CA2971557C - Drilling fluid for coal formations - Google Patents
Drilling fluid for coal formations Download PDFInfo
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- CA2971557C CA2971557C CA2971557A CA2971557A CA2971557C CA 2971557 C CA2971557 C CA 2971557C CA 2971557 A CA2971557 A CA 2971557A CA 2971557 A CA2971557 A CA 2971557A CA 2971557 C CA2971557 C CA 2971557C
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- Prior art keywords
- component
- brine
- strengthening
- amount ranging
- drilling
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- 239000012530 fluid Substances 0.000 title claims abstract description 82
- 239000003245 coal Substances 0.000 title claims abstract description 58
- 230000015572 biosynthetic process Effects 0.000 title claims abstract description 48
- 238000005553 drilling Methods 0.000 title claims description 76
- 238000005755 formation reaction Methods 0.000 title claims description 46
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 claims abstract description 63
- 239000012267 brine Substances 0.000 claims abstract description 60
- 239000000203 mixture Substances 0.000 claims abstract description 53
- 238000005728 strengthening Methods 0.000 claims abstract description 48
- 150000001720 carbohydrates Chemical class 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 14
- 239000010426 asphalt Substances 0.000 claims description 33
- 229920002472 Starch Polymers 0.000 claims description 28
- 235000019698 starch Nutrition 0.000 claims description 28
- 239000008107 starch Substances 0.000 claims description 28
- 235000014633 carbohydrates Nutrition 0.000 claims description 26
- ZCCIPPOKBCJFDN-UHFFFAOYSA-N calcium nitrate Chemical compound [Ca+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ZCCIPPOKBCJFDN-UHFFFAOYSA-N 0.000 claims description 24
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 16
- 239000001110 calcium chloride Substances 0.000 claims description 16
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 16
- 229920005989 resin Polymers 0.000 claims description 13
- 239000011347 resin Substances 0.000 claims description 13
- 239000001993 wax Substances 0.000 claims description 12
- 230000005484 gravity Effects 0.000 claims description 8
- 229920002134 Carboxymethyl cellulose Polymers 0.000 claims description 5
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 5
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims description 5
- 239000008112 carboxymethyl-cellulose Substances 0.000 claims description 5
- WFIZEGIEIOHZCP-UHFFFAOYSA-M potassium formate Chemical compound [K+].[O-]C=O WFIZEGIEIOHZCP-UHFFFAOYSA-M 0.000 claims description 5
- 230000008021 deposition Effects 0.000 claims description 2
- 239000000654 additive Substances 0.000 description 23
- 230000000996 additive effect Effects 0.000 description 12
- 235000011148 calcium chloride Nutrition 0.000 description 12
- 229920000642 polymer Polymers 0.000 description 10
- 230000007797 corrosion Effects 0.000 description 7
- 238000005260 corrosion Methods 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 229940123973 Oxygen scavenger Drugs 0.000 description 5
- 239000003112 inhibitor Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 229920006317 cationic polymer Polymers 0.000 description 4
- 239000012065 filter cake Substances 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000000178 monomer Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 238000000518 rheometry Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- VNDYJBBGRKZCSX-UHFFFAOYSA-L zinc bromide Chemical compound Br[Zn]Br VNDYJBBGRKZCSX-UHFFFAOYSA-L 0.000 description 4
- 239000013032 Hydrocarbon resin Substances 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 3
- -1 acryloxy Chemical group 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 125000002057 carboxymethyl group Chemical group [H]OC(=O)C([H])([H])[*] 0.000 description 3
- 125000002091 cationic group Chemical group 0.000 description 3
- 229920006270 hydrocarbon resin Polymers 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- 230000035515 penetration Effects 0.000 description 3
- 239000011591 potassium Substances 0.000 description 3
- 229910052700 potassium Inorganic materials 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Chemical compound C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 description 2
- XHZPRMZZQOIPDS-UHFFFAOYSA-N 2-Methyl-2-[(1-oxo-2-propenyl)amino]-1-propanesulfonic acid Chemical compound OS(=O)(=O)CC(C)(C)NC(=O)C=C XHZPRMZZQOIPDS-UHFFFAOYSA-N 0.000 description 2
- BKOOMYPCSUNDGP-UHFFFAOYSA-N 2-methylbut-2-ene Chemical compound CC=C(C)C BKOOMYPCSUNDGP-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 229910052792 caesium Inorganic materials 0.000 description 2
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 150000007942 carboxylates Chemical class 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- ZSWFCLXCOIISFI-UHFFFAOYSA-N cyclopentadiene Chemical compound C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 description 2
- LPIQUOYDBNQMRZ-UHFFFAOYSA-N cyclopentene Chemical compound C1CC=CC1 LPIQUOYDBNQMRZ-UHFFFAOYSA-N 0.000 description 2
- 150000004820 halides Chemical class 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 150000002823 nitrates Chemical class 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000002829 reductive effect Effects 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 235000011121 sodium hydroxide Nutrition 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 229940102001 zinc bromide Drugs 0.000 description 2
- PMJHHCWVYXUKFD-SNAWJCMRSA-N (E)-1,3-pentadiene Chemical compound C\C=C\C=C PMJHHCWVYXUKFD-SNAWJCMRSA-N 0.000 description 1
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- 229920000536 2-Acrylamido-2-methylpropane sulfonic acid Polymers 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 229920001174 Diethylhydroxylamine Polymers 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 229920000881 Modified starch Polymers 0.000 description 1
- 239000004368 Modified starch Substances 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000008186 active pharmaceutical agent Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- RHZUVFJBSILHOK-UHFFFAOYSA-N anthracen-1-ylmethanolate Chemical compound C1=CC=C2C=C3C(C[O-])=CC=CC3=CC2=C1 RHZUVFJBSILHOK-UHFFFAOYSA-N 0.000 description 1
- 239000003830 anthracite Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 229920001222 biopolymer Polymers 0.000 description 1
- 229910001622 calcium bromide Inorganic materials 0.000 description 1
- WGEFECGEFUFIQW-UHFFFAOYSA-L calcium dibromide Chemical compound [Ca+2].[Br-].[Br-] WGEFECGEFUFIQW-UHFFFAOYSA-L 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- OEYIOHPDSNJKLS-UHFFFAOYSA-N choline Chemical class C[N+](C)(C)CCO OEYIOHPDSNJKLS-UHFFFAOYSA-N 0.000 description 1
- 229960001231 choline Drugs 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000002817 coal dust Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- FVCOIAYSJZGECG-UHFFFAOYSA-N diethylhydroxylamine Chemical compound CCN(O)CC FVCOIAYSJZGECG-UHFFFAOYSA-N 0.000 description 1
- GQOKIYDTHHZSCJ-UHFFFAOYSA-M dimethyl-bis(prop-2-enyl)azanium;chloride Chemical compound [Cl-].C=CC[N+](C)(C)CC=C GQOKIYDTHHZSCJ-UHFFFAOYSA-M 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 150000004676 glycans Chemical class 0.000 description 1
- 229920000140 heteropolymer Polymers 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 125000005528 methosulfate group Chemical group 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 235000019426 modified starch Nutrition 0.000 description 1
- 229930014626 natural product Natural products 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- RGSFGYAAUTVSQA-UHFFFAOYSA-N pentamethylene Natural products C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000002000 scavenging effect Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000000638 stimulation Effects 0.000 description 1
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 238000012956 testing procedure Methods 0.000 description 1
- CMLFMQMVTGWFCT-UHFFFAOYSA-M trimethyl(3-methylbutyl)azanium;chloride Chemical class [Cl-].CC(C)CC[N+](C)(C)C CMLFMQMVTGWFCT-UHFFFAOYSA-M 0.000 description 1
- 229920001285 xanthan gum Polymers 0.000 description 1
- 239000000230 xanthan gum Substances 0.000 description 1
- 235000010493 xanthan gum Nutrition 0.000 description 1
- 229940082509 xanthan gum Drugs 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/02—Well-drilling compositions
- C09K8/04—Aqueous well-drilling compositions
- C09K8/06—Clay-free compositions
- C09K8/08—Clay-free compositions containing natural organic compounds, e.g. polysaccharides, or derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/50—Compositions for plastering borehole walls, i.e. compositions for temporary consolidation of borehole walls
- C09K8/504—Compositions based on water or polar solvents
- C09K8/506—Compositions based on water or polar solvents containing organic compounds
- C09K8/508—Compositions based on water or polar solvents containing organic compounds macromolecular compounds
- C09K8/514—Compositions based on water or polar solvents containing organic compounds macromolecular compounds of natural origin, e.g. polysaccharides, cellulose
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Lubricants (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
Description
FIELD OF THE INVENTION
The present invention relates to drilling fluids and specifically aqueous brine drilling fluids that contain one or more fluid loss and wellbore strengthening additive in addition to common additives such as corrosion inhibitors, oxygen scavenger, defoamers, lubricants and other materials. The drilling fluid may be suitable for drilling through formations that contain coal, where strengthening the wellbore and preventing fluid loss to the formation while drilling is required.
BACKGROUND OF THE INVENTION
Brines have been commonly used as drilling fluids because they offer a wide density range without the need of suspended solids, also known as weighting materials.
Brines are solutions of dissolved halides, nitrates or carboxylates of mono or divalent cations such as sodium, potassium, cesium, calcium and zinc.
Brine drilling has proven successful in increasing bit life and rate of penetration by 2-3 times because of the minimal amount of solids in the system. Plastic Viscosity is the restriction to flow due to the amount of solids in the system. Because of the reduced solids content, brines have inherently low Plastic Viscosity.
According to the American Association of Drilling Engineers paper #AADE-05-DF-HO-rate of penetration is linked to the Plastic Viscosity. In summary, the paper states that the lower the Plastic Viscosity the more effective weight that can be applied to the bit resulting in faster drilling.
Besides being cost effective and showing many performance benefits, well bore stability issues have been seen when drilling with brines through coal.
Canadian patent CA 2,451,952 suggests the use of cationic polymers to impart borehole stability in subterranean coal formations.
Date Recue/Date Received 2023-05-17 United States patent no. US 9,102,865 B2 and patent application no. US
Al teach a method comprising placing a wellbore servicing fluid comprising a cationic polymer into wellbore wherein the cationic polymer has a molecular weight of from about 300,000 Daltons to about 10,000,000 Daltons. A composition comprising a wellbore servicing fluid, a cationic polymer, and a brine.
United States patent no. US 6,124,244A teaches a drilling fluid comprising a blend of brine and additives for maintaining rheological properties in a neutral or slightly acidic brine and a method for using the drilling fluid to drill into a producing formation are disclosed. The drilling fluid comprises viscosifying polymer and fluid loss polymer that function in the brine without substantially adversely affecting their properties. The brine is substantially free of insoluble solids. The viscosifying polymer and/or the fluid loss control polymer can be acid soluble. Zinc salts in the form of zinc bromide alone or in a mixture of zinc bromide and calcium bromide are =added to increase the density of the brine solution. The viscosifying polymer has pendant amide and sulfonic acid or sulfonate groups. Alternatively or additionally, the viscosifying polymer comprises a polysaccharide. The fluid loss control polymer can comprise a cross-linked, cationic or amphoteric starch. Soluble solids are dispersed in the brine.
United States patent no. US 5,635,458A teaches a water-based drilling fluid that reduces water adsorption and hydration of argillaceous rocks. The drilling fluid comprises a glycol with a molecular weight of less than about 200, an organic cationic material such as salts of choline or an organic salt of potassium, a filtration control agent, a viscosifier and water.
United States patent no. US 5,620,947A teaches a water-based well completion and workover fluid is disclosed which has improved rheological and filtration control properties at temperatures up to about 450 F. The composition comprises a saturated brine solution, a sized-salt that is insoluble in the saturated brine solution, and a water-soluble filtration additive comprising a polymer produced from at least two monomers selected from the group consisting of 2-acrylamido-2-methylpropanesulfonate, acrylamide, and 2-vinylpyrrolidone.
Patent Application WO 1995014066 Al discloses that the swelling and migration of subterranean clay is inhibited during drilling for and stimulation of the production of hydrocarbon fluids, and preparation therefor, by treating said formations with a copolymer of about 5 % to about 50 % of an anionic monomer such as acrylic acid, methacrylic acid, or 2-acrylamido-2-methyl propane sulfonic acid and the balance a cationic monomer selected from dimethyl diallyl ammonium chloride, or acryloxy or methacryloxy ethyl, propyl or 3-methyl butyl trimetyl ammonium chlorides or methosulfates. Permeability damage to the formation is reduced in the presence of the copolymer; it is particularly effective in spite of the presence of a foaming agent.
Despite the existence of the above-mentioned technologies, there still exists a need for a composition based on a brine drilling fluid that has minimal viscosity with an extremely low fluid loss that can stabilize coal and still give the performance enhancement of the brine drilling fluids.
SUMMARY OF THE INVENTION
According to a first aspect of the present invention, there is disclosed an aqueous brine drilling fluid composition that contains at least one fluid loss and wellbore strengthening additive.
According to a preferred embodiment, the composition further comprises additives selected from the group consisting of: corrosion inhibitors, oxygen scavenger, defoamers, lubricants and combinations thereof.
According to another aspect of the present invention, the drilling fluid composition is suitable for drilling through formations that contain coal, where strengthening the wellbore and preventing fluid loss to the formation while drilling is required.
According to another preferred embodiment of the present invention, the at least one fluid loss and wellbore strengthening additives is selected from the group consisting of: sulphonated asphalt, wax, oxidized bitumen, resin, crosslinked carboxymethyl starch and low molecular weight carboxymethyl cellulose.
According to an aspect of the present invention, there is provided a brine-based drilling fluid for use in coal formations, said fluid comprising: a brine component; a carbohydrate component and a strengthening component. Preferably, the strengthening component is selected from the group consisting of: sulphonated asphalt, oxidized bitumen, resin, wax and a combination thereof. More preferably, the strengthening component is sulphonated asphalt.
According to a preferred embodiment, the carbohydrate component is selected from the group consisting of: derivatized starch, low molecular weight carboxymethyl cellulose and combinations thereof.
According to an aspect of the present invention, there is provided a use of a composition comprising a brine component; a carbohydrate component and a strengthening component to strengthen a borehole in a coal formation.
According to an aspect of the present invention, there is provided a method of strengthening a borehole in a coal formation, said method comprising applying to said coal formation a fluid composition comprising a brine component; a carbohydrate component and a strengthening component.
According to yet another aspect of the present invention, there is provided a fluid composition for use in drilling comprising:
- a brine-based fluid;
- a carbohydrate component in an amount ranging from 4 to 20 kg/m3; and - a strengthening component in an amount ranging from 5 to 25 kg/m3.
Preferably, the carbohydrate component is present in an amount ranging from 8 to 15 kg/m3. Also preferably, the strengthening component is present in an amount ranging from 10 to 15 kg/m'.
According to a preferred embodiment, the brine is selected from the group consisting of:
calcium chloride brine; potassium formate brine; calcium nitrate brine; and combinations thereof.
According to an aspect of the present invention, there is provided a fluid composition for use in drilling through a coal formation comprising:
- a calcium chloride brine having a specific gravity ranging from 1.100 to 1.355;
- a carbohydrate component in an amount ranging from 4 to 20 kg/m3; and - a strengthening component in an amount ranging from 5 to 25 kg/m3.
According to yet another aspect of the present invention, there is provided a fluid composition for use in drilling through a coal formation comprising:
- a potassium formate brine having a specific gravity ranging from 1.300 to 1.500;
- a carbohydrate component in an amount ranging from 4 to 20 kg/m3; and - a strengthening component in an amount ranging from 5 to 25 kg/m3.
According to yet another aspect of the present invention, there is provided a fluid composition for use in drilling through a coal formation comprising:
- a brine comprising calcium chloride and calcium nitrate having a specific gravity ranging from 1.355-1.600;
- a carbohydrate component in an amount ranging from 4 to 20 kg/m3; and - a strengthening component in an amount ranging from 5 to 25 kg/m3.
According to yet another aspect of the present invention, there is provided a method of reducing borehole instability in a coal formation, said method comprising the steps of:
- providing fluid composition for use in drilling comprising:
- a brine-based fluid;
- a carbohydrate component in an amount ranging from 4 to 20 kg/m3; and - a strengthening component in an amount ranging from 5 to 25 kg/m3.
- injecting the fluid composition into the borehole; and - allowing the fluid composition sufficient contact time onto a surface of the coal formation to permit deposition of at least one of the carbohydrate component and the strengthening component onto the surface of the coal formation.
According to yet another aspect of the present invention, there is provided a fluid composition for use in strengthening a borehole in a coal formation when drilling through said coal formation comprising:
- a brine comprising calcium chloride and calcium nitrate having a specific gravity ranging from 1.355-1.600;
- a carbohydrate component in an amount ranging from 4 to 20 kg/m3; and - a strengthening component in an amount ranging from 5 to 25 kg/m3;
wherein, when is use, the PV is less than 15 mPa-s, the YP is less than 2 Pa and the HTIIP @
80 C is less than 6 int.
BRIEF DESCRIPTION OF THE FIGURES
The invention may be more completely understood in consideration of the following description of various embodiments of the invention in connection with the accompanying figures, in which:
Figure la is a picture showing coal pieces broken off from the interior of a wellbore drilled through a coal formation and treated with a conventional coal wellbore treatment composition; and Figure lb is a picture showing coal pieces broken off from the interior of a wellbore drilled through a coal formation and treated with a coal wellbore treatment composition according to a preferred embodiment of the present invention.
DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT
Unlike most reservoir rocks, coal has low integrity and is friable.
Anthracite, which is one of the .hardest forms of coal has a hardness of 2.2 on the Mohs hardness scale. This contributes to wellbore instability when drilling through coal. As described by T. Gentzis in his paper published in Energy Sources, Part A: Recovery, Utilization, and Environmental Effects, Volume 33, Issue 24, 2011, the formation of a filter cake or wall coating is crucial when drilling horizontally in weak coals at depth. By creating an effective filter cake, the drilling fluid maintains a constant positive pressure (AP = BHP ¨ FP; BHP = bottomhole pressure and FP =
formation pressure) on the walls of the wellbore and prevent it from collapsing.
The inventors have surprisingly and unexpectedly found that a drilling fluid can be built on a brine backbone that has the typical performance benefits of brines while maintaining wellbore stability when drilling through coal. It has been hypothesized by the inventors that the carbohydrate component when injecting into the borehole and allowed time to make contact with the coal formation forms a coat on the coal surface such as a base layer. It is also thought that the strengthening component (such as sulphonated asphalt in one preferred embodiment) acts as a glue on the coal surface.
According to a preferred embodiment, the brine-based drilling fluid of the present invention may comprise one or more of the following: halides, nitrates or carboxylates of mono or divalent cations such as sodium, potassium, cesium, calcium and zinc, a fluid loss additive, a wellbore strengthening additive, corrosion inhibitors, oxygen scavenger, defoamers, lubricants and other materials. It is believed that the fluid loss additive (the carbohydrate component) and wellbore strengthening additive work synergistically to provide the desired wellbore stability in a coal formation throughout the drilling operation.
In yet another aspect, the fluid loss additive is selected from the group of crosslinked and non-crosslinked derivatized starch and low molecular weight carboxymethylcellulose. Wellbore strengthening additives are selected from the group consisting of: sulphonated asphalt, oxidized bitumen, resin or wax.
According to a preferred embodiment of the present invention, there is provided a use of the additives of the present invention as described herein in a drilling fluid.
According to a preferred embodiment of the present invention, there is provided a method of preparing a drilling fluid, by combining one or more fluid loss and wellbore strengthening additives of the present invention as described herein with a brine phase and optionally one or more additional drilling fluid components as described herein.
According to a preferred embodiment of the present invention, there is provided a method of drilling into a formation that contains coal, by circulating a drilling fluid in the well that contains the additive of the present invention as described herein and optionally one or more additional drilling fluid components as described herein. The drilling fluid may be circulated at any stage during drilling or post-drilling operations.
According to a preferred embodiment of the present invention, there is provided a drilling fluid composition that strengthens the wellbore and alleviates wellbore instability issues to an acceptable level when used in a drilling operation.
According to a preferred embodiment of the present invention, the additives of the present invention that strengthen the wellbore and/or prevent wellbore instability are selected from the group of derivatized starch, low molecular weight carboxymethyl cellulose, sulphonated asphalt, oxidized bitumen, resin and paraffin wax.
Oil soluble hydrocarbon resins considered within the scope of the present invention are selected from the group consisting of: synthetic aliphatic or aromatic homo or heteropolymers obtained by the polymerization of at least one of the following monomers:
vinyl toluene, dicyclopentadiene, indene, methylstyrene, styrene, methylenedienes, pentadiene, 2-methyl-2-butene, cyclopentadiene, cyclopentene. The resulting polymer contains many double bonds that can be further hydrogenated to obtain fully or partially hydrogenated hydrocarbon resins.
Hydrogenation of the polymer generally increases the softening temperature of the hydrocarbon resin.
Paraffin wax is a natural product that consists mostly of straight chain and branched hydrocarbons that typically contain 20 to 50 carbon atoms.
According to a preferred embodiment of the present invention, the drilling fluid composition has a concentration of the fluid loss and wellbore strengthening additive sufficient to form a strong filter cake that stabilizes the wellbore. The concentration of the additive may be up to about 2% by weight of the drilling fluid. In one aspect, the additive is present at 0.04% to 2%
w/w.
In the examples evaluating the various preferred embodiments of the present invention, brines of various densities were used as the base fluids to which was added from 8 to 15 kg/m3 of crosslinked carboxymethyl starch, 10 kg/m3 sulphonated asphalt, 5 L/m3 corrosion inhibitor and 5 L/m3 oxygen scavenger.
The drilling fluid may alternatively comprise essentially a water base and the one or more of the additives of the present invention without the addition of a viscosifier, fluid loss or anti-accretion additives.
In order to assess the effectiveness of the drilling fluid compositions of the present invention to form a strong filter cake that prevents loss of drilling fluid into the coal formation the following experiments were conducted.
Example 1: preparation of drilling fluid Brines of various densities were used as the base fluids to which was added 8 to 15 kg/m3 crosslinked carboxymethyl starch, 10 kg/m3 sulphonated asphalt, 5 L/m3 corrosion inhibitor and 5 L/m3 oxygen scavenger. In addition, 15 kg/m3 coal dust was added to simulate drilled cuttings.
The mixture was mixed on a Hamilton Beach mixer and aged for 16 h in order to allow the chemical additives to hydrate in brine. Rheology and fluid loss properties were measured at 50 and 80 C, respectively in accordance with API 131 testing procedures. In the tables below, PV
represents the slope of the shear stress/shear rate line above the yield point. YP indicates the yield stress extrapolated to a shear rate of zero. HPHT is identified as a test to measure the static filtration behavior of water mud or oil mud at elevated temperature.
Table 1 reports the results of a series of tests carried out to assess the Properties of drilling fluid built with 1.3 S.G. CaCl2 brine with no addition of starch, addition of 15kg/m3 of starch and addition of 8kg/m3 of starch. An indication of "no fluid retention"
means that the fluid penetrates the coal formation rather than coating it at the surface.
Preferably, a YP value of less than 2 is desirable. Preferably, a PV value of less than 15 is desirable. The lower the HTHP
value obtained the better the composition rates. Ultimately, the best combination of the three values provides the most desirable choice of composition to be used.
Table 1: Properties of drilling fluid built with 1.3 S.G. CaCl2 brine Rheology (a) 50 CaC12 brine 1.3 S.G.
Unit (No Starch added) 15 kg ni t iic 11 8 kg/m3 Starch C
=
Dial 600 10.3 17.8 10.9 Reading Dial 300 5.4 9.7 5.9 Reading Dial 200 3.5 6.9 3.8 Reading Dial 100 1.8 3.9 2.1 Reading Dial 6 0.4 0.2 0.3 Reading Dial 3 0.3 0.1 0.3 Reading PV mPa-s 4.9 8.2 5.0 YP Pa 0.25 0.9 0.45 Gel - 10 second Dial 0.3 0 0.3 Reading Gel - 10 minute Dial 0 0 0.3 Reading HTHP @ 80 C mL No fluid retention 4.2 4.9 Table 2 the results of a series of tests carried out to assess the properties of drilling fluid built with 1.4 S.G. CaCl2/Ca(NO3)2 brine with no addition of starch, addition of 15kWm3 of starch and addition of 8kWm3 of starch.
Table 2: Properties of drilling fluid built with 1.3 S.G. Potassium Formate brine KOOCH brine 1.3 Itheology lee 50 Unit S.G. I ku, ni3 Starch 8 kg/m3 Starch 0( (No Starch added) Dial 600 3.2 9.0 5.1 Reading Dial 300 1.8 5.0 2.8 Reading Dial 200 1.6 3.3 2.3 Reading Dial 100 1.5 1.7 1.0 Reading Dial 6 0.3 0.2 0.4 Reading Dial 3 0.2 0.2 0.4 Reading PV mPa.s 1.3 4.0 2,1 YP Pa 0.2 0.5 0.35 Dial Gel - 10 second 0.2 0.2 0.4 Reading Gel - 10 minute Dial 0.3 0.1 0.2 Reading F1THP @ 80 C m1_, No fluid retention 8.0 8.6 Table 3 reports the results of a series of tests carried out to assess the properties of drilling fluid built with 1.4 S.G. CaC12/Ca(NO3)2 brine with no addition of starch, addition of 15kg/m3 of starch and addition of 8kg/m3 of starch.
Table 3: Properties of drilling fluid built with 1.4 S.G. CaCl2/Ca(NO3)2 brine CaCl2/Ca(NO3)2 brine Rheology Of 50 Unit 1.4 S.C. 15 kg/m3 Starch 8 kg/m3 Starch C
(No Starch added) Dial 600 10.3 33.8 19.7 Reading Dial 300 5.4 18.2 10.5 Reading Dial 200 3.5 12.6 7.2 Reading Dial 100 1.8 6.8 3.8 Reading Dial 6 0.4 0.5 0.4 Reading Dial 3 0.3 0.4 0.3 Reading PV triPa.s 4.9 15.6 9.4 YP Pa 0.25 1.15 0.45 Gel - 10 second Dial 0.3 0.2 0.3 Reading Gel - 10 minute Dial 0 0.2 0.1 Reading HTHP @ 80 C mL No fluid retention 2.8 5.0 Table 4 reports the results of a series of tests carried out to assess the properties of drilling fluid built with 1.5 S.G. CaCl2/Ca(NO3)2 brine with no addition of starch, addition of 15kg/m3 of starch and addition of 81(g/m3 of starch.
Table 4: Properties of drilling fluid built with 1.5 S.G. CaCl2/Ca(NO3)2 brine CaCl2/Ca(Nth)2 brine Rheology 50 Unit 1.5 S.G. 15 kg m' '4:irch 8 kg/m3 Starch C
(No Starch added) Dial 600 19.7 62.9 36.0 Reading Dial 300 9.9 34.6 18.9 Reading Dial 200 6.4 24.2 12.7 Reading Di al 100 3.2 13.2 6.8 Reading Dial 6 0.4 1.0 0.5 Reading Dial 3 0.2 0.7 0.4 Reading PV mPtrs 9.4 28.7 17.1 YP Pa 0.25 2.9 0.8 Gel ¨ 10 second Dial 0.4 0.4 0.3 Reading Gel ¨ 10 minute Dial 0.2 0.5 0.2 Reading HTHP @ 80 C mL No fluid retention 3.6 4.0 Example 2: Field trial The composition according to a preferred embodiment of the present invention was prepared and used in a wellbore drilled through a coal formation. The intent was to demonstrate that it provided additional wellbore strength thus maintaining wellbore integrity to allow for drilling and other operations to be successfully completed.
Numerous fluids were used during the drilling operation, these included:
JetCorr at a concentration ranging between 8-10L/m3;
JetScav at a concentration of 3L/m3 initially and then 1-2L/m3 monitored at wellsite;
JetSeal at a concentration of 12kg/m3; and CoalCure W at a concentration ranging between 8-10kg/m3.
JetCorr is a corrosion inhibiting composition comprising ethanol, 2,2'-oxybis-, a reaction product with ammonia). It is a filming amine as it lays a protective coating on pipe to prevent corrosions cell from forming. JetScav is an oxygen scavenging composition comprising Diethylhydroxylamine. It is designed to react with dissolved oxygen in the fluid. JETSEAL is a modified starch composition comprising carboxynethyl starch. It is hydrated in the brine and provides an increase in the viscosity of the fluid. COAL CURE W is a composition comprising sulphonated asphalt, sodium sulphonated asphalt. It is a malleable composition whoe function is mainly to seal and bond coal pleats. JETZAN was also used in an amount ranging from 3-6 kg/m3. This composition comprises a xanthan gum and is a biopolymer for increasing the viscosity of the fluid.
During the trial, many chemicals were used for pH control, these included:
Brine Buffer Amine (comprising an alkoxylated amine); MagOX (Magnesium Oxide); lime (Calcium Hydroxide); and caustic soda (Sodium Hydroxide).
Many operations were performed during the drilling of the wellbore through a coal formation, this ranged from tripping (pulling out the entire drillstring from the well bore) to reaming the interior of the wellbore after reaching a distance of 4000 m from the wellhead. The use of conventional compositions yielded a more brittle interior wellbore as exemplified in Figure la. After treatment with a composition according to a preferred embodiment of the present invention, the reaming along a similar distance yielded coal fragments (from the interior of the wellbore) as seen in Figure lb. There is a clear difference between the conventional treatment and treatment with a composition according to the present invention. Treatment with a composition according to the present invention yielded a clearly stronger inner wellbore through a coal formation. This stronger inner wellbore provides wells with greater integrity facilitates performing successfully various operations when dealing with wellbores drilled through coal formations. Such results also leads to shortened durations for the need of a drill team where the savings on the need for a drilling crew can be upwards of 100,000$ while the total savings reach well beyond 100,000$ compared to the treatment with a conventional coal well treatment.
Savings can come in various forms, from fewer tripping steps, to fewer equipment breakdowns, less downtime and increased rate of penetration.
The terms and descriptions used herein are set forth by way of illustration only and are not meant as limitations unless otherwise specifically indicated. Those skilled in the art will recognize that many variations are possible within the scope of the invention as defined in the following claims, and their equivalents, in which all terms are to be understood in their broadest possible sense unless otherwise specifically indicated. While the compositions shown and described in detail herein are fully capable of attaining the above-described aspects of the invention, the persons skilled in the art will understand that they are but a preferred embodiment of the present invention and the invention is not to be limited to those embodiments.
Claims (14)
- a brine component;
- a carbohydrate component; and - a strengthening component selected from the group consisting of:
sulphonated asphalt, oxidized bitumen, resin, wax and a combination thereof.
- a brine-based fluid;
- a carbohydrate component in an amount ranging from 4 to 20 kg/m3; and - a strengthening component in an amount ranging from 5 to 25 kg/m3;
wherein said strengthening component is selected from the group consisting of:
sulphonated asphalt, oxidized bitumen, resin, wax and a combination thereof.
Date Recue/Date Received 2023-11-21
- a calcium chloride brine having a specific gravity ranging from 1.100 to 1.355;
- a carbohydrate component in an amount ranging from 4 to 20 kg/m3; and - a strengthening component in an amount ranging from 5 to 25 kg/m3;
wherein said strengthening component is selected from the group consisting of:
sulphonated asphalt, oxidized bitumen, resin, wax and a combination thereof.
- a potassium formate brine having a specific gravity ranging from 1.300 to 1.500;
- a carbohydrate component in an amount ranging from 4 to 20 kg/m3; and - a strengthening component in an amount ranging from 5 to 25 kg/m3;
wherein said strengthening component is selected from the group consisting of:
sulphonated asphalt, oxidized bitumen, resin, wax and a combination thereof.
- a brine comprising calcium chloride and calcium nitrate having a specific gravity ranging from 1.355-1.600;
- a carbohydrate component in an amount ranging from 4 to 20 kg/m3; and - a strengthening component in an amount ranging from 5 to 25 kg/m3.
wherein said strengthening component is selected from the group consisting of:
sulphonated asphalt, oxidized bitumen, resin, wax and a combination thereof.
- providing fluid composition for use in drilling comprising:
- a brine-based fluid;
- a carbohydrate component in an amount ranging from 4 to 20 kg/m3; and Date Recue/Date Received 2023-11-21 - a strengthening component in an amount ranging from 5 to 25 kg/m3; wherein said strengthening component is selected from the group consisting of: sulphonated asphalt, oxidized bitumen, resin, wax and a combination thereof;
- injecting the fluid composition into the borehole; and - allowing the fluid composition sufficient contact time onto a surface of the coal formation to permit deposition of at least one of the carbohydrate component and the strengthening component onto the surface of the coal formation.
A fluid composition for use in strengthening a borehole in a coal formation when drilling through said coal formation comprising:
- a brine comprising calcium chloride and calcium nitrate having a specific gravity ranging from 1.355-1.600;
- a carbohydrate component in an amount ranging from 4 to 20 kg/m3; and - a strengthening component in an amount ranging from 5 to 25 kg/m3, wherein said strengthening component is selected from the group consisting a sulphonated asphalt, oxidized bitumen, resin, wax and a combination thereof;
wherein, when is use, the PV is less than 15 mPa.s, the YP is less than 2 Pa and the HTHP @ 80 C is less than 6 mL.
Date Recue/Date Received 2023-11-21
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