CA3000260C - Methods for performing fracturing and enhanced oil recovery in tight oil reservoirs - Google Patents
Methods for performing fracturing and enhanced oil recovery in tight oil reservoirs Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 74
- 238000011084 recovery Methods 0.000 title description 14
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- 238000004519 manufacturing process Methods 0.000 claims description 33
- 239000007788 liquid Substances 0.000 claims description 12
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 368
- 239000001569 carbon dioxide Substances 0.000 description 184
- 229910002092 carbon dioxide Inorganic materials 0.000 description 184
- 239000003921 oil Substances 0.000 description 93
- 206010017076 Fracture Diseases 0.000 description 54
- 238000002347 injection Methods 0.000 description 48
- 239000007924 injection Substances 0.000 description 48
- 230000015572 biosynthetic process Effects 0.000 description 34
- 238000005755 formation reaction Methods 0.000 description 34
- 239000003795 chemical substances by application Substances 0.000 description 28
- 208000010392 Bone Fractures Diseases 0.000 description 23
- 230000008569 process Effects 0.000 description 20
- 238000010586 diagram Methods 0.000 description 14
- 208000013201 Stress fracture Diseases 0.000 description 13
- 239000010779 crude oil Substances 0.000 description 13
- 239000012530 fluid Substances 0.000 description 13
- 238000002791 soaking Methods 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 230000007423 decrease Effects 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 238000000605 extraction Methods 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 230000035699 permeability Effects 0.000 description 4
- 239000004576 sand Substances 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 238000004064 recycling Methods 0.000 description 3
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- 239000000725 suspension Substances 0.000 description 2
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
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- 238000002474 experimental method Methods 0.000 description 1
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- 238000013508 migration Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000008239 natural water Substances 0.000 description 1
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- 229920000642 polymer Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/16—Enhanced recovery methods for obtaining hydrocarbons
- E21B43/164—Injecting CO2 or carbonated water
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/25—Methods for stimulating production
- E21B43/26—Methods for stimulating production by forming crevices or fractures
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/70—Combining sequestration of CO2 and exploitation of hydrocarbons by injecting CO2 or carbonated water in oil wells
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- Physics & Mathematics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
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Abstract
A method of recovering oil from a reservoir is described herein. The method includes introducing CO2 through a well bore into the reservoir, the well bore having a bottom-hole pressure greater than a fracture pressure of the reservoir to produce fractures within the reservoir and greater than a minimum miscibility pressure between the CO2 and the oil to produce a miscible zone; stopping the introduction of CO2 through the well bore for a first period of time to reduce the bottom-hole pressure to be less than the fracture pressure and greater than the minimum miscibility pressure; re- introducing the CO2 to maintain the bottom-hole pressure to be less than the fracture pressure and greater than the minimum miscibility pressure to maintain the miscible zone; shutting in the well bore to promote displacement of the CO2 through the reservoir in a direction away from the well bore; and recovering the oil from the reservoir.
Description
Methods for Performing Fracturing and Enhanced Oil Recovery in Tight Oil Reservoirs Technical Field [0001] The embodiments disclosed herein relate to enhanced oil recovery and, in particular to methods for performing fracturing and enhanced oil recovery in tight oil reservoirs.
Background
Background
[0002] During primary recovery of oil from a target formation, reservoir drive of the oil from the formation comes from natural mechanisms such as natural water displacing oil downward into the well, expansion of the natural gas at the top of the reservoir, expansion of gas initially dissolved in the crude oil, and gravity drainage resulting from the movement of oil within the reservoir from the upper to the lower parts where the wells are located.
[0003] After natural reservoir drive diminishes, secondary recovery methods are applied. Secondary recovery methods generally rely on supplying external energy into the reservoir, such as in the form of injecting fluids, to increase reservoir pressure, thereby replacing or increasing the natural reservoir drive with an artificial drive.
[0004] Hydraulic fracturing is a well stimulation technique in which an oil reservoir is fractured by a pressurized liquid such as water. The technique involves injecting a fracking fluid (primarily water, containing sand or other proppants) at a high pressure into a wellbore to create cracks in the deep-rock formations of the oil reservoir. When the hydraulic pressure is removed from the well, small grains of proppants hold the fractures open.
[0005] Carbon dioxide (CO2) has recently been used as a fracturing fluid to stimulate oil reservoirs. Studies exploring the use of CO2 as a fracturing fluid indicate that its use has the potential to reduce water requirements during oil production.
[0006] Traditional CO2 fracturing processes tend to be relatively complex and produce fractures that are small relative to fractures formed during hydraulic fracturing with a water-based fracturing fluid. Further, traditional CO2 fracturing requires a flow-back step where at least a portion of the CO2 injected into the reservoir is recovered through the well bore. During this flow-back step, there is risk that the proppant may flow out of the reservoir back to the wellbore. Further, during CO2 fracturing where CO2 is mixed with a hydraulic fluid such as water, a large amount of CO2 needs to be recycled through transpiration, recapturing, separation of solids and liquids, and oil-gas separation. Therefore, in traditional CO2 fracturing, efficiency of CO2 utilization is low, while processing time and capital costs are high.
[0007] CO2 flooding is a process of injecting CO2 into a target formation at a pressure lower than the fracture pressure of the formation to stimulate oil production.
Between hydraulic fracturing and CO2 flooding, the drilling well head needs be changed to a production wellhead.
Between hydraulic fracturing and CO2 flooding, the drilling well head needs be changed to a production wellhead.
[0008] Similar to CO2 flooding, CO2 huff-n-puff is a three-step process consisting of: injecting CO2 into an oil reservoir, soaking the CO2 within the oil reservoir and producing oil from the oil reservoir. CO2 huff-n-puff is generally used after secondary extraction techniques such as hydraulic flooding (e.g. with water) have been used.
During the injecting step of CO2 huff-n-puff, the CO2 is generally injected in an immiscible condition to displace mobile fluid near the wellbore and to pressurize the well drainage area. During the soaking step, the CO2 is allowed to interact and dissolve into the oil in the reservoir. This interaction generally leads to swelling of the oil in the reservoir and reducing the viscosity of the oil. During the producing step, the well is returned to production by reducing the wellbore pressure, thereby drawing the oil mixed with CO2 towards the wellbore. Although CO2 huff-n-puff can be an effective EOR
technique, its use after other secondary extraction techniques generally requires additional capital cost and leads to inefficiencies.
Summary
During the injecting step of CO2 huff-n-puff, the CO2 is generally injected in an immiscible condition to displace mobile fluid near the wellbore and to pressurize the well drainage area. During the soaking step, the CO2 is allowed to interact and dissolve into the oil in the reservoir. This interaction generally leads to swelling of the oil in the reservoir and reducing the viscosity of the oil. During the producing step, the well is returned to production by reducing the wellbore pressure, thereby drawing the oil mixed with CO2 towards the wellbore. Although CO2 huff-n-puff can be an effective EOR
technique, its use after other secondary extraction techniques generally requires additional capital cost and leads to inefficiencies.
Summary
[0009] According to some embodiments, a method of recovering oil from a reservoir is provided. The method includes introducing CO2 through a well bore into the reservoir, the well bore having a bottom-hole pressure greater than a fracture pressure of the reservoir to produce fractures within the reservoir and greater than a minimum miscibility pressure between the CO2 and the oil to produce a miscible zone;
stopping the introduction of CO2 through the well bore for a first period of time to reduce the bottom-hole pressure to be less than the fracture pressure and greater than the minimum miscibility pressure; re-introducing the CO2 to maintain the bottom-hole pressure to be less than the fracture pressure and greater than the minimum miscibility pressure to maintain the miscible zone; shutting in the well bore to promote displacement of the CO2 through the reservoir in a direction away from the well bore;
and recovering the oil from the reservoir.
stopping the introduction of CO2 through the well bore for a first period of time to reduce the bottom-hole pressure to be less than the fracture pressure and greater than the minimum miscibility pressure; re-introducing the CO2 to maintain the bottom-hole pressure to be less than the fracture pressure and greater than the minimum miscibility pressure to maintain the miscible zone; shutting in the well bore to promote displacement of the CO2 through the reservoir in a direction away from the well bore;
and recovering the oil from the reservoir.
[0010] According to some embodiments, the recovering the oil from the reservoir includes introducing additional CO2 through the well bore into the reservoir to displace the miscible zone through the reservoir towards a production well for recovering the oil, the bottom-hole pressure being less than the minimum miscibility pressure during the introduction of the additional CO2.
[0011] According to some embodiments, the recovering the oil from the reservoir includes, once the calculated bottom hole pressure is less than the minimum miscibility pressure, producing oil in the miscible zone flow from the well bore.
[0012] According to some embodiments, the introducing CO2 into the reservoir includes injecting a propping agent into the fractures to inhibit closure of the fractures upon the bottom-hole pressure falling below the fracture pressure.
[0013] According to some embodiments, the method further includes shutting in the well bore for a second period of time to promote displacement of the additional CO2 through the reservoir in a direction away from the well bore.
[0014] According to some embodiments, the method further includes repeating the introducing additional CO2 step and the shutting in the well bore for a period of time step to encourage displacement of the miscible zone.
[0015] According to some embodiments, the production well is spaced apart from the well bore.
[0016] According to some embodiments, the first period of time is in a range of about 30 minutes to about 3 hours.
. -
. -
[0017] According to some embodiments, the second period of time is in a range of about two days to about four weeks.
[0018] According to some embodiments, the second period of time is in a range of about one week to about four weeks.
[0019] According to some embodiments, during the introducing of the CO2 into the reservoir the bottom-hole pressure is in a range of about 25 to about 50 MPa.
[0020] According to some embodiments, the minimum miscibility pressure between the CO2 and the oil is in a range of about 20 to about 30 MPa.
[0021] According to some embodiments, during the re-introducing the CO2 through the well bore into the reservoir the bottom-hole pressure is in a range of about 25 to about 40 MPa.
[0022] According to some embodiments, the CO2 comprises liquid CO2.
[0023] According to some embodiments, the CO2 supercritical CO2.
[0024] Other aspects and features will become apparent, to those ordinarily skilled in the art, upon review of the following description of some exemplary embodiments.
Brief Description of the Drawings
Brief Description of the Drawings
[0025] The drawings included herewith are for illustrating various examples of articles, methods, and apparatuses of the present specification. In the drawings:
[0026] Figure 1 is a block diagram of a traditional CO2 fracturing and recycle process;
[0027] Figure 2 is a block diagram of an integrated CO2 fracturing and CO2 flooding process where CO2 is injected at a high pressure to fracture the formation and enhance oil recovery, according to one exemplary embodiment;
[0028] Figure 3 is a diagram showing a CO2 injection step of the CO2 fracturing process where CO2 is injected into an oil reservoir to produce fractures within the oil reservoir, according to one exemplary embodiment;
[0029] Figure 4 is a diagram showing a propping agent injection step of the CO2 fracturing process where propping agents are injected into the fractures in the oil reservoir, according to one exemplary embodiment;
[0030] Figure 5 is a diagram showing a subsequent CO2 injection step of the CO2 fracturing process where CO2 is subsequently injected into the oil reservoir after the propping agent injection step, according to one exemplary embodiment;
[0031] Figure 6 is a diagram showing a soak step of the CO2 fracturing process where the oil well is shut down and CO2, under a pressure gradient, flows away from the wellbore for a period of time ranging from one to ten weeks, according to one exemplary embodiment; and
[0032] Figure 7 is a diagram showing a CO2 flooding step of the CO2 fracturing process where the CO2 is injected continuously to displace oil to the production wells, according to one exemplary embodiment.
Detailed Description
Detailed Description
[0033] Various methods will be described below to provide an example of each claimed embodiment. No embodiment described below limits any claimed embodiment and any claimed embodiment may cover methods that differ from those described below. The claimed embodiments are not limited to methods having all of the features of any one method described below or to features common to multiple or all of the methods described below.
[0034] Terms of degree such as "about" and "approximately" as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed. These terms of degree should be construed as including a deviation of at least 5% or at least 10% of the modified term if this deviation would not negate the meaning of the word it modifies.
[0035] The term "comprising" and its derivatives, as used herein, are intended to be open ended terms that specify the presence of the stated features, elements, components, groups, integers, and/or steps, but do not exclude the presence of other unstated features, elements, components, groups, integers and/or steps. The foregoing also applies to words having similar meanings such as the terms, "including", "having"
and their derivatives.
and their derivatives.
[0036] The term "consisting" and its derivatives, as used herein, are intended to be closed terms that specify the presence of the stated features, elements, components, groups, integers, and/or steps, but exclude the presence of other unstated features, elements, components, groups, integers and/or steps.
[0037] The term "consisting essentially of", as used herein, is intended to specify the presence of the stated features, elements, components, groups, integers, and/or steps as well as those that do not materially affect the basic and novel characteristic(s) of features, elements, components, groups, integers, and/or steps.
[0038] The term "shut-in", as used herein, is intended to specify that a well bore is temporarily closed to restrict gas and/or liquid from flowing through the well bore to the surface, with the intention of re-opening the well bore thereafter.
[0039] The term "tight oil", as used herein, is intended to specify light crude oil contained in a petroleum-bearing formation of low porosity (e.g. <15%) and low permeability (e.g. <1 mD), such as but not limited to shale or tight sandstone.
[0040] Throughout this document, reference is made to use of "CO2" for fracturing oil formations and for recovery and exploitation of tight oil from tight oil reservoirs therein. It should be noted that the term "CO2" is used generally and may refer to either liquid CO2 or supercritical CO2, depending on the flow rates and/or pressures of the injected fluid and depending on the desired outcome of its use (e.g. oil production rate, size and dispersion of fractures, composition of target formation, etc.).
Further, it should also be noted that any appropriate fluid comprising CO2 and/or having with similar physical characteristics to 002, in either its liquid form or its supercritical form, may be used in the methods described herein to achieve formation of fractures and enhanced oil recovery (EOR).
Further, it should also be noted that any appropriate fluid comprising CO2 and/or having with similar physical characteristics to 002, in either its liquid form or its supercritical form, may be used in the methods described herein to achieve formation of fractures and enhanced oil recovery (EOR).
[0041] The methods described herein relate to recovery and exploitation of tight oil from tight oil reservoirs. To inhibit complex operations in traditional CO2 fracturing and CO2 flooding, and to reduce the risk of propping agents flowing back into the wellbore, the methods described herein build upon traditional CO2 fracturing and CO2 flooding to form an integrated process for efficient recovery and exploitation of tight oil from tight oil reservoirs. This integration eliminates the step of flow-back of CO2 that is required during traditional CO2 fracturing and therefore may reduce negative effects associated with CO2 flow-back. Further, the integrated methods described herein may reduce the amount of CO2 needed to perform CO2 fracturing and CO2 flooding when compared to the separate, traditional CO2 fracturing and CO2 flooding processes.
[0042] The methods described herein incorporate a soaking step where the well bore is shut-in and CO2 injected into the oil reservoir following the injection of propping agents is left to soak into the formation of the oil reservoir over a period of time (as described below). The soaking step may facilitate penetration of the CO2 into the formation and improve contact with the crude oil therein to reduce the viscosity of crude oil, thereby improving its mobility.
[0043] The methods described herein describe injecting CO2 to increase pressure within a target formation and to enhance contact and mixing between CO2 and oil therein. As the CO2 is injected at a high pressure (e.g. a pressure above the fracture pressure of the formation) the CO2 and the oil within the formation may become miscible. The CO2 and the oil within the formation being miscible may reduce the interface tension and viscosity of the oil in the target formation.
[0044] The methods described herein may utilize intermittent and pulse injection. Intermittent and pulse CO2 injection may be favorable for opening (e.g.
forming) and extending micro-fractures in the subject formation. Intermittent and pulse CO2 injection may therefore increase an area (i.e. volume or space) of the reservoir impacted by the CO2 fracturing.
forming) and extending micro-fractures in the subject formation. Intermittent and pulse CO2 injection may therefore increase an area (i.e. volume or space) of the reservoir impacted by the CO2 fracturing.
[0045] Referring to the Figures, Figure 1 shows a schematic diagram of a traditional CO2 fracturing and recycling process 100. Traditionally, CO2 fracturing and recycling process 100 begins with a CO2 fracturing step 101. As outlined earlier, during CO2 fracturing step 101, CO2, either in liquid or supercritical form, is injected into a target reservoir through a well bore. CO2 is injected into the target reservoir at a pressure above a fracture pressure of the oil formation in the target reservoir to induce fracking (e.g. formation of cracks in the target formation) within the formation.
[0046] After fractures are formed in the formation, CO2 injection is stopped and propping agents such as sand are injected into the oil reservoir to seep into the cracks and inhibit closure of the cracks at propping agent injection step 102.
[0047] Following propping agent injection step 102, flow-back step 103 includes collecting at least a portion of the CO2 injected into the reservoir. For flow-back step 103 to occur, the wellhead of the well bore should be changed from an injection head to a production head.
[0048] At step 104, CO2 is transported from the well bore (e.g. through pipelines) to a CO2-solids separation facility, for example, where solids are removed (at step 105).
At step 106, oil and liquid water are separated from the CO2 and methane is removed from CO2 by, for example, membrane gas separation-based processed that can last up to approximately 12 days. At step 107, CO2 is collected for recycling. At step 108, CO2 is reused at step 108. The above process generally results in CO2 having a purity of greater than 98%.
At step 106, oil and liquid water are separated from the CO2 and methane is removed from CO2 by, for example, membrane gas separation-based processed that can last up to approximately 12 days. At step 107, CO2 is collected for recycling. At step 108, CO2 is reused at step 108. The above process generally results in CO2 having a purity of greater than 98%.
[0049] Turning to Figure 2, illustrated therein is a schematic diagram of a method 200 of fracturing an oil reservoir with CO2 and performing an enhanced oil recovery technique according to one embodiment of the application. Method 200 includes fracturing at step 202, injecting propping agents at step 204, subsequently injecting CO2 at step 206, CO2 soaking at step 208 and CO2 flooding at step 210. Each of these steps is described in greater detail below.
[0050] At CO2 fracturing step 202, a diagram of which is provided at Figure 3, CO2 (indicated by reference number 306) is introduced (e.g. injected) in to a reservoir 308 having oil to be recovered to form fractures 310 and micro-fractures 314 in the reservoir 308. Specifically, well bore 302 is shown as being drilled from a surface through an impermeable rock formation 315 to reservoir 308 for extraction of oil from reservoir 308. Well bore 306 provides a conduit for injector (e.g. a wellhead) 304 to inject CO2 306 into reservoir 308.
[0051] As CO2 306 is injected into reservoir 308, the bottom-hole pressure (Pbottom-hole) increases until Pbottom-hole exceeds a fracture pressure (P
x= fracture) within the reservoir 308. When Pbottom-hole exceeds P
- fracture, fractures 310 and microfractures 314 form in the reservoir 308. Pbottom-hoie may increase from an initial reservoir pressure (in a range from about 15 MPa to about 30 MPa) to about 60 MPa. P
= fracture is generally in a range between about 35 MPa and about 50 MPa.
x= fracture) within the reservoir 308. When Pbottom-hole exceeds P
- fracture, fractures 310 and microfractures 314 form in the reservoir 308. Pbottom-hoie may increase from an initial reservoir pressure (in a range from about 15 MPa to about 30 MPa) to about 60 MPa. P
= fracture is generally in a range between about 35 MPa and about 50 MPa.
[0052] Fractures 310 generally begin to form at the well bore 302 and extend into the reservoir 308 away from the well bore 302. Generally, the size (e.g.
diameter or cross-sectional area) of fractures 310 decreases along their length.
Accordingly, microfractures 314 generally extend from fractures 310 and generally have a smaller size (e.g. diameter or cross-sectional area) than fractures 310.
diameter or cross-sectional area) of fractures 310 decreases along their length.
Accordingly, microfractures 314 generally extend from fractures 310 and generally have a smaller size (e.g. diameter or cross-sectional area) than fractures 310.
[0053] In some embodiments, P
- fracture generally exceeds a minimum miscibility pressure (MMP) between the CO2 306 and the oil in the reservoir 308. As such, upon injection of CO2 306 and upon Pbottom-hole exceeding P
- fracture, a miscible zone 312 forms within reservoir 308 adjacent to the well bore 302. In the miscible zone 312, the CO2 306 and the oil are miscible with one another. The mixture of oil and CO2 306 in the miscible zone 312 generally has a lower viscosity than the oil in the reservoir outside of the miscible zone 312 and, therefore, the miscible zone 312 can generally be moved more easily within reservoir 308 towards a production well spaced apart from well bore 302 (as described further below). Further, mixing of CO2 306 and crude oil within the miscible zone 312 may reduce interfacial tension relative to the crude oil in reservoir 308 and may improve the displacement efficiency of the CO2 306. The minimum miscibility pressure can be in a range from about 20 to about 30 MPa.
- fracture generally exceeds a minimum miscibility pressure (MMP) between the CO2 306 and the oil in the reservoir 308. As such, upon injection of CO2 306 and upon Pbottom-hole exceeding P
- fracture, a miscible zone 312 forms within reservoir 308 adjacent to the well bore 302. In the miscible zone 312, the CO2 306 and the oil are miscible with one another. The mixture of oil and CO2 306 in the miscible zone 312 generally has a lower viscosity than the oil in the reservoir outside of the miscible zone 312 and, therefore, the miscible zone 312 can generally be moved more easily within reservoir 308 towards a production well spaced apart from well bore 302 (as described further below). Further, mixing of CO2 306 and crude oil within the miscible zone 312 may reduce interfacial tension relative to the crude oil in reservoir 308 and may improve the displacement efficiency of the CO2 306. The minimum miscibility pressure can be in a range from about 20 to about 30 MPa.
[0054] In some embodiments, the CO2 306 injection can be alternated with injection of another fluid (e.g. water) and the other fluid can act to sweep the oil towards the production zone.
[0055] In other embodiments, CO2 306 injection may be intermittent and/or pulsed. Intermittent and/or pulsed injection of CO2 306 may be favorable for opening (e.g. forming) and extending micro-fractures 314 in the reservoir 308.
Intermittent and/or pulsed injection of CO2 306 may also increase a size (i.e. a volume) of the reservoir 308 , impacted by the CO2 306 fracturing. For instance, intermittent and/or pulsed injection of CO2 306 may also increase the size of miscible zone 312 relative to a size of miscible zone 312 formed without intermittent and/or pulsed injection of CO2 306.
Intermittent and/or pulsed injection of CO2 306 may also increase a size (i.e. a volume) of the reservoir 308 , impacted by the CO2 306 fracturing. For instance, intermittent and/or pulsed injection of CO2 306 may also increase the size of miscible zone 312 relative to a size of miscible zone 312 formed without intermittent and/or pulsed injection of CO2 306.
[0056] It should be noted that the bottom hole temperature should remain below about 31 C during the CO2 fracturing process as, the CO2 will remain a liquid below this temperature. Additionally, liquid CO2 at 31 C may generate sufficient fracture width to provide for propant to flow through the fractures created therein.
[0057] Referring now to Figure 4, illustrated therein is a diagram showing the introduction of propping agents 316 into reservoir 308 according to another embodiment of the application. Propping agents 316 are carried though well bore 302 to the fractures 310 by CO2 306. Propping agents 316 generally collect within the fractures 310 and microfractures 314 and keep the fractures 310 and microfractures 314 open as the pressure within reservoir 308 decreases below P
= fracture.
= fracture.
[0058] In some embodiments, the propping agents are carried through the well bore 302 and into the fractures 310 of reservoir 308 at a pressure that is close to or higher than the MMP.
[0059] Examples of propping agents include but are not limited to:
sand, synthetic propping agents (e.g. polymer-based propping agents, etc.),
sand, synthetic propping agents (e.g. polymer-based propping agents, etc.),
[0060] The propping agents concentration depends on injection rate and depth of reservoirs. Proppant concentration typically varies in a range from about 5%
to about 35%. The smaller mesh size of propping agents with 30-50 and 40-60 works well for higher fracture conductivity of low permeability reservoirs.
to about 35%. The smaller mesh size of propping agents with 30-50 and 40-60 works well for higher fracture conductivity of low permeability reservoirs.
[0061] Propping agents 316 near the well bore 302 can be driven away from well bore 302 towards fractures 310 in reservoir 308, thereby avoiding deposition of the propping agents 316 near the well bore 302 which can lead to damage to the well bore 302.
[0062] Figure 5 shows a diagram of a subsequent CO2 injection step 206 of the method 200, according to one embodiment. After propping agent injection step 204, CO2 injection step 206 begins by briefly stopping injection of CO2 306 through the well bore into the reservoir. Stopping CO2 306 injection may be used to controllably reduce the bottom-hole pressure of the well bore to be less than the fracture pressure and greater than the minimum miscibility pressure. The stopping of the CO2 306 injection can be for a period of time in a range of about 30 minutes to about 3 hours.
injection is then re-introduced through well bore 302 to maintain the suspension state of oil within the reservoir 308 and the CO2 306 (e.g. to maintain the miscible zone 312).
Subsequent CO2 injection step 206 may encourage further migration of the propping agents 316 into the fractures of the deep formation. Subsequent CO2 injection step 206 may also contribute to expansion of fractures 310 and improving the permeability of the rock with reservoir 308.
injection is then re-introduced through well bore 302 to maintain the suspension state of oil within the reservoir 308 and the CO2 306 (e.g. to maintain the miscible zone 312).
Subsequent CO2 injection step 206 may encourage further migration of the propping agents 316 into the fractures of the deep formation. Subsequent CO2 injection step 206 may also contribute to expansion of fractures 310 and improving the permeability of the rock with reservoir 308.
[0063] During subsequent CO2 injection step 206, CO2 306 may be injected at a rate in a range of about 1.1 to about 5.5 ton/min to maintain suspension of the propping agents 316 in the fractures 310. The injection rate may depend on the reservoir permeability, well type, fracture width, the development of microfractures, and/or the pumping conditions. Subsequent CO2 injection step 206 generally inhibits formation damages that may occur during flow back (as occurs in the prior art process) and may promote the formation of larger fractures 310 in reservoir 308. Accordingly, during the subsequent CO2 injection step 206, Pbottom-hoie is maintained above the MMP
between CO2 306 and the crude oil of reservoir 308 but below P
= fracture. Maintaining Pbottom-hole above the MMP may reduce an interface tension and viscosity of the crude oil in reservoir 308 and therefore improve CO2 molecular diffusivity through the reservoir 308.
between CO2 306 and the crude oil of reservoir 308 but below P
= fracture. Maintaining Pbottom-hole above the MMP may reduce an interface tension and viscosity of the crude oil in reservoir 308 and therefore improve CO2 molecular diffusivity through the reservoir 308.
[0064] It should be noted that in an alternative embodiment, a flow-back step (not shown) can be added to the method 200 to specifically encourage deposition of the propping agents 316 within fractures 310 and microfractures 314. In this embodiment, CO2 306 can flow back through well bore 302 and out of the wellhead (e.g.
injector 304) to a manifold system (not shown), and then be re-introduced into reservoir 308 at a pressure that is less than P
- fracture but higher than the previous Pbottom-hole.
injector 304) to a manifold system (not shown), and then be re-introduced into reservoir 308 at a pressure that is less than P
- fracture but higher than the previous Pbottom-hole.
[0065] When the P
= reservoir is above the MMP, miscibility between CO2 306 and the oil within the reservoir is achieved. The intermediate and higher molecular weight hydrocarbons from the oil within the reservoir generally vaporize into the CO2 306 and part of the injected CO2 306 dissolves into the oil. This mass transfer between the oil and CO2 306 may provide for the two phases to become completely miscible without any interface and may help to develop a transition zone (not shown) that is miscible with oil in the front (e.g. a portion of the transition zone distal to the well bore 302 and proximate to a production well) and with CO2 306 in the back (e.g. a portion of the transition zone proximate to the well bore 302).
= reservoir is above the MMP, miscibility between CO2 306 and the oil within the reservoir is achieved. The intermediate and higher molecular weight hydrocarbons from the oil within the reservoir generally vaporize into the CO2 306 and part of the injected CO2 306 dissolves into the oil. This mass transfer between the oil and CO2 306 may provide for the two phases to become completely miscible without any interface and may help to develop a transition zone (not shown) that is miscible with oil in the front (e.g. a portion of the transition zone distal to the well bore 302 and proximate to a production well) and with CO2 306 in the back (e.g. a portion of the transition zone proximate to the well bore 302).
[0066] Figure 6 shows a diagram of a soaking step 208 of the method 200, according to one embodiment. After the CO2 injection step 206, a region of high pressure (e.g. a pressure higher than the MMP) exists in the well bore 302 and in at least a portion of the reservoir 308 adjacent to the well bore 302. After the CO2 injection step 206, injector 304 is shut down and well bore 302 is shut in. A resultant pressure gradient between well bore 302 and reservoir 308 forces CO2 trapped in the reservoir 308 to diffuse through the reservoir 308 in a direction away from well bore 302 and towards production well 326 (see Figure 7).
[0067] Over a period of time that typically ranges from about 2 days to about 4 weeks, Pbottom-hole decreases gradually as the CO2 306 expands into reservoir 308. As Preservoir decreases, the fractures 310 and microfractures 314 may tend to close.
[0068] Movement of the CO2 306 from the well bore 302 throughout reservoir 308, as driven by the aforementioned pressure gradient, can displace oil in reservoir 308 in a direction away from the well bore 302 and towards production well 326.
Further, P
= reservoir exceeding the MMP at the beginning of step 208 may be beneficial for mixing CO2 306 and oil in the miscible zone 312. Further still, P
= reservoir exceeding the MMP at the beginning of step 208 may also be beneficial for reducing the viscosity of the oil within the reservoir 308 more generally.
Further, P
= reservoir exceeding the MMP at the beginning of step 208 may be beneficial for mixing CO2 306 and oil in the miscible zone 312. Further still, P
= reservoir exceeding the MMP at the beginning of step 208 may also be beneficial for reducing the viscosity of the oil within the reservoir 308 more generally.
[0069] Figure 7 shows a diagram of a CO2 flooding step 210 of the method 200, according to one embodiment.
[0070] After soaking step 208, Pbottom-hole can be calculated from the P
- wellhead through Pbottom-hole=Pwellhead+Phh-Pf. Phh is the pressure due to hydrostatic head and Pf is the pressure loss due to the fraction. When Pbottom-hoie is lower than the MMP, the size of and mixing within miscible zone 312 can be considered to be maximized. At this point, the oil within reservoir 308 can be extracted (e.g. the well can be put into production).
- wellhead through Pbottom-hole=Pwellhead+Phh-Pf. Phh is the pressure due to hydrostatic head and Pf is the pressure loss due to the fraction. When Pbottom-hoie is lower than the MMP, the size of and mixing within miscible zone 312 can be considered to be maximized. At this point, the oil within reservoir 308 can be extracted (e.g. the well can be put into production).
[0071] During the CO2 flooding step 210, it is an embodiment that CO2 306 is continuously injected into the reservoir 308 through well bore 302 to displace extracted oil 324 from reservoir 308. Extracted oil 324 passes through perforations 322 into a production well 326. In this embodiment, the pressure of the CO2 306 injected into well bore 302 (e.g. Pbottom-hoie) is maintained less than the MMP. Accordingly, the injected into the reservoir 308 during step 210 does not achieve miscibility with the crude oil of reservoir 308. Miscible zone 312 therefore does not grow in size during step 210. Rather, injection of CO2 306 during step 210 establishes a non-miscible zone 318 in reservoir 308. Non-miscible zone 318 is predominantly CO2 306 and pushes miscible zone 312 across reservoir 308 towards production well 326 for extraction. In addition, because of the subsequent injection of CO2 306 during step 210, fractures 310 and micro-fractures 314 are generally expended. This may further improve the swept area and displacement efficiency of oil from reservoir 308.
[0072] During step 210, well bore 302 can be used as an injection well to continuously inject CO2 306 to displace oil within reservoir 308 to production well 326.
As a result of continuous injection of CO2 306 into well bore 302, micro-fractures 314 can be further expanded.
As a result of continuous injection of CO2 306 into well bore 302, micro-fractures 314 can be further expanded.
[0073] In some embodiments of the CO2 flooding step 210, Pbottom-hole may be is optimized and reduced gradually through manipulation of P
= wellhead and the rate of injection of CO2 306 to maintain the miscible zone 312 and to encourage production of oil at production well 326.
= wellhead and the rate of injection of CO2 306 to maintain the miscible zone 312 and to encourage production of oil at production well 326.
[0074] In an alternate embodiment (not shown), well bore 302 can be used intermittently as an injection well and as a producer well. For example, well bore 302 can first be used as previously described to form a mixture of CO2 306 and crude oil within reservoir 308 (miscible zone 312) and to produce oil at production well 326.
When the oil production rate slows and lower than a critical value, Pbottomhoie may be further reduced to increase the pressure gradient between Pbottomhoie and P
- reservoir and the oil production rate. In this process, the adjacent CO2 injection wells can be shut down to take full advantage of the expansion effect of CO2 and formation pressure as well as reducing the fingering phenomenon of CO2. Because the oil viscosity is usually much higher than that of CO2, the injected CO2 tends to penetrate and bypass the oil in reservoirs and form the finger-like pattern at their contact zone. This phenomenon is called viscous fingering which tends to reduce the oil recovery. At this time, well bore 302 can be shut in and CO2 can be injected into adjacent wells (e.g.
production well 326). When the P
- reservoir reaches an expected pressure, CO2 injection through the adjacent wells is stopped and well bore 302 is re-opened for production.
During this production, the adjacent wells can be shut down.
When the oil production rate slows and lower than a critical value, Pbottomhoie may be further reduced to increase the pressure gradient between Pbottomhoie and P
- reservoir and the oil production rate. In this process, the adjacent CO2 injection wells can be shut down to take full advantage of the expansion effect of CO2 and formation pressure as well as reducing the fingering phenomenon of CO2. Because the oil viscosity is usually much higher than that of CO2, the injected CO2 tends to penetrate and bypass the oil in reservoirs and form the finger-like pattern at their contact zone. This phenomenon is called viscous fingering which tends to reduce the oil recovery. At this time, well bore 302 can be shut in and CO2 can be injected into adjacent wells (e.g.
production well 326). When the P
- reservoir reaches an expected pressure, CO2 injection through the adjacent wells is stopped and well bore 302 is re-opened for production.
During this production, the adjacent wells can be shut down.
[0075] When the P
= reservoir again decreases during production, CO2 can again be injected (e.g. through the adjacent wells) to increase the formation pressure.
A soak step (not shown) can again follow this subsequent CO2 injection to encourage the injected CO2 and crude oil mix efficiently for the next production. This process can be repeated several times.
Examples
= reservoir again decreases during production, CO2 can again be injected (e.g. through the adjacent wells) to increase the formation pressure.
A soak step (not shown) can again follow this subsequent CO2 injection to encourage the injected CO2 and crude oil mix efficiently for the next production. This process can be repeated several times.
Examples
[0076] Example 1
[0077] The methods of integrated CO2 fracturing and flooding described herein were tested in the Chang 8 of Shangping 5 formation in Yanchang Oil Field.
[0078] The experiments showed that the MMP of a CO2-crude oil mixture in this area is in the range of 22-24 MPa. In the CO2 fracturing of a horizontal well, 70 tonnes of supercritical CO2 in the liquid state was injected into each layer of a reservoir. Then, in a subsequent step, 100 tonnes of CO2 were injected into the reservoir.
[0079] As there were eight fracturing segments in this horizontal well, the total amount of initial CO2 fluid was approximately 540 tonnes with 435 m3 sand as a propping agent. 750 tonnes CO2 were further injected with a rate of 1.1-5.5 ton/min.
Following this injection, the well was shut down for a soaking period.
Following this injection, the well was shut down for a soaking period.
[0080] The fracture pressure of the oil formation in this example was 35-45 MPa, while the bottom-hole pressure during fracturing was in the range of 38-48 MPa, which is above the MMP of CO2 and crude oil. The wellhead pressure when shut down was 27.2 MPa. After the soaking period of one week, the well was put back into production and adjacent wells were shut down. The results showed that the oil production rate improved by 35-50% relative to the adjacent wells.
[0081] Example 2
[0082] The integrated CO2 fracturing and flooding process was also used in a vertical well, the Huang 69-2 well in Change 6 formation in Yanchang Oil Field. In this example, 90 tonnes of ahead supercritical CO2 in fluid state were injected into the well to perform CO2 fracturing with 55 m3 as a propping agent. Followed this injection, 75 tonnes of additional CO2 was injected to displace oil and maintain the propping agents suspended in fractures of the oil well. Following this, the well was shut down for a soaking period of 6.2 hours. At the end of the soaking period, 60 tonnes of CO2 were injected into the well. This intermittent and pulse CO2 injection may enhance the expansion of micro-fractures in the formation.
[0083] The fracture pressure of the oil formation was in the range of 25-35 MPa, while the bottom-hole pressure was in the range of 28-38 MPa. At this time, the wellhead pressure is 22.6 MPa. This well is then shut down and begins to produce oil after a soak for 5 days. The well performance showed that oil production was improved by 41-100% when compared to adjacent wells.
[0084] While the above description provides examples of one or more methodsõ
it will be appreciated that other methods, may be within the scope of the claims as interpreted by one of skill in the art.
it will be appreciated that other methods, may be within the scope of the claims as interpreted by one of skill in the art.
Claims (15)
1. A method of recovering oil from a reservoir, the method comprising:
introducing CO2 through a well bore into the reservoir to achieve a first bottom-hole pressure, the first bottom hole pressure being greater than a fracture pressure of the reservoir to produce fractures within the reservoir and greater than a minimum miscibility pressure between the CO2 and the oil to produce a miscible zone in the reservoir, the miscible zone comprising at least a portion of the CO2 and at least a portion of oil to be recovered;
stopping the introduction of CO2 through the well bore into the reservoir for a first period of time to reduce the first bottom-hole pressure to a second bottom hole pressure, the second bottom hole pressure being lower than the fracture pressure and greater than the minimum miscibility pressure;
controllably reducing the second bottom hole pressure to a third bottom hole pressure by producing oil from the well bore, the third bottom hole pressure being lower than the minimum miscibility pressure;
re-introducing the CO2 into the reservoir through the well bore to increase the third bottom-hole pressure to a fourth bottom hole pressure greater than the minimum miscibility pressure;
shutting in the well bore for a second period of time to maintain the fourth bottom-hole pressure less than the fracture pressure and greater than the minimum miscibility pressure during the second period of time to promote displacement of the CO2 through the reservoir in a direction away from the well bore; and recovering additional oil from the reservoir.
introducing CO2 through a well bore into the reservoir to achieve a first bottom-hole pressure, the first bottom hole pressure being greater than a fracture pressure of the reservoir to produce fractures within the reservoir and greater than a minimum miscibility pressure between the CO2 and the oil to produce a miscible zone in the reservoir, the miscible zone comprising at least a portion of the CO2 and at least a portion of oil to be recovered;
stopping the introduction of CO2 through the well bore into the reservoir for a first period of time to reduce the first bottom-hole pressure to a second bottom hole pressure, the second bottom hole pressure being lower than the fracture pressure and greater than the minimum miscibility pressure;
controllably reducing the second bottom hole pressure to a third bottom hole pressure by producing oil from the well bore, the third bottom hole pressure being lower than the minimum miscibility pressure;
re-introducing the CO2 into the reservoir through the well bore to increase the third bottom-hole pressure to a fourth bottom hole pressure greater than the minimum miscibility pressure;
shutting in the well bore for a second period of time to maintain the fourth bottom-hole pressure less than the fracture pressure and greater than the minimum miscibility pressure during the second period of time to promote displacement of the CO2 through the reservoir in a direction away from the well bore; and recovering additional oil from the reservoir.
2. The method of claim 1, wherein the recovering additional oil from the reservoir comprises introducing additional CO2 through the well bore into the reservoir to displace the miscible zone through the reservoir towards a production well bore for recovering the oil, the bottom-hole pressure of the well bore being less than the minimum miscibility pressure during the introduction of the additional CO2.
3. The method of claim 1, wherein the recovering the additional oil from the reservoir comprises, once the bottom hole pressure is less than the minimum miscibility pressure, recovering oil in the miscible zone from the well bore.
4. The method of any one of claims 1 to 3, wherein the introducing CO2 into the reservoir includes injecting a propping agent into the fractures to inhibit closure of the fractures upon the bottom-hole pressure falling below the fracture pressure.
5. The method of any one of claims 1 to 4, further comprising shutting in the well bore for a third period of time to promote displacement of the additional CO2 through the reservoir in a direction away from the well bore.
6. The method of claim 5 further comprising repeating the introducing additional CO2 step and the shutting in the well bore for another period of time step to encourage displacement of the miscible zone.
7. The method of claim 2, wherein the production well is spaced apart from the well bore.
8. The method of any one of claims 1 to 7, wherein the first period of time is in a range of about 30 minutes to about 3 hours.
9. The method of any one of claims 1 to 8, wherein the second period of time is in a range of about two days to about four weeks.
10. The method of any one of claims 1 to 9, wherein the second period of time is in a range of about one week to about four weeks.
11. The method of any one of claims 1 to 10, wherein during the introducing of the CO2 into the reservoir the bottom-hole pressure is in a range of about 25 to about 50 MPa.
12. The method of any one of claims 1 to 11, wherein the minimum miscibility pressure between the CO2 and the oil is in a range of about 20 to about 30 MPa.
13. The method of claim 2, wherein during the introducing additional CO2 through the well bore into the reservoir the bottom-hole pressure is in a range of about 25 to about 40 MPa.
14. The method of any one of claims 1 to 13, wherein the CO2 comprises liquid CO2.
15. The method of any one of claims 1 to 14, wherein the CO2 supercritical CO2.
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