CA2915465C - Hydraulically powered ball valve lift apparatus and method for downhole pump travelling valves - Google Patents

Hydraulically powered ball valve lift apparatus and method for downhole pump travelling valves Download PDF

Info

Publication number
CA2915465C
CA2915465C CA2915465A CA2915465A CA2915465C CA 2915465 C CA2915465 C CA 2915465C CA 2915465 A CA2915465 A CA 2915465A CA 2915465 A CA2915465 A CA 2915465A CA 2915465 C CA2915465 C CA 2915465C
Authority
CA
Canada
Prior art keywords
housing
shaft
movable member
hollow
fluid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CA2915465A
Other languages
French (fr)
Other versions
CA2915465A1 (en
Inventor
Alexander Kowalchuk
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TRU LIFT SUPPLY Inc
Original Assignee
TRU LIFT SUPPLY Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US14/686,020 external-priority patent/US9890780B2/en
Application filed by TRU LIFT SUPPLY Inc filed Critical TRU LIFT SUPPLY Inc
Publication of CA2915465A1 publication Critical patent/CA2915465A1/en
Application granted granted Critical
Publication of CA2915465C publication Critical patent/CA2915465C/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Abstract

The Invention provided is a hydraulic powered downhole reciprocating pump traveling valve component to provided lifting hydraulics on the down stroke using the derived motion and pressure of petroleum liquids and gasses, such as oil, water and natural gas. Designed to utilize the elements within the pumping apparatus to obtain the hydraulic power within and transfer the energy's force to the exposed bottom end of the pressure locked traveling ball valve adjacent within the ball valve containment cage, providing ultimate lifting power to open the ball valve on the initiation of the down stroke.

Description

Hydraulically Powered Ball Valve Lift Apparatus and Method for Downhole Pump Travelling Valves FIELD OF THE INVENTION
The present invention relates generally to devices for displacing a ball valve of a downhole pump's travelling valve during a downstroke of the travelling valve.
BACKGROUND OF THE INVENTION
It is well known in the art to use a downhole pump as a means for artificial lift of oil form a petroleum reservoir, for example to either increase production rates in a naturally producing reservoir or to continue production from a formation at which there is insufficient pressure to naturally produce the fluids to the surface. A downhole pump typically features a pump barrel in which a plunger or piston is slidably disposed. The plunger or piston is attached to the south end of a string of sucker rods that depends into the wellbore to couple the plunger or piston to a suitable pumping unit at the surface that drives reciprocation of the string in order to reciprocate the piston or plunger within the pump barrel.
A standing valve resides at a stationary position at a south end of the pump barrel, while a travelling valve is carried at the south end of the pump piston or plunger for reciprocal movement therewith within the pump barrel under operation of the at-surface pumping unit.
During the upstroke drawing the sucker rod string northward (i.e. in the direction of the wellbore leading toward the pumping unit at the surface), the volume between the rising piston/plunger and the standing valve increases, thereby reducing the pressure inside the pump barrel. With a pressure differential introduced across the standing valve, the higher pressure of the reservoir fluid forces this valve open, thereby introducing the fluid into the interior of the pump barrel.
During the upstroke, the hydrostatic pressure of fluid present in the production tubing above the pump barrel keeps the travelling valve closed.
During the subsequent downstroke, the effective internal volume of the pump barrel is decreased by the southward displacement of the piston/plunger,
2 thereby increasing the fluid pressure inside the pump barrel. The pressure differential between the interior and exterior of the pump barrel thus reverses, with the higher pressure fluid inside the pump barrel forcing the standing valve closed, thereby trapping this fluid inside the pump barrel. The rising pressure in the pump barrel increases to a level exceeding the pressure applied to the north side of the travelling valve by the fluid column above the pump barrel, thereby forcing the ball valve of the travelling valve assembly open from the south side thereof and allowing the fluid from this south side of the travelling valve to pass northward therethrough.
It is known in the prior art to add a ball valve lifter to the travelling valve assembly to aid in lifting of the ball valve of the travelling valve assembly from its seat during the downstroke of the downhole pump. Examples of such devices are found in U.S. Patent No. 7,878,767 and U.S. Patent Application Publication No.

2013/0025846. In these references, a housing is attached to the south end of the travelling valve assembly, and a shaft or piston is slidably disposed in the housing and carries a drag plunger at a south end of the shaft or piston outside the housing.
During the downstroke of the downhole pump, the housing moves southward (i.e.
further into the wellbore from the surface, or further 'downhole') with the travelling valve, but frictional engagement of the drag plunger with the surrounding inner wall surface of the pump barrel resists or prevents movement in the same direction, and/or abutment of the drag plunger against fluid in the pump barrel hydraulically resists or blocks such movement, whereby the device housing moves closer to the drag plunger, thereby relatively displacing the north end of the piston or shaft northward in the housing, until it projects from the housing's north end and knocks the ball valve of the travelling valve from its seated position.
In each of these two prior art devices, the ball lift device is configured to allow the fluid to move northwardly only externally of a shaft or plunger of solid cross-section.
For further reference, additional prior art concerning downhole pumps and associated valve lifters/releasers/assistants includes U.S. Patents RE33163, 7878767, 4907953, 5628624, 5992452, 5829952, 4867242, 5407333, 7051813,
3 4708597, 5139398, 5141411, 2344786, 4691735, 5642990 4741679, 6481987, 4599054, 47815434781547 and 5829952 and U.S. Patent Application Publications 2013/0025846 and 2005/0053503.
Applicant's Canadian Patent No. 2,829,884 and U.S. Patent No.
9,033,688 disclose ball lift devices with axial fluid flow through the ball-lifting shaft to provide distinction over the forgoing prior art.
Applicant has also developed other new and inventive designs, thereby providing improvements and alternatives to the forgoing devices.
SUMMARY OF THE INVENTION
According to one aspect of the invention there is provided a ball valve lift apparatus for use with a reciprocating downhole pump having a travelling valve assembly on a piston that is slidingly disposed in a pump barrel and features a ball valve that seals against a ball seat when in a closed position, the ball valve lift apparatus comprising:
a hollow housing having a north end arranged for coupling to the piston of the downhole pump to reside in a position south of the ball seat of the valve assembly, the hollow housing having a hollow interior that is open to an exterior of the hollow housing at both the north end of the housing and an opposing south end thereof;
a shaft received in the hollow interior of the hollow housing and leaving at least one external flow passage open between the shaft and internal surfaces of the hollow housing; and a movable member attached to a south end of the shaft inside the housing, the shaft being slidable back and forth therein between a first position in which the movable member resides adjacent the south end of the hollow housing and a second position in which the shaft is located northward of the first position and projects externally northward of the housing from the north end thereof by a sufficient distance to displace the ball valve from the ball seat;
wherein the movable member has a first plurality of flow openings spaced apart from one another circumferentially around the shaft.
Date Recue/Date Received 2022-05-27
4 Preferably there is provided an intake at the south end of the housing that has a second plurality of flow openings spaced apart from one another circumferentially around the shaft in non-alignment with the first plurality of flow openings in the movable member; whereby southward displacement of the south end of the housing into a collection of fluid in the pump barrel with the shaft in the first position during a downstroke of the pump forces the movable member northward out of the first position, whereupon the fluid can pass through the first plurality of openings and northwardly toward the ball seat through the at least one external flow passage.
Preferably the intake is defined by a removal cap detachably coupled to the south end of the housing.
Preferably there is at least one open space between the movable member and an interior wall of the housing to allow fluid to pass therebetween.
Preferably the at least one open space overlaps with the second plurality of flow openings at the south end of the housing.
Preferably the at least one open space comprises a plurality of open spaces, and an outer circumference of the movable member comprises protrusions thereon at positions between the plurality of open spaces for following of said protrusions along the interior wall of the housing.
Preferably the housing comprises a smaller diameter upper portion and a larger diameter lower portion in which the movable member resides, and a shoulder defined between said upper and lower portions of the housing defines a stop for limiting northward displacement of the movable member by contact with a topside of the movable member.
Preferably the movable member comprises at least one access-way arranged to communicate fluid from an outer periphery of the movable member to the smaller diameter upper portion of the housing when the topside of the movable member abuts against the shoulder defined between said upper and lower portions of the housing.

Preferably the at least one access-way comprises at least one angled cutout which slopes outwardly toward the south end of the housing from the topside of the movable member and intersects an outer periphery of the movable member.
Preferably the at least one access-way is positioned at the at least one
5 open space to communicate said at least one open space with the smaller diameter upper portion of the housing when the topside of the movable member abuts against the shoulder defined between said upper and lower portions of the housing.
Each access-way may intersect a respective one of the first plurality of flow openings.
Preferably the shaft comprises guides at an exterior thereof within the smaller diameter upper portion of the housing for following along an internal surface of said smaller diameter portion.
Preferably the shaft comprises a hollow interior flow passage opening axially through a north end of the shaft, thereby enabling fluid flow northward through the ball seat.
Preferably the hollow interior flow passage passes fully through the shaft in an axial direction from the south end of the shaft to an opposing north end of the shaft.
Preferably the movable member has a corresponding central opening therein that communicates with the hollow interior flow passage of the shaft to enable fluid flow northward through the ball seat via the hollow interior flow passage of the shaft.
The interior flow passage of the shaft may comprise at least one radial inlet at a distance spaced axially southward from the north end of the shaft.
According to a second aspect of the invention, there is provided a ball valve lift apparatus for use with a reciprocating downhole pump having a travelling valve assembly on a piston that is slidingly disposed in a pump barrel and features a ball valve that seals against a ball seat when in a closed position, the ball valve lift apparatus comprising:
6 an attachment arranged for coupling to the piston of the downhole pump in a fixed position relative thereto at a location south of the ball seat of the valve assembly, the attachment comprising an externally threaded coupling portion matable with an internally threaded end of the valve assembly to secure the attachment in the fixed position, a shaft portion of lesser outer diameter than the coupling portion projecting axially northward therefrom and held in a stationary position relative thereto, and at least one flow passage passing axially through the attachment from a south end of the attachment portion to enable fluid flow northwardly through the attachment toward the ball seat.
Preferably the at least one flow passage comprises a central flow passage passing axially through both the coupling portion and shaft portion of the attachment.
Preferably the at least one passage comprises at least one outer flow passage passing axially through the coupling portion at areas thereof spaced radially outwardly from the shaft portion.
In one embodiment, the shaft portion is removably coupled to the coupling portion.
In such instance, the shaft portion is preferably attached to an externally threaded cap, which is threaded to the south end of the attachment .. portion to detachably support the shaft portion in a stationary position spanning axially northward through the attachment portion.
Preferably the externally threaded cap defines at least one flow opening of the at least one flow passage.
In such instance, preferably the shaft portion passes through a hollow interior of the coupling portion, and the at least one flow opening comprises a plurality of outer flow openings opening into the hollow interior at positions spaced circumferentially around the shaft portion.
In another embodiment, the attachment is a singular unitary body in which the coupling portion and the shaft portion are seamlessly integral with one another.
7 BRIEF DESCRIPTION OF THE DRAWINGS
In the accompanying drawings, which illustrate exemplary embodiments of the present invention:
Figure 1 is an assembled cross-sectional view of a ball lifter apparatus .. from Applicant's prior aforementioned patents.
Figure 2 is an exploded cross-sectional view of the ball lifter of Figure 1.
Figure 3 is a top plan view of a hollow shaft of the ball lifter of Figure 1, showing a north end thereof.
Figure 4 is a bottom plan view of a housing of the ball lifter of Figure 1, showing a south end thereof.
Figure 5 is a top plan view of a drag plunger of the ball lifter of Figure 1, showing a north end thereof.
Figure 6 is a schematic cross-sectional view showing the ball lifter of Figure 1 in use within the pump barrel of a downhole pump in a wellbore, and showing a condition of the ball lifter during an upstroke of the downhole pump.
Figure 7 is a schematic cross-sectional view similar to Figure 6, but showing a condition of the ball lifter during a downstroke of the downhole pump.
Figure 8 is an assembled cross-sectional view of a ball lifter apparatus according to a first embodiment of the present invention.
Figure 9 is a top plan view of a housing intake cap of the ball lifter of Figure 8.
Figure 10 is a cross-sectional view of a hollow shaft of the ball lifter of Figure 8.
Figure 11 is a top plan view of the hollow shaft of Figure 10.
Figure 12 is an assembled cross-sectional view of a ball lifter apparatus according to a second embodiment of the present invention.
Figure 13 is a top plan view of a housing intake cap of the ball lifter of Figure 12.
8 Figure 14 is a cross-sectional view of a solid shaft of the ball lifter of Figure 12.
Figure 15 is a cross-sectional view of a housing of the ball lifter of Figure 12.
Figure 16 is an assembled cross-sectional view of a ball lifter apparatus according to a third embodiment of the present invention, Figure 17 is a cross-sectional view of a combined hollow shaft and intake cap of the ball lifter of Figure 16.
Figure 18 is a cross-sectional view of a housing of the ball lifter of Figure 16.
Figure 19 is an elevational view of a ball lifter apparatus according to a fourth embodiment of the present invention.
Figure 20 is a cross-sectional view of the ball lifter apparatus of Figure 19 as viewed along line A ¨ A thereof.
Figure 21 is a bottom plan view of the ball lifter apparatus of Figure 19.
Figure 22 is a cross-sectional view of a ball lifter apparatus according to a fifth embodiment of the present invention.
Figure 23 is an eievational view of a hollow shaft of the ball lifter apparatus of Figure 22.
Figure 24 is a cross-sectional view of the hollow shaft of Figure 23 as viewed along line B B thereof.
DETAILED DESCRIPTION
Referring to Figure 1, a hydraulically powered ball lifter 1 according to Applicant's aforementioned patents. The ball lifter 1 is made up of three primary components, particularly a Hollow Pressure-Motion Housing 10, a Hollow Hydraulic-Power Shaft 12, and a Fluid Cavity Power Drag Plunger 14. The shaft 12 is partially disposed within an axially bored cylindrical portion of a hollow interior 10a of the housing 12. A set of radially extending guide ribs 16 are defined at an exterior of the hollow shaft 12 at circumferentially spaced locations evenly distributed therearound.
The illustrated lifter employs four guides 16, but this number may vary. This ribbed
9 area of the shaft is disposed inside the hollow interior of the housing, and spans only a partial portion of the axial length of the housing's internal bore. The shaft 12 reaches outward from the housing through an opening at a south end 10b thereof, and is attached by threaded engagement and/or other means to the drag plunger so as to carry the drag plunger 14 at a south end 12a of the shaft 12 outside the south end 10b of the housing 10.
Turning to Figure 6, the ball lifter of Figure 1 is used in conjunction with a downhole pump of conventional construction featuring a pump barrel 100 mounted to south end of a string of production tubing 102 suspended in a wellbore for production of fluids to surface through the production tubing. In a conventional manner, a sucker rod string 104 is suspended in the production tubing to carry a pump piston 106 inside the pump barrel at the south end of this string of sucker rods for reciprocation of the piston 106 axially within the pump barrel 100 by a pump jack or other suitable pump drive unit at the surface. A travelling valve assembly 108 is mounted on or incorporated in the piston at the lower end thereof, and features a ball-seat 110 configured for flush seating of a ball valve 112 thereon in a position sealing closed a central opening in the annular ball seat 110 to define a closed state of the travelling valve. At a distance spaced axially southward from the travelling valve assembly in the pump barrel, a standing valve assembly 114 that is attached to or incorporated into the pump barrel 100 likewise features a ball valve 116 cooperatively disposed in combination with a suitable ball valve seat 118. In a known manner, as briefly summarized in the background section above, the two valves are cooperable to introduce fluids from the petroleum reservoir into the pump barrel, and convey same northward from same into the production tubing and further onward to the surface. The ball lifter of the present invention is attached to the travelling valve so as to operate the in space of the pump barrel between the two valves.
The north end 10c of the housing 10 of the ball lifter of the present invention is arranged for attachment to a south end of the travelling valve assembly, for example by external threading 10d arranged for coupling with a valve cage 120 thereof, such that the north end of the housing 10 resides at or shortly below the south end of the ball seat 110 of the travelling valve 108.
South end 10b of the Hollow Pressure Motion Housing 10 has a center opening 10e allowing for the drift or axial sliding of the Hollow Hydraulic-Power Shaft 5 that reaches through this opening. The center hole 10e of the Hollow Pressure Motion Housing 10 has 6 flow notches 10f that cut radially into the circumferential wall of the housing 10 at spaced apart locations therearound. Each notch decreases in its radial reach from the central axis A of the internal bore of the housing in a direction moving northward, whereby the outer wall of each notch slopes inwardly in
10 the northward direction so until the slot terminates a short distance northwardly into the hollow interior bore of the housing. The notches enable northward flow of fluid into the interior of the housing at spaced apart locations around the shaft 12 received in the center hole 10e. Between the flow notches 10f are six intact extensions 109 of the housing wall that reach radially into the internal bore of the housing relative to the notched out areas between the intact extensions.
The extensions define breaks or stops that shoulder up with south ends of the guides 16 on the shaft 12 so as to contain the ribbed portion of the shaft or stem in the housing so as not to fall Southward out of the Hollow Pressure Motion Housing 10. In other words, all four Guides 16 are shouldered breaks that break on the Hollow Pressure Motion Housing extenders to contain the Hollow Power Hydraulic Stem 12 as the Hollow Hydraulic-Power Shaft 12 travels Northward and Southward.
The North area of the Hollow Hydraulic-Power Shaft spanning from the guides 16 to the north end 12b of the shaft 10 has an outside diameter that is round and smooth.
Between each pair of guides 16 is a respective open straight flow area 18 spanning the full south to north extent of the guides 16 in order to create an external flow passage for movement of fluid between the shaft and the housing in this direction.
Accordingly, these passages 18 continue the flow of fluid/gas entering the south end of the Hollow Pressure Motion Housing 10 through the notches 10f, guiding this fluid straight northward without changing the direction of the fluid/gas. In other versions, the guide ribs 16 and the flow passages 18 between them may depart from a linear
11 configuration, and may angle or helically wind around the shaft axis, but the illustrated straight passages may be preferable.
Referring first to Figure 6, which shows the ball lifter at the end of an upstroke of the downhole pump, at this point the shaft 12 resides in a first position in which the shoulders defined by the south ends of the guide ribs 16 of the shaft 12 shoulder against the inward extensions 10g at the south end of the housing. In this position, the shaft 12 carries the drag plunger 14 at a distance spaced southward from the south end 10b of the housing 10, and the north end 12b of the shaft resides at a retracted position aligned with or closely adjacent to the north end 10c of the housing 10 so that this end of the shaft stops short of reaching through the central opening of the ball seat of the travelling valve.
From this state, the downstroke of the pump is then initiated to drive the pump piston/plunger 106 southward. Hydraulic power is engaged on the on the ball lifter apparatus as it starts southward traveling on the down stroke as the northward and southward movable Fluid Cavity Power Drag Plunger 14 starts to frictionally drag against the inner surface of the pump barrel tube 100 in which it resides and reduces speed. This causes the Hollow Pressure Motion Housing 10, which is fixed to the southward traveling plunger/piston system 106 of the pump, to *gain ground and make contact with the Fluid Cavity Power Drag Plunger 14. This southward movement of the housing 10 toward the drag plunger means that the housing 10 is also moving relative to the shaft 12 that is attached to the plunger.
Accordingly, the Hollow Hydraulic-Power Shaft 12 moves northward (relative to the housing) into an extended position reaching outward from within the Hollow Pressure Motion Housing through the opening at the northern end 10c thereof and onward through the central opening of the ball seat of the travelling valve, which starts the first hydraulically-powered lifting motion northward against the travelling ball valve 112, thus releasing any pressure locked condition of the traveling ball valve that may exist.
Continuing the down stroke, the Fluid Cavity Power Drag Plunger 14 continues southward against the frictional resistance to same, and comes in contact with the fluid/gas held with the barrel tube. On contact with the plunger, the fluid/gas
12 fills a void within the Fluid Cavity Power Drag Plunger as defined by a hollow cavity 14a opening thereinto from the south end thereof. The fluid/gas comes in direct contact with the top wall of this south cavity 14a, which is preferably flat and smooth and provides maximum initial impact force that pushes and holds the Fluid Cavity Power Drag Plunger 14 towards the Hollow Pressure Motion Housing 10 if the ball valve 112 is still in closed position, and successfully pushes and holds the plunger 14 against the housing 10 if the ball valve has now been forced into the open position.
The fluid/gas south of the plunger in the pump barrel instantaneously flows up northward through the flow hole passages 14b on the top circumference of the south cavity 14a in the Fluid Cavity Power Drag Plunger 14. In one version, there is seven of these flow hole passages 14b, although this number may be varied within the scope of the present invention. Six of these seven flow hole passages 14b are spaced evenly around the circumference of the top of the south cavity 14a so as to be distributed evenly around the south end 12a of the shaft 12a. As the fluid/gas travels through these flow passages 14b in the plunger 14 to the north side of the Fluid Cavity Power Drag Plunger 14, it provides a cushion effect between a North cavity area 14c that is recessed into the north end of the plunger 14 and the South End 10b of the Hollow Pressure Motion Housing 10. This action softens impact between the housing and plunger as the Fluid Cavity Power Drag Plunger slows and makes contact with the Hollow Pressure Motion Housing. This action pushes the fluid/gas found between the north cavity 14c of the plunger 14 and the south end 10b of the Hollow Pressure Motion Housing inwardly toward the shaft via the angled notches 10f, thus preventing hard impact on the housing and plunger and also between the Hollow Hydraulic-Power Shaft 12 and ball valve 112 in the containment cage 120.
The seventh one of the flow hole passages 14b opening into the north and south cavities of the plunger is centered on the Fluid Cavity Power Drag Plunger 14 and receives the south end 12a of the shaft 12 so that fluid/gas is directed straight into the hollow-interior axial through-bore 12c of the Hollow Hydraulic-Power Shaft
13 12 from the south cavity 14a of the plunger 14. Via this straight internal through-bore 12c, the Hollow Hydraulic-Power Shaft captures the motion and pressure of fluid/gas via a straight-through south to north hollow passage that creates hydraulic power in a controlled straight flow passage northward and exhausts this fluid against the pressure-locked ball valve 112 of the travelling valve assembly, thereby gaining the ultimate hydraulic power directed centrally to the ball valve, providing hydraulic power to lift the pressure locked ball valve northward into the open position away from the north end 12b of the Hollow Hydraulic-Power Shaft.
The Hollow Hydraulic-Power Shaft 12 is threaded on its South end 12a, but continuing Northward from the threaded portion, the stem is smooth and round in circumference. Fluid/Gas enters the South end of the plunger's center flow hole and travels straight through the shaft's internal bore 12c in order to exhaust this fluid from the north end 12b of Hollow Hydraulic-Power Shaft 12. The axial center of the shaft 12 (midway between the north and south ends thereof) has the four guides to maintain Hollow Hydraulic-Power Shaft 12 centered in relation to the Hollow Pressure Motion Housing 10, and this ribbed section of the shaft is of suitable length to allow adequate travel distance for the Hollow Hydraulic-Power Shaft 12 and Fluid Cavity Power Drag Plunger 14 between the retracted position of Figure 6 and fully extended position of Figure 7 in which the north end of the shaft reaches northward through the central opening of the travelling valve's ball seat.
The flow notches 10f continue the flow of fluid/gas traveling Northward from the top cavity 14c of the Fluid Cavity Power Drag Plunger northwards into the Hollow Pressure Motion Housing 10. In Figure 2, the Flow notches are angled only toward the central axis A of the housing 10, thus directing the fluid/gas flowing Northward from the top cavity of the Fluid Cavity Power Drag Plunger in a straight flow pattern, i.e. without inducing any helical or spiral action to the fluid flow. The center hole of the Hollow Pressure Motion Housing has a South end chamfer 10h at the underside of the extensions 10g in order to guide the fluid/gas inwardly toward the central axis A of the Hollow Pressure Motion Housing, which is coincident with central longitudinal axes of the shaft and plunger in the assembled apparatus.
Fluid/Gas
14 entering the housing 10 externally of the shaft 12 via the notches 10f after having passed south to north through the radially outer six of the seven flow passages 14b in the plunger is directed straight Northward along the shaft periphery between the guide ribs 16 thereon so as to exit the opening at the north end of the housing in an annular space between unribbed shaft circumference at this location and the surrounding annular north end 10c of the housing 10. This exterior flow of fluid makes contact with the closed ball valve enclosed in the valve containment cage 120, thereby providing 360-degree positive pressure on the closed ball valve to provide maximum opening power.
The Hollow Hydraulic-Power Shaft 12 is open across its round inside diameter from its South to North end to control the flow of fluid/gas entering South end and exiting North end in a continuous straight flow pattern. Fluid/gas makes contact with the closed ball valve center in the containment cage, thereby applying positive pressure which generates greater lifting power to the closed ball valve. In =Figure 1, the North end of the Hollow Hydraulic-Power Shaft 12 features a chamfer to better fit the ball valve in order to hold the ball in centered alignment with the North end exhaust flow hole of the shaft. The chamfered top end may help contribute to a sealed condition that may be achieved between the ball valve and shaft during initial contact, whereupon pressure can build up beneath the ball valve until sufficient to displace it from off the end of the shaft. In other versions, the north end of the shaft may be straight or flat. Hollow Power Hydraulic Stem guides have a plurality of East to West grooves 20 on each of the guides at the radially outermost extents thereof at positions equally spaced along the axial north-south direction, so that each of these grooves interconnects the two external flow passage 18 on opposite sides of the guide rib 16. For ease of illustration, the grooves 20 are shown only in Figure 2. In one version, four such grooves may be provided in each guide 16, although this number may vary within the scope of the present invention.
The grooves allow for any solids that get in between the inside diameter of the Hollow Pressure Motion Housing 10 and the outside diameter of the four guides to pass through as the Hollow Hydraulic-Power Shaft travels Northward and Southward, clockwise and counter clockwise, thereby preventing binding of the two.
As the Hollow Hydraulic-Power Shaft is engaged on the start of the down stroke the drag forces (friction force) of the Fluid Cavity Power Drag Plunger will 5 actuate the Hollow Hydraulic-Power Shaft to come in contact with the closed ball valve and hydraulically start lifting the closed ball valve in the travelling valve containment cage in a Northward direction off the closed ball valve seating surface.
The Hollow Hydraulic-Power Shaft gains full hydraulic lifting power once the Fluid Cavity Power Drag Plunger comes in contact with Fluid/Gas held within the barrel tube over the attached closed ball valve attached to the bottom of the barrel tube.
This action lifts the ball valve into open position, and as the ball valve travels northward away from the Hollow Hydraulic-Power Shaft's preferably chamfered north end 12b; this opens the top end of the shaft's axial interior bore for full flow exhaust of fluid from the apparatus.
15 The Hollow Hydraulic-Power Shaft allows for the ball valve to lift away Northward from the Hollow Hydraulic-Power Shaft without any contact when the ball is in the open position on the down stroke allowing for the flow of fluid/gas traveling Northward within the Hollow Hydraulic-Power Shaft area to continue into the ball valve containment cage and Northward thereof. If the ball valve opens without requiring direct contact of the ball by the shaft, then the hollow shaft is nonetheless performing a useful function by providing the central flow path to maximize the fluid throughput.
In summary of the downstroke process, as the plunger/piston system and the fixed Hollow Pressure Motion House travel southward on the down stroke within the pump barrel tube, the freely movable Fluid Cavity Power Drag Plunger begins to slow in the southward motion due to the friction forces between the inner diameter of the barrel tube and the outer diameter of the Fluid Cavity Power Drag Plunger, thereby allowing the fixed Hollow Pressure Motion House to gain ground and catch up to the Fluid Cavity Power Drag Plunger causing contact with each other. As the Fluid Cavity Power Drag Plunger comes in contact with the fluid/gas contained within
16 the barrel tube, the fluid/gas creates a northward force pushing on the south end of the Fluid Cavity Power Drag Plunger at the same time, in result creating a southward and a northward push as they travel towards the bottom of the pump barrel tube and the two opposite direction forces create a consistent hydraulic lifting power to the Hollow Power Hydraulic Shaft. In other words, there is a southward force and a northward force at the same time keeping the housing and drag plunger together, creating a consistent force on the ball valve via hollow shaft for the duration of the down stroke. This occurs in conjunction with the hydraulic power of the fluid/gas traveling straight northward to the center of the ball through the Hollow Power Hydraulic Shaft and the hydraulic power on the outside of the Hollow Power Hydraulic Shaft's straight flow guides to the outside circumference of the pressure locked ball valve and in return opening the ball valve to its open position within duration of the down stroke. This action is repeated on every down stroke.
The Hollow Hydraulic-Power Shaft on the start of the up stroke (northward movement of the housing 10 by the northward sucker rod and piston movement) comes in contact with the ball valve as the ball valve changes directions and falls southward, and the shaft may lower the ball valve back to the ball valve seat with less impact force for a smoother closing of the travelling valve.
On the upstroke the Fluid Cavity Power Drag Plunger 14 drags on the inside diameter of the barrel tube 100, which acts in conjunction with gravity pulling down on the weight of the Fluid Cavity Power Drag Plunger in a direction Southward of the Hollow Pressure Motion Housing, and the fully actuated Hollow Hydraulic-Power Shaft 12 is pulled Southward while guiding the ball valve with smoother impact back to the ball seat, until the north end of the shaft 12 retracts back inside the Hollow Pressure Motion Housing or at least a position retracted southward past the ball seat opening.
In other words, on the upstroke, the Fluid Cavity Power Drag Plunger drags in the opposite direction than it does the downstroke, being relatively pulled southward away from the Hollow Pressure Motion House as the Hollow Pressure Motion House is instantaneously being pulled northward, thus acting to separate the two on the
17 start of the upstroke and for the duration of the upstroke. This action retracts the engaged Hollow Power Hydraulic Shaft relatively southward internally of Hollow Pressure Motion House, thereby lowering the open ball valve to its seating position with smoother impact.
At the start of the upstroke, there is also a second force southward on the Hollow Power Hydraulic Shaft created from the weight of the hydrostatic fluid above, and in conjunction with the upward motion of the upstroke, this pushes southward on the open ball valve toward the ball valve seat south thereof, and the ball comes in contact with the extended Hollow Power Hydraulic Shaft on the ball's way to the seat. The hydrostatic pressure thus pushes on the ball and shaft instantaneously with the above-described frictional pulling action on the Fluid Cavity Power Drag Plunger. As the ball valve is being pushed to the ball valve seat on the upstroke, the north end 12b of the Hollow Power Hydraulic Shaft 12 travels southward to its retracted position southward of the ball seat (and preferably residing internally of the Hollow Pressure Motion House), and the north end 12b of the shaft 12 thus leaves contact with the closed ball valve, which is therefore left seated atop the ball seat.
This action is repeated on every upstroke.
In one version, the outside diameter of the Hollow Pressure Motion Housing is round and smooth in circumference over most of its axial span, except for wrench flats which provided just south of the northern end. In the illustrated version, the North end of the Hollow Pressure Motion Housing is threaded on its outside diameter and threaded into the containment cage's internal threads in order to join the two, but other coupling means may alternatively be employed to couple the housing to the travelling valve assembly.
The North end top surface of the Hollow Pressure Motion Housing may be flat, and smooth in circumference, so that when attached to the containment cage of the ball and seat valve, the seat rests parallel to the top surface of the housing, which operates as a seat plug to preventing the ball and seat valve from falling southward.
18 The Hollow Hydraulic-Power Shaft provides the ball lifter with hydraulic power on the down stroke to the center of the pressure locked ball valve within the containment cage north of the lifter apparatus with the energy derived from the fluid/gas being applied in a straight flow pattern, and also instantaneously provides hydraulic power to the circumference area around the Hollow Hydraulic Power Shaft's north end flow hole, thereby providing mechanical hydraulics powered by the derived energy force transferred northward from the obtained force of fluid/gas and friction drag forces of Fluid Cavity Power Drag Plunger. Hydraulic power is also derived from the fluid/gas around the outside diameter of the Hollow Hydraulic Power Shaft and the open hollow area within the Hollow Pressure Motion Housing in a straight flow pattern northward against the pressure locked ball valve.
Hydraulic power of these forces provides full radius of northward lifting to the exposed south end of the pressure locked ball valve by hydraulic power delivered to the center of the ball valve, middle region of the ball's radius and to the outside circumference of the ball.
The disclosure above provides not only an apparatus, but also a method allowing fluid/gas to continue traveling northward, preventing stalling and down time of the downhole reciprocating pump. The ball lifter thus defines a downhole pump component designed to prevent and fix gas locking of such downhole reciprocating pumps. The component is designed to stop common practice of "tagging bottom", or "Tapping" of the down hole reciprocating pump, in which operators are known to lower the stroke spacing to cause impact at the top of the downhole pump that in result causes jarring of the ball valve to open, and release a gas locked pump. The component may also assist in the performance of the downhole reciprocating pump, preventing downtime due to gas locked down hole reciprocating pumps. The first illustrated lifter is designed using linear fluid motion in a straight line, thus providing force in a linear fashion, is configured for use with a down hole reciprocating pump by adapting to the south end of a traveling valve containment cage, and is preferably fabricated from metal, for example using known machining techniques.
19 The first illustrated lifter, consisting of only three distinct pieces to assemble, is easily manufactured and prepared for use. The Hollow Hydraulic-Power Shaft is inserted with the south end threads southward into the Hollow Pressure Motion Housing north end. The Hollow Hydraulic-Power Shaft's south end and threads protrude south of the Hollow Pressure Motion Housing and attach to the internal threads centered of the Fluid Cavity Power Drag Plunger.
Figures 8 to 11 illustrate a first embodiment of the present invention featuring a housing 10' and hollow shaft 12' similar to the lifter of Figure 1, but differing in that the shaft 12' does not extend through the south end 10b of the housing, and does not carry a drag plunger externally of the housing at the south end of the shaft.
Instead, the south end of the shaft 12a terminates inside the hollow interior 10a of the housing, and carries a generally circular plate 14' in place of the first embodiment's drag plunger. Like the drag plunger of the first illustrated lifter, the plate 14' defines a movable member carried on the shaft 12' at the southern end .. thereof for sliding movement with the shaft 12' in an axial direction relative to the surrounding housing 10'.
The movable plate member 14' lies concentric with the shaft 12' in a plane lying normal to the longitudinal axis thereof. The outer diameter of the plate 14' exceeds that of the shaft 12 so as to span radially outward therefrom. The hollow interior 10a of the housing in the Figure 8 embodiment is not uniformly cylindrical over the full axial thereof as in the first illustrated lifter of Figures 1-7, and instead is divided into a smaller diameter upper portion 22 in which the guide ribs 16 of the shaft reside and a larger diameter lower portion 24 in which the movable plate member 14' resides. The guide ribs 16 serve the same function as the first illustrated lifter of Figures 1-7. The ribs 16 slide along the cylindrical wall of the upper portion 22 of the housing's hollow interior, and space the remainder of the shaft from this interior wall of the housing in order to define open flow passages 18 at the areas between the guide ribs 16, thereby enabling allow relative northward movement of fluid past the shaft toward the ball seat.

The movable plate member 14' on the hollow shaft 12' features a first plurality of flow openings 26 extending axially therethrough at positions spaced circumferentially around the shaft 12' from one another in close radial proximity to the outer circumference of the shaft 12'.
5 An additional central flow opening 28 extends axially through the movable plate member 14' at the center thereof, and thereby forms an extension of the internal axial through-bore 12c of the hollow shaft 12'. With reference to the cross-section of Figure 8, the movable plate member 14' is seamlessly integral with the hollow shaft 12', the combined unit having been produced as a single unitary piece, 10 for example by machining it from an originally larger piece of metal stock.
As a result, in the embodiment, the central opening 28 of the movable plate member 14' and the through-bore 12c of the hollow shaft are seamlessly integral, uniform diameter portions of a cylindrical passage extending fully through the piece in the axial direction.
15 The housing 10' of the Figure 8 embodiment differs from the first illustrated lifter of Figures 1-7 not only in the presence of an enlarged lower portion 24 of its hollow interior for accommodating the movable plate member 14' that rides internally of the housing during axial movement of the shaft 12', but also in the addition of internal threading 28 at its southern end 10b with which an externally threaded
20 cylindrical intake cap 30 is engaged in order to close off a notable area of the housing's otherwise open southern end. As an alternative to a disengagable threaded coupling, the end cap may be permanently attached to the housing, for example by welding, after placement of the shaft 12' inside the housing during assembly of the apparatus. In the event of welded installation, the threading may be omitted. Alternatively, the cap may be threaded into place and then welded permanently closed to form an integral part of a one-piece housing. The welded area can be machined down to provide a smooth transition between the now-integral parts, and give the housing a smooth, uniform profile. The intake cap 30 features a second plurality of flow openings 32 passing axially through the cap 30 near the outer circumference thereof at spaced apart locations around a second central
21 opening 34 that extends axially through the cap at the center thereof. In the illustrated embodiment, the first and second sets of flow openings 26, 32 are equal in number, each set having eight openings therein. However, the number of openings in either set may be varied, and need not necessarily equal the number of openings in the other set.
The central opening 34 of the cap 30 aligns with the central opening 28 of the movable plate member 14', thereby forming a further extension of the hollow shaft's through-bore 12c. On the other hand, the second plurality of flow openings 32 in the cap 30 are placed in non-alignment with the first plurality of flow openings 26 in the movable plate member 14'. In the Figure 8 embodiment, the second plurality of openings in the intake cap 30 are situated radially outward from the first plurality of openings in the movable plate 14' relative to the central axis of the shaft 12' and housing 10'. In the illustrated first position of the shaft 12', which like that of the first illustrated lifter of Figures 1-7 places the northern end 12b of the shaft in the retracted position aligned with or closely adjacent to the north end 10c of the housing 10 so that this end of the shaft stops short of reaching through the central opening of the ball seat of the travelling valve, the movable plate member 14' sits atop the intake cap 30 and the first plurality of flow openings 28 in the movable plate member 14' are closed off by the annular portion 36 of the intake cap 30 that remains intact between the central opening 34 and the second plurality of openings 32 spaced radially outward therefrom.
While the Figure 8 embodiment uses radial offsetting of the two sets of flow openings 26, 32 to accomplish this occlusion of the first set of flow openings 26 in the first position of the shaft 12', other embodiments may use other hole layouts that likewise place the two sets of openings out of alignment with one another to accomplish the same closing of the first set by intact areas of the intake cap when the movable plate member 14' of the shaft 12 is seated in abutment with the intake cap. For example, the sets of openings may alternatively be circumferentially offset from one another around the shaft. Where a radial offset is used, the second plurality of openings 32 in the intake cap 30 may be situated radially inward from the
22 first plurality of openings 26 in the movable plate member 14', as opposed to the reverse scenario shown in the drawings.
Having described the structure of the Figure 8 embodiment, attention is now turned to its operation. Like with the first illustrated lifter of Figures 1-7, the externally threaded upper end of the housing 10' is mated to the valve cage of the travelling valve, whereby the housing 10' is forced southward during the downstroke of the pump. Residing inside the housing 10', the movable plate member 14' does not frictionally ride on the internal surface of the pump barrel like the drag plunger of the first illustrated lifter of Figures 1-7. Instead, relative movement between the housing and the shaft is initiated by the contact of the capped southern end of the housing 10b with the fluid in the pump barrel, whereupon relative movement of fluid northward through the second plurality of flow openings 32 in the intake cap pushes against the movable plate member 14' at the intact areas thereof, which in the case of the illustrated hole layout of the first openings 26, reside radially outwardly from the first openings 26. The fluid forces the hollow shaft 12' northward relative to the housing 10 into the second position, thereby dislodging the ball from the ball seat. As in the first illustrated lifter of Figures 1-7, the hollow shaft 12' allows fluid to also move relatively northward through the center of the apparatus to the ball seat.
In the Figure 8 embodiment, the movable plate member 14' features four radial ribs 38 or other protrusions at an otherwise circular outer circumference thereof. These ribs 38 provide a similar function to the guide ribs 16 of the hollow shaft 12', thereby helping center the combined shaft and movable plate 12', 14' inside the housing while maintaining open flow-through spaces 40 between the movable plate member 14' and the housing 10' at areas between the ribs 38.
This allows fluid to flow relatively past the movable plate member 14' around the exterior thereof during the downstroke of the pump. As shown in Figure 8, the flow-through clearance spaces 40 between the movable plate member 14' and the housing 10' may overlap with the second plurality of flow openings 30 in the intake cap 30 to
23 allow fluid communication across the movable plate member 14' even when the movable plate is seated atop the intake cap 30 in the first position of the shaft 12'.
Although not shown, a threaded area may be provided at the south end of the housing to accommodate the attachment thereto of other pump components or accessories. Likewise, a clutch groove may be may be provided at the south end of the housing to accommodate the attachment thereto of other pump components or accessories.
Figures 12 to 15 illustrate a second embodiment of the present invention that is similar to the Figure 8 embodiment, but that features a solid shaft 12"
with no axial through-bore, and therefore also lacks a corresponding central opening in each of the movable plate member 14" and the housing intake cap 30'. In operation, the Figure 12 embodiment works in the same manner as the first two illustrated lifters of Figures 1 and 8 to shift the shaft 12" northward and unseat the ball of the travelling valve as the housing 10' is brought into contact with the fluid in the pump barrel during the downstroke of the pump. However, the Figure 12 embodiment lacks the relative axial flow of fluid through the shaft 12" due to the solid construction thereof.
In the Figure 8 and Figure 12 embodiments, the intake cap 30 forms a stop at the south end 10b of the housing to prevent the shaft 12" and attached movable plate member 14', 14" from sliding southwardly out of the housing. A
southwardly facing shoulder 42 defined between the two different diameter portions 22, 24 of the housing interior forms another stop that prevents the shaft 12" and attached movable plate member 14', 14" from sliding northwardly out of the housing 10', as the northern portion 22 of the housing interior is of lesser diameter than the movable plate member. The threaded coupling between the intake cap 30 , 30' and the housing provides access to the housing interior through the southern end 10b thereof prior to installation of the cap, thereby enabling placement of the combined shaft and southern plane inside the housing during assembly of the apparatus.
In summary of the Figure 8 and Figure 12 embodiments, the apparatus consists of a hollow housing chamber or shell 10', a solid or fully open hollow shaft 12', 12", a movable plate 14', 14" attached to the shaft, and a housing intake plate
24 or cap 30, 30'. On the down stoke of the pump, driven by suitable surface equipment, the bottom end 10b of the tool comes into contact with fluid (liquid/gas) held within the pump barrel tube. As the bottom end of the tool 10b comes in contact with the fluid, the fluid passes through the intake flow passages 32, and comes in .. contact with the movable plate 14', 14". The fluid has to lift the movable plate 14', 14" in order to continue northward into the hollow interior 10a of the housing. At the same time, in hollow shaft embodiments, the fluid also flows through the center flow passage 34 of the cap 30, with no restriction to this flow by the movable plate 14', and onward into the fully open hollow flow shaft 12', which accelerates the fluid .. northward. As the fluid lifts the movable plate 14', 14", the hollow shaft 12' is now lifted/engaged toward the closed ball valve residing over the top end 10c of the housing. The fluid travels through the flow passages 26 on the movable plate 14', 14" and continues onward toward the ball valve. The hollow stem or shaft retracts southward on the upstroke, as gravitationally induced by the weight of the movable plate, as well as the exertion of hydrostatic force on the traveling valve, which pushes the movable shaft and plate toward the south end of the housing, thereby readying the apparatus for the next downstroke.
Figures 16 to 18 illustrate a third embodiment of the present invention ball lift apparatus that, unlike the preceding illustrated embodiments, features no relative movement between its parts, and instead employs a fixed-position shaft 12"
that remains stationary relative to the housing 10" during use of the apparatus.
The apparatus is once again attached to the valve cage of the travelling valve assembly using external threading 10d at the north end 10c of the housing 10", which once again features a hollow interior 10a passing axially therethrough to the opposing south end 10b of the housing 10". The movable plate member 14' of the Figure 8 and Figure 12 embodiments is omitted, and the intake cap 30" is attached to the south end 12a of the shaft 12' in its place, for example as a seamlessly integral component of a combined shaft and cap unit. The external threading of intake cap 30" is used to attach the shaft 12' to the housing 10 and secure it in a stationary position in which the north end 12b of the shaft 12' resides at or near the north end 10c of the housing 10 in a position that does not reach fully through the ball seat of the travelling valve, for example reaching only part way into the ball seat from the south end thereof and stopping short of the opposing north end of the ball seat where the ball sits when the travelling valve is closed.
5 The central opening 34 of the intake cap 30" and the through-bore 12a of the shaft 12' cooperatively define a central cylindrical flow passage traversing the full axial length of the apparatus from the south end 10b of the housing to the north end 12b of the shaft 12'. The plurality of flow openings 32 in the intake cap 30"
open into the hollow interior 10a of the housing 10" at locations disposed circumferentially 10 around the shaft 12'. Like the Figure 8 and Figure 12 embodiments, the hollow interior 10a of the housing is divided into a larger diameter southern portion 24 and smaller diameter northern portion 22, but the two portions are joined by a third frustoconically tapered portion 44 instead of a right angle shoulder 42.
In the Figure 16 embodiment, where the shaft remains stationary relative to 15 the housing and therefore does not shift relatively northward to dislodge the ball of the travelling valve from the ball seat, it is the axial flow of fluid through the apparatus that alone serves to dislodge the ball of the valve from its seat.
Like the first two illustrated lifters of Figures 1 and 8, such relative fluid flow through the apparatus during the pump downstroke occurs both inside and outside the shaft.
20 The impact of the apparatus against the fluid trapped in the pump barrel during the downstroke of the pump causes an accelerates the fluid relatively northward through the apparatus due to the constriction of the available flow path for this fluid at the flow openings 32,34 at the capped south end 10b of the housing 10".
Figures 19 to 21 illustrate a fourth embodiment of the present invention
25 similar to the Figure 16 embodiment, except that the shaft 12" and housing 10¨
are combined into a singular seamlessly integral part, and the intermediate intake cap 30" previously used to assemble the separate housing and shaft components together is accordingly omitted. The singular body has a larger diameter cylindrical portion that is externally threaded in order to define the effective housing 10" that threads into the valve cage of the traveling valve. A smaller diameter cylindrical
26 portion of the singular body projects axially from the north end 10c of the effective housing 10¨ at the central longitudinal axis thereof. A central through-bore 12c passes axially through both cylindrical portions of the body from the south end 10b of the unit to the north end 12b thereof. A plurality of flow openings 32' span fully through the larger diameter housing portion 10¨ at positions spaced circumferentially around the smaller diameter shaft portion 12". The Figure 19 embodiment operates similar to the Figure 16 embodiment, increasing the relative northward velocity of the fluid relative to the housing during the downstroke as the fluid moves relatively northward into the relatively small flow passages 32', 12c of the apparatus from the larger cross-sectional area of the pump barrel. The accelerated northbound fluid dislodges the ball of the travelling valve from its seat.
The Figure 19 embodiment mates with the valve cage in a plug-like manner seated entirely internally of the threaded southern end of the valve cage due to the threading of the larger diameter body portion 10¨ over its entire axial span.
So whereas the other preceding embodiments feature external wrench flats 46 on the housing to enable threaded coupling and decoupling of the ball lift apparatus to the valve cage using a suitable wrenching tool, the Figure 19 embodiment instead employs an internal hexagonal profile 48 in the central axial flow-through passage 12c at the south end of the 10b of the apparatus for driven rotation of the apparatus in either direction by a suitably sized hex tool to enable installation and removal the apparatus from the travelling valve.
The Figure 16 embodiment may be modified so to be produced as a singular unitary piece in which the intake cap 30 is not threaded to the bottom end of the housing, but instead is a seamlessly integral part thereof.
This may be accomplished, for example, by machining a series of circumferentially spaced flow bores that pass axially through both the externally unthreaded southern portion and externally threaded northern portion of the housing of the Figure 16 embodiment, instead of machining out a larger central bore in which a separate shaft is subsequently installed. Such flow bores would be similar to the flow openings 32' of the Figure 19 embodiment that similarly pass axially through the entirety of the
27 housing portion. Alternatively, a seamlessly integral single-piece version of the Figure 16 embodiment could be produced using an additive manufacturing technique like 3D printing. In either case, the result would be a hybrid between the illustrated Figure 16 and Figure 19 embodiments, in that the apparatus have the single-piece structure of the Figure 19 embodiment, while still having the feature of an exposed southern portion that hangs below the apparatus' threaded connection to the south end of the valve cage so as to enable gripping of external wrench flats on this exposed portion by a wrench tool during installation or removal of the apparatus.
In the embodiments that employ a moving shaft, the guide ribs 16 shown and described as being attached to the shaft could alternatively be attached to the housing to achieve the same functional result. The shaft may be held fixed or stationary against rotational movement relative to the housing about the longitudinal axis, thereof, or could be limited in such rotational movement, for example by cooperative peripheral shaping of the shaft relative to the surrounding wall of the housing in a manner preventing or limiting rotation therebetween. It will also be appreciated that the shape of the movable plate member may also be varied from the generally circular shape shown in the drawings without detriment to the functional purpose of same.
While the flow openings 26, 32, 32', 34 in the drawings are cylindrically shaped and axially oriented, other shapes and angled orientations relative to the longitudinal axis may alternatively be employed. In any of the embodiments in which the housing of the ball lift apparatus extends southwardly beyond the south end of the travelling valve assembly, a wiper seal may be added to the southern end or outside circumference of the housing. The housing and the shaft may be varied in length or size, and an extended thread area may be added to the southern end of the housing to allow optional installation of any other components thereto, for example to carry additional equipment or pieces required for various downhole pump designs. Although the Figure 8 and Figure 12 embodiments feature a unitary piece that embodies the shaft and the movable plate member together, other
28 embodiments may employ a two-piece design for these components. Likewise, while the illustrated embodiments each employ a single-piece housing design, the housing may alternatively be assembled from multiple pieces Figures 22 to 24 illustrated a fifth embodiment of the present invention, which differs from the Figure 8 embodiment only in the addition of angled cutouts 50 to the movable plate member 14¨ and the addition of a radial inlet 52 to the hollow shaft.
At four of the eight flow openings 26 in the movable plate member 14¨, respective angled cutouts 50 slope from the north-facing topside of the moveable plate member to the outer circumferential edge 54 of the movable plate member at an oblique angle relative to the central longitudinal axis of the shaft. The cutout 50 intersects the circumferential edge 54 near the south-facing underside of the movable plate.
Each of these cutouts 50 resides between an adjacent pair of the ribs 38, i.e.
at a respective one of the open flow-through spaces 40, at the outer circumference of the movable plate member 14'. In the illustrated embodiment, each angled cutout 50 intersects the respective flow opening 26, and has a dish-shaped contour whose point of greatest depth lies at the circumferential edge 54 of the movable plate member 14" in a radial plane that bisects the respective flow opening 26 (i.e.
a plane that contains the central longitudinal axis of the shaft, and emanates radially outward therefrom at a position cutting the cylindrical flow opening 26 in half).
With specific reference to Figure 22, each cutout 50 acts to fluidly communicate the respective open flow-through space 40 at the outer circumference of the movable plate member 14' with the smaller diameter upper portion 22 of the housing's hollow interior when shaft 12' is in its fully raised northernmost position abutting the topside 56 of the movable plate member 14" against the shoulder that is defined between the two different diameter portions of the housing interior.
This way, fluid can continue to flow externally around the movable plate member 14" up into the smaller diameter upper portion 22 of the housing outside the shaft even once the shaft has been fully raised. Accordingly, each cutout 50 defines an access-way by which the fluid can pass from the respective open flow-through space
29 40 in the lower portion 24 of the housing to the upper portion of the housing 22, even when the shaft and movable plate member are fully raised.
It will be appreciated that the cutouts can provide this external flow functionality regardless of whether they use the forgoing dish-like shape, or other shapes that also provide a flow path between the open flow spaces 40 in the larger diameter lower portion of the housing and the annular space around the shaft in the smaller diameter upper portion of the housing. While the angled or sloped configuration of the illustrated cutouts helps ensure smooth flow transition between the lower and upper portions of the housing with minimal flow disruption, flow between the two housing portions with the movable plate member 14'" in the fully raised position would still be enabled by other shapes. For example, in one alternate embodiment, the cutout may be a rectangular slot-shaped cutout having an axial depth less than the overall axial thickness of the plate member 14" and forming a radial extension of the respective flow opening 26 over an upper portion thereof, while still leaving the underside of the plate member 14" intact beneath the slot. Leaving the entire underside of the plate member 14" intact beneath the cutouts maximizes the available surface area that is used to drive the plate member upward under impact of the plate member's underside with the fluid in the pump barrel during the downstroke of the pump.
It be appreciated that the term "cutout" is used to generally denote a void or absence of material at these areas of the movable plate member, and necessarily to denote a particular method of forming such a void. That is, the term cutout is not limited to features specifically formed by 'cutting' away of material by subtractive manufacturing (e.g. machining), and for example encompasses features formed in a part produced by casting, molding or additive manufacturing (e.g. 3D
printing).
With reference to Figure 24, the radial inlet 52 of the shaft opens into the shaft's internal bore 12c at a location situated southwardly from the north end of the shaft and northwardly from the topside of the movable plate member 14", and for example, at a position between the southern end of the guide ribs 16 and the northern topside of the movable plate member 14". Fluid having gained entry to the smaller diameter upper portion 22 of the housing via the flow openings 26 and cutouts 50 of the movable plate member 14" can thus enter the internal bore 12c of the shaft through the radial inlet 52 and flow upwardly through the northern end 12b of the shaft to unseat the ball valve. While the illustrated embodiment has a full-5 length axial bore passing through the entirety of the shaft from the south end thereof to the open north end thereof, thereby allowing fluid to enter the shaft through both an axial inlet at the south end of the shaft and a radial inlet 52 situated further north, it will be appreciated that other embodiments may employ only one or the other of these two inlets. For example, the cutout equipped embodiment may lack a radial 10 inlet 52, and just have an axial inlet at the south end like the earlier hollow-shaft embodiments, or may rely solely on one or more radial inlets 52 to accomplish fluid flow through the north end of the shaft without an axial inlet at the shaft's south end.
Likewise, other hollow shaft embodiments disclosed herein may be modified to use one or more radial inlets in addition to, or instead of, a full-length bore with an open 15 south end inlet. Furthermore, it will be appreciated that the cutouts 50 could be included on a solid-shaft embodiment like that of Figures 12 to 15.
Since various modifications can be made in my invention as herein above described, and many apparently widely different embodiments of same made within the spirit and scope of the claims without departure from such spirit and scope, it is 20 intended that all matter contained in the accompanying specification shall be interpreted as illustrative only and not in a limiting sense.

Claims (17)

CLAIMS:
1. A ball valve lift apparatus for use with a reciprocating downhole pump having a travelling valve assembly on a piston that is slidingly disposed in a pump barrel and features a ball valve that seals against a ball seat when in a closed position, the ball valve lift apparatus comprising:
a hollow housing having a north end arranged for coupling to the piston of the downhole pump to reside in a position south of the ball seat of the valve assembly, the hollow housing having a hollow interior that is open to an exterior of the hollow housing at both the north end of the housing and an opposing south end thereof;
a shaft received in the hollow interior of the hollow housing and leaving at least one external flow passage open between the shaft and internal surfaces of the hollow housing; and a movable member attached to a south end of the shaft inside the housing, the shaft being slidable back and forth therein between a first position in which the movable member resides adjacent the south end of the hollow housing and a second position in which the shaft is located northward of the first position and projects externally northward of the housing from the north end thereof by a sufficient distance to displace the ball valve from the ball seat;
wherein the movable member has a first plurality of flow openings spaced apart from one another circumferentially around the shaft.
2. The apparatus of claim 1 further comprising an intake at the south end of the housing that has a second plurality of flow openings spaced apart from one another circumferentially around the shaft in non-alignment with the first plurality of flow openings in the movable member; whereby southward displacement of the south end of the housing into a collection of fluid in the pump barrel with the shaft in the first position during a downstroke of the pump forces the movable member northward out of the first position, whereupon the fluid can pass through the first plurality of openings and northwardly toward the ball seat through the at least one external flow passage.
3. The apparatus of claim 2 wherein the intake is defined by a removal cap detachably coupled to the south end of the housing.
4. The apparatus of any one of claims 1 to 3 comprising at least one open space between the movable member and an interior wall of the housing to allow fluid to pass therebetween.
5. The apparatus of claim 2 or 3 comprising at least one open space between the movable member and an interior wall of the housing to allow fluid to pass therebetween, wherein the at least one open space overlaps with the second plurality of flow openings at the south end of the housing.
6. The apparatus of claim 4 or 5 wherein the at least one open space comprises a plurality of open spaces, and an outer circumference of the movable member comprises protrusions thereon at positions between the plurality of open spaces for following of said protrusions along the interior wall of the housing.
7. The apparatus of any one of claims 4 to 6 wherein the housing comprises a smaller diameter upper portion and a larger diameter lower portion in which the movable member resides, and a shoulder defined between said upper and lower portions of the housing defines a stop for limiting northward displacement of the movable member by contact with a topside of the movable member, and the movable member comprises at least one access-way arranged to communicate fluid from the least one open space to the smaller diameter upper portion of the housing when the topside of the movable member abuts against the shoulder defined between said upper and lower portions of the housing.
8. The apparatus of claim 7 wherein the at least one access-way comprises at least one angled cutout which slopes outwardly toward the south end of the housing from the topside of the movable member and intersects an outer periphery of the movable member at the at least one open space.
9. The apparatus of claim 7 or 8 wherein each access-way intersects a respective one of the first plurality of flow openings.
10. The apparatus of any one of claims 1 to 6 wherein the housing comprises a smaller diameter upper portion and a larger diameter lower portion in which the movable member resides, and a shoulder defined between said upper and lower portions of the housing defines a stop for limiting northward displacement of the movable member by contact with a topside of the movable member.
11. The apparatus of claims 10 wherein the movable member comprises at least one access-way arranged to communicate fluid from an outer periphery of the movable member to the smaller diameter upper portion of the housing when the topside of the movable member abuts against the shoulder defined between said upper and lower portions of the housing.
12. The apparatus of claim 11 wherein the at least one access-way comprises at least one angled cutout which slopes outwardly toward the south end of the housing from the topside of the movable member and intersects the outer periphery thereof.
13. The apparatus of any one of claims 7 to 12 wherein the shaft comprises guides at an exterior thereof within the smaller diameter upper portion of the housing for following along an internal surface of said smaller diameter portion.
14. The apparatus of any one of claims 1 to 13 wherein the shaft comprises a hollow interior flow passage opening axially through a north end of the shaft, thereby enabling fluid flow northward through the ball seat.
15. The apparatus of claim 14 wherein the hollow interior flow passage passes fully through the shaft in an axial direction from the south end of the shaft to an opposing north end of the shaft.
16. The apparatus of claim 15 wherein the movable member has a corresponding central opening therein that communicates with the hollow interior flow passage of the shaft to enable fluid flow northward through the ball seat via the hollow interior flow passage of the shaft.
17. The apparatus of any one of claims 14 to 16 wherein the interior flow passage of the shaft comprises at least one radial inlet at a distance spaced axially southward from the north end of the shaft.
CA2915465A 2015-04-14 2015-12-17 Hydraulically powered ball valve lift apparatus and method for downhole pump travelling valves Active CA2915465C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US14/686,020 2015-04-14
US14/686,020 US9890780B2 (en) 2013-10-09 2015-04-14 Hydraulically powered ball valve lift apparatus and method for downhole pump travelling valves

Publications (2)

Publication Number Publication Date
CA2915465A1 CA2915465A1 (en) 2016-10-14
CA2915465C true CA2915465C (en) 2023-02-28

Family

ID=57122314

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2915465A Active CA2915465C (en) 2015-04-14 2015-12-17 Hydraulically powered ball valve lift apparatus and method for downhole pump travelling valves

Country Status (1)

Country Link
CA (1) CA2915465C (en)

Also Published As

Publication number Publication date
CA2915465A1 (en) 2016-10-14

Similar Documents

Publication Publication Date Title
CA2829884C (en) Hydraulically powered ball valve lift apparatus and method for downhole pump travelling valves
US9890780B2 (en) Hydraulically powered ball valve lift apparatus and method for downhole pump travelling valves
CA2618433C (en) Cyclonic, debris removing valve and method
US4629004A (en) Plunger lift for controlling oil and gas production
CA2428618C (en) Plunger for gas wells
US3181470A (en) Gas lift plunger
GB2060787A (en) Fluid pump
US20160069167A1 (en) Downhole gas release apparatus
AU2019200819B2 (en) Check valve with inertial mass for progressive cavity pumps
CA2618432A1 (en) Sucker rod pump with improved ball containment valve cage
CA2915465C (en) Hydraulically powered ball valve lift apparatus and method for downhole pump travelling valves
US20030155116A1 (en) Plunger with multiple jackets
CN107461174A (en) A kind of storm valve
CN111963133A (en) Throttling-free self-service deblocking type double-sealing single-clamp staged fracturing string and fracturing method thereof
RU2339796C1 (en) Facility for simultaneous-separate operation of multi-horizon well
EP2781685A2 (en) Free flow valve
RU2692588C1 (en) Pump
CN205779594U (en) Suction pump
RU2258837C2 (en) Method of and device to provide operation of suction valve of deep-well sucker-rod pump
RU92487U1 (en) HOSE PUMP FOR HIGH VISCOUS OIL PRODUCTION
CN201284629Y (en) Pumping-assisted centralizer of pumping rod
CN202900160U (en) An immovable string steam injection valve for a vane pump oil extraction system
CN212671741U (en) Underground pump-passing electric heating lifting pipe column
CN220167906U (en) Planetary gear back-off device
US20140262318A1 (en) Automatic plunger

Legal Events

Date Code Title Description
EEER Examination request

Effective date: 20200622

EEER Examination request

Effective date: 20200622

EEER Examination request

Effective date: 20200622

EEER Examination request

Effective date: 20200622

EEER Examination request

Effective date: 20200622

EEER Examination request

Effective date: 20200622

EEER Examination request

Effective date: 20200622

EEER Examination request

Effective date: 20200622