CA2960587A1 - Device and method for fluid leakage detection in pressurized pipes - Google Patents

Device and method for fluid leakage detection in pressurized pipes Download PDF

Info

Publication number
CA2960587A1
CA2960587A1 CA2960587A CA2960587A CA2960587A1 CA 2960587 A1 CA2960587 A1 CA 2960587A1 CA 2960587 A CA2960587 A CA 2960587A CA 2960587 A CA2960587 A CA 2960587A CA 2960587 A1 CA2960587 A1 CA 2960587A1
Authority
CA
Canada
Prior art keywords
sub
valve
wave
leak
time
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA2960587A
Other languages
French (fr)
Other versions
CA2960587C (en
Inventor
Ruben Dario Montoya Ramirez
Luis Javier MONTOYA JARAMILLO
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
UNIVERSIDAD DE MEDELLIN
Original Assignee
UNIVERSIDAD DE MEDELLIN
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by UNIVERSIDAD DE MEDELLIN filed Critical UNIVERSIDAD DE MEDELLIN
Publication of CA2960587A1 publication Critical patent/CA2960587A1/en
Application granted granted Critical
Publication of CA2960587C publication Critical patent/CA2960587C/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
    • G01M3/28Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds
    • G01M3/2807Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • G01M3/24Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using infrasonic, sonic, or ultrasonic vibrations

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Examining Or Testing Airtightness (AREA)

Abstract

The present invention relates to a device and a method for identifying leaks in pressurized pipelines. The device for fluid leak detection in pressurized pipelines consists of a pressure sensor, a valve, a flow meter, a control valve and a control device.
The pressure sensor, the valve and the other components are arranged along the pipeline and said pressure sensor is located first that the valve in a direction of the fluid flow. The method of the invention consists of the following steps: (A) identifying the pattern wave under leak-less conditions for various flow rates in the functional range, (B) identifying the overpressure wave during operation, (C) comparing the pattern wave identified in step (A) with the overpressure wave collected in step (B), both waves are obtained using similar flow rates in order to determine the presence or absence of leaks in the pipeline.

Description

DEVICE AND METHOD FOR FLUID LEAKAGE DETECTION IN
PRESSURIZED PIPES
Field of the Invention The present invention relates to a device that detects fluid leakage in pressure pipes.
This kind of technology is utilized in public utility infrastructure in water distribution systems (aqueduct and irrigation), and in similar infrastructure or in other industrial sectors that involve the transport of fluids in pressure pipes.
Prior Art In pressurized fluid handling systems, leaks are common. These arise when there are holes, openings, cracks or fissures in the pipes, which allow fluids to escape when the pipes' internal pressure is greater than the external pressure. Leaks can also be related to fluids escaping from joints, gaskets, fixtures, hookups or link-ups and in many cases, are usually due to improper installation or a lack of pipe maintenance and replacement. These leaks can be particularly difficult to detect when the pipes are underground or concealed in the interior of a structure. These leaks represent a cost overrun for the service provider company, and a risk, for they lead to uncontrolled fluid spillage.
Different techniques have been developed for leakage detection in water distribution systems. Leakage detection techniques can be classified into the following three categories: direct monitoring and inspection of the pipes, external methods, and hydraulic methods.
Direct monitoring and inspection of the pipes, which includes: (a) visual techniques to identify floor surface water, or anomalous vegetation in the case of buried pipes, (b) aerial infrared photograph analysis to detect wet zones and (c) assessments of the water distribution system, performing mass balances at different points in the network or performing a statistical analysis of the logs, especially those from low consumption times.
External methods using devices that detect pipe disturbances, which include:
(a) acoustic devices that involve direct auscultation with noise amplification devices, which are classified into devices that use noise logs to locate the area of the leak, and devices that detect the exact location, which contain geophones and correlators (accelerometers or hydrophones), (b) penetrating radar techniques that detect the points along the pipe with low electrical impedance as a sign of waterlogging, (c) electromagnetic techniques to identify breaks in metal pipes, (d) leak analysis generating temperature variations using infrared thermography by sensors located outside the pipe system, (e) tracer gas injection, (f) pressure monitoring while a foam plug is forced through the main pipeline and (g) acoustic or electro-acoustic procedures.
Methods based on flow hydraulics and the pressure transients caused by changes in the operation of the steady-state hydraulic flow in pipelines. These changes generate a pressure wave that propagates along the pipes, flowing through them until it reaches the boundary, where it is reflected. This wave is affected by the features of the pipes. One of these pressure surges is known as "water hammer." It can be caused by the sudden valve closure. The speed at which this wave propagates depends on fluid density, pipe elasticity, pressure, fluid viscosity and temperature, among others. The pressure wave generated by this phenomenon reacts to the geometric properties of the pipeline and flow characteristics, which is why changes in these properties change how the wave propagates. If there are no disruptions in the features of the system, the pressure wave's structure and propagation will remain the same. Any change in the physical structure of the pipeline, such as a leak, causes disturbances in the pressure wave, and since the generated pressure wave propagates through the fluid and is reflected when it reaches a boundary and travels through the pipeline, the analysis of this pressure signal can be used to detect leaks (Beck, S.B.M. Taghvaei, M. & Boxall, J.B., 2006). The disturbances caused by the leaks are reflected in the pressure wave as an indication of the presence of flow discontinuities caused by a dissipation of energy at that point (Montoya, L.J,
2 Montoya, R., 2010) and cause some of the waves to be reflected back towards the transient's point of origin. Large leaks cause major disturbances in pressure gradients, but small leaks are more difficult to detect, so various types of pressure signal analysis must be employed to distinguish the presence of these disturbances.
These detection techniques can be grouped into two methods: (a) the inverse transient analysis method and (b) the impulse response method.
By analyzing the pressure wave in pipelines during a hydraulic transient, various authors have documented different ways of identifying leaks by means of these techniques based on flow hydraulics. Several of the authors focus on analyzing disturbances in the flow and in the pressure due to pipeline leaks, and solving the inverse problem by minimizing the differences between calculated and measured pressure drops under steady-state or transient flow conditions. This technique is known as the inverse hydraulic transient analysis (Liggett, J. Chen, L.C, 1994), and jointly uses an optimization algorithm to minimize the quadratic differences between the measured and calculated pressure drop, and the use of an analytical method for solving the hydraulic transient, which has been refined by using various methods to optimize it for the objective function used in the comparison. Other improvements of these methods have also been reported, using new measurement devices and improvements to the model used in the theoretical calculation of the flow during the transient event. A thorough review of these methods can be found in Colombo, A., Lee, P., & Karney, B. (2009). The inverse transient analysis techniques use the pressure signal and an analysis thereof, involve numeric simulation and calibrating the system for said cases, and also require pressure monitoring at different nodes or points in the system. Improving upon this, there are other techniques from the frequency domain, which use the history of pressure signals at a single point and employ a device that periodically activates the pressure wave. Using these techniques, the presence of leaks is reflected in the presence of pressure peaks in other amplitudes on the frequency diagram of the experimental signal. The disturbance that affects the pressure wave can be used in detecting it by means of various mathematical methods or techniques to analyze the wave in the frequency domain (Mpesha, W., Gassman, S., & Chaudhry, M., 2001), such as the impulse
3 response method (Ferrante, M., & Brunone, B., 2003). Other methods with the same functional principles use the frequency response diagram, in which the presence of pipeline leaks can be seen as a pattern of resonance peaks that can be used as leak indicators (Lee, P. J., Vitkovs14, J. P., Lambert, M. F., Simpson, A. R., &
Liggett, J.
A., 2005).
Beck et al. (2006) present the development of a device for pipeline leak detection that uses a cepstrum analysis of the wave pressure signal to detect leaks by analyzing the delay between the original wave and its refractions (Taghvaei, M., Beck, S., &
Staszewski, W., 2006).
In summary, the technology that uses the aforementioned pressure signal are based on comparing the pressure signals obtained with the theoretical signal (inverse hydraulic transient analysis method) or analyzing the amplified pressure disturbance caused by consecutive pulses (impulse response methods), these can be distinguished mainly by the data analysis method they use to detect the irregularity caused by the leak. The aforementioned techniques require sophisticated analytical methods, and in some cases, considerable processing capacity.
The following documents were referenced in the Prior Art section:
S. B. M. Beck, M. Taghvaei and J. B. Boxall. UK Patent 244955 (W02008075066A2), 2006.
Montoya, L.J. y Montoya, R. (2010) Efecto de la presion sobre las fugas de agua en un sistema de tuberias simple. "The effect of pressure on water leaks in a simple pipeline system." Revista Ingenierias Universidad de Medellin vol. 11, No. 20 pp. 77 - 86 - ISSN 1692 - 3324 - Jan - June, 2012/258 p. Medellin, Colombia J. Liggett and L.-C. Chen. (1994). Inverse transient analysis in pipe networks.
Journal of Hydraulic Engineering, vol. 120, n 8, pp. 934-955 Colombo, A., Lee, P., and Karney, B. (2009). A selective literature review of
4 transient-based leak detection methods . Journal of Hydro-environment Research. , 212-227.
Mpesha, W., Gassman, S., and Chaudhry, M. (2001). Leak Detection in Pipes by Frequency Response Method. Journal of Hydraulic Engineering, 127(2), 134-147.
M. Ferrante and B. Brunone. (2003). Pipe system diagnosis and leak detection by unsteady-state tests. 1. Harmonic analysis. Advances in Water Resources, pp. 95-105.
P. J. Lee, J. P. Vitkovskr, M. F. Lambert, A. R. Simpson and J. A. Liggett.
(2005).
Leak location using the pattern of the frequency response diagram in pipelines: a numerical study. Journal of Sound and Vibration, vol. 284, p. 1051-1073.
M. Taghvaei, S. Beck y W. Staszewski. (2006). Leak detection in pipelines using cepstrum analysis. Measurement Science and Technology, vol. 17, pp. 367-372, 2006.
Brief description of the figures Figure 1 shows a diagram of an embodiment of the device of the present invention, and its coupling to a pressurized pipe.
Brief description of the invention The present invention is a device and a method for identifying leaks in pressurized pipelines using the water hammer phenomenon.
The leak identification method consists of comparing the overpressure waves generated during the water hammer phenomenon. The overpressure waves to be compared are waves obtained during a period with no pipeline leaks, called pattern waves, and waves obtained while the system is running and may or may not have
5 pipeline leaks, called overpressure waves.
The method can use the following techniques to compare the waves:
i) area difference, ii) root mean square difference, iii) positive area difference, iv) negative area difference, and v) the difference between the maximum and minimum pressure peaks.
The result of these techniques is then compared to an established threshold.
The presence or absence of leaks is determined based on this comparison.
The object device of the invention is capable of capturing the information needed to carry out the method, and of running the method of the present invention, which contains a pressure sensor, a valve that generates the water hammer, a flow meter, a control valve and a control device.
Detailed description of the invention The present invention is a device and a method for identifying leaks in pressurized pipelines. The device identifies leaks by comparing the overpressure signal generated by a wave in a leak-less pipeline and the overpressure signal generated by a wave in a pipeline with leaks. Unlike inverse hydraulic transient analysis techniques, the device does not solve the system analytically, but instead performs a previous identification of the system, which uses a pattern signal that will be used for future system checks, thereby making it possible to detect leaks by using various techniques to analyze the overpressure signal.
In accordance with FIG. 1, the device consists of:
a pressure sensor (2), - a valve (3).
- a flow meter (4),
6
7 - a control valve (5), - a control device (6), and - a pipeline (7).
In accordance with FIG. 1, the pipeline (7) has two couplings (1) and (8), one at each end of the pipeline (7). The device is connected to the pressurized pipeline that is checked for leaks at coupling (1), so that water can flow into the pipeline, and the pipeline through which fluid will exit the pipeline (7) is attached at coupling (8). The pipeline (7) material can be steel, copper, bronze, aluminum, polyvinyl chloride, high density polyethylene and a combination thereof. Combination refers to a pipeline (7) composed of segments made of different materials. Preferably, the pipeline (9) material is polyvinyl chloride or high density polyethylene. In one embodiment of the invention, the pipeline (7) has a circular cross section. In one embodiment of the invention, the internal diameter of the pipeline (7) is greater than or equal to 6mm, the internal diameter is preferably between 6mm and 200mm.
In accordance with FIG. 1, the pressure sensor (2) is operationally arranged along the pipeline (7) in order to measure the pressure, in the vicinity of the end where coupling (1) is located. The pressure sensor (2) measures relative pressures with positive or negative values. In one embodiment of the invention, the pressure sensor (2) measures relative pressures from -68.95 kPa up to 689.50 kPa, and puts out an analog signal between 4 and 20 mA, which should have a precision greater than or equal to 0.5% and at least a 0.005 s response time between data, which are transmitted to the control device (6) to be stored and later analyzed.
In accordance with FIG. 1, looking at the device in the pipeline (7) from coupling (1) through which fluid enters toward coupling (8) through which fluid exits, valve (3) is operationally arranged along the pipeline (7) after the pressure sensor (2).
The valve (3) must be closed within a maximum time that satisfies the Joukowiski inequality (Tc <
2L/a , where L is the length of the pipeline and a is the speed of sound in the fluid in the pipeline) to ensure generation of the water hammer that will be used in the process of detecting leaks in the pipeline (7). In one embodiment of the invention, the valve (3) is a solenoid valve controlled by the control device (6). In one embodiment of the invention, the maximum closing time is 0.5 s.
In accordance with FIG. 1, a flow meter (4) must be installed at one point in the pipeline (7). The flow measurements are used in step (A) and step (B) to determine the pressure of the overpressure wave used in the comparison in step (C), all of which will be explained hereinafter. In one embodiment of the invention, the flow meter (4) logs the flow measurement in the control device (6) before the valve (3) closes. The flow meter (4) is selected from the group consisting of: a flow meter, an ultrasonic flow meter, a turbine flow meter, a differential pressure flow meter with a diaphragm or an orifice plate, a flow nozzle, a Venturi tube and a volumetric flow meter.
In accordance with FIG. 1, looking at the pipeline (7) from coupling (1) through which fluid enters toward coupling (8) through which fluid exits, the control valve (5) is operationally arranged along the pipeline (7). The control valve (5) is used in step (A) and step (B) to force different flow rates and thus obtain different overpressure waves.
The control valve (5) is selected from the group consisting of: a gate valve, a ball valve and a throttle valve. In one embodiment of the invention, the control valve (5) is operated by means of the control device (6).
In accordance with FIG. 1, all or some of the following components are connected to the control device (6): the pressure sensor (2), the valve (3), the flow meter (4) and the control valve (5), depending on the configuration that the controller of the device desires. In one embodiment of the invention, the control device (6) is comprised of nine modules that are integrated to acquire and process data during the water hammer generated in the pipe subject to leak identification, upon valve (3) closure.
The modules that make up the control device (6) are:
1) a module that processes the signals obtained by the control device (6), 2) a data storage module: signals that correspond to pressures and flow rates, checks are made. In one embodiment of the invention, this corresponds to a SD
memory,
8 3) a module that acquires the signals provided by the pressure sensor (2).
In one embodiment of the invention, overpressure data must be collected at 0.00001s intervals with a 12 bit minimum resolution.
4) a module that controls the opening and closing of the valve (3), 5) a module that controls the opening and closing of the control valve (5), 6) a visualization module, in one embodiment of the invention, this module is a 4x20 character LCD screen, 7) a data entry interface module, in one embodiment of the invention this module is a membrane keyboard, 8) a module that acquires the signals provided by the flow meter (4).
9) a data output module, in one embodiment of the invention, this module is a USB-UART port.
The aforementioned modules can be placed inside a box to protect them from dust, impact, among others.
In one embodiment of the invention, considering the direction of flow through the device, the pressure sensor (2) is placed before the valve (3), and the other components are arranged along the pipeline (7).
The control device (6) can compare the overpressure wave and the pattern wave.
The method for fluid leak detection in pressurized pipelines consists of the following steps:
A) Identifying the pattern wave, B) Identifying the overpressure wave, and C) Comparing the pattern wave to the overpressure wave;
The method performs a comparison between the overpressure wave obtained for a given flow rate, called the overpressure wave, and the overpressure signal, called the pattern wave (previously obtained in step (A)) for a similar flow rate, based on a permissible variation of 5% for the present invention. It also allows for comparison using various analytical methods and yields the percent difference, which enables detection of the leak.
To carry out step (a), the valve (3) must be open when the sub-steps are executed to allow fluid to flow into the pipeline (7), and the following sub-steps are performed:
a) the user determines the value of the following variables: wait time Ti, collection time T2, sampling step AT and flow rate for which pattern waves (called Nflowrates) will be identified and stored in the control device (6);
b) opening the control valve (5) to various widths that correspond to the flow rates that will be assigned a pattern wave to be used later in the leak identification process;
c) waiting for time Ti after the control valve (5) opens;
d) recording the flow rate by means of a flow meter (4) and storing it in the electronic control device (6);
e) closing the valve (3) after a period of time Ti elapses;
f) obtaining and recording data from the pressure sensor (2), for a period of time T2;
g) repeating sub-steps b) through f) of step (A), using the same flow rate from sub-step b) of step (A) and comparing it to the wave obtained in sub-step f) of step (A).
If the difference between the pattern wave obtained in these two repetitions is not greater than 1%, it is recorded as a pattern wave. Otherwise, a new sequence of sub-steps b) through f) of step (A) is repeated. This information is stored in the control device (6); and h) modifying the flow rate by varying the control valve opening for the various flow rates and sub-steps c) through f) of step (A) are repeated in order to obtain the other pattern waves needed. In one embodiment of the invention, the control valve is varied until the number of flow rates established for pattern wave identification is met.
Covering the system's entire range of operational flow rates is recommended.
After obtaining the records of the pattern waves for each established flow rate, the user executes step (B): identifying the overpressure wave, which is performed while the system is running routinely. To carry out step (B), the valve (3) must be open and the following sub-steps are performed:
a) opening the control valve (5) to reach a flow rate pre-determined by the user;
b) waiting for period of time Ti after the control valve (5) opens;
c) recording the system's flow rate (Qo) by means of the flow meter (4);
d) closing the valve (3) after a period of time Ti elapses; and e) obtaining and recording data from the pressure sensor (2) for a period of time T2; this information is stored in the electronic control device (6).
When step (B) is completed, the valve (3) is opened to allow the system to operate normally.
Then, step (C) is carried out, in which the pattern wave identified in step (A) for a certain operational flow rate is compared with the overpressure wave (obtained at similar flow rates) identified in step (B). The following sub-steps are performed:
a) selecting a pattern wave obtained in step (A) from those stored in the electronic device (6), with a flow rate of no less than 5% in comparison to flow rate (Qo) at which the overpressure wave was collected in step (B), b) evaluating the differences between the pattern wave and the overpressure wave using various comparison methods, c) the user establishes a threshold value to determine when the differences are significant, and d) identifying the presence or absence if the differences obtained from various methods exceed the threshold established in sub-step c) of step (C).
Ti is the time needed for the flow rate to stabilize after the operation of a regulatory element in the system, and T2 is equal to the time that elapsed from valve closure until the pressure settles at a stable value (with deviations between consecutive measurements of less than 1%) and which leads to the dissipation of more than 95% of the maximum pressure value of the overpressure wave. In one embodiment of the invention, Ti is set to 30s and T2 is set to 15s.
The comparison between the pattern wave identified in step (A) and the overpressure wave obtained at flow rates similar to that obtained for the operation identified in step (B) is performed by means of one or a combination of the techniques from the group consisting of:
i. area difference, root mean square difference, iii. positive area difference, iv negative area difference, and v. the difference between the maximum and minimum pressure peaks.
All of these techniques are described below.
i. area difference.
This technique calculates the areas of the overpressure wave and the pattern wave, and then normalizes their difference by comparing it to the area of the pattern wave.
N data are taken from the overpressure wave collected in step (B), which, for the purposes of the description, will be called Pi for i=1,2... N, spread over a time interval AT, and which are obtained at an operational flow rate Qo. N pressure data are taken from the pattern wave collected in step (A) and used in sub-step (b) of step (C), which, for the purposes of the description, will be called Ppatterni for i=1,2...N, are spread over a time interval, AT, and which are obtained at a flow rate Q, similar to Qo, that is, with a difference of less than 5%. The area of the pattern wave is calculated like A
pattern:
A pattern = Ppatterni x AT

and the area of the overpressure wave during the operation is defined as A = Pi x AT
1=1 The percent difference between the areas is estimated in the following way Apattern ¨ A
%Dif A = ____________________________ x 100 Apattern root mean square difference, This technique calculates the root mean square of the collected overpressure wave and of the pattern wave, and then normalizes their difference.
N data are taken from the overpressure wave collected in step (B), which, for the purposes of the description, will be called Pi for i=1,2... N, spread over a time interval AT, and which are obtained at an operational flow rate Qo. N pressure data are taken from the pattern wave collected in step (A) and selected in sub-step (b) of step (C), which, for the purposes of the description, will be called Ppatterni para i=1,2.. .N, are spread over a time interval A T, and which are obtained at a flow rate Q, similar to Qo, that is, with a difference of less than 5%. The root mean square error is calculated by:
iPpatterni2 RMSpattern =
and the root mean square error of the overpressure wave during operation is defined as RMS = ______________________________ The percent difference of the root mean square is calculated by:

RMSpattern ¨ RMS
%Dif RMS = ____ x 100 RMS pattern iii. positive area difference, This technique calculates the areas with positive values above the hydrostatic pressure of the overpressure wave and the pattern wave, and then normalizes their difference by comparing it to the area of the pattern wave.
N data are taken from the overpressure wave collected in step (B), which, for the purposes of the description, will be called Pi for i=1,2... N, spread over a time interval AT, and which are obtained at an operational flow rate Qo. N pressure data are taken from the pattern wave collected in step (A) and selected in sub-step (b) of step (C), which, for the purposes of the description, will be called Ppatterni for i=1,2...N, are spread over a time interval AT, and which are obtained at a flow rate Q, similar to Qo, that is, with a difference of less than 5%. The equilibrium pressure is found after the valve (3) closes, using the average of the pressure values from the overpressure wave, obtained after a period of time T2 after the valve (3) closes, which, for the purposes of the description, is recorded as the hydrostatic pressure and called Ph. The positive area of the pattern wave is calculated only taking into account the pressure values that are above Ph , in the following way Apattern+ =
(Ppatterni ¨ Ph) x AT
1=1 If Ppatterni-Ph>0 and the positive area for the overpressure wave would be given by the expression A+= (Pi ¨ Ph) x AT
1=1 If Pt-Ph>0 The percent difference between the areas is estimated using the following expression:
Apattern + ¨ A +
%Dif A+ = ___ x 100 Apattern +

iv. Negative area difference.
This technique calculates the areas with negative values below the hydrostatic pressure of the overpressure wave and the pattern wave, and then normalizes their difference by comparing it to the area of the pattern wave.
N data are taken from the overpressure wave collected in step (B), which, for the purposes of the description, will be called Pi for i=1,2...N, spread over a time interval AT, and which are obtained at an operational flow rate Qo. N pressure data are taken from the pattern wave collected in step (A) and selected in sub-step (b) of step (C), which, for the purposes of the description, will be called Ppatterni para i=1,2.. .N, are spread over a time interval A T, and which are obtained at a flow rate Q, similar to Qo, that is, with a difference of less than 5%. The equilibrium pressure is found after the valve (3) closes, using the average of the pressure values from the overpressure wave, obtained after a period of time T2 after the valve (3) closes, which, for the purposes of the description, is recorded as the hydrostatic pressure and called Ph. The negative area of the pattern wave is calculated only taking into account the pressure values that are below Ph Apattern- =
(Ph ¨ Ppatterni) x AT
1=1 If Ppatterni-Ph<0 and the negative area for the overpressure wave would be A+= (Ph ¨ Pi) x AT
i=1 If Pi-Ph<0 The percent difference between the areas is estimated in the following way Apattern¨ ¨ A ¨
%Dif A+ = _____________________________ x 100 Apattern ¨

v. The difference between the maximum and minimum pressure peaks.
This technique calculates the difference between the maximum or minimum peaks of the overpressure wave, normalized by the amplitude of each peak. In one embodiment of the invention, this is done for the first four peaks, and is presented below as a model, without any loss of generality, since it can be done with a greater number of minimum and maximum pressure peaks.
N data are taken from the overpressure wave collected in step (B), which, for the purposes of the description, will be called Pi for i=1,2... N, spread over a time interval AT, and which are obtained at an operational flow rate Qo. N pressure data are taken from the pattern wave collected in step (A) and selected in sub-step (b) of step (C), which, for the purposes of the description, will be called Ppatterni for i=1,2.. .N, are spread over a time interval, AT, and which are obtained at a flow rate Q, similar to Qo, that is, with a difference of less than 5%. The first maximum pressure peak of the pattern wave is calculated as follows:
Ppeak pattern max 1 = max {Ppatternil PFor i=1:N
and its position in the series of pressures would be expressed as npattern max 1.
The first minimum pressure peak of the pattern wave is calculated as follows:
Ppeak pattern min 1 = min{ Ppatterni I For i=npattern max 1:N
and its position in the series of pressures would be npattern min 1.
The second maximum pressure peak of the pattern wave is calculated as follows:
Ppeak pattern max 2 = max{Ppatterni I For i=npattern min 1:N

and its position in the series of pressures would be npattern max 2.
The second minimum pressure peak of the pattern wave is calculated as follows:
Ppeak pattern min 2 = min{Ppatterni I For i=npattern max 2:N
and its position in the series of pressures would be npattern min 2.
The third maximum pressure peak of the pattern wave is calculated as follows:
Ppeak pattern max 3 = max{Ppatterni I For i=npattern min 3:N
and its position in the series of pressures would be npattern max 3.
The third minimum pressure peak of the pattern wave is calculated as follows:
Ppeak pattern min 3 = min{ Ppatterni I For i=npattern max 3:N
and its position in the series of pressures would be npattern min 3.
The fourth maximum pressure peak of the pattern wave is calculated as follows:
Ppeak pattern max 4 = max{Ppatterni I For i=npattern min 3:N
and its position in the series of pressures would be npattern max 4.
The fourth minimum pressure peak of the pattern wave is calculated as follows:

Ppeak pattern min 4 = min{ Ppatterni I For i=npattern max 4:N
and its position in the series of pressures would be npattern min 4.
The first maximum pressure peak of the overpressure wave is calculated as follows:

Ppeak max 1 = max{PilFor i=1:N
and its position in the series of pressures would be n max 1.
The first minimum pressure peak of the overpressure wave is calculated as follows:
Ppeak min 1 = min{PilFor i=nmax 1:N
and its position in the series of pressures would be n min 1.
The second maximum pressure peak of the overpressure wave is calculated as follows:
Ppeak max 2 = max{PilFor i=nmin 1:N
and its position in the series of pressures would be n max 2.
The second minimum pressure peak of the overpressure wave is calculated as follows:
Ppeak min 2 = min{PilFor i=nmax 2:N
and its position in the series of pressures would be n min 2.
The third maximum pressure peak of the overpressure wave is calculated as follows:
Ppeak max 3 = max{PilFor i=nmin 2:N
and its position in the series of pressures would be n max 3.
The third minimum pressure peak of the overpressure wave is calculated as follows:
Ppeak min 3 = min{PilFor i=nmax 3:N

and its position in the series of pressures would be n min 3.
The fourth maximum pressure peak of the overpressure wave is calculated as follows:
Ppeak max 4 = max { Pi IFor i=nmin 3:N
and its position in the series of pressures would be n max 4.
The fourth minimum pressure peak of the overpressure wave is calculated as follows:
Ppeak min 4 = min{Pil For i=nmax 4:N
and its position in the series of pressures would be n min 4.
After calculating maximum and minimum pressure peaks, the percent differences for each pressure peak is calculated as follows:
Ppeak pattern max j- Ppeak max j %Dif Ppeak max j = x 100 for the 4 peaks (j = 1 through 4) Ppeak pattern max j Ppeak pattern min j- Ppeak min j %Dif Ppeak min j = x 100 for the 4 peaks (j = 1 through 4) Ppeak pattern min j The greatest of these values is taken as the pressure peak difference.
Based on a user-defined threshold percentage, called Uh for the purposes of the description, the presence of a leak in the system is accepted or rejected based on one or more of the methods defined in sub-step (b) of step (C). For percent dissipation values greater than the threshold, the presence of a leak in the system is accepted.
Otherwise, the presence of a leak in the pressure system is rejected.
This threshold percentage Uh can be determined by means of statistical analyses conducted in a lab and using previous analyses of the system, all with the goal of determining a threshold percentage based on which the presence of a leak in the system is obvious (sub-stage d of step C).
In one embodiment of the invention, the presence of a leak is detected when the differences from at least three of the techniques in sub-step (b) of step (C) exceed a threshold previously established by the user in sub-step (c) of step (C).
The analysis module of the device can be used for the comparison to find leaks.
Definitions:
Operational flow rate: this flow rate is defined as the volume per unit of time along pipeline (7) passing through at any given moment in time as stationary flow before initiating test and with the valve (3).
Overpressure wave: a wave produced during the hydraulic transient phenomenon measured by the pressure sensor (2). It is the wave identified in step (B).
Pattern wave: an overpressure wave produced by sudden valve (3) closure during the water hammer phenomenon, for a given operational flow rate without any leaks in the system. It is the wave identified in step (A).
Time Ti: the length of time during which water must be allowed to flow after the valve (3) is open and before the closing procedure, with the goal of establishing the steady-state flow rate in the pipeline.
Time T2: the length of time during which the records generated by the pressure sensor (2) are stored and includes the water hammer in the pipeline (until the pressure reaches a hydrostatic pressure above that which produced a dissipation of more than 95% of the maximum pressure value of the overpressure wave).
Example An experimental arrangement was assembled. This arrangement contained a pipeline with an approximate length of 80 meters, made of polypropylene with a nominal diameter of 63mm, which was made to leak through a 3/16" orifice.
The process begins with step (A), for which standard curves were made for the flow rates reported in Table 1. These standard curves were stored in the control device (6).
Table 1 Flow rates for which standard curves were obtained.
Pattern Flow Rate (L/s) 1 3.85 2 4.14 3 4.42 The following values were set to obtain the pattern waves:
Ti: 20s Flow rate: The corresponding values from Table 1 were entered for each case.
T2: 30s For step (B), for each flow rate reported in Table 1, two additional experiments without a leak were performed in order to determine if they would be reported as not detected (NO) after the analyses, and three experiments with an induced leak in the pipeline, in order to show whether they would be reported as detected (YES). In Table 2, a summary of the 15 experiments with 3 flow rates is presented. These were obtained in the case of a leak created by a 3/16" circular orifice in the pipeline.
Table 2. Flow rates and experiment summary.

Experiment performed Experiment Flow Rate (L/s) with or without a leak 1 3.85 Leak 2 3.85 Leak 3 3.85 Leak 4 3.85 No leak 3.85 No leak 6 4.14 Leak 7 4.14 Leak 8 4.14 Leak 9 4.14 No leak 4.14 No leak 11 4.42 Leak 12 4.42 Leak 13 4.42 Leak 14 4.42 No leak 4.42 No leak For sub-step (b) of step (C), the six comparison methods were selected. The results of the comparisons (with their respective methods) are shown in Table 3.
5 Table 3. Results of the analysis using different methods How Experiment % % %
Experiment Rate with or without Area RMS positive negative minimum max.
(L/s) leak area area peaks peak 2 1 3.85 Leak 5.2197 4.8994 1.7789 83.2945 32.5183 36.7543 2 3.85 Leak 7.2124 4.8742 5.0496 61.0894 30.6866 39.1106 3 3.85 Leak 5.1071 4.257 2.1399 82.0957 30.6866 35.9689 4 3.85 No leak 1.4138 0.5557 1.5422 0.9931 1.3744 23.2464 3.85 No leak 0.5253 0.4885 0.8184 4.1323 0.9159 2,199 6 4.14 Leak
10.52475.0405 9,055 49.4059 30.2087 43.8557 7 4.14 Leak 13.10065.6918 11.6356 48.4732 28.5306 44.4502 8 4.14 Leak 12.93145.2554 11.6823 45.1051 26.4326 44.1529 9 4.14 No leak 1.1101 0.0739 1.6764 7.1359 2.0981 0 4.14 No leak 0.3335 0.2144 0,909 7.9321 0 3,865
11 4.42 Leak 9.3027 2.8049 7.9602 42.6967 22.4338 39.2674
12 4.42 Leak 10.23822.4867 8.4321 49.0128 24.6323 38.3251
13 4.42 Leak 8.6901 1.8982 5.8514 58.7947 21.9935 36.2829
14 4.42 No leak 0,555 1.3756 0.1437 5.6751 0.4393 5.9685 4.42 No leak 1.2131 1.752 1.398 1.1908 0.4393 1.0995 In sub-step (c) of step (C), a threshold Uh of 5% was determined.
In sub-step (d) of step (C), the comparison was performed in order to identify the leak.
5 The criterion for the existence of a leak was established to be: at least three of the six methods yielded a difference greater than the established threshold. Table 5 shows consolidated information of detection using the different methods and consolidated information of leak detection, YES indicating it was detected and NO
indicating it was not detected.
Table 5. Consolidated information of differences greater than 5% for leak detection.
Flow Experiment % % %
Rate with or Area RMS negative negative minimum max.
Experiment (L/s) without leak area area peaks peak Leak 1 3.85 Leak YES YES YES YES YES YES
YES
2 3.85 Leak YES YES YES YES YES YES
YES
3 3.85 YES NO NO YES YES YES
YES
4 3.85 No leak NO NO NO NO
NO YES NO
5 3.85 No leak NO NO NO NO
NO NO NO

6 4.14 Leak YES YES YES YES YES YES YES
7 4.14 Leak YES YES YES YES YES YES YES
8 4.14 Leak YES YES YES YES YES YES YES
9 4.14 No leak NO NO NO YES NO NO NO
4.14 No leak NO NO NO YES NO NO NO
11 4.42 Leak YES NO YES YES YES YES YES
12 4.42 Leak YES NO YES YES YES YES YES
13 4.42 Leak YES NO YES YES YES YES YES
14 4.42 No leak NO NO NO YES NO YES NO
4.42 No leak NO NO NO NO NO NO NO
15

Claims (19)

1. A device for fluid leak detection in pressurized pipelines, consisting of:
a pressure sensor (2);
a valve;
a flow meter;
a control valve;
a control device connected to the pressure sensor;
in which the pressure sensor and the valve are arranged in order as above in the pipeline, between the coupling through which the device is connected to the pipeline and through which fluid enters and the coupling through which fluid exits, and the other components are arranged along the pipeline.
2. The device claimed in Claim 1, characterized because the pipeline material is selected from the group consisting of: polyvinyl chloride, high-density polyethylene, steel, copper, bronze, aluminum, iron and a combination thereof.
3. The device claimed in Claim 1, characterized because the pipeline has a circular cross section with an internal diameter greater than or equal to 6mm.
4. The device claimed in Claim 3, characterized because the pipeline's internal diameter is between 6mm and 254mm.
5. The device claimed in Claim 1, characterized because the pressure sensor measures negative relative pressures and positive relative pressures.
6. The device claimed in Claim 1, characterized because the valve's closing time satisfies Joukowiski's inequality (Tc < 2L/a)
7. The device claimed in Claim 1, characterized because the flow meter is selected from the group consisting of: a flow meter, an ultrasonic flow meter, a turbine flow meter, a differential pressure flow meter with a diaphragm or an orifice, a flow nozzle, a Venturi tube and a volumetric flow meter.
8. The device claimed in Claim 1, characterized because the control valve is selected from the group consisting of: a gate valve, a ball valve and a throttle valve.
9. The device claimed in Claim 1, in which the control device contains:
a module that acquires the signals provided by the pressure sensor;
a module that acquires the signals provided by the flow meter;
a module that controls the opening and closing of the valve;
a module that controls the opening and closing of the control valve;
a data entry interface module;
a module that processes the received signals;
a data visualization module;
a data storage module; and a data output module.
10. The device claimed in Claim 9, characterized because the following are connected to the control device:
the pressure sensor;
the flow meter;
the valve; and the control valve.
11. A method for fluid leak detection in pressurized pipelines performed by the device from Claim 1, comprising the following steps:
a) identifying the pattern wave, b) identifying the overpressure wave; and c) comparing the pattern wave identified in step (A) for an operational flow rate with the overpressure wave identified in step (B) using one or a combination of the techniques from the group consisting of: area difference, root mean square difference, positive area difference, negative area difference, and difference between the maximum and minimum pressure peaks.
12. The method claimed in Claim 11, characterized because step (A) contains the following sup-steps:
a) the user determines the value of the following variables: wait time T1 , collection time T2, sampling step .DELTA.T and Nflowrates;
b) opening the control valve to various widths that correspond to the flow rates that will be assigned a pattern wave to be used later in the leak identification process;
c) waiting for time T1 after the control valve opens;
d) recording the flow rate by means of a flow meter and storing it in the electronic control device;
e) closing the valve after a period of time T1 elapses;
f) obtaining and recording data from the pressure sensor, for a period of time T2;
repeating sub-steps b) through f) of step (A), using the same flow rate as in sub-step b) of step (A) and comparing with the wave obtained in sub-step f) of step (A), if the difference between the pattern wave obtained in these two repetitions is not greater than 1%, it is recorded as a pattern wave. Otherwise, a new sequence of sub-steps b) through f) of step (A) is repeated; and, h) modifying the flow rate by varying the control valve opening for the various flow rates and sub-steps c) through f) of step (A) are repeated in order to obtain the other pattern waves needed;
wherein the valve is open when the sub-steps begin to be performed.
13. The method claimed in Claim 11, characterized because step (B) consists of the following sub-steps:
a) opening the control valve to reach a flow rate pre-determined by the user;
b) waiting for time T1 after the control valve opens;
c) recording the system's flow rate (Qo) by means of the flow meter;
d) closing the valve after a period of time T1 elapses; and, e) obtaining and recording data from the pressure sensor, for a period of time T2;
wherein the valve is open when the sub-steps begin to be performed.
14. The method claimed in Claim 11, characterized because step (C) consists of the following sub-steps:
a) selecting a pattern wave from among those stored in the electronic device, obtained during step (A), with a flow rate that does not differ by more than 5%
from the flow rate (Qo) with which the overpressure wave was collected during step (B);
b) evaluating the differences between the pattern wave and the overpressure wave using various comparison techniques;
c) the user establishes a threshold value to determine when the differences are significant; and, d) identifying the presence or absence of the leak if the differences from various methods exceed the threshold established in sub-step c) of step (C);
wherein in sub-step b) one or a combination of the following techniques are selected:
area difference, root mean square difference, positive area difference, negative area difference, and difference between the maximum and minimum pressure peaks.
15. The method claimed in Claims 12 and 13, characterized because in sub-step (a) of step (A) and in sub-step (b) of step (B), time T1 is equal to 30s.
16. The method claimed in Claims 12 and 13, characterized because in sub-step (a) of step (A) and in sub-step (e) of step (B), time T2 is equal to the time during which the pressure transient occurs.
17. The method claimed in Claims 12 and 13, characterized because time T2 is equal to the time elapsed from valve closure until the pressure reaches a stable value and that leads to a dissipation of more than 95% of the maximum pressure value of the overpressure wave.
18. The method claimed in Claims 12 and 13, characterized because in sub-step (a) of step (A) and in sub-step (e) of step (B), time T2 is between 15s and 30s.
19. The method claimed in Claim 11, characterized because in sub-step (d) of step (C), the presence of a leak is indicated when the difference from one or more of the techniques from step (C) exceeds the threshold percentage previously established by the user in sub-step (c) of step (C).
CA2960587A 2014-09-08 2015-09-07 Device and method for fluid leakage detection in pressurized pipes Active CA2960587C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
CO14198145 2014-09-08
CO14-198145 2014-09-08
PCT/IB2015/056840 WO2016038527A1 (en) 2014-09-08 2015-09-07 Device and method for fluid leakage detection in pressurized pipes

Publications (2)

Publication Number Publication Date
CA2960587A1 true CA2960587A1 (en) 2016-03-17
CA2960587C CA2960587C (en) 2023-08-29

Family

ID=54345545

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2960587A Active CA2960587C (en) 2014-09-08 2015-09-07 Device and method for fluid leakage detection in pressurized pipes

Country Status (2)

Country Link
CA (1) CA2960587C (en)
WO (1) WO2016038527A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4310474A1 (en) * 2022-07-20 2024-01-24 Judo Wasseraufbereitung GmbH Leakage protection for detecting large and small leaks

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10352505B2 (en) * 2008-06-27 2019-07-16 Exxonmobil Research And Engineering Company Method and apparatus for real time enhancing of the operation of a fluid transport pipeline
JP6674340B2 (en) * 2016-06-29 2020-04-01 Ckd株式会社 Fluid control valve with sensor
DE102016113853A1 (en) * 2016-07-27 2018-02-01 Endress + Hauser Flowtec Ag Method for controlling and / or controlling a pressure surge suppression during a filling process, as well as a flowmeter and filling system
WO2018052675A1 (en) * 2016-09-19 2018-03-22 Exxonmobil Research And Engineering Company A method and apparatus for real time enhancing of the operation of a fluid transport pipeline
FR3052508B1 (en) * 2017-01-02 2018-06-01 Digital Utility BELIER BREAK GENERATOR BY DISCHARGING AIR FROM AN AIR / WATER TANK CONNECTED TO A WATER CONDUIT
CN107648913A (en) * 2017-11-09 2018-02-02 新乡市华航航空液压设备有限公司 A kind of integrated multilevel combines oily filter
CN110487914A (en) * 2018-05-15 2019-11-22 谢丽芳 A kind of signal generation apparatus
CA3173473A1 (en) * 2020-03-27 2021-09-30 Mpsquared, Llc Systems, methods, and media for generating alerts of water hammer events in steam pipes
CN113883422B (en) * 2021-09-10 2023-06-02 江苏禹治流域管理技术研究院有限公司 Urban water supply network leakage on-line monitoring system
CN114383789B (en) * 2022-01-05 2024-06-18 中国科学院合肥物质科学研究院 Infrared detection method for air tightness of metal container based on excitation source and capacitive damping model
CN114723342B (en) * 2022-06-01 2022-08-26 欧米勒电气有限公司 Petrochemical industry pipeline under pressure safety control system based on artificial intelligence
CN115978460B (en) * 2022-11-28 2024-06-21 浙江英集动力科技有限公司 Heat supply pipeline leakage detection method and system integrating pressure wave and high-precision time service

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4280356A (en) * 1979-07-13 1981-07-28 Shell Oil Company Pipeline leak detection
GB2444955A (en) 2006-12-20 2008-06-25 Univ Sheffield Leak detection device for fluid filled pipelines

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4310474A1 (en) * 2022-07-20 2024-01-24 Judo Wasseraufbereitung GmbH Leakage protection for detecting large and small leaks

Also Published As

Publication number Publication date
WO2016038527A1 (en) 2016-03-17
CA2960587C (en) 2023-08-29

Similar Documents

Publication Publication Date Title
CA2960587C (en) Device and method for fluid leakage detection in pressurized pipes
Ismail et al. A review of vibration detection methods using accelerometer sensors for water pipeline leakage
Ben-Mansour et al. Computational fluid dynamic simulation of small leaks in water pipelines for direct leak pressure transduction
Yazdekhasti et al. Experimental evaluation of a vibration-based leak detection technique for water pipelines
Martini et al. Vibroacoustic measurements for detecting water leaks in buried small-diameter plastic pipes
Wang et al. Experimental study on water pipeline leak using In-Pipe acoustic signal analysis and artificial neural network prediction
Brunone et al. Design criteria and performance analysis of a smart portable device for leak detection in water transmission mains
Al Qahtani et al. A review on water leakage detection method in the water distribution network
CN103968256B (en) Piping for tank farm leakage detection method
Rajtar et al. Pipeline leak detection system for oil and gas flowlines
Xue et al. Application of acoustic intelligent leak detection in an urban water supply pipe network
GB2444955A (en) Leak detection device for fluid filled pipelines
Wang et al. Leak detection in pipeline systems using hydraulic methods: A review
US20210041321A1 (en) Pipeline leak detection apparatus and methods thereof
Anastasopoulos et al. ACOUSTIC EMISSION LEAK DETECTION OF LIQUID FILLED BURIED PIPELINE.
Ismail et al. Performance evaluation of wireless accelerometer sensor for water pipeline leakage
Aziz et al. A programmable logic controller based remote pipeline monitoring system
Chatzigeorgiou et al. An in-pipe leak detection sensor: Sensing capabilities and evaluation
Shehadeh et al. Modelling the effect of incompressible leakage patterns on rupture area in pipeline
Hamzah Study Of The Effectiveness Of Subsea Pipeline Leak Detection Methods
Siebenaler et al. Evaluation of distributed acoustic sensing leak detection technology for offshore pipelines
Xu et al. Leak detection methods overview and summary
Lee et al. Condition Assessment Technologies for water transmission and sewage conveyance systems
Siebenaler et al. Fiber-optic acoustic leak detection for multiphase pipelines
Khalifa et al. Quantifying acoustic and pressure sensing for in-pipe leak detection

Legal Events

Date Code Title Description
EEER Examination request

Effective date: 20200618

EEER Examination request

Effective date: 20200618

EEER Examination request

Effective date: 20200618

EEER Examination request

Effective date: 20200618

EEER Examination request

Effective date: 20200618

EEER Examination request

Effective date: 20200618