CA2973038A1 - Combined inertial navigation and laser scanning coal shearer positioning device and method - Google Patents

Combined inertial navigation and laser scanning coal shearer positioning device and method Download PDF

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CA2973038A1
CA2973038A1 CA2973038A CA2973038A CA2973038A1 CA 2973038 A1 CA2973038 A1 CA 2973038A1 CA 2973038 A CA2973038 A CA 2973038A CA 2973038 A CA2973038 A CA 2973038A CA 2973038 A1 CA2973038 A1 CA 2973038A1
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coal cutter
positioning
laser scanning
inertial navigation
microprocessor
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CA2973038C (en
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Wanli Liu
Yiming Liu
Boyuan ZHANG
Binhai YANG
Xue ZUO
Yutan LI
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China University of Mining and Technology CUMT
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01CMEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
    • G01C21/00Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00
    • G01C21/10Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by using measurements of speed or acceleration
    • G01C21/12Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by using measurements of speed or acceleration executed aboard the object being navigated; Dead reckoning
    • G01C21/16Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by using measurements of speed or acceleration executed aboard the object being navigated; Dead reckoning by integrating acceleration or speed, i.e. inertial navigation
    • G01C21/165Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by using measurements of speed or acceleration executed aboard the object being navigated; Dead reckoning by integrating acceleration or speed, i.e. inertial navigation combined with non-inertial navigation instruments
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01CMEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
    • G01C21/00Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00
    • G01C21/10Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by using measurements of speed or acceleration
    • G01C21/12Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by using measurements of speed or acceleration executed aboard the object being navigated; Dead reckoning
    • G01C21/16Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by using measurements of speed or acceleration executed aboard the object being navigated; Dead reckoning by integrating acceleration or speed, i.e. inertial navigation
    • G01C21/166Mechanical, construction or arrangement details of inertial navigation systems
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C35/00Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
    • E21C35/08Guiding the machine
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01CMEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
    • G01C21/00Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00
    • G01C21/10Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by using measurements of speed or acceleration
    • G01C21/12Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by using measurements of speed or acceleration executed aboard the object being navigated; Dead reckoning
    • G01C21/16Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by using measurements of speed or acceleration executed aboard the object being navigated; Dead reckoning by integrating acceleration or speed, i.e. inertial navigation
    • G01C21/18Stabilised platforms, e.g. by gyroscope

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  • Engineering & Computer Science (AREA)
  • Radar, Positioning & Navigation (AREA)
  • Remote Sensing (AREA)
  • Automation & Control Theory (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Mining & Mineral Resources (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Navigation (AREA)
  • Position Fixing By Use Of Radio Waves (AREA)
  • Control Of Position, Course, Altitude, Or Attitude Of Moving Bodies (AREA)

Abstract

A combined inertial navigation and laser scanning coal shearer positioning device and method. The positioning device comprises: a positioning device explosion-resistant housing (2) fixed on a coal shearer (1) apparatus; a laser signal receiving module (3); an inertial navigation positioning device (4); and a laser scanning microprocessor (5) installed in the explosion-resistant device. When the coal shearer (1) operates, the inertial navigation positioning device (4) obtains via a sensor a real-time angular rate and a real-time acceleration, and transfers data to an inertial navigation microprocessor (4-3). In the laser scanning device, a laser scanning base station is arranged at an operation area of the coal shearer (1), and a laser signal thereof is received by a laser signal receiving module (3), and at the same time data is transferred to laser scanning microprocessor (5). The microprocessor (4-3, 5) is connected through a serial port to an upper level device (6), and transfers each acquired positioning data item to a coal shearer positioning control system so as to realize data processing. The invention adopts a combined least-squares/neural network algorithm to determine the position of the coal shearer (1), realizing precise positioning.

Description

Description COMBINED INERTIAL NAVIGATION AND LASER SCANNING COAL SHEARER
POSITIONING DEVICE AND METHOD
Field of the Invention The present invention relates to a coal cutter positioning device and a method thereof, in particular to a coal cutter positioning device integrating inertial navigation with laser scanning and a method thereof Background of the Invention The positioning technology refers to the technology used to make measurement on the target by adopting various measures and in turn to acquire the target position information.
With the continuous improvement of modern technologies, the positioning technology enjoys increasingly higher status in production and life. In many technical fields of positioning, the positioning of different types of equipment under the mine is gradually drawing attention. Due to the frequent occurrence of mine safety accidents and serious disasters, the positioning of mining equipment has become particularly important. This is also a prior condition for automation and safety in production. During the mining of coal resources, the coal cutter is one of the important equipment for underground work.
Therefore, the positioning of the coal cutter is particularly important.
However, due to the special conditions under the mine and the complexity of underground environment, many commonly used positioning means fail to meet the requirements for positioning accuracy, and even fail to determine the position of the coal cutter under the mine. In this context, the progressive development of technologies such as inertial navigation positioning and laser scanning positioning has made it possible to realize the exact positioning of the coal cutter.
The traditional calibration modes for the coal cutter often fail to realize accurate calibration, due to the existence of inherent error. At present, the coal cutter positioning methods commonly used under coal mine environment mainly include gear counting method, infrared shooting method, ultrasonic reflection method, wireless sensing network positioning method and pure inertial navigation method. The coal cutter gear counting positioning method is designed to count the rotation turns of the gear in walking part and position the coal cutter according to the hydraulic support. This method is relatively simple in use and low in cost. However, since the coal cutter performs transverse and longitudinal movement along the working surface in the operating process, while the gear counting method can only determine the walking distance of the coal cutter, leading to inaccurate positioning and major error. For the application of infrared shooting positioning method, an infrared emission device is installed on the machine body of the coal cutter, and an infrared receiving device is fixed on the hydraulic support.
In the operating process of the coal cutter, this method makes analysis on the intensity of the signals received by the receiving device and thus judges the specific position of the coal cutter. As for the disadvantages of this method, it cannot continuously detect the position of the coal cutter, at the same time, the emission and receiving of infrared signals must be realized in the same horizontal plane, otherwise it is very difficult to receive signals effectively. Therefore, in the actual underground mine environment, this method often fails to realize accurate positioning due to numerous interference factors. The wireless sensing network positioning method is designed to determine the position of the coal cutter through WIFI, ZIGBEE, UWB or Bluetooth technology. This positioning method is generally limited by instable positioning system, immature technical research and excessively high costs, and thus cannot be used in underground environment. The pure inertia positioning method is designed to use acceleration meter and gyroscope to obtain the axial acceleration and axial angular speed of the coal cutter, and determine the position of the coal cutter through algorithm. Due to the drift existing in the gyroscope and the acceleration meter, there is continuous increase in cumulative error.
Therefore, it is very difficult for this method to ensure the positioning precision, and it is impossible to realize the absolute positioning of the coal cutter.
To sum up, the existing coal cutter positioning methods, including gear counting method, infrared shooting method, ultrasonic reflection method, wireless sensing network positioning method and pure inertial navigation method, still involve major error in the positioning of the coal cutter under coal mine environment. Generally being limited by the detection mode itself and the influences of underground coal mine detection environment, these methods fail to meet the accuracy requirements in the positioning of the coal cutter.
Content of the Invention Technical problem: in order to overcome the deficiencies in the prior art, the prevent invention provides a coal cutter positioning device integrating inertial navigation with laser scanning and a method thereof The present invention can realize the exact positioning of the coal cutter, and thus solving the problem of continuously increasing cumulative error in the case that the inertial navigation is simply adopted for positioning.
Technical solution: in order to achieve the above-mentioned objects, the present invention adopts the following technical solution: a coal cutter positioning device integrating inertial navigation with laser scanning and a positioning method thereof The coal cutter positioning device comprises a coal cutter, an inertial navigation positioning device, a laser scanning device, a positioning device explosion-proof enclosure and an upper computer; the positioning device explosion-proof enclosure and a laser signal receiving module of the laser scanning device are fixed on the machine body of the coal cutter; the inertial navigation positioning device is installed in the positioning device explosion-proof enclosure.
The inertial navigation positioning device comprises a three-axis gyroscope, a three-axis acceleration meter and an inertial navigation microprocessor; the three-axis gyroscope comprises a three-axis gyroscopic sensor; the three-axis acceleration meter comprises a three-axis acceleration sensor. During the operating process of the coal cutter, the inertial navigation positioning device determines the real-time angular rates in three directions through the three-axis gyroscope, determines the real-time acceleration values in three directions through the three-axis acceleration meter, and samples the data measured by the three-axis gyroscopic sensor and the three-axis acceleration sensor to the inertial navigation microprocessor; the inertial navigation microprocessor is connected with an upper computer through a serial port.
2 The laser scanning device comprises a laser scanning base station, a laser signal receiving module and a laser scanning microprocessor; the laser scanning base station is arranged in the working area of the coal cutter; the laser scanning microprocessor is installed in the positioning device explosion-proof enclosure; the laser signal receiving module is connected with the laser scanning microprocessor, the laser scanning microprocessor is connected with an upper computer through the serial port and transmits the laser scanning positioning data to the coal cutter positioning control system in the upper computer; the laser emitted by the laser scanning base station is received by the laser signal receiving module on the machine body of the coal cutter, and the received time information is acquired and processed by the laser scanning microprocessor; the upper computer makes judgment of the data information, and adopts the fusion algorithm (the least square method is adopted for determining the weight value of coefficients, and the neural network algorithm is adopted for evaluating the positioning) to finally determine the position of the coal cutter and realize accurate positioning.
A coal cutter positioning method comprises the following steps:
A. A positioning device explosion-proof enclosure is installed and fixed on the machine body of the coal cutter, so that the whole inertial navigation positioning device is installed in the explosion-proof enclosure; the positioning device is designed to respectively determine the real-time angular rates and real-time acceleration values in three directions through the three-axis gyroscope and the three-axis acceleration meter, send the measured values to the inertial navigation microprocessor, and obtain the coal cutter positioning results measured by inertial navigation through algorithm resolution;
B. The laser scanning base station is arranged in the working area of the coal cutter, the laser signal receiving module is installed on the machine body of the coal cutter, and the laser scanning microprocessor is fixed in the explosion-proof enclosure, so that the coal cutter positioning by laser scanning is realized.
C. The inertial navigation microprocessor and the laser scanning microprocessor are connected with the upper computer through the serial port data communication is established, the coal cutter positioning results obtained through resolution are transmitted to the coal cutter positioning control system of the upper computer respectively, so that the data interaction is realized;
D. In the coal cutter positioning control system of the upper computer, a coal cutter positioning model is established according to the actual working area and the arrangement of devices; the model comprises a laser scanning system and an inertial navigation system to realize the classification of positioning data, a three-dimensional location co-ordinate for accurate measurement of the laser scanning base station is input to the laser scanning system and a co-ordinate for accurate measurement of the initial position of the coal cutter is input to the inertial navigation system;
E. When the coal cutter is in normal working, the coal cutter positioning system is operating.
The said step B comprises the following steps:
3 Bl. The laser scanning base stations are arranged according to the present operating environment of the coal cutter. According to the principle that each point can be scanned by more than two base stations during the operating process of the coal cutter, and taking account of the cost of base stations, three base stations are arranged to realize positioning;
B2. Three laser signal receiving modules are installed on the machine body of the coal cutter to realize the receiving of laser signals; the laser scanning microprocessor in the explosion-proof enclosure is connected with the laser signal receiving module through the serial port, so that the reading of data is realized;
B3. The laser scanning microprocessor comprises a signal threshold setting part, since the laser signals are susceptible to dust and shelter, the microprocessor does not perform data resolution when the intensify of laser signals is relatively low and is unable to meet the requirements for signals required by positioning; the signal threshold is set as 6, when the intensity of received signals is bigger than 6, the microprocessor performs the positioning data resolution and resolves the coal cutter position information through algorithm.
The said step E comprises the following steps:
E1. When the coal cutter is in normal working, both the inertial navigation system and the laser scanning system operate normally, since the signal threshold judgment is made in the laser scanning microprocessor, when the signal intensity meets the requirement for laser scanning, the coal cutter positioning data provided by both systems is sent to the fusion algorithm for optimizing; when the signal intensity fails to meet the requirement for laser scanning, only the inertial navigation positioning data is adopted as the coal cutter position information;
E2. On the assumption that the inertial navigation system positions the location of the coal cutter as(xi z1), and the laser scanning system positions the location of the coal cutter as (x2 Y2' z2), according to the present detecting condition, assign weight coefficients a, b, namely, the position coordinates of the coal cutter (x, y, z):
(x, y, z) = a(xi, yi, z1) + 1'(x2, y2, z2) Meanwhile, the coefficients meet: a + b = 1;
E3. The assignment of weight coefficients is determined by the least square method, and artificial neural network algorithm is adopted to evaluate the assigned coefficients and positions to finally realize the positioning of the coal cutter;
The principle of least square method: on the assumption that there is a function:
(x) = (x y, z) = a(x1 Yi z1)+ b(x2, y2, z2) = ax n + an_ixn-1 + ===+ aix + ac, wherein, a0, al, an are coefficient constants, Px s an expanded polynomial, then he assumed array is {(xõ yj = I, 2
4 Select the constants a.0, , so that the variance is minimized, namely, = ¨ PT, (x))2 Wherein, S represents the variance, in order to minimize S and the coefficient constants meet a,' ¨, a,, = 0, then determine the po1ynomia1eõ(.0, and in turn obtain the weight coefficients a, b;
Artificial neural network algorithm: according to the actual requirements for positioning of the coal cutter, the coal cutter fusion positioning system neural network model is established, in which the input layer is two positioning coordinates assigned with weight values, namely, the input layer vectors P as follows:
P = Ecti(xp yi 2:1)... bi(Xz y2 Input layer 0 is the desired coal cutter position coordinate, namely:
0 = y z)]
According to the empirical equation L = n C, wherein, m represents the number of nodes of the input layer, n represents the number of nodes of the output layer, and c represents a constant within 1-10, i represents the number of nodes of the hidden layer; the number of nodes of the hidden layer is selected as 3, the model is established according to the requirements of the neural network algorithm;
P,J represents the input of the jth node of the input layer, j=1,2; w., represents the weight value between the ith node of the hidden layer and the ith node of the input layer; 0, represents the threshold of the ith node of the hidden layer, )(x) represents the excitation function of the hidden layer; w, represents the weight value between the output layer and the thnode of the hidden layer, i=1,2,3; T represents the threshold of the output layer; yo(x) represents the excitation function of the output layer; 0 represents the output of the output layer; for O./c), it is generally determined as sigmoid function having continuous value range within (9, 1), (x) ¨ __________________________________________________________ - = for 92(x), in general adopting purelin function, selecting p(x) = k x, then (1) The forward propagation process of signals The input of the ith node of the hidden layer Asti: net, = wP + + 6,; the output of the ith node of the hidden layer yi: y, = 06vE,P1 + tv,2P7, + ,); the input of the output layer net: net = EL.1w10(wL1P1 + waPz T; the output of the output layer 0: 0 = aci2P2 +19,) r);
(2)The back-propagation process of errors
5 For each input position information, on the assumption that there is only one group of samples for each time, the error function is defined: E = - 0)2 wherein, T
refers to the expected output value, E represents the magnitude of the error value;
According to the principle of gradient descent of error, the equation of the output layer weight variation Awi:
= -77 1-6,:,= = ?KT - 0) = 4:p (ri et) = y,; the adjustment equation of the E output layer threshold variation r: ¨?r-- = -î--------- = -tp(n'et); the a T a net Or adjustment equation of the hidden layer weight value variation Awl:
az anEr, Att. = -71 ¨ = -Ty --ener, --env = - 0) = v(net) = wi = 0(71- et ,) = P3;
the adjustment equation of the hidden layer threshold variation Mt:
a E a z ârerL
= -17 = -17 = ,7(T¨ 0) cp (net) = w, =
Finally, through network optimization, the coordinate vectors of the coal cutter 0 = y 2)1 are output;
E4. After the algorithm processing, the coal cutter positioning result is input to the inertial navigation microprocessor through the serial port, and the coal cutter positioning result will be adopted by the inertial navigation microprocessor unit as the initial value for the next position resolution, at the same time, the positioning results are provided in the coal cutter positioning model;
E5. When the coal cutter is operated to the terminal position, it is in the out-of-operation status, then the inertial navigation system stops operating, and the laser scanning performs repeated measurement for many times, after the fault data is eliminated, the minimum circumscribed circle algorithm is adopted to obtain the position of the coal cutter, and this position result is assigned as the initial value of the coal cutter position in the inertial navigation system; the coal cutter continues operating and El-E4 is repeated.
The present invention provides the following beneficial effects. Since the above-mentioned solution, the coal cutter positioning device and the method are adopted, such that the inertial navigation positioning and the laser scanning positioning are integrated to realize the positioning of the coal cutter. The problem that the simple use of inertial navigation positioning will lead to constant increasing cumulative error, which results in incorrect coal cutter positioning accuracy, is sloved.
When the positioning mode of laser scanning is adopted, it is feasible to realize accurate positioning and assign the accurate position information to the inertial navigation system to set the pisitioning initial value for each time, and thus remove the cumulative error. Although the laser scanning mode is accurate in positioning, the scanning is easily affected due to adverse underground environment conditions such
6 as dust, shelter and the like, so that it is impossible to obtain the scanning result. In addition, the laser scanning mode may also generate error due to problems such as time synchronization and time delay. At that point, the inertial navigation system can provide the coal cutter positioning result in case the laser scanning position information involves excessive deviation or the laser scanning mode fails in positioning. The present invention mutually combines two modes and adopts fusion optimization algorithm to make further data processing, obtains the coal cutter position coordinates and realizes the accurate positioning of the coal cutter.
Advantages:
(1) The coal cutter positioning method integrating inertial navigation with laser scanning is adopted. This method utilizes the advantages of both positioning methods, that is, it has the advantages of inertial navigation positioning in high anti-interference capability and laser scanning in accurate positioning; in addition, this method can effectively suppress the defects of the time cumulative error in inertial navigation as well as being susceptible to the interference and the shelter in laser scanning. Therefore, this method can ensure the positioning precision, reduce the positioning error and thus comply with the requirements for coal cutter positioning.
(2) The method provided by the present invention is safe and reliable in use and convenient in installation and operation, avoiding the circumstance of error generation in the actual dynamic measurement, having important reference value and practical significance.
Description of the Drawings Figure I is the workflow diagram of the coal cutter positioning system according to the present invention.
Figure 2 is the layout diagram of the coal cutter positioning device integrating inertial navigation with laser scanning according to the present invention.
Figure 3 is the internal schematic diagram of the positioning device explosion-proof enclosure according to the present invention.
Figure 4 is the algorithm flowchart of the present invention.
In the figures: I. Coal cutter; 2. Positioning device explosion-proof enclosure; 3. Laser signal receiving module; 4. Inertial navigation positioning device; 4-1. Three-axis gyroscope; 4-2 Three-axis acceleration meter; 4-3 Inertial navigation microprocessor; 5.
Laser scanning microprocessor; 6. Upper computer.
Detailed Description of the Embodiments The present invention is further described with reference to the attached drawings:
As shown in Figures 2 and 3, the present invention provides a coal cutter positioning device integrating inertial navigation with laser scanning, wherein the coal cutter positioning device comprises a coal cutter 1, an inertial navigation positioning device 4, a laser scanning device, a positioning device explosion-proof enclosure 2 and an upper computer 6; the positioning device explosion-proof enclosure 2 and a laser signal receiving module of the laser scanning device are fixed on the machine body of the coal
7 cutter 1; the inertial navigation positioning device 4 is installed in the positioning device explosion-proof enclosure 2.
The inertial navigation positioning device 4 comprises a three-axis gyroscope 4-1, a three-axis acceleration meter 4-2 and an inertial navigation microprocessor 4-3; the three-axis gyroscope 4-1 comprises a three-axis gyroscopic sensor; the three-axis acceleration meter 4-2 comprises a three-axis acceleration sensor; during the operating process of the coal cutter, the inertial navigation positioning device 4 determines the real-time angular rates in three directions through the three-axis gyroscope 4-1, determines the real-time acceleration values in three directions through the three-axis acceleration meter 4-2, and samples the data measured by the three-axis gyroscopic sensor and the three-axis acceleration sensor to the inertial navigation microprocessor;
the inertial navigation microprocessor is connected with an upper computer through a serial port.
The laser scanning device comprises a laser scanning base station, a laser signal receiving module 3 and a laser scanning microprocessor 5; the laser scanning base station is arranged in the working area of the coal cutter; the laser scanning microprocessor 5 is installed in the positioning device explosion-proof enclosure 2; the laser signal receiving module 3 is connected with the laser scanning microprocessor 5, the laser scanning microprocessor 5 is connected with an upper computer 6 through the serial port and transmits the laser scanning positioning data to the coal cutter positioning control system in the upper computer 6; the laser emitted by the laser scanning base station is received by the laser signal receiving module on the machine body of the coal cutter, and the received time information is acquired and processed by the laser scanning microprocessor 5; the upper computer 6 makes judgment of data information, and adopts the fusion algorithm (the least square method is adopted for determining the weight value of coefficients, and the neural network algorithm is adopted for evaluating the positioning) to finally determine the position of the coal cutter and realize the accurate positioning.
A positioning method of the coal cutter integrating inertial navigation with laser scanning comprises the following steps:
A. A positioning device explosion-proof enclosure is installed and fixed on the machine body of the coal cutter, so that the whole inertial navigation positioning device is installed in the explosion-proof enclosure; the positioning device is designed to respectively determine the real-time angular rates and real-time acceleration values in three directions through the three-axis gyroscope and the three-axis acceleration meter, send the measured values to the inertial navigation micro-processor unit, and obtain the coal cutter positioning results measured by the inertial navigation through algorithm resolution;
B. The laser scanning base station is arranged in the working area of the coal cutter, the laser signal receiving module is installed on the machine body of the coal cutter, and the laser scanning micro-processor unit is fixed in the explosion-proof enclosure, so that the coal cutter positioning by laser scanning is realized.
C. The inertial navigation microprocessor unit and the laser scanning microprocessor unit are connected with the upper computer through the serial port, the data communication is established, the coal cutter positioning results obtained through
8 resolution are transmitted to the coal cutter positioning control system of the upper computer respectively, so that the data interaction is realized;
D. In the coal cutter positioning control system of the upper computer, a coal cutter positioning model is established according to the actual working area and the arrangement of devices; the model comprises a laser scanning system and an inertial navigation system to realize the classification of the positioning data, a three-dimensional location co-ordinate for accurate measurement of the laser scanning base station is input to the laser scanning system and a co-ordinate for accurate measurement of the initial position of the coal cutter is input to the inertial navigation system;
E. When the coal cutter is in normal working, the coal cutter positioning system is operating.
The said step B comprises the following steps:
B l. The laser scanning base stations are arranged according to the present operating environment of the coal cutter, according to the principle that each point can be scanned by more than two base stations during the operating process of the coal cutter, and taking account of the cost of base stations, in general three base stations are arranged to realize positioning.
B2. Three laser signal receiving modules are installed on the machine body of the coal cutter to realize the receiving of the laser signals; the laser scanning micro-processor unit in the explosion-proof enclosure is connected with the laser signal receiving module through the serial port, so that the reading of data is realized;
B3. The laser scanning micro-processor unit comprises a signal threshold setting part, since the laser signals are susceptible to dust and shelter, the micro-processor unit does not perform data resolution when the intensify of laser signals is relatively low and is unable to meet the requirements for signals required by positioning;
the signal threshold is set as 5, when the intensity of received signals is bigger than 5, the micro-processor unit performs positioning data resolution and resolves the coal cutter position information through algorithm.
Figure 1 is the workflow diagram of the coal cutter positioning system. The work flow of the coal cutter positioning system is described as El ¨ E5:
El . When the coal cutter is in normal working, both the inertial navigation system and the laser scanning system operate normally, since the signal threshold judgment is made in the laser scanning microprocessor, when the signal intensity meets the requirement for laser scanning, the coal cutter positioning data provided by both systems is sent to the fusion algorithm for optimizing; when the signal intensity fails to meet the requirement for laser scanning, only the inertial navigation positioning data is adopted as the coal cutter position information;
E2. On the assumption that the inertial navigation system positions the location of the coal cutter as(xi Yi , z1), and the laser scanning system positions the location of the coal cutter as (x2 , y2 , z2), according to the present detecting condition, assign weight coefficients a, h, namely, the position coordinates of the coal cutter
9 (x y, z):
(x, y, z) = a(x1 Yi z1) + b(x2, y2, z2) meanwhile, the coefficients meet a + b = 1;
E3. The assignment of weight coefficients is determined by the least square method, and artificial neural network algorithm is adopted to evaluate the assigned coefficients and positions to finally realize the positioning of the coal cutter;
The principle of least square method: on the assumption that there is a function:
(x) = (x, y, z) = a(x1 Yi zi) + bi(x2, y2, z2) = ax n + an_1xn-1 + === + a1x + a() wherein, ac,, al, a, are coefficient constants, P,(x) s an expanded polynomial, then the assumed array is ((x,, y,) = 1, 2¨, m}
Select the constants a,),a, ¨, a,, so that the variance is minimized, namely, = 7_1(yi - Pn(x))2 Wherein S represents the variance; in order to minimize S and the coefficient constants meet 20, a, ¨, aõ, = 0, then determine the polynomial Pjx), and in turn obtain the weight coefficients a, b;
Artificial neural network algorithm: according to the actual requirements for positioning of the coal cutter, the coal cutter fusion positioning system neural network model is established, in which the input layer is two positioning coordinates assigned with weight values, namely, the input layer vectors P as follows:
P = [ax. y. z1), *2, y2, z2)]
Input layer 0 is the desired coal cutter position coordinate, namely:
0 = [(x. y, According to the empirical equation L = v7TE + C9 wherein, m represents the number of nodes of the input layer, n represents the number of nodes of the output layer, and c represents a constant within 1-10, L represents the number of nodes of the hidden layer; the number of nodes of the hidden layer is selected as 3, the model is established according to the requirements of the neural network algorithm;
Pi represents the input of the jth node of the input layer, j=1,2; w.
represents the weight value between the ith node of the hidden layer and the jth node of the input layer; 0, represents the threshold of the thnode of the hidden layer, OU) represents the excitation function of the hidden layer; wr, represents the weight value between the output layer and the thnode of the hidden layer, i=1,2,3; T represents the = CA 02973038 2017-07-05 threshold of the output layer; q(x) represents the excitation function of the output layer; 0 represents the output of the output layer; for 0,:x), it is generally determined as s igmoid function having continuous value range within (0, 1):
0(x) ¨ ________ for tp(x), in generaladopting pure/in function, selecting (p(x) =kx, then (1) The forward propagation process of signals The input of the ith node of the hidden layer net: net, = wii + vv,2132 + t9,;

the output of the ith node of the hidden layer yi: yi = 0(vvi1P- + wiz P2 + 6 ti);
the input of the output layer net: net = wi wP + wup., +go+ r; the output of the output layer 0: 0 = a(iVi/Pi WizP2 8,) + 0;
(2) The back-propagation process of errors For each input position information, on the assumption that there is only one group of samples for each time, the error function is defined:
E = ¨ 0)2, wherein, T refers to the expected output value, E
represents the magnitude of the error value;
According to the principle of the gradient descent of error, the equation of the output layer weight variation Avvi:
LW; = ?KT¨ o) = (rte. 0 = the adjustment equation of the output layer threshold variation Ar:
OE E &net 117: = ¨7/ ¨ q = ¨ ¨iftr,ft ¨or = î(T ¨ - 42(net); the adjustment equation of the hidden layer weight value variation Avvii:
E E oinerL
= ¨71 =(T ¨ 0) v(net) = wi = 0(nett) = 13;; the adjustment equation of the hidden layer threshold variation AO:
Ag, = 6 . =
5"61: -atn:tt = 17(T -- 0) (no. t) - - 0 (ri et t);
Finally, through network optimization, output the coordinate vectors of the coal cutter 0 y E4. After the algorithm processing, the coal cutter positioning result is input to the inertial navigation microprocessor through the serial port, and the coal cutter positioning result will be adopted by the inertial navigation microprocessor unit as the initial value for the next position resolution; at the same time, the positioning results are provided in the coal cutter positioning model;

E5. When the coal cutter is operated to the terminal position, it is in the out-of-operation status, then the inertial navigation system stops operating, and the laser scanning performs repeated measurement for many times. After the fault data is eliminated, the minimum circumscribed circle algorithm is adopted to obtain the position of the coal cutter, and this position result is assigned as the initial value of the coal cutter position in the inertial navigation system. The coal cutter continues operating and El¨ E4 is repeated.

Claims (6)

Claims
1 A coal cutter positioning device integrating inertial navigation with laser scanning, characterized in that, the coal cutter positioning device comprises a coal cutter, an inertial navigation positioning device, a laser scanning device, a positioning device explosion-proof enclosure and an upper computer; the positioning device explosion-proof enclosure and a laser signal receiving module of the laser scanning device are fixed on the machine body of the coal cutter; the inertial navigation positioning device is installed in the positioning device explosion-proof enclosure.
2 The coal cutter positioning device integrating inertial navigation with laser scanning according to claim 1, characterized in that, the inertial navigation positioning device comprises a three-axis gyroscope, a three-axis acceleration meter and an inertial navigation microprocessor; the three-axis gyroscope comprises a three-axis gyroscopic sensor; the three-axis acceleration meter comprises a three-axis acceleration sensor. during the operating process of the coal cutter, the inertial navigation positioning device determines the real-time angular rates in three directions through the three-axis gyroscope, determines the real-time acceleration values in three directions through the three-axis acceleration meter, and samples the data measured by the three-axis gyroscopic sensor and the three-axis acceleration sensor to the inertial navigation microprocessor; the inertial navigation microprocessor is connected with an upper computer through a serial port.
3 The coal cutter positioning device integrating inertial navigation with laser scanning according to claim 1, characterized in that, the laser scanning device comprises a laser scanning base station, a laser signal receiving module and a laser scanning microprocessor; the laser scanning base station is arranged in the working area of the coal cutter; the laser scanning microprocessor is installed in the positioning device explosion-proof enclosure; the laser signal receiving module is connected with the laser scanning microprocessor, the laser scanning microprocessor is connected with an upper computer through the serial port and transmits the laser scanning positioning data to the coal cutter positioning control system in the upper computer;
the laser emitted by the laser scanning base station is received by the laser signal receiving module on the machine body of the coal cutter, and the received time information is acquired and processed by the laser scanning microprocessor;
the upper computer makes judgment of the data information, and adopts the fusion algorithm (the least square method is adopted for determining the weight value of coefficients, and the neural network algorithm is adopted for evaluating the positioning) to finally determine the position of the coal cutter and realize accurate positioning.
4 A positioning method of the coal cutter positioning device integrating inertial navigation with laser scanning according to claim 1, characterized in that, the positioning method of the coal cutter comprises the following steps:
(A). A
positioning device explosion-proof enclosure is installed and fixed on the machine body of the coal cutter, so that the whole inertial navigation positioning device is installed in the explosion-proof enclosure; the positioning device is designed to respectively determine the real-time angular rates and real-time acceleration values in three directions through the three-axis gyroscope and the three-axis acceleration meter, send the measured values to the inertial navigation microprocessor, and obtain the coal cutter positioning results measured by inertial navigation through the algorithm resolution;
(B). The laser scanning base station is arranged in the working area of the coal cutter, the laser signal receiving module is installed on the machine body of the coal cutter, and the laser scanning microprocessor is fixed in the explosion-proof enclosure, so that the coal cutter positioning by laser scanning is realized;
(C). The inertial navigation microprocessor and the laser scanning microprocessor are connected with the upper computer through the serial port, data communication is established, the coal cutter positioning results obtained through resolution are transmitted to the coal cutter positioning control system of the upper computer respectively, so that the data interaction is realized;
(D). In the coal cutter positioning control system of the upper computer, a coal cutter positioning model is established according to the actual working area and the arrangement of devices; the model comprises a laser scanning system and an inertial navigation system to realize the classification of the positioning data, a three-dimensional location co-ordinate for accurate measurement of the laser scanning base station is input to the laser scanning system and a co-ordinate for accurate measurement of the initial position of the coal cutter is input to the inertial navigation system;
(E). When the coal cutter is in normal working, the coal cutter positioning system is operating.
The positioning method of the coal cutter integrating inertial navigation with laser scanning according to claim 4, characterized in that, the step B comprises the following steps:
B 1 . The laser scanning base stations are arranged according to the present operating environment of the coal cutter. According to the principle that each point can be scanned by more than two base stations during the operating process of the coal cutter, and taking account of the cost of base stations, three base stations are arranged to realize positioning;
B2. Three laser signal receiving modules are installed on the machine body of the coal cutter to realize the receiving of laser signals; the laser scanning microprocessor in the explosion-proof enclosure is connected with the laser signal receiving module through the serial port, so that the reading of data is realized;
B3. The laser scanning microprocessor comprises a signal threshold setting part, since the laser signals are susceptible to dust and shelter, the microprocessor does not perform the data resolution when the intensify of laser signals is relatively low and is unable to meet the requirements for signals required by positioning; the signal threshold is set as 6, when the intensity of received signals is bigger than 6, the microprocessor performs the positioning data resolution and resolves the coal cutter position information through algorithm.
6. The positioning method of the coal cutter integrating inertial navigation with laser scanning according to claim 4, characterized in that, the step E comprises the following steps:
E1 . When the coal cutter is in normal working, both the inertial navigation system and the laser scanning system operate normally, since the signal threshold judgment is made in the laser scanning microprocessor, when the signal intensity meets the requirement for laser scanning, the coal cutter positioning data provided by both systems is sent to the fusion algorithm for optimizing; when the signal intensity fails to meet the requirement for laser scanning, only the inertial navigation positioning data is adopted as the coal cutter position information;
E2. On the assumption that the inertial navigation system positions the location of the coal cutter as (x1 ,y1 . z1), and the laser scanning system positions the location of the coal cutter as (x2 . y2 . z2), according to the present detecting condition, assign weight coefficients a, 1), namely, the position coordinates of the coal cutter (x , y, z):
(x , y, z) = .alpha.(x1, y1, z1) + b(x2, y2 , z2) meanwhile, the coefficients meet a + b = 1;
E3. The assignment of weight coefficients is determined by the least square method, and artificial neural network algorithm is adopted to evaluate the assigned coefficients and positions to finally realize the positioning of the coal cutter;
The principle of the least square method: on the assumption that there is a function:
wherein, .alpha.0, .alpha.1, ... .alpha. .eta. are coefficient constants, and P .eta.(x) s an expanded polynomial; than he assumed array is {(x i, y i)¦i. 1, 2..., m.};
Select the constants .alpha.0, .alpha.1, ..., .alpha. .eta., so that the variance is minimized, namely, S = .SIGMA., ¨ P .eta. (x i)) 2 Wherein S represents the variance; in order to minimize S and the coefficient constants meet .alpha.0, .alpha.1 , ..., , .alpha. .eta. , = 0 , then determine the polynomial P .eta.(x), and in turn obtain the weight coefficients .alpha., b;

Artificial neural network algorithm: according to the actual requirements for positioning of the coal cutter, the coal cutter fusion positioning system neural network model is established, in which the input layer is two positioning coordinates assigned with weight values, namely, the input layer vectors P as follows:
P = [.alpha.(x1, y1, z1), b(x2, y2, z2)]
Input layer O is the desired the coal cutter position coordinate, namely:
Q = [(x, y, z)]
According to the empirical equation L = .sqroot.m+n+c, wherein, m represents the number of nodes of the input layer, n represents the number of nodes of the output layer, and c represents a constant within 1-10, L represents the number of nodes of the hidden layer; the number of nodes of the hidden layer is selected as 3, the model is established according to the requirements of the neural network algorithm;
P j represents the input of the j th node of the input layer, j=1,2; w ij represents the weight value between the i th node of the hidden layer and the j th node of the input layer; .theta.i represents the threshold of the i th node of the hidden layer, .theta.(x) represents the excitation function of the hidden layer;
w, represents the weight value between the output layer and the i th node of the hidden layer, i=1,2,3; T represents the threshold of the output layer;
.theta.(x) represents the excitation function of the output layer; 0 represents the output of the output layer; for .theta.(x), it is generally determined as sigmoid function __ having continuous value range within (0, 1); for .theta.(x), in general adopting purelin function, selecting .phi.(x) = kx, then (1)The forward propagation process of signals The input of the ith node of the hidden layer net1: net1 = + w t1 P1 + w t2P2 + i;.theta.f9,;
the output of the ith node of the hidden layer y i: y i = .theta.(w i1P1 + w i2P2 + .theta. i);
the input of the output layer net: ;
the output of the output layer O: ;
(2) The back-propagation process of errors For each input position information, on the assumption that there is only one group of samples for each time, the error function is defined:
, wherein, T refers to the expected output value, E represents the magnitude of the error value;

according to the principle of gradient descent of error, the equation of the output layer weight variation .DELTA.w i :
.eta.(T ¨ O) .cndot..phi.(net). y i; the adjustment equation of the output layer threshold variation .DELTA..tau.:
.cndot.
.phi.(net); the adjustment equation of the hidden layer weight value variation .DELTA.w ij:
adjustment equation of the hidden layer threshold variation Finally, through the network optimization, the coordinate vectors of the coal cutter O = [(x, y, z)] are output;
E4. After the algorithm processing, the coal cutter positioning result is input to the inertial navigation microprocessor through the serial port, and the coal cutter positioning result will be adopted by the inertial navigation microprocessor unit as the initial value for the next position resolution; at the same time, the positioning results are provided in the coal cutter positioning model;
E5. When the coal cutter is operated to the terminal position, it is in the out-of-operation status, then the inertial navigation system stops operating, and the laser scanning performs repeated the measurement for many times, after the fault data is eliminated, the minimum circumscribed circle algorithm is adopted to obtain the position of the coal cutter, and this position result is assigned as the initial value of the coal cutter position in the inertial navigation system; the coal cutter continues operating and E1~
E4 is repeated.
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