4-undecylbenzaldehydes, 4-dodecylbenzaldehydes, 4-tridecylbenzaldehydes or 4-tetradecylbenzaldehydes, in which the alkyl radicals are linear or branched, especially branched.
12/48 PCT/EP2016/081979 A most preferred aldehyde of the formula (IV) is a mixture comprising 4-decylbenzaldehydes, 4-undecylbenzaldehydes, 4-dodecylbenzaldehydes, 4-tridecylbenzaldehydes or 4-tetradecylbenzaldehydes, the alkyl radicals of which are mainly branched.
The aldehyde of the formula (IV) is especially obtainable from the formylation of at least one alkyl- and/or alkoxy-substituted aromatic hydrocarbon with carbon monoxide under the action of an acid catalyst. An example of a suitable acid catalyst is the HCI-AIC13 system (Gattermann-Koch reaction).
In a preferred preparation process, the formylation is conducted with HF-BF3 as acid catalyst. This is advantageous since this process proceeds particularly selectively and the aldehyde of the formula (IV) can be separated from the reaction mixture without a hydrolysis step and the catalyst can be reused, which means that costly and inconvenient product workup and disposal of waste is dispensed with.
The polyaldimine of the formula (1) is more preferably selected from the group consisting of N,N'-bis(4-alkylbenzylidene)-1,2-cyclohexanediamine, N,N1-bis(4-alkylbenzylidene)-3-aminomethy1-3,5,5-trimethylcyclohexylamine, N,NI-bis(4-alkylbenzylidene)-4(2)-methy1-1,3-cyclohexanediamine, N,N'-bis(4-alkylbenzylidene)-bis(4-aminocyclohexyl)methane, N,N'-bis(4-alkylbenzylidene)-2,5(2,6)-bis(aminomethyl)bicyclo[2.2.1]heptane, N,N'-bis(4-alkylbenzylidene)-3(4),8(9)-bis(aminomethyl)tricyclo[5.2.1.02,6]decane, N,N'-bis(4-alkylbenzylidene)polyoxypropylenediamine having an average molecular weight in the range from 650 to 1050 g/mol and N,N',N"-tris(4-alkylbenzylidene)polyoxypropylenetriamine having an average molecular weight in the range from 1050 to 1350 g/mol, where alkyl in each case is a linear or particularly branched decyl, undecyl, dodecyl, tridecyl or tetradecyl radical.
The aldehyde of the formula (IV) is especially obtainable from the formylation of at least one alkyl- and/or alkoxy-substituted aromatic hydrocarbon with carbon monoxide under the action of an acid catalyst. An example of a suitable acid catalyst is the HCI-AIC13 system (Gattermann-Koch reaction).
In a preferred preparation process, the formylation is conducted with HF-BF3 as acid catalyst. This is advantageous since this process proceeds particularly selectively and the aldehyde of the formula (IV) can be separated from the reaction mixture without a hydrolysis step and the catalyst can be reused, which means that costly and inconvenient product workup and disposal of waste is dispensed with.
The polyaldimine of the formula (1) is more preferably selected from the group consisting of N,N'-bis(4-alkylbenzylidene)-1,2-cyclohexanediamine, N,N1-bis(4-alkylbenzylidene)-3-aminomethy1-3,5,5-trimethylcyclohexylamine, N,NI-bis(4-alkylbenzylidene)-4(2)-methy1-1,3-cyclohexanediamine, N,N'-bis(4-alkylbenzylidene)-bis(4-aminocyclohexyl)methane, N,N'-bis(4-alkylbenzylidene)-2,5(2,6)-bis(aminomethyl)bicyclo[2.2.1]heptane, N,N'-bis(4-alkylbenzylidene)-3(4),8(9)-bis(aminomethyl)tricyclo[5.2.1.02,6]decane, N,N'-bis(4-alkylbenzylidene)polyoxypropylenediamine having an average molecular weight in the range from 650 to 1050 g/mol and N,N',N"-tris(4-alkylbenzylidene)polyoxypropylenetriamine having an average molecular weight in the range from 1050 to 1350 g/mol, where alkyl in each case is a linear or particularly branched decyl, undecyl, dodecyl, tridecyl or tetradecyl radical.
13/48 PCT/EP2016/081979 The polyaldimine of the formula (I) is odorless, pH-neutral, liquid or low-melting and of comparatively low viscosity at room temperature, and has low sensitivity to heat and moisture. It can thus be stored, transported, metered and worked in a simple manner.
Preferably, the polyaldimine of the formula (I) is a mixture of polyaldimines of the formula (I) in which each Z is a radical of the formula (II) and R is selected from alkyl radicals having 6 to 20 carbon atoms. More preferably, R is selected from linear or particularly branched decyl, undecyl, dodecyl, tridecyl and tetradecyl radicals.
The invention thus further provides a mixture of polyaldimines of the formula (I) in which each Z is a radical of the formula (II) and R is selected from linear or particularly branched decyl, undecyl, dodecyl, tridecyl and tetradecyl radicals.
A mixture of this kind is industrially obtainable particularly easily.
The invention further provides for the use of at least one polyaldimine of the formula (I) as latent hardener for compositions containing isocyanate groups.
The polyaldimine of the formula (I) has advantageous properties for the use described. It has excellent miscibility into compositions having isocyanate groups and shows barely any tendency to separation. It does not trigger any crosslinking reactions of the isocyanate groups in the absence of water or moisture and thus enables very good storage stability. On ingress of moisture, it reacts rapidly and completely via hydrolyzing aldimino groups with the isocyanate groups, this reaction proceeding very substantially without competing isocyanate hydrolysis and hence without blistering. And finally, the aldehyde released in the curing is nonvolatile and hydrolysis-stable, does not cause any odor nuisance, has excellent compatibility with the cured polymer and barely bleeds or migrates into the substrates.
Preferably, the composition containing isocyanate groups comprises aromatic isocyanate groups which are especially derived from diphenylmethane 4,4'- or 2,4'- or 2,2'-diisocyanate or any desired mixtures of these isomers (MDI) or from tolylene 2,4- or 2,6-diisocyanate or any desired mixtures of these isomers (TDI).
Compositions having aromatic isocyanate groups are particularly inexpensive, cure rapidly and enable high stabilities. However, the storage stability, open time and faultless curing of such compositions are much more critical since aromatic isocyanate groups are much more reactive than aliphatic isocyanate groups.
Compositions based on MDI are particularly suitable as adhesive. They are particularly inexpensive and particularly reactive and enable particularly high strengths and durabilities. However, they are also particularly demanding in relation to storage stability, open time and blistering. Surprisingly, very good storage stabilities are obtained with the polyaldimine of the formula (I), coupled with a long open time and nevertheless reliably suppressed blistering. Similar polyaldimines which do not conform to the formula (I) typically result in MDI-based one-component compositions having limited storage stability and usually short open time.
Compositions based on TDI are particularly inexpensive and of particularly low viscosity. They enable low moduli of elasticity and hence particularly elastomeric properties. They are particularly suitable for applications in which movements are to be suppressed with low transmission of force, for example sealants for dilatation joins or coatings with markedly crack-bridging properties. However, they are also particularly demanding in relation to completeness of curing and plasticizer migration, especially with the modulus of elasticity set at a low level, which can be manifested in elevated surface tack. Surprisingly, with the polyaldimine of the formula (I), particularly low moduli of elasticity coupled with very low surface tack are obtained, whereas typically distinctly higher moduli of elasticity are obtained with similar polyaldimines which do not conform to the formula (I).
Particular preference is given to the use of at least one polyaldimine of the formula (I) as latent hardener for compositions containing isocyanate groups, where some or all of the isocyanate groups have been derived from diphenylmethane 4,4'-or 2,4'- or 2,2'-diisocyanate or any desired mixtures of these isomers (MDI).
These compositions enable particularly high strengths and durabilities, but are also particularly demanding in relation to storage stability owing to the very high reactivity of MDI. Surprisingly, however, the polyaldimines of the formula (I) in compositions containing isocyanate groups based on MDI exhibit very good storage stability, whereas similar polyaldimines based on amines that do not conform to the formula (III), for example hexamethylenediamine, 1,3-bis(aminomethyl)cyclohexane (BAC) or 1,3-bis(aminomethyl)benzene (MXDA) are not storage-stable together with MDI and adducts thereof.
The invention further provides a composition comprising ¨ at least one polyaldimine of the formula (1) and ¨ at least one polyisocyanate and/or at least one polyurethane polymer containing isocyanate groups.
Suitable polyaldimines of the formula (I) are those described above.
A suitable polyisocyanate is especially a commercially available polyisocyanate, especially ¨ aromatic di- or triisocyanates, preferably diphenylmethane 4,4'- or 2,4'- or 2,2'-diisocyanate or any mixtures of these isomers (MDI), tolylene 2,4- or 2,6-diisocyanate or any mixtures of these isomers (TDI), mixtures of MDI and MDI
homologs (polymeric MDI or PMDI), phenylene 1,3- or 1,4-diisocyanate, 2,3,5,6-tetramethy1-1,4-diisocyanatobenzene, naphthalene 1,5-diisocyanate (NDI), 3,3'-dimethy1-4,4'-diisocyanatodiphenyl (TOD!), dianisidine diisocyanate (DADI), tris(4-isocyanatophenyl)methane or tris(4-isocyanatophenyl) thiophosphate; preferably MDI or TDI;
¨ aliphatic, cycloaliphatic or arylaliphatic di- or triisocyanates, preferably tetramethylene 1,4-diisocyanate, 2-methylpentamethylene 1,5-diisocyanate, hexamethylene 1,6-diisocyanate (HD1), 2,2,4- and/or 2,4,4-trimethylhexamethylene 1,6-diisocyanate (TMD1), decamethylene 1,10-diisocyanate, dodecamethylene 1,12-diisocyanate, lysine diisocyanate or lysine ester diisocyanate, cyclohexane 1,3- or 1,4-diisocyanate, 1-methyl-2,4- and/or -2,6-diisocyanatocyclohexane (H6TDI), 1-isocyanato-3,3,5-trimethy1-5-isocyanatomethylcyclohexane (IPDI), perhydro-2,4'- and/or -4,4'-diphenylmethane diisocyanate (H12MDI), 1,3- or 1,4-bis-(isocyanatomethyl)cyclohexane, m- or p-xylylene diisocyanate, tetramethylxylylene 1,3- or 1,4-diisocyanate, 1,3,5-tris(isocyanatomethyl)benzene, bis(1-isocyanato-1-methylethyl)naphthalene, dimer or trimer fatty acid isocyanates such as, in particular, 3,6-bis(9-isocyanatonony1)-4,5-di-(1-heptenyl)cyclohexene (dimeryl diisocyanate);
preferably H12MDI or HDI or IPDI;
¨ oligomers or derivatives of the di- or triisocyanates mentioned, especially derived from HD1, IPDI, MDI or TDI, especially oligomers containing uretdione or isocyanurate or iminooxadiazinedione groups or various groups among these; or di- or polyfunctional derivatives containing ester or urea or urethane or biuret or allophanate or carbodiimide or uretonimine or oxadiazinetrione groups or various groups among these. In practice, polyisocyanates of this kind are typically mixtures of substances having different degrees of oligomerization and/or chemical structures. They especially have an average NCO functionality of 2.1 to 4Ø
A particularly preferred polyisocyanate is HD1, IPDI, H12MDI, TDI, MDI or a form of MDI which is liquid at room temperature.
A form of MDI which is liquid at room temperature is either 4,4'-MDI liquefied by partial chemical modification ¨ especially carbodiimidization or uretonimine formation or adduct formation with polyols ¨ or it is a mixture of 4,4'-MDI
with other MDI isomers (2,4'-MDI and/or 2,2'-MD1), and/or with MDI oligomers and/or MDI
homologs (PMDI), that has been brought about selectively by blending or results from the production process.
Most preferred is MDI or a room temperature liquid form of MDI.
A suitable polyurethane polymer containing isocyanate groups is especially obtained from the reaction of at least one polyol with a superstoichiometric amount of at least one polyisocyanate. The reaction is preferably conducted with exclusion of moisture at a temperature in the range from 50 to 160 C, optionally in the presence of suitable catalysts. The NCO/OH ratio is preferably in the range from 1.3/1 to 2.5/1. The polyisocyanate remaining after the conversion of the OH
groups in the reaction mixture, especially monomeric diisocyanate, can be removed, especially by means of distillation, which is preferable in the case of a high NCO/OH ratio. The polyurethane polymer obtained preferably has a content of free isocyanate groups in the range from 0.5% to 10% by weight, especially 1%
to 5% by weight, more preferably 1% to 3% by weight. The polyurethane polymer can optionally be prepared with additional use of plasticizers or solvents, in which case the plasticizers or solvents used do not contain any groups reactive toward isocyanates.
Preferred polyisocyanates for preparation of a polyurethane polymer containing isocyanate groups are the polyisocyanates already mentioned, especially the diisocyanates, especially MDI, TDI, IPDI, HDI or H12MDI. Most preferred is MDI.
This gives particularly high strengths and durabilities.
Suitable polyols are commercial polyols or mixtures thereof, especially ¨ polyether polyols, especially polyoxyalkylenediole and/or polyoxyalkylenetriols, especially polymerization products of ethylene oxide or 1,2-propylene oxide or 1,2- or 2,3-butylene oxide or oxetane or tetrahydrofuran or mixtures thereof, where these may have been polymerized with the aid of a starter molecule having two or more active hydrogen atoms, especially a starter molecule such as water, ammonia or a compound having multiple OH or NH groups, for example 1,2-ethanediol, 1,2- or 1,3-propanediol, neopentyl glycol, diethylene glycol, triethylene glycol, the isomeric dipropylene glycols or tripropylene glycols, the isomeric butanediols, pentanediols, hexanediols, heptanediols, octanediols, nonanediols, decanediols, undecanediols, 1,3- or 1,4-cyclohexanedimethanol, bisphenol A, hydrogenated bisphenol A, 1,1,1-trimethylolethane, 1,1,1-trimethylolpropane, glycerol or aniline, or mixtures of the aforementioned compounds. Likewise suitable are polyether polyols with polymer particles dispersed therein, especially those with styrene-acrylonitrile particles (SAN) or polyurea or polyhydrazodicarbonamide particles (PHD).
Preferred polyether polyols are polyoxypropylenediols or polyoxypropylenetriols, or what are called ethylene oxide-terminated (E0-endcapped) polyoxypropylenediols or -triols. The latter are mixed polyoxyethylene-polyoxypropylene polyols which are especially obtained in that polyoxypropylenediols or -triols, on conclusion of the polypropoxylation reaction, are further alkoxylated with ethylene oxide and hence ultimately have primary hydroxyl groups.
Preferred polyether polyols have a degree of unsaturation of less than 0.02 meq/g, especially less than 0.01 meq/g.
¨ Polyester polyols, also called oligoesterols, prepared by known processes, especially the polycondensation of hydroxycarboxylic acids or lactones or the polycondensation of aliphatic and/or aromatic polycarboxylic acids with di- or polyhydric alcohols. Preference is given to polyester diols from the reaction of dihydric alcohols, such as, in particular, 1,2-ethanediol, diethylene glycol, 1,2-propanediol, dipropylene glycol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, neopentyl glycol, glycerol, 1,1,1-trimethylolpropane or mixtures of the aforementioned alcohols, with organic dicarboxylic acids or the anhydrides or esters thereof, such as, in particular, succinic acid, glutaric acid, adipic acid, suberic acid, sebacic acid, dodecanedicarboxylic acid, maleic acid, fumaric acid, phthalic acid, isophthalic acid, terephthalic acid or hexahydrophthalic acid or mixtures of the aforementioned acids, or polyester polyols formed from lactones such as, in particular, E-caprolactone. Particular preference is given to polyester polyols formed from adipic acid or sebacic acid or dodecanedicarboxylic acid and hexanediol or neopentyl glycol.
¨ Polycarbonate polyols as obtainable by reaction, for example, of the abovementioned alcohols ¨ used to form the polyester polyols ¨ with dialkyl carbonates, diaryl carbonates or phosgene.
¨ Block copolymers bearing at least two hydroxyl groups and having at least two different blocks having polyether, polyester and/or polycarbonate structure of the type described above, especially polyether polyester polyols.
¨ Polyacrylate polyols and polymethacrylate polyols.
¨ Polyhydroxy-functional fats and oils, for example natural fats and oils, especially castor oil; or polyols obtained by chemical modification of natural fats and oils ¨ called oleochemical polyols ¨ for example the epoxy polyesters or epoxy polyethers obtained by oxidation of unsaturated oils and subsequent ring opening with carboxylic acids or alcohols, or polyols obtained by hydroformylation and hydrogenation of unsaturated oils; or polyols obtained from natural fats and oils by degradation processes such as alcoholysis or ozonolysis and subsequent chemical linkage, for example by transesterification or dimerization, of the degradation products or derivatives thereof thus obtained. Suitable degradation products of natural fats and oils are especially fatty acids and fatty alcohols, and also fatty acid esters, especially the methyl esters (FAME), which can, for example, be derivatized to hydroxy fatty acid esters by hydroformylation and hydrogenation.
¨ Polyhydrocarbon polyols, also called oligohydrocarbonols, for example polyhydroxy-functional polyolefins, polyisobutylenes, polyisoprenes;
polyhydroxy-functional ethylene-propylene, ethylene-butylene or ethylene-propylene-diene copolymers as produced, for example, by Kraton Polymers;
polyhydroxy-functional polymers of dienes, especially of 1,3-butadiene, which can especially also be prepared from anionic polymerization; polyhydroxy-functional copolymers of dienes such as 1,3-butadiene or diene mixtures and vinyl monomers such as styrene, acrylonitrile, vinyl chloride, vinyl acetate, vinyl alcohol, isobutylene and isoprene, for example polyhydroxy-functional acrylonitrile/butadiene copolymers as preparable, for example, from epoxides or amino alcohols and carboxyl-terminated acrylonitrile/butadiene copolymers (commercially available, for example, under the Hypro CTBN or CTBNX or ETBN name from Emerald Performance Materials); and hydrogenated polyhydroxy-functional polymers or copolymers of dienes.
Also especially suitable are mixtures of polyols.
Preference is given to polyether polyols, polyester polyols, polycarbonate polyols, poly(meth)acrylate polyols or polybutadiene polyols.
Particular preference is given to polyether polyols, polyester polyols, especially aliphatic polyester polyols, or polycarbonate polyols, especially aliphatic polycarbonate polyols.
Most preferred are polyether polyols, especially polyoxypropylenedi- or triols or ethylene oxide-terminated polyoxypropylenedi- or triols.
Preference is given to polyols having an average molecular weight in the range from 400 to 20'000 g/mol, preferably from 1'000 to 15'000 g/mol.
Preference is given to polyols having an average OH functionality in the range from 1.6 to 3.
Preference is given to polyols that are liquid at room temperature.
In the preparation of a polyurethane polymer containing isocyanate groups, it is also possible to use fractions of di- or polyfunctional alcohols, especially 1,2-ethanediol, 1,2-propanediol, 1,3-propanediol, 2-methyl-1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 1,3-pentanediol, 1,5-pentanediol, methyl-1,5-pentanediol, neopentyl glycol, dibromoneopentyl glycol, 1,2-hexanediol, 1,6-hexanediol, 1,7-heptanediol, 1,2-octanediol, 1,8-octanediol, 2-ethyl-1,3-hexanediol, diethylene glycol, triethylene glycol, dipropylene glycol, tripropylene glycol, 1,3- or 1,4-cyclohexanedimethanol, ethoxylated bisphenol A, propoxylated bisphenol A, cyclohexanediol, hydrogenated bisphenol A, dimer fatty acid alcohols, 1,1,1-trimethylolethane, 1,1,1-trimethylolpropane, glycerol, pentaerythritol, sugar alcohols such as, in particular, xylitol, sorbitol and mannitol, or sugars such as, in particular, sucrose, or alkoxylated derivatives of the alcohols mentioned or mixtures of the alcohols mentioned.
The polyurethane polymer containing isocyanate groups preferably has an average molecular weight in the range from 1'500 to 20'000 g/mol, especially 2'000 to 15'000 g/mol.
It is preferably liquid at room temperature.
The composition preferably comprises at least one polyurethane polymer containing isocyanate groups.
Preferably, the polyurethane polymer containing isocyanate groups has aromatic isocyanate groups which are especially derived from diphenylmethane 4,4'- or 2,4'- or 2,2'-diisocyanate or any desired mixtures of these isomers (MDI) or from tolylene 2,4- or 2,6-diisocyanate or any desired mixtures of these isomers (TDI).
Most preferably, the composition comprises a polyurethane polymer containing isocyanate groups, the isocyanate groups of which are derived partly or wholly from diphenylmethane 4,4'- or 2,4'- or 2,2'-diisocyanate or any desired mixtures of these isomers (MDI). This achieves particularly high strengths and durabilities.
In addition to a polyurethane polymer containing isocyanate groups, the composition may further comprise at least one diisocyanate and/or an oligomer or polymer of a diisocyanate, especially a room temperature liquid form of MDI or PMDI or an IPDI isocyanurate or TDI oligomer or a mixed isocyanurate based on TDI/HDI or an HDI oligomer.
Preferably, the composition comprises, as well as at least one polyaldimine of the formula (I) and at least one polyisocyanate, additionally one or more further constituents which are especially selected from catalysts, fillers, plasticizers and solvents.
Suitable catalysts are especially catalysts for the hydrolysis of the aldimino groups, especially organic acids, especially carboxylic acids such as 2-ethylhexanoic acid, lauric acid, stearic acid, isostearic acid, oleic acid, neodecanoic acid, benzoic acid, salicylic acid or 2-nitrobenzoic acid, organic carboxylic anhydrides such as phthalic anhydride, hexahydrophthalic anhydride or methylhexahydrophthalic anhydride, silyl esters of carboxylic acids, organic sulfonic acids such as methanesulfonic acid, p-toluenesulfonic acid or 4-dodecylbenzenesulfonic acid, sulfonic esters, other organic or inorganic acids, or mixtures of the aforementioned acids and acid esters. Particular preference is given to carboxylic acids, especially aromatic carboxylic acids such as benzoic acid, 2-nitrobenzoic acid or especially salicylic acid.
Suitable catalysts are additionally catalysts for the acceleration of the reaction of isocyanate groups, especially organotin(IV) compounds such as, in particular, dibutyltin diacetate, dibutyltin dilaurate, dibutyltin dichloride, dibutyltin diacetylacetonate, dimethyltin dilaurate, dioctyltin diacetate, dioctyltin dilaurate or dioctyltin diacetylacetonate, complexes of bismuth(III) or zirconium(IV), especially with ligands selected from alkoxides, carboxylates, 1,3-diketonates, oxinate, 1,3-ketoesterates and 1,3-ketoamidates, or compounds containing tertiary amino groups, such as, in particular, 2,2'-dimorpholinodiethyl ether (DMDEE).
Also especially suitable are combinations of different catalysts.
Suitable fillers are especially ground or precipitated calcium carbonates, optionally coated with fatty acids, especially stearates, or barytes, quartz flours, quartz sands, dolomites, wollastonites, kaolins, calcined kaolins, sheet silicates such as mica or talc, zeolites, aluminum hydroxides, magnesium hydroxides, silicas including finely divided silicas from pyrolysis processes, cements, gypsums, fly ashes, industrially produced carbon blacks, graphite, metal powders, for example of aluminum, copper, iron, silver or steel, PVC powders or hollow beads.
Suitable plasticizers are especially carboxylic esters such as phthalates, especially diisononyl phthalate (DINP), diisodecyl phthalate (DIDP) or di(2-propylheptyl) phthalate (DPHP), hydrogenated phthalates, especially hydrogenated diisononyl phthalate (DINCH), terephthalates, especially dioctyl terephthalate, trimellitates, adipates, especially dioctyl adipate, azelates, sebacates, benzoates, glycol ethers, glycol esters, organic phosphoric or sulfonic esters, polybutenes, polyisobutenes, or plasticizers derived from natural fats or oils, especially epoxidized soybean oil or linseed oil.
Suitable solvents are especially acetone, methyl ethyl ketone, methyl n-propyl ketone, diisobutyl ketone, methyl isobutyl ketone, methyl n-amyl ketone, methyl isoamyl ketone, acetylacetone, mesityl oxide, cyclohexanone, methylcyclohexanone, ethyl acetate, propyl acetate, butyl acetate, n-butyl propionate, diethyl malonate, 1-methoxy-2-propyl acetate, ethyl 3-ethoxypropionate, diisopropyl ether, diethyl ether, dibutyl ether, diethylene glycol diethyl ether, ethylene glycol diethyl ether, ethylene glycol monopropyl ether, ethylene glycol mono-2-ethylhexyl ether, toluene, xylene, heptane, octane, naphtha, white spirit, petroleum ether or benzine, especially Solvesso TM
products (from Exxon), and also methylene chloride, propylene carbonate, butyrolactone, N-methylpyrrolidone or N-ethylpyrrolidone.
The composition may comprise further additives commonly used for polyurethane compositions. More particularly, the following auxiliaries and additives may be present:
¨ inorganic or organic pigments, especially titanium dioxide, chromium oxides or iron oxides;
¨ fibers, especially glass fibers, carbon fibers, metal fibers, ceramic fibers, polymer fibers such as polyamide fibers or polyethylene fibers, or natural fibers such as wool, cellulose, hemp or sisal;
¨ dyes;
¨ desiccants, especially molecular sieve powder, calcium oxide, highly reactive isocyanates such as p-tosyl isocyanate, monomeric diisocyanates, nnonooxazolidines such as Incozol 2 (from Incorez) or orthoformic esters;
¨ adhesion promoters, especially organoalkoxysilanes, especially epoxysilanes such as, in particular, 3-glycidoxypropyltrimethoxysilane or 3-glycidoxypropyltriethoxysilane, (meth)acrylosilanes, anhydridosilanes, carbamatosilanes, alkylsilanes or iminosilanes, or oligomeric forms of these silanes, or titanates;
¨ latent hardeners or crosslinkers, especially ketimines, enamines, oxazolidines or aldimines not conforming to the formula (I);
¨ further catalysts which accelerate the reaction of the isocyanate groups, especially salts, soaps or complexes of tin, zinc, bismuth, iron, aluminum, molybdenum, dioxomolybdenum, titanium, zirconium or potassium, especially tin(II) 2-ethylhexanoate, tin(II) neodecanoate, zinc(II) acetate, zinc(II) 2-ethylhexanoate, zinc(II) laurate, zinc(II) acetylacetonate, aluminum lactate, aluminum oleate, diisopropoxytitanium bis(ethylacetoacetate) or potassium acetate; compounds containing tertiary amino groups, especially N-ethyldiisopropylamine, N,N,N',N'-tetramethylalkylenediamines, pentamethylalkylenetriamines and higher homologs thereof, bis(N,N-diethylaminoethyl) adipate, tris(3-dimethylaminopropyl)amine, 1,4-diazabicyclo[2.2.2]octane (DABCO), 1,8-diazabicyclo[5.4.0]undec-7-ene (DBU), 1,5-diazabicyclo[4.3.0]non-5-ene (DBN), N-alkylmorpholines, N,N'-dimethylpiperazine; aromatic nitrogen compounds such as 4-dimethylaminopyridine, N-methylimidazole, N-vinylimidazole or 1,2-dimethylimidazole; organic ammonium compounds such as benzyltrimethylammonium hydroxide or alkoxylated tertiary amines; what are called "delayed action" catalysts, which are modifications of known metal or amine catalysts;
¨ rheology modifiers, especially thickeners, especially sheet silicates such as bentonites, derivatives of castor oil, hydrogenated castor oil, polyamides, polyamide waxes, polyurethanes, urea compounds, fumed silicas, cellulose ethers or hydrophobically modified polyoxyethylenes;
¨ natural resins, fats or oils such as rosin, shellac, linseed oil, castor oil or soya oil;
¨ nonreactive polymers, especially homo- or copolymers of unsaturated monomers, especially from the group comprising ethylene, propylene, butylene, isobutylene, isoprene, vinyl acetate or alkyl (meth)acrylates, especially polyethylenes (PE), polypropylenes (PP), polyisobutylenes, ethylene-vinyl acetate copolymers (EVA) or atactic poly-a-olefins (APA0);
¨ flame-retardant substances, especially the aluminum hydroxide or magnesium hydroxide fillers already mentioned, and also, in particular, organic phosphoric esters such as, in particular, triethyl phosphate, tricresyl phosphate, triphenyl phosphate, diphenyl cresyl phosphate, isodecyl diphenyl phosphate, tris(1,3-dichloro-2-propyl) phosphate, tris(2-chloroethyl) phosphate, tris(2-ethylhexyl) phosphate, tris(chloroisopropyl) phosphate, tris(chloropropyl) phosphate, isopropylated triphenyl phosphate, mono-, bis- or tris(isopropylphenyl) phosphates of different degrees of isopropylation, resorcinol bis(diphenyl phosphate), bisphenol A bis(diphenyl phosphate) or ammonium polyphosphates;
¨ additives, especially wetting agents, leveling agents, defoamers, deaerators, stabilizers against oxidation, heat, light or UV radiation, or biocides;
or further substances customarily used in moisture-curing compositions.
It may be advisable to chemically or physically dry certain substances before mixing them into the composition.
More particularly, the composition may, as well as the polyamine of formula (I), comprise further latent hardeners, especially polyaldimines which do not conform to the formula (I), or oxazolidines.
In the composition, the ratio between aldimino groups and isocyanate groups is preferably in the range from 0.05 to 1.1, more preferably in the range from 0.1 to 1.0, especially in the range from 0.2 to 0.9.
The composition preferably contains a content of polyisocyanates and of polyurethane polymers containing isocyanate groups in the range from 5% to 90%
by weight, especially 10% to 80% by weight.
The composition is especially produced with exclusion of moisture and stored at ambient temperature in moisture-tight containers. A suitable moisture-tight container especially consists of an optionally coated metal and/or plastic, and is especially a vat, a container, a hobbock, a bucket, a canister, a can, a bag, a tubular bag, a cartridge or a tube.
The composition may take the form of a one-component or of a multi-component, especially two-component, composition.
A composition referred to as a "one-component" composition is one in which all constituents of the composition are in the same container and which is storage-stable per se.
A composition referred to as a "two-component" composition is one in which the constituents of the composition are in two different components which are stored in separate containers and are not mixed with one another until shortly before or during the application of the composition.
The composition is preferably a one-component composition. Given suitable packaging and storage, it is storage-stable, typically over several months up to one year or longer.
On application of the composition, the process of curing commences. This results in the cured composition.
In the case of a one-component composition, it is applied as such and then begins to cure under the influence of moisture or water. For acceleration of the curing, an accelerator component which contains or releases water and/or a catalyst can be mixed into the composition on application, or the composition can be contacted with such an accelerator component after application thereof.
In the case of a two-component composition, it is applied after the mixing of the two components and begins to cure by internal reaction, and the curing may be completed by the action of external moisture. The two components can be mixed continuously or batchwise with dynamic mixers or static mixers.
In the curing, the isocyanate groups react under the influence of moisture with the aldimino groups of the polyaldimine of the formula (I) and any further blocked amino groups present. Some of the isocyanate groups, especially the excess isocyanate groups relative to the aldimino groups, react with one another under the influence of moisture and/or with any further reactive groups present in the composition, especially hydroxyl groups or free amino groups. The totality of these reactions of isocyanate groups that lead to curing of the composition is also referred to as crosslinking.
The moisture required for curing of the one-component composition preferably gets into the composition through diffusion from the air (air humidity). This forms a solid layer of cured composition ("skin") on the surfaces of the composition that are in contact with air. The curing continues in the direction of diffusion from the outside inward, the skin becoming increasingly thick and ultimately encompassing the entire composition applied. The moisture can also get into the composition additionally or entirely from one or more substrate(s) to which the composition has been applied and/or can come from an accelerator component which is mixed into the composition on application or is contacted therewith after application, for example by painting or spraying.
Any external humidity required to complete the curing of a two-component composition preferably comes from the air and/or from the substrates.
The composition is preferably applied at ambient temperature, especially in the range from about 0 to 50 C, preferably in the range from 5 to 40 C.
The composition is preferably likewise cured at ambient temperature.
The composition has a comparatively long open time.
The "open time" refers to the period of time over which the composition can be worked or reworked after the curing process has commenced.
The time until formation of a skin ("skin time") or until freedom from tack ("tack-free time") is a measure of the open time.
The crosslinking releases an aldehyde of the formula (IV). It is substantially nonvolatile and odorless and remains for the most part in the cured composition. It behaves or acts like a plasticizer therein. As such, it can in principle itself migrate and/or affect the migration of plasticizers. The aldehyde of the formula (IV) has very good compatibility with the cured composition, barely migrates itself, and also does not trigger any enhanced migration of plasticizers.
The composition is preferably an adhesive or a sealant or a coating.
The adhesive or sealant or coating is preferably elastic.
The composition is especially suitable as an adhesive and/or sealant for bonding and sealing applications, especially in the construction and manufacturing industries or in motor-vehicle construction, especially for parquet bonding, installable component bonding, cavity sealing, assembly, module bonding, chassis bonding, glass bonding, join sealing or anchoring.
Elastic bonds in motor vehicle construction are especially the attachment of parts such as plastic covers, decorative strips, flanges, fenders, drivers' cabins or other installable components to the painted chassis of a motor vehicle, or the bonding of glass panes into the chassis, where the motor vehicles are especially automobiles, trucks, buses, rail vehicles or ships.
The composition is especially suitable as a sealant for the elastic sealing of all kinds of joins, seams or cavities especially of joins in construction such as dilatation joins or connection joins between components. A sealant having elastomeric properties is particularly suitable especially for the sealing of dilatation joins in built structures.
As a coating, the composition is suitable for protection of floors or walls, especially as coating of balconies, terraces, open spaces, bridges, parking decks, or for sealing of roofs, especially flat roofs or slightly inclined roof areas or roof gardens, or in the interior of buildings for water sealing, for example beneath tiles or ceramic plates in wet cells or kitchens, or as floorcovering in kitchens, industrial halls or fabrication spaces, or as seal in collection tanks, channels, shafts or wastewater treatment plants, or protection of surfaces as varnish or seal, or as potting compound for cavity sealing, as seam seal or as protective coating for pipes, for example.
It can also be used for repair purposes as seal or coating, for example of leaking roof membranes or floor coverings that are no longer fit for purpose, or more particularly as repair compound for highly reactive spray seals.
The composition can be formulated such that it has a pasty consistency with structurally viscous properties. A composition of this kind is applied by means of a suitable device, for example from standard commercial cartridges or vats or hobbocks, for example in the form of a bead, which may have an essentially round or triangular cross-sectional area.
The composition can also be formulated such that it is fluid and "self-leveling" or only slightly thixotropic and can be poured out for application. As a coating, it can subsequently be distributed, for example, over an area down to the desired layer thickness, for example by means of a roller, a slide bar, a notched trowel or a palette knife. In one operation, typically a layer thickness in the range from 0.5 to 3 mm, especially 1.0 to 2.5 mm, is applied.
Suitable substrates which can be bonded or sealed or coated with the composition are especially ¨ glass, glass ceramic, concrete, mortar, fiber cement, especially fiber cement boards, brick, tile, gypsum, especially gypsum boards, or natural stone such as granite or marble;
¨ repair or leveling compounds based on FCC (polymer-modified cement mortar) or ECC (epoxy resin-modified cement mortar);
¨ metals or alloys, such as aluminum, copper, iron, steel, nonferrous metals, including surface-finished metals, or alloys such as galvanized or chromed metals;
¨ asphalt or bitumen;
¨ leather, textiles, paper, wood, woodbase materials bonded with resins such as phenolic, melamine or epoxy resins, resin-textile composites or further polymer composites;
¨ plastics such as rigid and flexible PVC, polycarbonate, polystyrene, polyester, polyamide, PMMA, ABS, SAN, epoxy resins, phenolic resins, PUR, POM, TPO, PE, PP, EPM or EPDM, in each case untreated or surface-treated, for example by means of plasma, corona or flames;
¨ fiber-reinforced plastics, such as carbon fiber-reinforced plastics (CFP), glass fiber-reinforced plastics (GFP) and sheet molding compounds (SMC);
¨ insulation foams, especially made of EPS, XPS, FUR, FIR, rockwool, glass wool or foamed glass;
¨ coated or painted substrates, especially painted tiles, coated concrete, powder-coated metals or alloys or painted metal sheets;
¨ paints or varnishes, especially automotive topcoats.
If required, the substrates can be pretreated prior to application, especially by physical and/or chemical cleaning methods or the application of an activator or a primer.
It is possible to bond and/or seal two identical or two different substrates.
The application and curing of the composition affords an article bonded or sealed or coated with the composition. This article may be a built structure or a part thereof, especially a built structure in civil engineering above or below ground, a bridge, a roof, a staircase or a facade, or it may be an industrial good or a consumer good, especially a window, a pipe, a rotor blade of a wind turbine, a domestic appliance or a mode of transport such as, in particular, an automobile, a bus, a truck, a rail vehicle, a ship, an aircraft or a helicopter, or an installable component thereof.
The composition of the invention has advantageous properties. It is particularly storage-stable with exclusion of moisture, even in the case of highly reactive aromatic isocyanate groups such as those of MDI. It has a comparatively long open time which enables seamless leveling of the material applied or positioning or readjustment of the objects bonded therewith over a prolonged period after application, which is important, for example, in the case of coatings over a large area or long sealing strips, or in the case of bonding of large or complex objects.
The curing proceeds rapidly, in a blister-free manner and without troublesome odor immissions, giving rise to a cured material having good strength, extensibility and elasticity which does not tend to have problems with plasticizer migration such as bleeding, substrate discoloration or stress-cracking in the substrate.
Examples Adduced hereinafter are working examples which are intended to elucidate the invention described in detail. It will be appreciated that the invention is not restricted to these described working examples.
Aldehydes used:
Aldehyde- Fractionated reaction mixture obtained from formylation, catalyzed by 1: means of HF-BF3, of Cio-14-alkylbenzene, containing mainly branched 4-(Cio-14-alkyl)benzaldehydes. (mean aldehyde equivalent weight 290 g/eq) p-Decyloxybenzaldehyde (262.4 g/mol) 2,2-Dimethy1-3-lauroyloxypropanal (284.4 g/mol) Benzaldehyde (106.1 g/mol) p-tert-Butylbenzaldehyde (162.2 g/mol) 3-Phenoxybenzaldehyde (198.2 g/mol) Aldehyde-1 is a mixture of aldehydes of the formula (IV) and p-decyloxybenzaldehyde is an aldehyde of the formula (IV), whereas 2,2-dimethy1-lauroyloxypropanal, benzaldehyde, p-tert-butylbenzaldehyde and 3-phenoxybenzaldehyde do not conform to the formula (IV).
Amines and abbreviations used:
IPDA 3-aminomethy1-3,5,5-trimethylcyclohexylamine (Vestamin IPD from Evonik, 170.3 g/mol) NBDA 2,5(6)-bis(aminomethyl)bicyclo[2.2.1]heptane (PRO-NBDA from Mitsui Fine Chemicals, 154.3 g/mol) TCD 3(4),8(9)-di(aminomethyl)tricyclo[5.2.1.0(2.6)]decane (TCD
diamine from Oxea, 194.3 g/mol) TMD 2,2,4- and 2,4,4-trimethylhexamethylenediamine (Vestamin TMD
from Evonik, 158.4 g/mol) MPMD 1,5-diamino-2-methylpentane (Dytek A from Invista, 116 g/mol) 1,2-PDA 1,2-propylenediamine (from BASF, 74.1 g/mol) H12MDA 4,4'-diaminodicyclohexylmethane (from BASF, 210.4 g/mol) T-403 polyoxypropylenetriamine having an average molecular weight of about 440 g/mol (Jeffamine T-403, from Huntsman, amine value 359 mg KOH/g) HDA hexane-1,6-diamine (from Invista, 116.2 g/mol) MXDA 1,3-bis(aminomethyl)benzene (from Mitsubishi Gas Chem., 136.2 g/mol) pPhDA 1,4-phenylenediamine (from Sigma-Aldrich, 108.2 g/mol) Preparation of polvaldimines:
The amine value (including aldimino groups) was determined by means of titration (with 0.1N HC104 in acetic acid versus crystal violet).
The viscosity was measured with a thermostated Rheotec RC30 cone-plate viscometer (cone diameter 50 mm, cone angle 10, cone tip-plate distance 0.05 mm, shear rate 10 s-1).
Aldimine Al:
50.00 g of aldehyde-1 were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 13.93 g of IPDA were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar.
A
light yellow, odorless and pH-neutral liquid having a viscosity at 20 C of 21.3 Pa.s and an amine value of 150.1 mg KOH/g was obtained.
Aldimine A2:
50.00 g of aldehyde-1 were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 12.62 g of NBDA were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar.
A
light yellow, odorless and pH-neutral liquid having a viscosity at 20 C of 9.8 Pas and an amine value of 152.3 mg KOH/g was obtained.
Aldimine A3:
50.00 g of aldehyde-1 were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 15.90 g of TCD were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar.
A
light yellow, odorless and pH-neutral liquid having a viscosity at 20 C of 19.6 Pas and an amine value of 144.0 mg KOH/g was obtained.
Aldimine A4:
50.00 g of aldehyde-1 were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 17.21 g of H12MDA were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar.
A
light yellow, odorless and pH-neutral liquid having a viscosity at 20 C of 59.6 Pas and an amine value of 140.2 mg KOH/g was obtained.
Aldimine A5:
50.00 g of aldehyde-1 were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 12.95 g of TMD were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar.
A
light yellow, odorless and pH-neutral liquid having a viscosity at 20 C of 1.6 Pas and an amine value of 152.4 mg KOH/g was obtained.
Aldimine A6:
50.00 g of aldehyde-1 were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 9.51 g of MPMD were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar.
A
light yellow, odorless and pH-neutral liquid having a viscosity at 20 C of 1.2 Pas and an amine value of 162.0 mg KOH/g was obtained.
Aldimine A7:
50.00 g of aldehyde-1 were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 25.77 g of T-403 were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar.
An orange-yellow, odorless and pH-neutral liquid having a viscosity at 20 C of 4.3 Pas and an amine value of 126.8 mg KOH/g was obtained.
Aldimine A8:
5.75 g of decyloxybenzaldehyde were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 1.78 g of IPDA were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar. A solid which was waxy at 20 C, odorless and pH-neutral with an amine value of 163.7 mg KOH/g and a melting point of 52 to 59 C and a viscosity at 80 C of 82.4 Pas was obtained.
Aldimine R1:
50.00 g of aldehyde-1 were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 13.58 g of HDA solution (70% by weight in water) were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar. A light yellow, odorless and pH-neutral liquid having a viscosity at 20 C of 1.0 Pas and an amine value of 161.6 mg KOH/g was obtained.
Aldimine R2:
50.00 g of aldehyde-1 were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 11.14 g of MXDA were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar.
A
pale yellow, odorless and pH-neutral liquid having a viscosity at 20 C of 2.6 Pa's and an amine value of 155.7 mg KOH/g was obtained.
Aldimine R3:
50.00 g of aldehyde-1 were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 8.85 g of pPhDA were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar.
An orange-brown, odorless and pH-neutral liquid having a viscosity at 20 C of 4.9 Pa.s and an amine value of 163.0 mg KOH/g was obtained.
Aldimine R4:
48.92 of 2,2-dimethy1-3-lauroyloxypropanal were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 13.93 g of IPDA were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar. A pale yellow, odorless liquid having an amine value of 153.0 mg KOH/g was obtained.
Aldimine R5:
48.87 g of 2,2-dimethy1-3-lauroyloxypropanal were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 17.21 g of H12MDA
were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar. A light yellow, odorless liquid having a viscosity at 20 C of 0.6 Pa.s and an amine value of 145.4 mg KOH/g was obtained.
Aldimine R6:
33.43 g of benzaldehyde were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 25.55 g of IPDA were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar.
What was obtained was a light yellow, intensely odorous liquid having an amine value of 314.1 mg KOH/g, which crystallized after a few days.
Aldimine R7:
27.87 g of p-tert-butylbenzaldehyde were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 13.93 g of IPDA were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar. What was obtained was a light yellow, intensely odorous, highly viscous liquid having an amine value of 236.2 mg KOH/g, which crystallized after a few days. The viscosity at 80 C was 23.7 Pas.
Aldimine R8:
34.06 g of 3-phenoxybenzaldehyde were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 13.93 g of IPDA were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar. What was obtained was a light yellow, highly viscous liquid with low odor and having an amine value of 203.8 mg KOH/g, which crystallized after a few days. The viscosity at 80 C was 5.1 Pas.
The aldimines Al to A8 are polyaldimines of the formula (I). The aldimines RI
to R8 are comparative examples.
Preparation of polymers containing isocyanate groups Polymer P1:
4000 g of polyoxypropylenediol (Acclaim 4200, from Covestro; OH number 28.5 mg KOH/g) and 520 g of diphenylmethane 4,4'-diisocyanate (Desmodur 44 MC L, from Covestro) were reacted by a known method at 80 C to give an NCO-terminated polyurethane polymer which is liquid at room temperature and has a content of free isocyanate groups of 1.85% by weight.
Polymer P2:
3080 g of polyoxypropylenediol (Acclaim 4200, from Covestro; OH number 28.5 mg KOH/g), 1540 g of polyoxypropylenepolyoxyethylenetriol (Caradol MD34-02, from Shell; OH number 35.0 mg KOH/g) and 385 g of tolylene diisocyanate (Desmodur T 80 P, Covestro) were reacted at 80 C by a known method to give an NCO-terminated polyurethane polymer which is liquid at room temperature and has a content of free isocyanate groups of 1.50% by weight.
Polymer P3:
590 g of polyoxypropylenediol (Acclaim 4200, from Covestro; OH number 28.5 mg KOH/g), 1180 g of polyoxypropylenepolyoxyethylenetriol (Caradol MD34-02, from Shell; OH number 35.0 mg KOH/g) and 230 g of isophorone diisocyanate (Vestanat IPDI, Degussa) were reacted by a known method at 80 C
to give an NCO-terminated polyurethane polymer which is liquid at room temperature and has a content of free isocyanate groups of 2.10% by weight.
Polymer P4:
300.0 g of polyoxypropylenepolyoxyethylenediol (Desmophen L300, from Covestro; OH number 190.0 mg KOH/g) and 228.8 g of isophorone diisocyanate (Vestanat IPDI, Degussa) were reacted by a known method at 60 C to give an NCO-terminated polyurethane polymer which is liquid at room temperature and has a content of free isocyanate groups of 8.35% by weight.
One-component compositions Compositions Z1 to Z15 and Ref1 to Ref10 For each composition, the ingredients specified in tables 1 to 3 were mixed in the amounts specified (in parts by weight) by means of a centrifugal mixer (SpeedMixerTm DAC 150, FlackTek Inc.) with exclusion of moisture at 3000 rpm for one minute and stored with exclusion of moisture. Each composition was tested as follows:
As a measure of storage stability, the Viscosity (1d RT) was determined the day after production, and the Viscosity (7d 60 C) after storage in a closed container in an air circulation oven at 60 C for 7 days. The viscosity was measured, at a temperature of 20 C in each case, with a thermostated Rheotec RC30 cone-plate viscometer (cone diameter 50 mm, cone angle 10, cone tip-plate distance 0.05 mm, shear rate 10 s-1). A significant rise in the viscosity on storage shows inadequate storage stability.
As a measure of the open time, the Tack-free time was determined. For this purpose, a few grams of the composition were applied to cardboard in a layer thickness of about 2 mm and, under standard climatic conditions, the time until, when the surface of the composition was gently tapped by means of an LDPE
pipette, there were for the first time no residues remaining any longer on the pipette was determined.
To determine the mechanical properties, each composition was poured onto a PTFE-coated film to give a film of thickness 2 mm and stored under standard climatic conditions for 7 days, and a few dumbbells having a length of 75 mm with a bar length of 30 mm and a bar width of 4 mm were punched out of the film and these were tested in accordance with DIN EN 53504 at a strain rate of 200 mm/minute for Tensile strength (breaking force), Elongation at break, Modulus of elasticity 5% (at 0.5-5% elongation) and Modulus of elasticity 50% (at 0.5-50% elongation).
Appearance was assessed visually on the films produced. "Nice" was used to describe a clear film with a nontacky surface without blisters.
Odor was assessed by smelling by nose at a distance of 2 cm from the freshly produced films. "No" means that no odor was perceptible.
The results are reported in tables 1 to 3.
Compositions Z1 to Z15 are inventive examples. Compositions Refl to ReflO are comparative examples.
Composition Z1 Z2 Z3 Z4 Z5 Z6 Z7 Polymer P1 80.00 80.00 80.00 80.00 80.00 80.00 80.00 Al A2 A3 A4 A5 A6 A8 Aldimine 9.20 8.98 9.48 9.67 9.03 8.52 8.442 Salicylic acid solutionl 1.50 1.50 1.50 1.50 1.50 1.50 1.50 Viscosity (1d RT) 29.4 43.1 47.8 32.0 43.4 41.7 34.8 [Pas] (7d 60 C) 34.8 65.3 69.5 37.5 50.3 57.9 42.3 Tack-free time 1h20' 1h 1h13' 1h 10' 1h40' 1h5' 2h10' Tensile strength [MPa] 1.62 1.76 2.01 3.46 1.60 1.90 2.62 Elongation at break Modulus of elasticity 5% [MPa] 0.75 0.94 0.97 1.27 0.61 0.85 1.03 Modulus of elasticity 0.41 0.55 0.58 0.75 0.35 0.45 0.57 50%
Appearance nice nice nice nice nice nice nice Odor no no no no no no no Table 1: Composition (in parts by weight) and properties of Z1 to Z7 and Refl to Ref8.
1 5% in dioctyl adipate 2 melted at 80 C
WO 2017/108827 CA 0300:17418-06-18 Composition Refl Ref2 ,Ref3 Ref4 Ref5 Ref6 Ref7 Ref8 Polymer P1 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 Aldimine 8.56 8.76 8.42 9.03 9.51 4.40 5.85 6.78 Salicylic acid solution' 1.50 1.50 1.50 1.50 0.20 1.50 1.50 1.50 Viscosity (1d RT) 50.0 50.5 35.7 22.1 28.6 36.5 43.8 39.9 [Pa.s] (7d 60 C) 87.2 137.5 41.1 27.0 33.5 41.1 47.4 44.6 Tack-free time 1h 10' 35' 1h 30' 45' 1h 22' 1h 30' 2h 1h 35' Tensile strength [MPa] 2.91 3.47 2.10 1.18 1.62 1.66 1.44 0.55 Elongation at break [OA
Modulus of elasticity 5% [MPa] 5.66 6.72 10.30 1.02 1.61 1.00 0.79 0.41 Modulus of elasticity 1.82 1.70 1.81 0.54 0.95 0.51 0.40 0.17 50%
Appearance nice nice nice nice nice nice nice nice significsignific slight Odor no no no no no ant ant Table 1: (continued) Composition Z8 Z9 Z10 Z11 Ref9 Refl 0 Refl 1 Ref12 Ref13 Polymer P2 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 Al A4 A6 A7 R1 R2 R3 R4 R5 Aldimine 7.53 7.91 6.97 8.92 7.00 7.17 6.89 7.39 7.78 Salicylic acid 1.50 1.50 1.50 1.50 1.50 1.50 1.50 0.20 0.20 solution' Viscosity (1d RT) 16.3 24.1 24.9 16.5 19.4 27.6 23.7 27.5 27.9 [Pas] (7d 60 C) 20.6 33.0 38.1 23.1 28.0 45.3 30.0 48.5 50.1 Tack-free time lh 35' 55' 50' 50' 45' 40' 2h 35' lh 20' 63' Tensile strength 0.52 1.05 0.66 0.65 1.22 1.72 1.79 0.66 0.92 [MPa]
Elongation at break Pk]
Modulus of elasticity 5% [MPa] 0.41 0.98 0.66 0.82 1.68 3.54 4.60 0.69 1.06 Modulus of 0.21 0.57 0.40 0.62 0.74 1.07 1.42 0.44 0.66 elasticity 50%
Appearance nice nice nice nice nice nice nice nice nice Odor no no no no no no no no no Table 2: Composition (in parts by weight) and properties of Z8 to Z11 and Ref9 to Ref13. 1 5% in dioctyl adipate Composition Z12 Z13 Z14 Z15 Polymer P3 80.00 80.00 80.00 80.00 Al A4 A6 A7 Aldimine 10.47 10.99 9.68 12.39 Salicylic acid 1.50 1.50 1.50 1.50 solutionl Viscosity (1d RT) 15.2 14.7 13.4 15.1 [Pas] (7d 60 C) 17.5 17.5 17.3 17.5 Tack-free time 3h 2h 15' 2h 5' lh 20' Tensile strength 1.42 1.69 0.94 0.94 [MPa]
Elongation at break [k]
Modulus of elasticity 5% [MPa]
1.72 1.56 0.85 0.90 Modulus of 0.82 0.96 0.52 0.87 elasticity 50`)/0 Appearance nice nice nice nice Odor no no no no Table 3: Composition (in parts by weight) and properties of Z12 to Z15.
1 5% in dioctyl adipate Compositions Z16 and Ref14 For each composition, the ingredients specified in table 4 were mixed in the amounts specified (in parts by weight) by means of a centrifugal mixer (SpeedMixerTm DAC 150, FlackTek Inc.) with exclusion of moisture at 3000 rpm for one minute and stored with exclusion of moisture. Each composition was tested as follows:
As a measure of plasticizer migration, each composition was applied to a cardboard underlayer such that it had a round base area of diameter 12 mm and a height of 20 mm, and was stored under standard climatic conditions for 7 days.
Around each composition, thereafter, a dark oval speck had formed on the cardboard. The dimensions thereof (height and width) were measured and reported in table 4 as Migration.
Composition Z16 is an inventive example. Composition Ref14 is a comparative example.
Composition Z16 Ref14 Polymer P4 15.00 15.00 Chalkl 15.00 15.00 Silica2 1.13 1.13 Al R4 Aldimine 7.80 7.65 Dibutyltin dilaurate solution3 1.50 1.50 Salicylic acid solution4 3.00 3.00 Migration Height 80 110 [mm] Width 55 85 Table 4: Composition (in parts by weight) and properties of Z16 and Ref14.
1 ground calcium carbonate coated with fatty acid 2 hydrophobically modified fumed silica 3 5% in diisodecyl phthalate 4 5% in dioctyl adipate Compositions Z17 and Ref 15 and Ref16 These compositions were produced in the same way as described for composition Z16 using the figures in table 5.
As a measure of plasticizer migration, each composition was applied to a cardboard underlayer such that it had a round base area of diameter 15 mm and a height of 4 mm, and was stored under standard climatic conditions for 3 months. A
dark oval speck formed around each composition on the cardboard, the dimensions of which (height and width) were measured after 7 days and after 3 months under standard climatic conditions and were reported in table 5 as Migration (7d) or (3 months).
As a measure of the tendency to Stress-cracking on plastic, each composition was applied to a transparent, prestressed plastic sheet of polycarbonate (Makrolon ) having the dimensions of 150 x 30 x 2 mm so as to give rise to a coating of 30 x 30 x 2 mm in the middle of the stressed sheet. After 24 h under standard climatic conditions, the coating or the composition was removed and the sheet was examined for cracking and other visual changes. The prestressed plastic sheet was fixed in each case to a round piece of timber of diameter 12.5 mm mounted on a board such that the long side was at right angles to the round piece of timber and the narrow end was fixed on the board. "Low" is used to describe the formation of small, slightly visible cracks of length 2 to 3 mm in the edge region of the sheet, which were present only superficially. "Significant"
is used to describe a complete crack across the entire width of the sheet which was visible across the entire thickness of the sheet. In addition, very many small cracks were present here in the edge region of the sheet.
Composition Z17 is an inventive example. Compositions Ref15 to Ref16 are comparative examples.
Composition Z17 Ref15 Ref16 Polymer P4 15.00 15.00 15.00 Chalk 15.00 15.00 15.00 Silica 1.13 1.13 1.13 Al R4 Aldimine 5.57 5.46 Dibutyltin dilaurate solutionl 1.50 1.50 1.50 Salicylic acid solution2 3.00 3.00 3.00 Migration Height 18 37 17 (7d) [mm] Width 19 41 17 Migration Height 23 47 25 (3 months) [mm] Width 23 52 25 , Stress cracking low significant low Table 5: Composition (in parts by weight) and properties of Z17 and Ref15 to Ref16.
1 5% in diisodecyl phthalate 2 5% in dioctyl adipate It is clear from the migration results in table 5 that the inventive composition Z17 comprising aldimine Al has a similar or even lower tendency to plasticizer migration compared to the composition Ref16 without aldimine. By contrast, composition Ref15 comprising aldimine R4, which likewise contains a long-chain substituent and has a similarly high molecular weight to aldimine Al, has significant plasticizer migration.
Preferably, the polyaldimine of the formula (I) is a mixture of polyaldimines of the formula (I) in which each Z is a radical of the formula (II) and R is selected from alkyl radicals having 6 to 20 carbon atoms. More preferably, R is selected from linear or particularly branched decyl, undecyl, dodecyl, tridecyl and tetradecyl radicals.
The invention thus further provides a mixture of polyaldimines of the formula (I) in which each Z is a radical of the formula (II) and R is selected from linear or particularly branched decyl, undecyl, dodecyl, tridecyl and tetradecyl radicals.
A mixture of this kind is industrially obtainable particularly easily.
The invention further provides for the use of at least one polyaldimine of the formula (I) as latent hardener for compositions containing isocyanate groups.
The polyaldimine of the formula (I) has advantageous properties for the use described. It has excellent miscibility into compositions having isocyanate groups and shows barely any tendency to separation. It does not trigger any crosslinking reactions of the isocyanate groups in the absence of water or moisture and thus enables very good storage stability. On ingress of moisture, it reacts rapidly and completely via hydrolyzing aldimino groups with the isocyanate groups, this reaction proceeding very substantially without competing isocyanate hydrolysis and hence without blistering. And finally, the aldehyde released in the curing is nonvolatile and hydrolysis-stable, does not cause any odor nuisance, has excellent compatibility with the cured polymer and barely bleeds or migrates into the substrates.
Preferably, the composition containing isocyanate groups comprises aromatic isocyanate groups which are especially derived from diphenylmethane 4,4'- or 2,4'- or 2,2'-diisocyanate or any desired mixtures of these isomers (MDI) or from tolylene 2,4- or 2,6-diisocyanate or any desired mixtures of these isomers (TDI).
Compositions having aromatic isocyanate groups are particularly inexpensive, cure rapidly and enable high stabilities. However, the storage stability, open time and faultless curing of such compositions are much more critical since aromatic isocyanate groups are much more reactive than aliphatic isocyanate groups.
Compositions based on MDI are particularly suitable as adhesive. They are particularly inexpensive and particularly reactive and enable particularly high strengths and durabilities. However, they are also particularly demanding in relation to storage stability, open time and blistering. Surprisingly, very good storage stabilities are obtained with the polyaldimine of the formula (I), coupled with a long open time and nevertheless reliably suppressed blistering. Similar polyaldimines which do not conform to the formula (I) typically result in MDI-based one-component compositions having limited storage stability and usually short open time.
Compositions based on TDI are particularly inexpensive and of particularly low viscosity. They enable low moduli of elasticity and hence particularly elastomeric properties. They are particularly suitable for applications in which movements are to be suppressed with low transmission of force, for example sealants for dilatation joins or coatings with markedly crack-bridging properties. However, they are also particularly demanding in relation to completeness of curing and plasticizer migration, especially with the modulus of elasticity set at a low level, which can be manifested in elevated surface tack. Surprisingly, with the polyaldimine of the formula (I), particularly low moduli of elasticity coupled with very low surface tack are obtained, whereas typically distinctly higher moduli of elasticity are obtained with similar polyaldimines which do not conform to the formula (I).
Particular preference is given to the use of at least one polyaldimine of the formula (I) as latent hardener for compositions containing isocyanate groups, where some or all of the isocyanate groups have been derived from diphenylmethane 4,4'-or 2,4'- or 2,2'-diisocyanate or any desired mixtures of these isomers (MDI).
These compositions enable particularly high strengths and durabilities, but are also particularly demanding in relation to storage stability owing to the very high reactivity of MDI. Surprisingly, however, the polyaldimines of the formula (I) in compositions containing isocyanate groups based on MDI exhibit very good storage stability, whereas similar polyaldimines based on amines that do not conform to the formula (III), for example hexamethylenediamine, 1,3-bis(aminomethyl)cyclohexane (BAC) or 1,3-bis(aminomethyl)benzene (MXDA) are not storage-stable together with MDI and adducts thereof.
The invention further provides a composition comprising ¨ at least one polyaldimine of the formula (1) and ¨ at least one polyisocyanate and/or at least one polyurethane polymer containing isocyanate groups.
Suitable polyaldimines of the formula (I) are those described above.
A suitable polyisocyanate is especially a commercially available polyisocyanate, especially ¨ aromatic di- or triisocyanates, preferably diphenylmethane 4,4'- or 2,4'- or 2,2'-diisocyanate or any mixtures of these isomers (MDI), tolylene 2,4- or 2,6-diisocyanate or any mixtures of these isomers (TDI), mixtures of MDI and MDI
homologs (polymeric MDI or PMDI), phenylene 1,3- or 1,4-diisocyanate, 2,3,5,6-tetramethy1-1,4-diisocyanatobenzene, naphthalene 1,5-diisocyanate (NDI), 3,3'-dimethy1-4,4'-diisocyanatodiphenyl (TOD!), dianisidine diisocyanate (DADI), tris(4-isocyanatophenyl)methane or tris(4-isocyanatophenyl) thiophosphate; preferably MDI or TDI;
¨ aliphatic, cycloaliphatic or arylaliphatic di- or triisocyanates, preferably tetramethylene 1,4-diisocyanate, 2-methylpentamethylene 1,5-diisocyanate, hexamethylene 1,6-diisocyanate (HD1), 2,2,4- and/or 2,4,4-trimethylhexamethylene 1,6-diisocyanate (TMD1), decamethylene 1,10-diisocyanate, dodecamethylene 1,12-diisocyanate, lysine diisocyanate or lysine ester diisocyanate, cyclohexane 1,3- or 1,4-diisocyanate, 1-methyl-2,4- and/or -2,6-diisocyanatocyclohexane (H6TDI), 1-isocyanato-3,3,5-trimethy1-5-isocyanatomethylcyclohexane (IPDI), perhydro-2,4'- and/or -4,4'-diphenylmethane diisocyanate (H12MDI), 1,3- or 1,4-bis-(isocyanatomethyl)cyclohexane, m- or p-xylylene diisocyanate, tetramethylxylylene 1,3- or 1,4-diisocyanate, 1,3,5-tris(isocyanatomethyl)benzene, bis(1-isocyanato-1-methylethyl)naphthalene, dimer or trimer fatty acid isocyanates such as, in particular, 3,6-bis(9-isocyanatonony1)-4,5-di-(1-heptenyl)cyclohexene (dimeryl diisocyanate);
preferably H12MDI or HDI or IPDI;
¨ oligomers or derivatives of the di- or triisocyanates mentioned, especially derived from HD1, IPDI, MDI or TDI, especially oligomers containing uretdione or isocyanurate or iminooxadiazinedione groups or various groups among these; or di- or polyfunctional derivatives containing ester or urea or urethane or biuret or allophanate or carbodiimide or uretonimine or oxadiazinetrione groups or various groups among these. In practice, polyisocyanates of this kind are typically mixtures of substances having different degrees of oligomerization and/or chemical structures. They especially have an average NCO functionality of 2.1 to 4Ø
A particularly preferred polyisocyanate is HD1, IPDI, H12MDI, TDI, MDI or a form of MDI which is liquid at room temperature.
A form of MDI which is liquid at room temperature is either 4,4'-MDI liquefied by partial chemical modification ¨ especially carbodiimidization or uretonimine formation or adduct formation with polyols ¨ or it is a mixture of 4,4'-MDI
with other MDI isomers (2,4'-MDI and/or 2,2'-MD1), and/or with MDI oligomers and/or MDI
homologs (PMDI), that has been brought about selectively by blending or results from the production process.
Most preferred is MDI or a room temperature liquid form of MDI.
A suitable polyurethane polymer containing isocyanate groups is especially obtained from the reaction of at least one polyol with a superstoichiometric amount of at least one polyisocyanate. The reaction is preferably conducted with exclusion of moisture at a temperature in the range from 50 to 160 C, optionally in the presence of suitable catalysts. The NCO/OH ratio is preferably in the range from 1.3/1 to 2.5/1. The polyisocyanate remaining after the conversion of the OH
groups in the reaction mixture, especially monomeric diisocyanate, can be removed, especially by means of distillation, which is preferable in the case of a high NCO/OH ratio. The polyurethane polymer obtained preferably has a content of free isocyanate groups in the range from 0.5% to 10% by weight, especially 1%
to 5% by weight, more preferably 1% to 3% by weight. The polyurethane polymer can optionally be prepared with additional use of plasticizers or solvents, in which case the plasticizers or solvents used do not contain any groups reactive toward isocyanates.
Preferred polyisocyanates for preparation of a polyurethane polymer containing isocyanate groups are the polyisocyanates already mentioned, especially the diisocyanates, especially MDI, TDI, IPDI, HDI or H12MDI. Most preferred is MDI.
This gives particularly high strengths and durabilities.
Suitable polyols are commercial polyols or mixtures thereof, especially ¨ polyether polyols, especially polyoxyalkylenediole and/or polyoxyalkylenetriols, especially polymerization products of ethylene oxide or 1,2-propylene oxide or 1,2- or 2,3-butylene oxide or oxetane or tetrahydrofuran or mixtures thereof, where these may have been polymerized with the aid of a starter molecule having two or more active hydrogen atoms, especially a starter molecule such as water, ammonia or a compound having multiple OH or NH groups, for example 1,2-ethanediol, 1,2- or 1,3-propanediol, neopentyl glycol, diethylene glycol, triethylene glycol, the isomeric dipropylene glycols or tripropylene glycols, the isomeric butanediols, pentanediols, hexanediols, heptanediols, octanediols, nonanediols, decanediols, undecanediols, 1,3- or 1,4-cyclohexanedimethanol, bisphenol A, hydrogenated bisphenol A, 1,1,1-trimethylolethane, 1,1,1-trimethylolpropane, glycerol or aniline, or mixtures of the aforementioned compounds. Likewise suitable are polyether polyols with polymer particles dispersed therein, especially those with styrene-acrylonitrile particles (SAN) or polyurea or polyhydrazodicarbonamide particles (PHD).
Preferred polyether polyols are polyoxypropylenediols or polyoxypropylenetriols, or what are called ethylene oxide-terminated (E0-endcapped) polyoxypropylenediols or -triols. The latter are mixed polyoxyethylene-polyoxypropylene polyols which are especially obtained in that polyoxypropylenediols or -triols, on conclusion of the polypropoxylation reaction, are further alkoxylated with ethylene oxide and hence ultimately have primary hydroxyl groups.
Preferred polyether polyols have a degree of unsaturation of less than 0.02 meq/g, especially less than 0.01 meq/g.
¨ Polyester polyols, also called oligoesterols, prepared by known processes, especially the polycondensation of hydroxycarboxylic acids or lactones or the polycondensation of aliphatic and/or aromatic polycarboxylic acids with di- or polyhydric alcohols. Preference is given to polyester diols from the reaction of dihydric alcohols, such as, in particular, 1,2-ethanediol, diethylene glycol, 1,2-propanediol, dipropylene glycol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, neopentyl glycol, glycerol, 1,1,1-trimethylolpropane or mixtures of the aforementioned alcohols, with organic dicarboxylic acids or the anhydrides or esters thereof, such as, in particular, succinic acid, glutaric acid, adipic acid, suberic acid, sebacic acid, dodecanedicarboxylic acid, maleic acid, fumaric acid, phthalic acid, isophthalic acid, terephthalic acid or hexahydrophthalic acid or mixtures of the aforementioned acids, or polyester polyols formed from lactones such as, in particular, E-caprolactone. Particular preference is given to polyester polyols formed from adipic acid or sebacic acid or dodecanedicarboxylic acid and hexanediol or neopentyl glycol.
¨ Polycarbonate polyols as obtainable by reaction, for example, of the abovementioned alcohols ¨ used to form the polyester polyols ¨ with dialkyl carbonates, diaryl carbonates or phosgene.
¨ Block copolymers bearing at least two hydroxyl groups and having at least two different blocks having polyether, polyester and/or polycarbonate structure of the type described above, especially polyether polyester polyols.
¨ Polyacrylate polyols and polymethacrylate polyols.
¨ Polyhydroxy-functional fats and oils, for example natural fats and oils, especially castor oil; or polyols obtained by chemical modification of natural fats and oils ¨ called oleochemical polyols ¨ for example the epoxy polyesters or epoxy polyethers obtained by oxidation of unsaturated oils and subsequent ring opening with carboxylic acids or alcohols, or polyols obtained by hydroformylation and hydrogenation of unsaturated oils; or polyols obtained from natural fats and oils by degradation processes such as alcoholysis or ozonolysis and subsequent chemical linkage, for example by transesterification or dimerization, of the degradation products or derivatives thereof thus obtained. Suitable degradation products of natural fats and oils are especially fatty acids and fatty alcohols, and also fatty acid esters, especially the methyl esters (FAME), which can, for example, be derivatized to hydroxy fatty acid esters by hydroformylation and hydrogenation.
¨ Polyhydrocarbon polyols, also called oligohydrocarbonols, for example polyhydroxy-functional polyolefins, polyisobutylenes, polyisoprenes;
polyhydroxy-functional ethylene-propylene, ethylene-butylene or ethylene-propylene-diene copolymers as produced, for example, by Kraton Polymers;
polyhydroxy-functional polymers of dienes, especially of 1,3-butadiene, which can especially also be prepared from anionic polymerization; polyhydroxy-functional copolymers of dienes such as 1,3-butadiene or diene mixtures and vinyl monomers such as styrene, acrylonitrile, vinyl chloride, vinyl acetate, vinyl alcohol, isobutylene and isoprene, for example polyhydroxy-functional acrylonitrile/butadiene copolymers as preparable, for example, from epoxides or amino alcohols and carboxyl-terminated acrylonitrile/butadiene copolymers (commercially available, for example, under the Hypro CTBN or CTBNX or ETBN name from Emerald Performance Materials); and hydrogenated polyhydroxy-functional polymers or copolymers of dienes.
Also especially suitable are mixtures of polyols.
Preference is given to polyether polyols, polyester polyols, polycarbonate polyols, poly(meth)acrylate polyols or polybutadiene polyols.
Particular preference is given to polyether polyols, polyester polyols, especially aliphatic polyester polyols, or polycarbonate polyols, especially aliphatic polycarbonate polyols.
Most preferred are polyether polyols, especially polyoxypropylenedi- or triols or ethylene oxide-terminated polyoxypropylenedi- or triols.
Preference is given to polyols having an average molecular weight in the range from 400 to 20'000 g/mol, preferably from 1'000 to 15'000 g/mol.
Preference is given to polyols having an average OH functionality in the range from 1.6 to 3.
Preference is given to polyols that are liquid at room temperature.
In the preparation of a polyurethane polymer containing isocyanate groups, it is also possible to use fractions of di- or polyfunctional alcohols, especially 1,2-ethanediol, 1,2-propanediol, 1,3-propanediol, 2-methyl-1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 1,3-pentanediol, 1,5-pentanediol, methyl-1,5-pentanediol, neopentyl glycol, dibromoneopentyl glycol, 1,2-hexanediol, 1,6-hexanediol, 1,7-heptanediol, 1,2-octanediol, 1,8-octanediol, 2-ethyl-1,3-hexanediol, diethylene glycol, triethylene glycol, dipropylene glycol, tripropylene glycol, 1,3- or 1,4-cyclohexanedimethanol, ethoxylated bisphenol A, propoxylated bisphenol A, cyclohexanediol, hydrogenated bisphenol A, dimer fatty acid alcohols, 1,1,1-trimethylolethane, 1,1,1-trimethylolpropane, glycerol, pentaerythritol, sugar alcohols such as, in particular, xylitol, sorbitol and mannitol, or sugars such as, in particular, sucrose, or alkoxylated derivatives of the alcohols mentioned or mixtures of the alcohols mentioned.
The polyurethane polymer containing isocyanate groups preferably has an average molecular weight in the range from 1'500 to 20'000 g/mol, especially 2'000 to 15'000 g/mol.
It is preferably liquid at room temperature.
The composition preferably comprises at least one polyurethane polymer containing isocyanate groups.
Preferably, the polyurethane polymer containing isocyanate groups has aromatic isocyanate groups which are especially derived from diphenylmethane 4,4'- or 2,4'- or 2,2'-diisocyanate or any desired mixtures of these isomers (MDI) or from tolylene 2,4- or 2,6-diisocyanate or any desired mixtures of these isomers (TDI).
Most preferably, the composition comprises a polyurethane polymer containing isocyanate groups, the isocyanate groups of which are derived partly or wholly from diphenylmethane 4,4'- or 2,4'- or 2,2'-diisocyanate or any desired mixtures of these isomers (MDI). This achieves particularly high strengths and durabilities.
In addition to a polyurethane polymer containing isocyanate groups, the composition may further comprise at least one diisocyanate and/or an oligomer or polymer of a diisocyanate, especially a room temperature liquid form of MDI or PMDI or an IPDI isocyanurate or TDI oligomer or a mixed isocyanurate based on TDI/HDI or an HDI oligomer.
Preferably, the composition comprises, as well as at least one polyaldimine of the formula (I) and at least one polyisocyanate, additionally one or more further constituents which are especially selected from catalysts, fillers, plasticizers and solvents.
Suitable catalysts are especially catalysts for the hydrolysis of the aldimino groups, especially organic acids, especially carboxylic acids such as 2-ethylhexanoic acid, lauric acid, stearic acid, isostearic acid, oleic acid, neodecanoic acid, benzoic acid, salicylic acid or 2-nitrobenzoic acid, organic carboxylic anhydrides such as phthalic anhydride, hexahydrophthalic anhydride or methylhexahydrophthalic anhydride, silyl esters of carboxylic acids, organic sulfonic acids such as methanesulfonic acid, p-toluenesulfonic acid or 4-dodecylbenzenesulfonic acid, sulfonic esters, other organic or inorganic acids, or mixtures of the aforementioned acids and acid esters. Particular preference is given to carboxylic acids, especially aromatic carboxylic acids such as benzoic acid, 2-nitrobenzoic acid or especially salicylic acid.
Suitable catalysts are additionally catalysts for the acceleration of the reaction of isocyanate groups, especially organotin(IV) compounds such as, in particular, dibutyltin diacetate, dibutyltin dilaurate, dibutyltin dichloride, dibutyltin diacetylacetonate, dimethyltin dilaurate, dioctyltin diacetate, dioctyltin dilaurate or dioctyltin diacetylacetonate, complexes of bismuth(III) or zirconium(IV), especially with ligands selected from alkoxides, carboxylates, 1,3-diketonates, oxinate, 1,3-ketoesterates and 1,3-ketoamidates, or compounds containing tertiary amino groups, such as, in particular, 2,2'-dimorpholinodiethyl ether (DMDEE).
Also especially suitable are combinations of different catalysts.
Suitable fillers are especially ground or precipitated calcium carbonates, optionally coated with fatty acids, especially stearates, or barytes, quartz flours, quartz sands, dolomites, wollastonites, kaolins, calcined kaolins, sheet silicates such as mica or talc, zeolites, aluminum hydroxides, magnesium hydroxides, silicas including finely divided silicas from pyrolysis processes, cements, gypsums, fly ashes, industrially produced carbon blacks, graphite, metal powders, for example of aluminum, copper, iron, silver or steel, PVC powders or hollow beads.
Suitable plasticizers are especially carboxylic esters such as phthalates, especially diisononyl phthalate (DINP), diisodecyl phthalate (DIDP) or di(2-propylheptyl) phthalate (DPHP), hydrogenated phthalates, especially hydrogenated diisononyl phthalate (DINCH), terephthalates, especially dioctyl terephthalate, trimellitates, adipates, especially dioctyl adipate, azelates, sebacates, benzoates, glycol ethers, glycol esters, organic phosphoric or sulfonic esters, polybutenes, polyisobutenes, or plasticizers derived from natural fats or oils, especially epoxidized soybean oil or linseed oil.
Suitable solvents are especially acetone, methyl ethyl ketone, methyl n-propyl ketone, diisobutyl ketone, methyl isobutyl ketone, methyl n-amyl ketone, methyl isoamyl ketone, acetylacetone, mesityl oxide, cyclohexanone, methylcyclohexanone, ethyl acetate, propyl acetate, butyl acetate, n-butyl propionate, diethyl malonate, 1-methoxy-2-propyl acetate, ethyl 3-ethoxypropionate, diisopropyl ether, diethyl ether, dibutyl ether, diethylene glycol diethyl ether, ethylene glycol diethyl ether, ethylene glycol monopropyl ether, ethylene glycol mono-2-ethylhexyl ether, toluene, xylene, heptane, octane, naphtha, white spirit, petroleum ether or benzine, especially Solvesso TM
products (from Exxon), and also methylene chloride, propylene carbonate, butyrolactone, N-methylpyrrolidone or N-ethylpyrrolidone.
The composition may comprise further additives commonly used for polyurethane compositions. More particularly, the following auxiliaries and additives may be present:
¨ inorganic or organic pigments, especially titanium dioxide, chromium oxides or iron oxides;
¨ fibers, especially glass fibers, carbon fibers, metal fibers, ceramic fibers, polymer fibers such as polyamide fibers or polyethylene fibers, or natural fibers such as wool, cellulose, hemp or sisal;
¨ dyes;
¨ desiccants, especially molecular sieve powder, calcium oxide, highly reactive isocyanates such as p-tosyl isocyanate, monomeric diisocyanates, nnonooxazolidines such as Incozol 2 (from Incorez) or orthoformic esters;
¨ adhesion promoters, especially organoalkoxysilanes, especially epoxysilanes such as, in particular, 3-glycidoxypropyltrimethoxysilane or 3-glycidoxypropyltriethoxysilane, (meth)acrylosilanes, anhydridosilanes, carbamatosilanes, alkylsilanes or iminosilanes, or oligomeric forms of these silanes, or titanates;
¨ latent hardeners or crosslinkers, especially ketimines, enamines, oxazolidines or aldimines not conforming to the formula (I);
¨ further catalysts which accelerate the reaction of the isocyanate groups, especially salts, soaps or complexes of tin, zinc, bismuth, iron, aluminum, molybdenum, dioxomolybdenum, titanium, zirconium or potassium, especially tin(II) 2-ethylhexanoate, tin(II) neodecanoate, zinc(II) acetate, zinc(II) 2-ethylhexanoate, zinc(II) laurate, zinc(II) acetylacetonate, aluminum lactate, aluminum oleate, diisopropoxytitanium bis(ethylacetoacetate) or potassium acetate; compounds containing tertiary amino groups, especially N-ethyldiisopropylamine, N,N,N',N'-tetramethylalkylenediamines, pentamethylalkylenetriamines and higher homologs thereof, bis(N,N-diethylaminoethyl) adipate, tris(3-dimethylaminopropyl)amine, 1,4-diazabicyclo[2.2.2]octane (DABCO), 1,8-diazabicyclo[5.4.0]undec-7-ene (DBU), 1,5-diazabicyclo[4.3.0]non-5-ene (DBN), N-alkylmorpholines, N,N'-dimethylpiperazine; aromatic nitrogen compounds such as 4-dimethylaminopyridine, N-methylimidazole, N-vinylimidazole or 1,2-dimethylimidazole; organic ammonium compounds such as benzyltrimethylammonium hydroxide or alkoxylated tertiary amines; what are called "delayed action" catalysts, which are modifications of known metal or amine catalysts;
¨ rheology modifiers, especially thickeners, especially sheet silicates such as bentonites, derivatives of castor oil, hydrogenated castor oil, polyamides, polyamide waxes, polyurethanes, urea compounds, fumed silicas, cellulose ethers or hydrophobically modified polyoxyethylenes;
¨ natural resins, fats or oils such as rosin, shellac, linseed oil, castor oil or soya oil;
¨ nonreactive polymers, especially homo- or copolymers of unsaturated monomers, especially from the group comprising ethylene, propylene, butylene, isobutylene, isoprene, vinyl acetate or alkyl (meth)acrylates, especially polyethylenes (PE), polypropylenes (PP), polyisobutylenes, ethylene-vinyl acetate copolymers (EVA) or atactic poly-a-olefins (APA0);
¨ flame-retardant substances, especially the aluminum hydroxide or magnesium hydroxide fillers already mentioned, and also, in particular, organic phosphoric esters such as, in particular, triethyl phosphate, tricresyl phosphate, triphenyl phosphate, diphenyl cresyl phosphate, isodecyl diphenyl phosphate, tris(1,3-dichloro-2-propyl) phosphate, tris(2-chloroethyl) phosphate, tris(2-ethylhexyl) phosphate, tris(chloroisopropyl) phosphate, tris(chloropropyl) phosphate, isopropylated triphenyl phosphate, mono-, bis- or tris(isopropylphenyl) phosphates of different degrees of isopropylation, resorcinol bis(diphenyl phosphate), bisphenol A bis(diphenyl phosphate) or ammonium polyphosphates;
¨ additives, especially wetting agents, leveling agents, defoamers, deaerators, stabilizers against oxidation, heat, light or UV radiation, or biocides;
or further substances customarily used in moisture-curing compositions.
It may be advisable to chemically or physically dry certain substances before mixing them into the composition.
More particularly, the composition may, as well as the polyamine of formula (I), comprise further latent hardeners, especially polyaldimines which do not conform to the formula (I), or oxazolidines.
In the composition, the ratio between aldimino groups and isocyanate groups is preferably in the range from 0.05 to 1.1, more preferably in the range from 0.1 to 1.0, especially in the range from 0.2 to 0.9.
The composition preferably contains a content of polyisocyanates and of polyurethane polymers containing isocyanate groups in the range from 5% to 90%
by weight, especially 10% to 80% by weight.
The composition is especially produced with exclusion of moisture and stored at ambient temperature in moisture-tight containers. A suitable moisture-tight container especially consists of an optionally coated metal and/or plastic, and is especially a vat, a container, a hobbock, a bucket, a canister, a can, a bag, a tubular bag, a cartridge or a tube.
The composition may take the form of a one-component or of a multi-component, especially two-component, composition.
A composition referred to as a "one-component" composition is one in which all constituents of the composition are in the same container and which is storage-stable per se.
A composition referred to as a "two-component" composition is one in which the constituents of the composition are in two different components which are stored in separate containers and are not mixed with one another until shortly before or during the application of the composition.
The composition is preferably a one-component composition. Given suitable packaging and storage, it is storage-stable, typically over several months up to one year or longer.
On application of the composition, the process of curing commences. This results in the cured composition.
In the case of a one-component composition, it is applied as such and then begins to cure under the influence of moisture or water. For acceleration of the curing, an accelerator component which contains or releases water and/or a catalyst can be mixed into the composition on application, or the composition can be contacted with such an accelerator component after application thereof.
In the case of a two-component composition, it is applied after the mixing of the two components and begins to cure by internal reaction, and the curing may be completed by the action of external moisture. The two components can be mixed continuously or batchwise with dynamic mixers or static mixers.
In the curing, the isocyanate groups react under the influence of moisture with the aldimino groups of the polyaldimine of the formula (I) and any further blocked amino groups present. Some of the isocyanate groups, especially the excess isocyanate groups relative to the aldimino groups, react with one another under the influence of moisture and/or with any further reactive groups present in the composition, especially hydroxyl groups or free amino groups. The totality of these reactions of isocyanate groups that lead to curing of the composition is also referred to as crosslinking.
The moisture required for curing of the one-component composition preferably gets into the composition through diffusion from the air (air humidity). This forms a solid layer of cured composition ("skin") on the surfaces of the composition that are in contact with air. The curing continues in the direction of diffusion from the outside inward, the skin becoming increasingly thick and ultimately encompassing the entire composition applied. The moisture can also get into the composition additionally or entirely from one or more substrate(s) to which the composition has been applied and/or can come from an accelerator component which is mixed into the composition on application or is contacted therewith after application, for example by painting or spraying.
Any external humidity required to complete the curing of a two-component composition preferably comes from the air and/or from the substrates.
The composition is preferably applied at ambient temperature, especially in the range from about 0 to 50 C, preferably in the range from 5 to 40 C.
The composition is preferably likewise cured at ambient temperature.
The composition has a comparatively long open time.
The "open time" refers to the period of time over which the composition can be worked or reworked after the curing process has commenced.
The time until formation of a skin ("skin time") or until freedom from tack ("tack-free time") is a measure of the open time.
The crosslinking releases an aldehyde of the formula (IV). It is substantially nonvolatile and odorless and remains for the most part in the cured composition. It behaves or acts like a plasticizer therein. As such, it can in principle itself migrate and/or affect the migration of plasticizers. The aldehyde of the formula (IV) has very good compatibility with the cured composition, barely migrates itself, and also does not trigger any enhanced migration of plasticizers.
The composition is preferably an adhesive or a sealant or a coating.
The adhesive or sealant or coating is preferably elastic.
The composition is especially suitable as an adhesive and/or sealant for bonding and sealing applications, especially in the construction and manufacturing industries or in motor-vehicle construction, especially for parquet bonding, installable component bonding, cavity sealing, assembly, module bonding, chassis bonding, glass bonding, join sealing or anchoring.
Elastic bonds in motor vehicle construction are especially the attachment of parts such as plastic covers, decorative strips, flanges, fenders, drivers' cabins or other installable components to the painted chassis of a motor vehicle, or the bonding of glass panes into the chassis, where the motor vehicles are especially automobiles, trucks, buses, rail vehicles or ships.
The composition is especially suitable as a sealant for the elastic sealing of all kinds of joins, seams or cavities especially of joins in construction such as dilatation joins or connection joins between components. A sealant having elastomeric properties is particularly suitable especially for the sealing of dilatation joins in built structures.
As a coating, the composition is suitable for protection of floors or walls, especially as coating of balconies, terraces, open spaces, bridges, parking decks, or for sealing of roofs, especially flat roofs or slightly inclined roof areas or roof gardens, or in the interior of buildings for water sealing, for example beneath tiles or ceramic plates in wet cells or kitchens, or as floorcovering in kitchens, industrial halls or fabrication spaces, or as seal in collection tanks, channels, shafts or wastewater treatment plants, or protection of surfaces as varnish or seal, or as potting compound for cavity sealing, as seam seal or as protective coating for pipes, for example.
It can also be used for repair purposes as seal or coating, for example of leaking roof membranes or floor coverings that are no longer fit for purpose, or more particularly as repair compound for highly reactive spray seals.
The composition can be formulated such that it has a pasty consistency with structurally viscous properties. A composition of this kind is applied by means of a suitable device, for example from standard commercial cartridges or vats or hobbocks, for example in the form of a bead, which may have an essentially round or triangular cross-sectional area.
The composition can also be formulated such that it is fluid and "self-leveling" or only slightly thixotropic and can be poured out for application. As a coating, it can subsequently be distributed, for example, over an area down to the desired layer thickness, for example by means of a roller, a slide bar, a notched trowel or a palette knife. In one operation, typically a layer thickness in the range from 0.5 to 3 mm, especially 1.0 to 2.5 mm, is applied.
Suitable substrates which can be bonded or sealed or coated with the composition are especially ¨ glass, glass ceramic, concrete, mortar, fiber cement, especially fiber cement boards, brick, tile, gypsum, especially gypsum boards, or natural stone such as granite or marble;
¨ repair or leveling compounds based on FCC (polymer-modified cement mortar) or ECC (epoxy resin-modified cement mortar);
¨ metals or alloys, such as aluminum, copper, iron, steel, nonferrous metals, including surface-finished metals, or alloys such as galvanized or chromed metals;
¨ asphalt or bitumen;
¨ leather, textiles, paper, wood, woodbase materials bonded with resins such as phenolic, melamine or epoxy resins, resin-textile composites or further polymer composites;
¨ plastics such as rigid and flexible PVC, polycarbonate, polystyrene, polyester, polyamide, PMMA, ABS, SAN, epoxy resins, phenolic resins, PUR, POM, TPO, PE, PP, EPM or EPDM, in each case untreated or surface-treated, for example by means of plasma, corona or flames;
¨ fiber-reinforced plastics, such as carbon fiber-reinforced plastics (CFP), glass fiber-reinforced plastics (GFP) and sheet molding compounds (SMC);
¨ insulation foams, especially made of EPS, XPS, FUR, FIR, rockwool, glass wool or foamed glass;
¨ coated or painted substrates, especially painted tiles, coated concrete, powder-coated metals or alloys or painted metal sheets;
¨ paints or varnishes, especially automotive topcoats.
If required, the substrates can be pretreated prior to application, especially by physical and/or chemical cleaning methods or the application of an activator or a primer.
It is possible to bond and/or seal two identical or two different substrates.
The application and curing of the composition affords an article bonded or sealed or coated with the composition. This article may be a built structure or a part thereof, especially a built structure in civil engineering above or below ground, a bridge, a roof, a staircase or a facade, or it may be an industrial good or a consumer good, especially a window, a pipe, a rotor blade of a wind turbine, a domestic appliance or a mode of transport such as, in particular, an automobile, a bus, a truck, a rail vehicle, a ship, an aircraft or a helicopter, or an installable component thereof.
The composition of the invention has advantageous properties. It is particularly storage-stable with exclusion of moisture, even in the case of highly reactive aromatic isocyanate groups such as those of MDI. It has a comparatively long open time which enables seamless leveling of the material applied or positioning or readjustment of the objects bonded therewith over a prolonged period after application, which is important, for example, in the case of coatings over a large area or long sealing strips, or in the case of bonding of large or complex objects.
The curing proceeds rapidly, in a blister-free manner and without troublesome odor immissions, giving rise to a cured material having good strength, extensibility and elasticity which does not tend to have problems with plasticizer migration such as bleeding, substrate discoloration or stress-cracking in the substrate.
Examples Adduced hereinafter are working examples which are intended to elucidate the invention described in detail. It will be appreciated that the invention is not restricted to these described working examples.
Aldehydes used:
Aldehyde- Fractionated reaction mixture obtained from formylation, catalyzed by 1: means of HF-BF3, of Cio-14-alkylbenzene, containing mainly branched 4-(Cio-14-alkyl)benzaldehydes. (mean aldehyde equivalent weight 290 g/eq) p-Decyloxybenzaldehyde (262.4 g/mol) 2,2-Dimethy1-3-lauroyloxypropanal (284.4 g/mol) Benzaldehyde (106.1 g/mol) p-tert-Butylbenzaldehyde (162.2 g/mol) 3-Phenoxybenzaldehyde (198.2 g/mol) Aldehyde-1 is a mixture of aldehydes of the formula (IV) and p-decyloxybenzaldehyde is an aldehyde of the formula (IV), whereas 2,2-dimethy1-lauroyloxypropanal, benzaldehyde, p-tert-butylbenzaldehyde and 3-phenoxybenzaldehyde do not conform to the formula (IV).
Amines and abbreviations used:
IPDA 3-aminomethy1-3,5,5-trimethylcyclohexylamine (Vestamin IPD from Evonik, 170.3 g/mol) NBDA 2,5(6)-bis(aminomethyl)bicyclo[2.2.1]heptane (PRO-NBDA from Mitsui Fine Chemicals, 154.3 g/mol) TCD 3(4),8(9)-di(aminomethyl)tricyclo[5.2.1.0(2.6)]decane (TCD
diamine from Oxea, 194.3 g/mol) TMD 2,2,4- and 2,4,4-trimethylhexamethylenediamine (Vestamin TMD
from Evonik, 158.4 g/mol) MPMD 1,5-diamino-2-methylpentane (Dytek A from Invista, 116 g/mol) 1,2-PDA 1,2-propylenediamine (from BASF, 74.1 g/mol) H12MDA 4,4'-diaminodicyclohexylmethane (from BASF, 210.4 g/mol) T-403 polyoxypropylenetriamine having an average molecular weight of about 440 g/mol (Jeffamine T-403, from Huntsman, amine value 359 mg KOH/g) HDA hexane-1,6-diamine (from Invista, 116.2 g/mol) MXDA 1,3-bis(aminomethyl)benzene (from Mitsubishi Gas Chem., 136.2 g/mol) pPhDA 1,4-phenylenediamine (from Sigma-Aldrich, 108.2 g/mol) Preparation of polvaldimines:
The amine value (including aldimino groups) was determined by means of titration (with 0.1N HC104 in acetic acid versus crystal violet).
The viscosity was measured with a thermostated Rheotec RC30 cone-plate viscometer (cone diameter 50 mm, cone angle 10, cone tip-plate distance 0.05 mm, shear rate 10 s-1).
Aldimine Al:
50.00 g of aldehyde-1 were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 13.93 g of IPDA were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar.
A
light yellow, odorless and pH-neutral liquid having a viscosity at 20 C of 21.3 Pa.s and an amine value of 150.1 mg KOH/g was obtained.
Aldimine A2:
50.00 g of aldehyde-1 were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 12.62 g of NBDA were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar.
A
light yellow, odorless and pH-neutral liquid having a viscosity at 20 C of 9.8 Pas and an amine value of 152.3 mg KOH/g was obtained.
Aldimine A3:
50.00 g of aldehyde-1 were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 15.90 g of TCD were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar.
A
light yellow, odorless and pH-neutral liquid having a viscosity at 20 C of 19.6 Pas and an amine value of 144.0 mg KOH/g was obtained.
Aldimine A4:
50.00 g of aldehyde-1 were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 17.21 g of H12MDA were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar.
A
light yellow, odorless and pH-neutral liquid having a viscosity at 20 C of 59.6 Pas and an amine value of 140.2 mg KOH/g was obtained.
Aldimine A5:
50.00 g of aldehyde-1 were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 12.95 g of TMD were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar.
A
light yellow, odorless and pH-neutral liquid having a viscosity at 20 C of 1.6 Pas and an amine value of 152.4 mg KOH/g was obtained.
Aldimine A6:
50.00 g of aldehyde-1 were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 9.51 g of MPMD were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar.
A
light yellow, odorless and pH-neutral liquid having a viscosity at 20 C of 1.2 Pas and an amine value of 162.0 mg KOH/g was obtained.
Aldimine A7:
50.00 g of aldehyde-1 were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 25.77 g of T-403 were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar.
An orange-yellow, odorless and pH-neutral liquid having a viscosity at 20 C of 4.3 Pas and an amine value of 126.8 mg KOH/g was obtained.
Aldimine A8:
5.75 g of decyloxybenzaldehyde were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 1.78 g of IPDA were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar. A solid which was waxy at 20 C, odorless and pH-neutral with an amine value of 163.7 mg KOH/g and a melting point of 52 to 59 C and a viscosity at 80 C of 82.4 Pas was obtained.
Aldimine R1:
50.00 g of aldehyde-1 were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 13.58 g of HDA solution (70% by weight in water) were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar. A light yellow, odorless and pH-neutral liquid having a viscosity at 20 C of 1.0 Pas and an amine value of 161.6 mg KOH/g was obtained.
Aldimine R2:
50.00 g of aldehyde-1 were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 11.14 g of MXDA were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar.
A
pale yellow, odorless and pH-neutral liquid having a viscosity at 20 C of 2.6 Pa's and an amine value of 155.7 mg KOH/g was obtained.
Aldimine R3:
50.00 g of aldehyde-1 were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 8.85 g of pPhDA were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar.
An orange-brown, odorless and pH-neutral liquid having a viscosity at 20 C of 4.9 Pa.s and an amine value of 163.0 mg KOH/g was obtained.
Aldimine R4:
48.92 of 2,2-dimethy1-3-lauroyloxypropanal were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 13.93 g of IPDA were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar. A pale yellow, odorless liquid having an amine value of 153.0 mg KOH/g was obtained.
Aldimine R5:
48.87 g of 2,2-dimethy1-3-lauroyloxypropanal were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 17.21 g of H12MDA
were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar. A light yellow, odorless liquid having a viscosity at 20 C of 0.6 Pa.s and an amine value of 145.4 mg KOH/g was obtained.
Aldimine R6:
33.43 g of benzaldehyde were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 25.55 g of IPDA were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar.
What was obtained was a light yellow, intensely odorous liquid having an amine value of 314.1 mg KOH/g, which crystallized after a few days.
Aldimine R7:
27.87 g of p-tert-butylbenzaldehyde were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 13.93 g of IPDA were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar. What was obtained was a light yellow, intensely odorous, highly viscous liquid having an amine value of 236.2 mg KOH/g, which crystallized after a few days. The viscosity at 80 C was 23.7 Pas.
Aldimine R8:
34.06 g of 3-phenoxybenzaldehyde were initially charged in a round-bottom flask under a nitrogen atmosphere. While stirring, 13.93 g of IPDA were added and then the volatile constituents were removed at 80 C and a reduced pressure of 10 mbar. What was obtained was a light yellow, highly viscous liquid with low odor and having an amine value of 203.8 mg KOH/g, which crystallized after a few days. The viscosity at 80 C was 5.1 Pas.
The aldimines Al to A8 are polyaldimines of the formula (I). The aldimines RI
to R8 are comparative examples.
Preparation of polymers containing isocyanate groups Polymer P1:
4000 g of polyoxypropylenediol (Acclaim 4200, from Covestro; OH number 28.5 mg KOH/g) and 520 g of diphenylmethane 4,4'-diisocyanate (Desmodur 44 MC L, from Covestro) were reacted by a known method at 80 C to give an NCO-terminated polyurethane polymer which is liquid at room temperature and has a content of free isocyanate groups of 1.85% by weight.
Polymer P2:
3080 g of polyoxypropylenediol (Acclaim 4200, from Covestro; OH number 28.5 mg KOH/g), 1540 g of polyoxypropylenepolyoxyethylenetriol (Caradol MD34-02, from Shell; OH number 35.0 mg KOH/g) and 385 g of tolylene diisocyanate (Desmodur T 80 P, Covestro) were reacted at 80 C by a known method to give an NCO-terminated polyurethane polymer which is liquid at room temperature and has a content of free isocyanate groups of 1.50% by weight.
Polymer P3:
590 g of polyoxypropylenediol (Acclaim 4200, from Covestro; OH number 28.5 mg KOH/g), 1180 g of polyoxypropylenepolyoxyethylenetriol (Caradol MD34-02, from Shell; OH number 35.0 mg KOH/g) and 230 g of isophorone diisocyanate (Vestanat IPDI, Degussa) were reacted by a known method at 80 C
to give an NCO-terminated polyurethane polymer which is liquid at room temperature and has a content of free isocyanate groups of 2.10% by weight.
Polymer P4:
300.0 g of polyoxypropylenepolyoxyethylenediol (Desmophen L300, from Covestro; OH number 190.0 mg KOH/g) and 228.8 g of isophorone diisocyanate (Vestanat IPDI, Degussa) were reacted by a known method at 60 C to give an NCO-terminated polyurethane polymer which is liquid at room temperature and has a content of free isocyanate groups of 8.35% by weight.
One-component compositions Compositions Z1 to Z15 and Ref1 to Ref10 For each composition, the ingredients specified in tables 1 to 3 were mixed in the amounts specified (in parts by weight) by means of a centrifugal mixer (SpeedMixerTm DAC 150, FlackTek Inc.) with exclusion of moisture at 3000 rpm for one minute and stored with exclusion of moisture. Each composition was tested as follows:
As a measure of storage stability, the Viscosity (1d RT) was determined the day after production, and the Viscosity (7d 60 C) after storage in a closed container in an air circulation oven at 60 C for 7 days. The viscosity was measured, at a temperature of 20 C in each case, with a thermostated Rheotec RC30 cone-plate viscometer (cone diameter 50 mm, cone angle 10, cone tip-plate distance 0.05 mm, shear rate 10 s-1). A significant rise in the viscosity on storage shows inadequate storage stability.
As a measure of the open time, the Tack-free time was determined. For this purpose, a few grams of the composition were applied to cardboard in a layer thickness of about 2 mm and, under standard climatic conditions, the time until, when the surface of the composition was gently tapped by means of an LDPE
pipette, there were for the first time no residues remaining any longer on the pipette was determined.
To determine the mechanical properties, each composition was poured onto a PTFE-coated film to give a film of thickness 2 mm and stored under standard climatic conditions for 7 days, and a few dumbbells having a length of 75 mm with a bar length of 30 mm and a bar width of 4 mm were punched out of the film and these were tested in accordance with DIN EN 53504 at a strain rate of 200 mm/minute for Tensile strength (breaking force), Elongation at break, Modulus of elasticity 5% (at 0.5-5% elongation) and Modulus of elasticity 50% (at 0.5-50% elongation).
Appearance was assessed visually on the films produced. "Nice" was used to describe a clear film with a nontacky surface without blisters.
Odor was assessed by smelling by nose at a distance of 2 cm from the freshly produced films. "No" means that no odor was perceptible.
The results are reported in tables 1 to 3.
Compositions Z1 to Z15 are inventive examples. Compositions Refl to ReflO are comparative examples.
Composition Z1 Z2 Z3 Z4 Z5 Z6 Z7 Polymer P1 80.00 80.00 80.00 80.00 80.00 80.00 80.00 Al A2 A3 A4 A5 A6 A8 Aldimine 9.20 8.98 9.48 9.67 9.03 8.52 8.442 Salicylic acid solutionl 1.50 1.50 1.50 1.50 1.50 1.50 1.50 Viscosity (1d RT) 29.4 43.1 47.8 32.0 43.4 41.7 34.8 [Pas] (7d 60 C) 34.8 65.3 69.5 37.5 50.3 57.9 42.3 Tack-free time 1h20' 1h 1h13' 1h 10' 1h40' 1h5' 2h10' Tensile strength [MPa] 1.62 1.76 2.01 3.46 1.60 1.90 2.62 Elongation at break Modulus of elasticity 5% [MPa] 0.75 0.94 0.97 1.27 0.61 0.85 1.03 Modulus of elasticity 0.41 0.55 0.58 0.75 0.35 0.45 0.57 50%
Appearance nice nice nice nice nice nice nice Odor no no no no no no no Table 1: Composition (in parts by weight) and properties of Z1 to Z7 and Refl to Ref8.
1 5% in dioctyl adipate 2 melted at 80 C
WO 2017/108827 CA 0300:17418-06-18 Composition Refl Ref2 ,Ref3 Ref4 Ref5 Ref6 Ref7 Ref8 Polymer P1 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 Aldimine 8.56 8.76 8.42 9.03 9.51 4.40 5.85 6.78 Salicylic acid solution' 1.50 1.50 1.50 1.50 0.20 1.50 1.50 1.50 Viscosity (1d RT) 50.0 50.5 35.7 22.1 28.6 36.5 43.8 39.9 [Pa.s] (7d 60 C) 87.2 137.5 41.1 27.0 33.5 41.1 47.4 44.6 Tack-free time 1h 10' 35' 1h 30' 45' 1h 22' 1h 30' 2h 1h 35' Tensile strength [MPa] 2.91 3.47 2.10 1.18 1.62 1.66 1.44 0.55 Elongation at break [OA
Modulus of elasticity 5% [MPa] 5.66 6.72 10.30 1.02 1.61 1.00 0.79 0.41 Modulus of elasticity 1.82 1.70 1.81 0.54 0.95 0.51 0.40 0.17 50%
Appearance nice nice nice nice nice nice nice nice significsignific slight Odor no no no no no ant ant Table 1: (continued) Composition Z8 Z9 Z10 Z11 Ref9 Refl 0 Refl 1 Ref12 Ref13 Polymer P2 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 Al A4 A6 A7 R1 R2 R3 R4 R5 Aldimine 7.53 7.91 6.97 8.92 7.00 7.17 6.89 7.39 7.78 Salicylic acid 1.50 1.50 1.50 1.50 1.50 1.50 1.50 0.20 0.20 solution' Viscosity (1d RT) 16.3 24.1 24.9 16.5 19.4 27.6 23.7 27.5 27.9 [Pas] (7d 60 C) 20.6 33.0 38.1 23.1 28.0 45.3 30.0 48.5 50.1 Tack-free time lh 35' 55' 50' 50' 45' 40' 2h 35' lh 20' 63' Tensile strength 0.52 1.05 0.66 0.65 1.22 1.72 1.79 0.66 0.92 [MPa]
Elongation at break Pk]
Modulus of elasticity 5% [MPa] 0.41 0.98 0.66 0.82 1.68 3.54 4.60 0.69 1.06 Modulus of 0.21 0.57 0.40 0.62 0.74 1.07 1.42 0.44 0.66 elasticity 50%
Appearance nice nice nice nice nice nice nice nice nice Odor no no no no no no no no no Table 2: Composition (in parts by weight) and properties of Z8 to Z11 and Ref9 to Ref13. 1 5% in dioctyl adipate Composition Z12 Z13 Z14 Z15 Polymer P3 80.00 80.00 80.00 80.00 Al A4 A6 A7 Aldimine 10.47 10.99 9.68 12.39 Salicylic acid 1.50 1.50 1.50 1.50 solutionl Viscosity (1d RT) 15.2 14.7 13.4 15.1 [Pas] (7d 60 C) 17.5 17.5 17.3 17.5 Tack-free time 3h 2h 15' 2h 5' lh 20' Tensile strength 1.42 1.69 0.94 0.94 [MPa]
Elongation at break [k]
Modulus of elasticity 5% [MPa]
1.72 1.56 0.85 0.90 Modulus of 0.82 0.96 0.52 0.87 elasticity 50`)/0 Appearance nice nice nice nice Odor no no no no Table 3: Composition (in parts by weight) and properties of Z12 to Z15.
1 5% in dioctyl adipate Compositions Z16 and Ref14 For each composition, the ingredients specified in table 4 were mixed in the amounts specified (in parts by weight) by means of a centrifugal mixer (SpeedMixerTm DAC 150, FlackTek Inc.) with exclusion of moisture at 3000 rpm for one minute and stored with exclusion of moisture. Each composition was tested as follows:
As a measure of plasticizer migration, each composition was applied to a cardboard underlayer such that it had a round base area of diameter 12 mm and a height of 20 mm, and was stored under standard climatic conditions for 7 days.
Around each composition, thereafter, a dark oval speck had formed on the cardboard. The dimensions thereof (height and width) were measured and reported in table 4 as Migration.
Composition Z16 is an inventive example. Composition Ref14 is a comparative example.
Composition Z16 Ref14 Polymer P4 15.00 15.00 Chalkl 15.00 15.00 Silica2 1.13 1.13 Al R4 Aldimine 7.80 7.65 Dibutyltin dilaurate solution3 1.50 1.50 Salicylic acid solution4 3.00 3.00 Migration Height 80 110 [mm] Width 55 85 Table 4: Composition (in parts by weight) and properties of Z16 and Ref14.
1 ground calcium carbonate coated with fatty acid 2 hydrophobically modified fumed silica 3 5% in diisodecyl phthalate 4 5% in dioctyl adipate Compositions Z17 and Ref 15 and Ref16 These compositions were produced in the same way as described for composition Z16 using the figures in table 5.
As a measure of plasticizer migration, each composition was applied to a cardboard underlayer such that it had a round base area of diameter 15 mm and a height of 4 mm, and was stored under standard climatic conditions for 3 months. A
dark oval speck formed around each composition on the cardboard, the dimensions of which (height and width) were measured after 7 days and after 3 months under standard climatic conditions and were reported in table 5 as Migration (7d) or (3 months).
As a measure of the tendency to Stress-cracking on plastic, each composition was applied to a transparent, prestressed plastic sheet of polycarbonate (Makrolon ) having the dimensions of 150 x 30 x 2 mm so as to give rise to a coating of 30 x 30 x 2 mm in the middle of the stressed sheet. After 24 h under standard climatic conditions, the coating or the composition was removed and the sheet was examined for cracking and other visual changes. The prestressed plastic sheet was fixed in each case to a round piece of timber of diameter 12.5 mm mounted on a board such that the long side was at right angles to the round piece of timber and the narrow end was fixed on the board. "Low" is used to describe the formation of small, slightly visible cracks of length 2 to 3 mm in the edge region of the sheet, which were present only superficially. "Significant"
is used to describe a complete crack across the entire width of the sheet which was visible across the entire thickness of the sheet. In addition, very many small cracks were present here in the edge region of the sheet.
Composition Z17 is an inventive example. Compositions Ref15 to Ref16 are comparative examples.
Composition Z17 Ref15 Ref16 Polymer P4 15.00 15.00 15.00 Chalk 15.00 15.00 15.00 Silica 1.13 1.13 1.13 Al R4 Aldimine 5.57 5.46 Dibutyltin dilaurate solutionl 1.50 1.50 1.50 Salicylic acid solution2 3.00 3.00 3.00 Migration Height 18 37 17 (7d) [mm] Width 19 41 17 Migration Height 23 47 25 (3 months) [mm] Width 23 52 25 , Stress cracking low significant low Table 5: Composition (in parts by weight) and properties of Z17 and Ref15 to Ref16.
1 5% in diisodecyl phthalate 2 5% in dioctyl adipate It is clear from the migration results in table 5 that the inventive composition Z17 comprising aldimine Al has a similar or even lower tendency to plasticizer migration compared to the composition Ref16 without aldimine. By contrast, composition Ref15 comprising aldimine R4, which likewise contains a long-chain substituent and has a similarly high molecular weight to aldimine Al, has significant plasticizer migration.
Claims (15)
1. A polyaldimine of the formula (I) where n is 2 or 3, Z is an aryl radical substituted by an alkyl and/or alkoxy group and having a total of 12 to 26 carbon atoms, and A is an n-valent aliphatic or cycloaliphatic hydrocarbyl radical optionally containing ether oxygen and having a molecular weight in the range from 42 to 6'000 g/mol, bonded via at least one tertiary or quaternary carbon atom and/or containing a bi- or tricyclic ring system.
2. A polyaldimine as claimed in claim 1, characterized in that Z is a radical of the formula (II) where R is a linear or branched alkyl radical having 10 to 14 carbon atoms.
3. A polyaldimine as claimed in claim 2, characterized in that R is branched.
4. A polyaldimine as claimed in claim 3, characterized in that R is a radical of the formula where R1 and R2 are each an alkyl radical and together have 9 to 13 carbon atoms.
5. A polyaldimine as claimed in any of claims 1 to 4, characterized in that A is selected from the group consisting of 1,2-propylene, 1,3-pentylene, 2-methyl-1,5-pentylene, 2,2(4),4-trimethyl-1,6-hexamethylene, 1,2-cyclohexylene, (1,5,5-trimethylcyclohexan-1-yl)methane-1,3, 4(2)-methyl-1,3-cyclohexylene, methylenedicyclohexan-4-yl, methylenebis(2-methylcyclohexan-4-yl), (bicyclo[2.2.1]heptan-2,5(2,6)-diyl)dimethylene, (tricyclo[5.2.1.02,6]decane-3(4),8(9)-diyl)dimethylene, .alpha.,.omega.-polyoxypropylene having an average molecular weight in the range from 170 to 5'000 g/mol and trimethylolpropane- or glycerol-started tris(.omega.-polyoxypropylene) having an average molecular weight in the range from 330 to 6'000 g/mol.
6. A reaction product containing at least one polyaldimine as claimed in any of claims 1 to 5, obtained from the reaction of at least one amine of the formula (III) with at least one aldehyde of the formula (IV) in a condensation reaction with release of water, wherein the aldehyde was present stoichiometrically or in a stoichiometric excess in relation to the primary amino groups.
7. A mixture of polyaldimines as claimed in any of claims 1 to 6, in which each Z is a radical of the formula (II) and R is selected from linear or particularly branched decyl, undecyl, dodecyl, tridecyl and tetradecyl radicals.
8. The use of at least one polyaldimine as claimed in any of claims 1 to 7 as latent hardener for compositions containing isocyanate groups.
9. The use as claimed in claim 8, characterized in that some or all of the isocyanate groups are derived from 4,4'- or 2,4'- or 2,2'-diphenylmethane diisocyanate or any mixtures of these isomers.
10. A composition comprising ¨ at least one polyaldimine as claimed in any of claims 1 to 7 and ¨ at least one polyisocyanate and/or at least one polyurethane polymer containing isocyanate groups.
11. The composition as claimed in claim 10, characterized in that it comprises at least one polyurethane polymer containing isocyanate groups.
12. The composition as claimed in claim 11, characterized in that some or all of the isocyanate groups are derived from 4,4'- or 2,4'- or 2,2'-diphenylmethane diisocyanate or any mixtures of these isomers.
13. The composition as claimed any of claims 10 to 12, characterized in that it additionally comprises at least one further constituent selected from catalysts, fillers, plasticizers and solvents.
14. The composition as claimed in any of claims 10 to 13, characterized in that it is a one-component composition.
15. The composition as claimed in any of claims 10 to 14, characterized in that it is an adhesive or a sealant or a coating.
Applications Claiming Priority (3)
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EP15201649.9 | 2015-12-21 | ||
EP15201649 | 2015-12-21 | ||
PCT/EP2016/081979 WO2017108827A1 (en) | 2015-12-21 | 2016-12-20 | Polyaldimine and curable polyurethane composition |
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JP (1) | JP6880061B2 (en) |
KR (1) | KR20180094869A (en) |
CN (1) | CN108602932B (en) |
AU (1) | AU2016376850C1 (en) |
BR (1) | BR112018012257A2 (en) |
CA (1) | CA3008952A1 (en) |
CL (1) | CL2018001449A1 (en) |
CO (1) | CO2018006625A2 (en) |
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WO2015009384A1 (en) * | 2013-07-16 | 2015-01-22 | United Technologies Corporation | Gas turbine engine with ceramic panel |
CN108698315A (en) * | 2016-02-19 | 2018-10-23 | 巴斯夫欧洲公司 | The kaolin of powder is sintered for machinery enhancing polymer laser |
CN109925553A (en) * | 2017-12-18 | 2019-06-25 | 光宝电子(广州)有限公司 | Haemodialyser and its manufacturing method |
KR101943964B1 (en) * | 2018-04-16 | 2019-01-30 | 윤정운 | An imine compound containing an amine group, a process for producing the same, and an elastomer-resin-composition containing the imine compound |
CN109609013A (en) * | 2018-12-06 | 2019-04-12 | 长沙盾甲新材料科技有限公司 | High-temperature resistant single-component polyurethane coating and preparation method thereof |
MX2021008021A (en) * | 2019-04-05 | 2021-08-05 | Sika Tech Ag | Dimer fatty acid-polyester diol-based polymer, containing isocyanate groups. |
WO2021156017A1 (en) * | 2020-02-03 | 2021-08-12 | Sika Technology Ag | Linear isocyanate group-containing polymer |
JP2023529265A (en) * | 2020-06-12 | 2023-07-10 | シーカ テクノロジー アクチェンゲゼルシャフト | Polyurethane composition with improved adhesion to painted surfaces |
KR102233564B1 (en) * | 2020-06-25 | 2021-03-30 | 삼화페인트공업주식회사 | Two liquid type eco-friendly polyuretane composition for water proof complex and preparation therof |
KR102379019B1 (en) * | 2021-05-20 | 2022-03-29 | 주식회사 정인건설 | Composition for forming polyurea waterproof painting layer and waterproof, anticorrosive, salt tolerant and anti-pollution polyurea painting method using the same |
CN117165172A (en) * | 2023-09-13 | 2023-12-05 | 南通科顺建筑新材料有限公司 | Modified solvent-free polyurethane waterproof coating and preparation method thereof |
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US5087661A (en) * | 1990-07-20 | 1992-02-11 | Mitsui Toatsu Chemicals, Inc. | Moisture curable polyurethane composition comprising polyaldimine |
JP3207216B2 (en) * | 1990-07-20 | 2001-09-10 | 三井化学株式会社 | Moisture-curable polyurethane composition containing polyaldimine, waterproofing material, flooring material, sealing material, wall material, and paint containing the composition |
JPH07216044A (en) * | 1994-01-26 | 1995-08-15 | Mitsui Toatsu Chem Inc | Method for curing isocyanate composition containing aldimine |
IL129583A (en) * | 1999-04-25 | 2005-05-17 | Kenneth I Sawyer | Diesters of oligobutyleneglycol and amidine benzoic acid and their use for preparation of moisture-curable, storage-stable, one-part polyurethane/urea compositions |
US20030096893A1 (en) | 2001-09-28 | 2003-05-22 | Boomgaard Ritse Eltjo | Oxidatively drying coating composition |
CA2473437A1 (en) * | 2002-01-18 | 2003-07-24 | Sika Technology Ag | Two-constituent polyurethane composition having high early strength |
EP1329469A1 (en) * | 2002-01-18 | 2003-07-23 | Sika Schweiz AG | Polyurethane composition |
EP1384709A1 (en) | 2002-07-26 | 2004-01-28 | Sika Technology AG | Polyaldimines |
JP5192142B2 (en) * | 2005-12-01 | 2013-05-08 | セメダイン株式会社 | Base material for polyurethane paint |
EP2017260A1 (en) | 2007-07-16 | 2009-01-21 | Sika Technology AG | Aldimines and compounds containing aldimine |
EP2189484B1 (en) * | 2008-10-31 | 2011-05-18 | Sika Technology AG | Polyurethane composition comprising organomethoxysilane having anisostropic material properties |
IN2014DN10757A (en) | 2012-05-29 | 2015-09-04 | Mitsubishi Gas Chemical Co | |
CN103451931B (en) * | 2012-06-04 | 2015-10-21 | 金发科技股份有限公司 | Carbon fiber surface modifier, modified carbon fiber, matrix material and their preparation method |
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KR20180094869A (en) | 2018-08-24 |
EP3394136B1 (en) | 2021-08-25 |
US20180319922A1 (en) | 2018-11-08 |
BR112018012257A2 (en) | 2018-12-04 |
MX2018005307A (en) | 2018-08-15 |
CN108602932B (en) | 2021-08-31 |
EP3394136A1 (en) | 2018-10-31 |
WO2017108827A1 (en) | 2017-06-29 |
CO2018006625A2 (en) | 2018-07-10 |
AU2016376850B2 (en) | 2020-12-24 |
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US10647807B2 (en) | 2020-05-12 |
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