CA2971985A1 - Vertical hydroponic plant production apparatus - Google Patents
Vertical hydroponic plant production apparatus Download PDFInfo
- Publication number
- CA2971985A1 CA2971985A1 CA2971985A CA2971985A CA2971985A1 CA 2971985 A1 CA2971985 A1 CA 2971985A1 CA 2971985 A CA2971985 A CA 2971985A CA 2971985 A CA2971985 A CA 2971985A CA 2971985 A1 CA2971985 A1 CA 2971985A1
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- CA
- Canada
- Prior art keywords
- grow
- grow tube
- width
- nutrient solution
- slot
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G31/00—Soilless cultivation, e.g. hydroponics
- A01G31/02—Special apparatus therefor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
- Y02P60/21—Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Hydroponics (AREA)
Abstract
media material is insertable into the grow tube. The slot allows the front face to expand outward during insertion of the media material and biased inward against the media material once the media material is inserted. The grow tube is positionable in either a horizontal position, vertical position, or any position between the horizontal position and the vertical position allowing inclined, multi-angled crop production and multi-storied conveyor style crop production.
Description
BACKGROUND
[0001] Traditional hydroponics has focused primarily on horizontal production techniques and has been subject to major space constraints. Vertical hydroponic applications have either been impractical, expensive to operate, or inefficient. Often these applications utilize some type of growth medium that is heavy when saturated, causing clogging when filled with plant roots, and/or requiring a great deal of maintenance. In addition, conventional technology makes it difficult to allow in-store display of live, growing vegetables and is not conducive to "you-pick" vegetable and herb sales to customers. Little technology exists that allows vertical plant displays that are highly scalable.
SUMMARY
This Summary provides some general descriptions of some of the embodiments, but may also include some more specific descriptions of other embodiments.
A media material is insertable into the grow tube. The slot allows the front face to expand outward during insertion of the media material and biased inward against the media material once the media material is inserted. The grow tube is positionable in either a horizontal position, vertical position, or any position between the horizontal position and the vertical position allowing inclined, multi-angled crop production and multi-storied conveyor style crop production.
one or more nutrient solution conduits, where said at least one pump is operably coupled to said one or more nutrient solution conduits; one or more nutrient solution emitters, where said one or more nutrient solution emitters are operable coupled to said one or more nutrient solution conduit; and at least one reservoir, where said at least one pump is capable of circulating nutrient solutions from said at least one nutrient solution reservoir to top of the plurality of grow tubes through said one or more nutrient solution conduits and emitting said nutrient solution from said one or more nutrient solution emitters and into the first end of each of the plurality of grow tubes such that the nutrient solution passes through the media matrix inserts and into the reservoir through the open second end of each of the plurality of grow tubes.
providing a plurality of matrix media inserts, where two or more of said plurality of said matrix media inserts are insertable into each of the plurality of grow tubes; where said plurality of grow tubes are adapted to each receive said two or more matrix media inserts;
and where said two or more matrix media inserts are composed of plastic material; where said grow tube allows one or more plants to be inserted between two of the two or more matrix media inserts through said slot; and providing at least one a pump; providing one or more nutrient solution conduits, where said at least one pump is operably coupled to said one or more nutrient solution conduits; providing one or more nutrient solution emitters, where said one or more nutrient solution emitters are operable coupled to said one or more nutrient solution conduit; and providing at least one reservoir, where said at least one pump is capable of circulating nutrient solutions from said at least one nutrient solution reservoir to top of the plurality of grow tubes through said one or more nutrient solution conduits and emitting said nutrient solution from said one or more nutrient solution emitters and into the first end of each of the plurality of grow tubes such that the nutrient solution passes through the media matrix inserts and into the reservoir through the open second end of each of the plurality of grow tubes;
inserting one or more plants through said slot and between two of the two or more matrix media inserts; and growing said one or more plants.
A media material is insertable into the grow tube with the media material being composed of two halves of material split down the middle with a bolt spanning the width of the two halves for joining the two halves. A pulling hook is provided having a flat portion for grasping the bolt for inserting and removing the media material from the grow tube. An "H"
bracket having a receiving portion and an anchoring portion, the "H" bracket is mounted to the rear face of the grow tube. A "Z" bracket having a vertical, upward facing tongue portion receivable within the receiving portion of the "H" bracket is provided with the "Z" bracket mounted in a predetermined location. An aperture is formed in the "Z" bracket for receiving a fastening mechanism. The grow tube is positionable in either a horizontal position, vertical position, or any position between the horizontal position and the vertical position allowing inclined, multi-angled crop production and multi-storied conveyor style crop production. The slot allows the front face to expand outward during insertion of the media material and biased inward against the media material once the media material is inserted. As weight is applied to the tongue portion of the "Z" bracket through the placement of a grow tube, downward torque is applied across the "Z" bracket causing a clutch action to affix the "Z" bracket tightly to the predetermined location.
BRIEF DESCRIPTION OF THE DRAWINGS
and
DETAILED DESCRIPTION
The grow tube 12 applied in such a manner can also reduce rooftop and hard surface water runoff depending on application and plumbing system. Grow tubes 12 may be affixed to a wall or hung individually or adjacent in a series of multiple tubes, creating a system of grow tubes 12.
Basically, the vertical hydroponic plant production apparatus 10 of the present invention allows for decorative landscape designs as well as vertical plant production displays indoors for a variety of purposes. The grow tubes or towers 12 can house aromatic and decorative species of herbs that may be used for aromatherapy type interactive hallways, lobby displays, kitchen, and cafeteria displays as well as common industrial plant displays in offices and workspaces.
The slot 20 can be formed along the entire face of the grow tube 12 from the first end 14 to the second end 16 or the slot 20 can be formed to a point approximately four (4") inches to approximately six (6") inches from the first end 14 of the grow tube 12. In the case of the slot 20 formed along the entire face of the grow tube 12, the slot 20 can have angled portions 22 at the first end 14 of the grow tube 12 allowing for easy insertion and removal of the media, as will be described further below. The slot 20 allows the front face of the grow tube to expand outward during insertion of the media material and to be biased inward against the media material once the media material is inserted. The slot 20 has may be provided in a variety of widths, varying from one-twelfth (1/12) to three quarters (3/4) the width of the face of the grow tube, or approximately one-half (1/2") inch to approximately three inches (3") inches on a 4" width face, although constructing the slot 20 with different widths is within the scope of the present invention.
Examples of media that may be used in the system of the present disclosure may include but is not limited to, a fibrous, non-woven matrix media material, smaller media around plugs or potted plants, Styrofoam, polyurethane foam, plastic mesh, rock wool, coconut fiber, vermiculite, expanded mineral products, pearlite as well as organic soil such as potting soil.
The hook 24 consists of a piece of round bar metal bent to form a broad, flat, "L" shaped hook, roughly the width of the folded media 18 with a handle 28 affixed to the end.
The hook 26 can also be attached to a pneumatic or hydraulic device that allows automated "pulling" of the media inserts 18.
The bottom of the grow tube 12 is either submerged in nutrient solution, rests in a drain or trough for recirculating nutrient solution, or fits into a lower pipe. A pump moves nutrient solution from a nutrient solution reservoir to the mister or irrigation pipe at the top of the grow tube 12, where the nutrient solution is emitted and allowed to drip down through the media 18 and plant roots. Some of the nutrient solution trickles down the walls of the pipe 12 and is captured by roots in contact with the pipe wall. Excess nutrient solution drains to the bottom of the pipe 12 where it is drained back to the nutrient solution reservoir.
High humidity is maintained within the grow tube due to the constant trickling/misting of nutrient solution. The height of the plant grow tube 12 is variable dependent on greenhouse height, and the spacing for plants is variable dependent on plant type and desired spacing. It is possible to stack grow tubes 12 on top of each other to vary height, by fitting the bottoms of the grow tubes 12 with coupling caps, to utilize conveyor production techniques.
The male "Z"
bracket 34 consists of a vertical, upward facing tongue portion that fits into the receiving portion of the female bracket 32, and has a hole 36 through the middle, angled portion of the bracket 34 which fits over a support pole. The rear, downward facing vertical portion of the bracket 34 has a hole 38 drilled midway across the bottom of the bracket 34 and is threaded to receive a bolt. As weight is applied to the tongue portion of the bracket 34 through the placement of a bracketed tower, downward torque is applied across the "Z"
bracket 34 causing a clutch action to affix the bracket tightly to the support pole. The torque attachment of this "Z"
bracket 34 can be enhanced by tightening the bolt threaded into the rear of the bracket 34 against the support pole, applying even more pressure for bracket attachment.
This alteration allows compost based hydroponic plant production using regular irrigation water, with plant nutrients supplied by the compost or other additive. Tops, sides, and corners of the media insert 18 can also be cut, rounded, or cut at an angle to reduce biosolids accumulation, algal growth, or to enhance water distribution through the media 18, depending on application. Multiple inserts 18 can also be used in towers 12 allowing multiple age groups of plants to incorporated into each grow tube 12. Worms are also commonly integrated into the grow tubes 12 and the media is designed to have the correct mesh size to accommodate their movement through the media 18, although media 18 with a smaller or larger mesh size may be used depending on application.
extrusion techniques) and existing polyethylene matrix material production, will not clog with nutrient solution, and requires much less labor to operate. The present invention can also be converted to more traditional horizontal production techniques if desired, eliminating the risk inherent in changing production techniques for commercial producers.
Plants are able to remove N and P to levels an order of magnitude lower than any mechanical/chemical/microbial technique currently in use. The present invention phytoremediates water allowing for prolonged water use/recirculation and water conservation.
By selling live plants, there is no spoilage and shipping and handling is done partially by producers moving towers to market places, but primarily by consumers who are interested in fresh produce and the experience of picking and harvesting vegetables, herbs and greens for their own use. The grow tubes are easily transported and easy to stack, lift, and slide onto shelves. They essentially operate as a packaging system as well as a plant production system. Further, by utilizing individual towers, landscape designers and home users can scale their display or production system exactly to their specifications.
Implementation of the present invention will also be simple, building on current hydroponic production technology.
Claims (60)
a hollow grow tube, wherein said grow tube has a front face, a back face, a right face, a left face opposing said right face, a first end, and an open second end opposing said first end, wherein the grow tube has a length between the first end and the open second end and the front face has a width, and wherein the length of the grow tube is larger than the width of the front face; and a slot formed in the front face of the grow tube, the slot having a length along the length of the grow tube and a width, wherein the length of the slot is greater than the width of the slot; and two or more matrix media inserts, wherein said two or more matrix media inserts are insertable into the grow tube;
wherein the first end of the grow tube is configured to be positioned vertically higher than the open second end;
wherein said grow tube is adapted to receive said two or more matrix media inserts;
wherein the grow tube has a shape selected from the group consisting of substantially square, rectangular, round, oval, octagon, pentagon and triangular;
and wherein said grow tube is configured to allow plants to be inserted between two of the two or more matrix media inserts through said slot.
a nutrient solution reservoir, the second end of the grow tube configured to be positioned to allow a nutrient solution to drain from the grow tube and into the reservoir.
a pump;
one or more nutrient solution conduits, wherein said pump is operably coupled to said one or more nutrient solution conduits; and one or more nutrient solution emitters, wherein said one or more nutrient solution emitters are operable coupled to said one or more nutrient solution conduits.
providing a hollow grow tube, wherein said grow tube has a front face, a back face, a right face, a left face opposing said right face, a first end, and an open second end opposing said first end, wherein the grow tube has a length between the first end and the open second end and the front face has a width, and wherein the length of the grow tube is large than the width of the front face, wherein the grow tube has a shape selected from the group consisting of substantially square, rectangular, round, oval, octagon, pentagon and triangular;
and providing a slot formed along the front face of the grow tube, the slot having a length along the length of the grow tube and a width, wherein the length of the slot is greater than the width of the slot;
providing a nutrient solution reservoir, the second end of the grow tube allowing nutrients to drain from the grow tube and into the reservoir; and providing two or more matrix media inserts, wherein said two or more matrix media inserts are insertable into the grow tube;
wherein said grow tube is adapted to receive said two or more matrix media inserts;
inserting one or more plants through said slot and between two of said two or more matrix media inserts.
providing an irrigation system, wherein said irrigation system comprises:
a pump;
one or more nutrient solution conduits, wherein said pump is operably coupled to said one or more nutrient solution conduits; and one or more nutrient solution emitters, wherein said one or more nutrient solution emitters are operable coupled to said one or more nutrient solution conduits; and wherein said pump is configured to circulate a nutrient solution from said nutrient solution reservoir to the first end of said grow tube through said one or more nutrient solution conduits and emitting said nutrient solution from said one or more nutrient solution emitters and into first end of said grow tube.
a vertical or substantially vertical hollow grow tube, wherein said grow tube has a front face, a back face, a right face, a left face opposing said right face, a first end, and an open second end opposing said first end;
wherein the grow tube has a shape selected from the group consisting of substantially square, rectangular, round, oval, octagon, pentagon and triangular;
and a slot formed in the front face of the grow tube, wherein said slot is formed along the entire length of the front face of the grow tube; and wherein said slot has a width 1/3 to 1/2 the width of the front face;
two or more matrix media inserts, wherein said two or more matrix media inserts are insertable into the grow tube;
wherein said grow tube is adapted to receive said two or more matrix media inserts;
wherein the matrix media inserts are supported by the interior of two or more of the faces of the grow tube to maintain a vertical orientation;
and wherein said grow tube is configured to allow plants to be inserted between two of the two or more matrix media inserts through said slot.
a plurality of hollow grow tubes positioned adjacent to each other;
wherein each grow tube has a front face, a back face, a right face, a left face opposing said right face, a first end, and an open second end opposing said first end, wherein the grow tube has a length between the first end and the open second end and the front face has a width, and wherein the length of the grow tube is larger than the width of the front face;
wherein the grow tube has a shape selected from the group consisting of substantially square, rectangular, round, oval, octagon, pentagon and triangular;
and wherein each grow tube has a slot formed in the front face, the slot having a length along the length of the grow tube and a width, wherein the length of the slot is greater than the width of the slot; and a plurality of matrix media inserts, wherein two or more of said plurality of said matrix media inserts are insertable into each of the grow tubes; and wherein said plurality of grow tubes are adapted to each receive said two or more matrix media inserts;
wherein the first end of the grow tube is configured to be positioned vertically higher than the open second end; and wherein said grow tube allows plants to be inserted between two of the two or more matrix media inserts through said slot; and at least one a pump;
one or more nutrient solution conduits, wherein said at least one pump is operably coupled to said one or more nutrient solution conduits;
one or more nutrient solution emitters, wherein said one or more nutrient solution emitters are operable coupled to said one or more nutrient solution conduit; and at least one reservoir, wherein said at least one pump is capable of circulating nutrient solutions from said at least one nutrient solution reservoir to top of the plurality of grow tubes through said one or more nutrient solution conduits and emitting said nutrient solution from said one or more nutrient solution emitters and into the first end of each of the plurality of grow tubes such that the nutrient solution passes through the media matrix inserts and into the reservoir through the open second end of each of the plurality of grow tubes.
providing a plurality of hollow grow tubes positioned adjacent to each other;
wherein each grow tube has a front face, a back face, a right face, a left face opposing said right face, a first end, and an open second end opposing said first end, wherein the grow tube has a length between the first end and the open second end and the front face has a width, and wherein the length of the grow tube is large than the width of the front face;
wherein the grow tube has a shape selected from the group consisting of substantially square, rectangular, round, oval, octagon, pentagon and triangular;
and wherein each grow tube has a slot formed in the front face, the slot having a length along the length of the grow tube and a width, wherein the length of the slot is greater than the width of the slot;
providing a plurality of matrix media inserts, wherein two or more of said plurality of said matrix media inserts are insertable into each of the plurality of grow tubes;
wherein said plurality of grow tubes are adapted to each receive said two or more matrix media inserts; and wherein said two or more matrix media inserts are composed of plastic material;
wherein said grow tube allows one or more plants to be inserted between two of the two or more matrix media inserts through said slot; and providing at least one a pump;
providing one or more nutrient solution conduits, wherein said at least one pump is operably coupled to said one or more nutrient solution conduits;
providing one or more nutrient solution emitters, wherein said one or more nutrient solution emitters are operable coupled to said one or more nutrient solution conduit; and providing at least one reservoir, wherein said at least one pump is capable of circulating nutrient solutions from said at least one nutrient solution reservoir to top of the plurality of grow tubes through said one or more nutrient solution conduits and emitting said nutrient solution from said one or more nutrient solution emitters and into the first end of each of the plurality of grow tubes such that the nutrient solution passes through the media matrix inserts and into the reservoir through the open second end of each of the plurality of grow tubes;
inserting one or more plants through said slot and between two of the two or more matrix media inserts; and growing said one or more plants.
a plurality of vertical or substantially vertical hollow grow tubes positioned adjacent to each other;
wherein each grow tube has a front face, a back face, a right face, a left face opposing said right face, a first end, and an open second end opposing said first end;
wherein the grow tube has a shape selected from the group consisting of substantially square, rectangular, round, oval, octagon, pentagon and triangular;
and wherein each grow tube has a slot formed in the front face, wherein said slot is formed along the entire length of the front face of the grow tube; and wherein the slot has a width 1/3 to 1/2 the width of the front face;
a plurality of matrix media inserts, wherein two or more of said plurality of said matrix media inserts are insertable into each of the grow tubes; and wherein said plurality of grow tubes are adapted to each receive said two or more matrix media inserts; and wherein said two or more matrix media inserts are composed of plastic material;
wherein said grow tube allows plants to be inserted between two of the two or more matrix media inserts through said slot; and at least one a pump;
one or more nutrient solution conduits, wherein said at least one pump is operably coupled to said one or more nutrient solution conduits;
one or more nutrient solution emitters, wherein said one or more nutrient solution emitters are operable coupled to said one or more nutrient solution conduit; and at least one reservoir, wherein said at least one pump is capable of circulating nutrient solutions from said at least one nutrient solution reservoir to top of the plurality of grow tubes through said one or more nutrient solution conduits and emitting said nutrient solution from said one or more nutrient solution emitters and into the first end of each of the plurality of grow tubes such that the nutrient solution passes through the media matrix inserts and into the reservoir through the open second end of each of the plurality of grow tubes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA2971985A CA2971985C (en) | 2017-06-28 | Vertical hydroponic plant production apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA2971985A CA2971985C (en) | 2017-06-28 | Vertical hydroponic plant production apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2971985A1 true CA2971985A1 (en) | 2018-12-28 |
| CA2971985C CA2971985C (en) | 2026-03-17 |
Family
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113748769A (en) * | 2020-05-29 | 2021-12-07 | 伟爱国际有限公司 | Methods and systems for intensive biowater synthesis, energy generation and storage, and/or topsoil remediation |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113748769A (en) * | 2020-05-29 | 2021-12-07 | 伟爱国际有限公司 | Methods and systems for intensive biowater synthesis, energy generation and storage, and/or topsoil remediation |
| CN113748769B (en) * | 2020-05-29 | 2023-08-01 | 伟爱国际有限公司 | Method and system for intensive bio-water synthesis, energy generation and storage and/or surface soil remediation |
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