CA2898442A1 - Method and system for manufacturing customizable lipstick in a retail environment - Google Patents
Method and system for manufacturing customizable lipstick in a retail environment Download PDFInfo
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- CA2898442A1 CA2898442A1 CA2898442A CA2898442A CA2898442A1 CA 2898442 A1 CA2898442 A1 CA 2898442A1 CA 2898442 A CA2898442 A CA 2898442A CA 2898442 A CA2898442 A CA 2898442A CA 2898442 A1 CA2898442 A1 CA 2898442A1
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- A—HUMAN NECESSITIES
- A45—HAND OR TRAVELLING ARTICLES
- A45D—HAIRDRESSING OR SHAVING EQUIPMENT; EQUIPMENT FOR COSMETICS OR COSMETIC TREATMENTS, e.g. FOR MANICURING OR PEDICURING
- A45D40/00—Casings or accessories specially adapted for storing or handling solid or pasty toiletry or cosmetic substances, e.g. shaving soaps or lipsticks
- A45D40/16—Refill sticks; Moulding devices for producing sticks
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Abstract
Embodiments of the present disclosure are directed to methods and systems of manufacturing customizable lipstick. In some embodiments, the lipstick can be manufactured through the use of customer selections within a short period of time in a retail environment, without requiring specialized technicians. In some embodiments, the color and flavor of the customizable lipstick can be selected from a display device by a consumer.
Description
METHOD AND SYSTEM FOR MANUFACTURING CUSTOMIZABLE LIPSTICK
IN A RETAIL ENVIRONMENT
BACKGROUND
Field [0001] Embodiments of the present disclosure relate to lip cosmetics, in particular, high-performance, luxury lipstick which can be quickly customized and manufactured for a customer.
Description of the Related Art
IN A RETAIL ENVIRONMENT
BACKGROUND
Field [0001] Embodiments of the present disclosure relate to lip cosmetics, in particular, high-performance, luxury lipstick which can be quickly customized and manufactured for a customer.
Description of the Related Art
[0002] Lipsticks are cosmetic products that apply color, texture, and protection to a customer's lips. They can comprise mixtures of oils and waxes, as well as colorants and other additives.
[0003] Lipstick can be produced in large batches in a factory setting, where high volumes of the lipstick can be manufactured. However, large-scale operations of lipstick production typically require:
[0004] (a) the presence of trained and qualified chemists and lab technicians;
[0005] (b) the assessment and fine tuning of a variety of factors, in particular color, as the production batch is mixed;
[0006] (c) the use of a variety of large, specialized machines to accurately measure, mix, heat and pour lipstick material into moulds, as well as specialized machines to chill and unmould the lipsticks; and
[0007] (d) the use of protective clothing and smooth, washable surfaces to handle the tendency of colorant dispersions to stick to and stain surfaces.
SUMMARY
SUMMARY
[0008] Disclosed herein is a method for manufacturing customizable lipstick which can comprise selecting properties of the customizable lipstick from a selection of shown properties, adding ingredients corresponding to the selected properties in a container, mixing the ingredients to form a pourable and homogenous mixture, pouring the homogeneous mixture into a lipstick mould, and chilling the lipstick mould until the mixture solidifies thereby forming the customizable lipstick, wherein the method can be performed in a retail environment.
[0009] In some embodiments, the customizable lipstick can be customized and manufactured in approximately 6 minutes. In some embodiments, approximately 10-different customizable lipsticks per hour can be produced. In some embodiments, a person performing the manufacturing steps is not a trained chemist, lab technician or person with knowledge of the typical lipstick manufacturing process. In some embodiments, the customizable lipstick can perform as well as a factory-produced lipstick.
[0010] In some embodiments, the method can further comprise removing the customizable lipstick from the mould and inserting the customizable lipstick into an industry-standard, cylinder-shaped lipstick container.
[0011] In some embodiments, the properties can be selected from a group consisting of color, flavor, opacity, and gloss/matte. In some embodiments, the color can be selected from a palette of at least about 100 to 200 colors, and the flavor is selected from a list of approximately 1 to 40 flavors. In some embodiments, at least some of the ingredients can be prepared in advance in a palette of at least about 1-20 different colors and in pieces weighing approximately 1-10 grams each.
[0012] In some embodiments, the mixing, pouring and chilling steps can be automated. In some embodiments, mixing can comprise spinning the ingredients in a centrifuge at approximately 2000 to 5000 rpm for about 10-100 seconds. In some embodiments, the container can be substantially sealed during the mixing steps, such that no lipstick material exits the container, thereby leaving an area surrounding the container suitable for the retail environment. In some embodiments, the filled mould can be chilled for about 1-5 minutes at -30 to -10 C. In some embodiments, the method can further comprise heating the ingredients.
[0013] In some embodiments, the ingredients corresponding to the selected properties can be displayed in a display case configured for retail viewing.
[0014] Also disclosed herein is system for manufacturing customizable lipstick in a retail environment which can comprise a display case configured to display solid ingredients that correspond to selectable lipstick properties, a processing container configured to receive the solid ingredients corresponding to selected properties and mix the ingredients to form a pourable and substantially homogenous mixture, a mould configured to receive the homogenous mixture, and a chiller configured to re-solidify the mixture in the mould.
[0015] In some embodiments, the system can further comprise a lipstick container configured to receive the re-solidified mixture. In some embodiments, the processing container can be configured to heat the ingredients.
BRIEF DESCRIPTION OF THE DRAWINGS
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] FIG. 1 illustrates an embodiment of a lipstick color selection chart.
[0017] FIG. 2 illustrates an embodiment of lipstick base material formed into the shape of a chocolate piece.
[0018] FIG. 3 illustrates an embodiment of the disclosed method.
[0019] FIG. 4 illustrates an embodiment of the disclosed system.
DETAILED DESCRIPTION
DETAILED DESCRIPTION
[0020] Embodiments of the below disclosure are directed to a method and system for manufacturing customized lipstick in a retail setting, such as a department store or at home demonstrations. Despite many other consumer products offering customization, timely customization of modestly high volumes of high performance lipstick does not exist in the retail environment. However, as disclosed in the embodiments below, lipstick can be manufactured while a customer waits, preferably within approximately 6 minutes after selection of properties by the customer. Accordingly, the lipstick can be manufactured by the disclosed process in a timely manner that would not require a customer to leave the store and come back a second day. Physical and/or chemical properties of the lipstick can be chosen by a customer, which can then be used to manufacture a tube of lipstick fitting the customer's preferences. The method described below can eliminate some of the typical requirements of industrial lipstick manufacturing. For example, the need for the presence of a trained professional, the need for large and potentially expensive equipment, and the potential for soiling the work area with stray color material may all be eliminated.
[0021] Further, the disclosed method steps can be used with all fully and/or partially solid ingredients. In some embodiments, no liquids are used.
However, the disclosed process is not limiting to solid only ingredients, and in some embodiments at least some liquid ingredients may be used. For example, liquid flavoring can be mixed in during the below disclosed process. In some embodiments, premade solid ingredients can be used. In some embodiments, the disclosed method does not require any measuring techniques by the person operating the method. In some embodiments, no dispersion, such as a liquid dispersion, is used.
However, the disclosed process is not limiting to solid only ingredients, and in some embodiments at least some liquid ingredients may be used. For example, liquid flavoring can be mixed in during the below disclosed process. In some embodiments, premade solid ingredients can be used. In some embodiments, the disclosed method does not require any measuring techniques by the person operating the method. In some embodiments, no dispersion, such as a liquid dispersion, is used.
[0022] Customers of lipstick can be influenced by a number of factors such as, for example, color, flavor, payoff (e.g. the durability of the lipstick to remain on the lip and provide color), moisturization, ease of application, matte/gloss level and opacity. All of these factors, as well as others, can be incorporated into the customized lipstick using the method described below.
[0023] The terms "approximately" and "about" as used herein represent an amount close to the stated amount that still performs a desired function or achieves a desired result. For example, the terms "approximately" and "about" may refer to an amount that is within less than 10% of, within less than 5% of, within less than 1% of, within less than 0.1%
of, and within less than 0.01% of the stated amount.
of, and within less than 0.01% of the stated amount.
[0024] The terms "lipstick" and "lip cosmetic" as used herein can be used interchangeably and additionally have their ordinary meanings as known to those skilled in the art.
High Performance Lipstick
High Performance Lipstick
[0025] Lipstick is a cosmetic product that can be used to apply color, texture, and protection to lips. Lipstick can contain, for example, pigments, oils, waxes, antioxidants, and emollients. Typically, wax can provide the structure of solid lipsticks. Many different types of wax can be used in lipstick such as beeswax, ozokerite wax, candelilla wax, and Carnauba wax. Further, oils, such as olive oil, mineral oil, cocoa butter, lanolin, pig fat, castor oil, and petrolatum, can be used in lipstick. In some embodiments, chemical sunscreens can be incorporated into the lipstick. For example, chemical sunscreens can include ParsolTM, EscalolTM, butyl methoxybenzoylmethane (BMBM), and butyl methoxydibenzoylmethane (BMDBM).
[0026] Lipstick can achieve colorful physical properties through the use of a variety of pigments and/or lake dyes. In some embodiments, zinc oxide and/or titanium dioxide can be used with waxes and/or pigments. Pigments can be organic or inorganic.
[0027] Other ingredients can be used in lipstick to create different effects, such as matte or gloss finishes. These ingredients can include, but are not limited to, silica, silicone oil, mica, fish scales, and peral particles.
[0028] Embodiments of the present disclosure can be used to easily and conveniently manufacture lipstick in a retail store with qualities that can be comparable to factory-produced lipstick. Preferably, the lipstick manufactured by embodiments of the below disclosure reliably and consistently match the performance of factory-produced, high-performance lipsticks. For example, the retail store lipstick can have qualities similar to, and match the performance of the brand BITE BEAUTYTm. In some embodiments the lipstick can, at least, (a) be highly pigmented resulting in high payoff; (b) be creamy and moisturizing (normally not possible with high pigmentation); and (c) have high ease of application.
However, lipstick manufactured from embodiments of the below described method can range in quality dependent on the ingredients used, and the quality of the final lipstick is not limiting.
Customer Choice Selection
However, lipstick manufactured from embodiments of the below described method can range in quality dependent on the ingredients used, and the quality of the final lipstick is not limiting.
Customer Choice Selection
[0029] The disclosed method allows for a significant amount of customer control regarding the physical and/or chemical properties of lipstick. This can be advantageous to a consumer who can choose the exact properties that they may want in their lipstick, regardless of whether this would be a commonly sold lipstick in the marketplace. Further, this would allow for a consumer to have more flexibility in their choices, and not necessarily be constrained by the popular lipstick that is commercially sold. The disclosed method can allow for consumers to create high quality "unique" lipstick colors, whereas previously only low quality version of that lipstick may have been manufactured.
[0030] In some embodiments, a customer can be presented a palette of colors in which to choose their final lipstick product shade from. The customer can view the palette and select a color of their choice. The palette can be shown to the customer by the use of, for example, a computer screen, a color printout, an IPADTM screen, or other visual device, and the type of display medium is not limiting. In some embodiments, the palette can illustrate up to approximately 100, 200, or 300 different colors of finished lipstick, preferably about 171 different colors of finished lipstick, although these numbers are not limiting. FIG. 1 illustrates an embodiment of a lipstick color selection chart for a customer to choose from. As shown, a consumer could have access to a number of different colors in which they can choose a final lipstick color. Additionally, the below Table I lists some non-limiting combinations that can form different potential colors for a customer.
Table I: Color Schemes POTENTIAL COLOR FORMULA
1 50%Pomegranate, 50%Zinfandel 2 50%Pomegranate, 50%Scarlet 3 50%Pomegranate, 50%Apricot 4 50%Pomegranate, 50%Tannin 50%Pomegranate, 50%Mulberry 6 50%Pomegranate, 50%CinCin 7 50%Pomegranate, 50%Pepper 8 50%Pomegranate, 50%Muscat 9 50%Pomegranate, 50%Shiraz 50%Pomegranate, 50%Fig 11 50%Pomegranate, 50%Vouvray 12 50%Pomegranate, 50%Rose 13 50%Pomegranate, 50%Grapevine 14 50%Pomegranate, 50%Quince 50%Pomegranate, 50%Vigne 16 50%Pomegranate, 50%Palamino 17 50%Pomegranate, 50%Retsina 18 50%Pomegranate, 50% White 19 50%Zinfandel, 50%Scarlet 20 50%Zinfandel, 50%Apricot 21 50%Zinfandel, 50%Tannin 22 50%Zinfandel, 50%Mulberry 23 50%Zinfandel, 50%CinCin 24 50%Zinfandel, 50%Pepper 25 50%Zinfandel, 50%Muscat 26 50%Zinfandel, 50%Shiraz 27 50%Zinfandel, 50%Fig 28 50%Zinfandel, 50%Vouvray 29 50%Zinfandel, 50%Rose 30 50%Zinfandel, 50%Grapevine
Table I: Color Schemes POTENTIAL COLOR FORMULA
1 50%Pomegranate, 50%Zinfandel 2 50%Pomegranate, 50%Scarlet 3 50%Pomegranate, 50%Apricot 4 50%Pomegranate, 50%Tannin 50%Pomegranate, 50%Mulberry 6 50%Pomegranate, 50%CinCin 7 50%Pomegranate, 50%Pepper 8 50%Pomegranate, 50%Muscat 9 50%Pomegranate, 50%Shiraz 50%Pomegranate, 50%Fig 11 50%Pomegranate, 50%Vouvray 12 50%Pomegranate, 50%Rose 13 50%Pomegranate, 50%Grapevine 14 50%Pomegranate, 50%Quince 50%Pomegranate, 50%Vigne 16 50%Pomegranate, 50%Palamino 17 50%Pomegranate, 50%Retsina 18 50%Pomegranate, 50% White 19 50%Zinfandel, 50%Scarlet 20 50%Zinfandel, 50%Apricot 21 50%Zinfandel, 50%Tannin 22 50%Zinfandel, 50%Mulberry 23 50%Zinfandel, 50%CinCin 24 50%Zinfandel, 50%Pepper 25 50%Zinfandel, 50%Muscat 26 50%Zinfandel, 50%Shiraz 27 50%Zinfandel, 50%Fig 28 50%Zinfandel, 50%Vouvray 29 50%Zinfandel, 50%Rose 30 50%Zinfandel, 50%Grapevine
31 50%Zinfandel, 50%Quince
32 50%Zinfandel, 50%Vigne
33 50%Zinfandel, 50%Palamino
34 50%Zinfandel, 50%Retsina
35 50%Zinfandel, 50% White
36 50%Scarlet, 50%Apricot
37 50%Scarlet, 50%Tannin
38 50%Scarlet, 50%Mulberry
39 50%Scarlet, 50%CinCin
40 50%Scarlet, 50%Pepper
41 50%Scarlet, 50%Muscat
42 50%Scarlet, 50%Shiraz
43 50%Scarlet, 50%Fig
44 50%Scarlet, 50%Vouvray
45 50%Scarlet, 50%Rose
46 50%Scarlet, 50%Grapevine
47 50%Scarlet, 50%Quince
48 50%Scarlet, 50%Vigne
49 50%Scarlet, 50%Pa'amino
50 50%Scarlet, 50%Retsina
51 50%Scarlet, 50%White
52 50%Apricot, 50%Tannin
53 50%Apricot, 50%Mulberry
54 50%Apricot, 50%CinCin
55 50%Apricot, 50%Pepper
56 50%Apricot, 50%Muscat
57 50%Apricot, 50%Shiraz
58 50%Apricot, 50%Fig
59 50%Apricot, 50%Vouvray
60 50%Apricot, 50%Rose
61 50%Apricot, 50%Grapevine
62 50%Apricot, 50%Quince
63 50%Apricot, 50%Vigne
64 50%Apricot, 50%Pa'amino
65 50%Apricot, 50%Retsina
66 50%Apricot, 50% White
67 50%Tannin, 50%Mulberry
68 50%Tannin, 50%CinCin
69 50%Tannin, 50%Pepper
70 50%Tannin, 50%Muscat
71 50%Tannin, 50%Shiraz
72 50%Tannin, 50%Fig
73 50%Tannin, 50%Vouvray
74 50%Tannin, 50%Rose
75 50%Tannin, 50%Grapevine
76 50%Tannin, 50%Quince
77 50%Tannin, 50%Vigne
78 50%Tannin, 50%Pa'amino
79 50%Tannin, 50%Retsina
80 50%Tannin, 50%White
81 50%Mulberry, 50%CinCin
82 50%Mulberry, 50%Pepper
83 50%Mulberry, 50%Muscat
84 50%Mulberry, 50%Shiraz
85 50%Mulberry, 50%Fig
86 50%Mulberry, 50%Vouvray
87 50%Mulberry, 50%Rose
88 50%Mulberry, 50%Grapevine
89 50%Mulberry, 50%Quince
90 50%Mulberry, 50%Vigne
91 50%Mulberry, 50%Pa'amino
92 50%Mulberry, 50%Retsina
93 50%Mulberry, 50% White
94 50%CinCin, 50%Pepper
95 50%CinCin, 50%Muscat
96 50%CinCin, 50%Shiraz
97 50%CinCin, 50%Fig
98 50%CinCin, 50%Vouvray
99 50%CinCin, 50%Rose
100 50%CinCin, 50%Grapevine
101 50%CinCin, 50%Quince
102 50%CinCin, 50%Vigne
103 50%CinCin, 50%Pa'amino
104 50%CinCin, 50%Retsina
105 50%CinCin, 50%White
106 50%Pepper, 50%Muscat
107 50%Pepper, 50%Shiraz
108 50%Pepper, 50%Fig
109 50%Pepper, 50%Vouvray
110 50%Pepper, 50%Rose
111 50%Pepper, 50%Grapevine
112 50%Pepper, 50%Quince
113 50%Pepper, 50%Vigne
114 50%Pepper, 50%Pa'amino
115 50%Pepper, 50%Retsina
116 50%Pepper, 50%White
117 50%Muscat, 50%Shiraz
118 50%Muscat, 50%Fig
119 50%Muscat, 50%Vouvray
120 50%Muscat, 50%Rose
121 50%Muscat, 50%Grapevine
122 50%Muscat, 50%Quince
123 50%Muscat, 50%Vigne
124 50%Muscat, 50%Pa'amino
125 50%Muscat, 50%Retsina
126 50%Muscat, 50%White
127 50%Shiraz, 50%Fig
128 50%Shiraz, 50%Vouvray
129 50%Shiraz, 50%Rose
130 50%Shiraz, 50%Grapevine
131 50%Shiraz, 50%Quince
132 50%Shiraz, 50%Vigne
133 50%Shiraz, 50%Pa'amino
134 50%Shiraz, 50%Retsina
135 50%Shiraz, 50%White
136 50%Fig, 50%Vouvray
137 50%Fig, 50%Rose
138 50%Fig, 50%Grapevine
139 50%Fig, 50%Quince
140 50%Fig, 50%Vigne
141 50%Fig, 50%Pa'amino
142 50%Fig, 50%Retsina
143 50%Fig, 50%White
144 50%Vouvray, 50%Rose
145 50%Vouvray, 50%Grapevine
146 50%Vouvray, 50%Quince
147 50%Vouvray, 50%Vigne
148 50%Vouvray, 50%Pa'amino
149 50%Vouvray, 50%Retsina
150 50%Vouvray, 50%White
151 50%Rose, 50%Grapevine
152 50%Rose, 50%Quince
153 50%Rose, 50%Vigne
154 50%Rose, 50%Pa'amino
155 50%Rose, 50%Retsina
156 50%Rose, 50%White
157 50%Grapevine, 50%Quince
158 50%Grapevine, 50%Vigne
159 50%Grapevine, 50%Pa'amino
160 50%Grapevine, 50%Retsina
161 50%Grapevine, 50%White
162 50%Quince, 50%Vigne
163 50%Quince, 50%Palamino
164 50%Quince, 50%Retsina
165 50%Quince, 50% White
166 50%Vigne, 50%Palamino
167 50%Vigne, 50%Retsina
168 50%Vigne, 50% White
169 50%Palamino, 50%Retsina
170 50%Palamino, 50%White
171 50%Retsina, 50% White [0031] Additionally, in some embodiments the customer can also choose from a list of possible flavors for the final lipstick. Similar to the colors described above, the flavors can be illustrated on numerous visual devices. In some embodiments, samples could be given to a consumer to taste the potential different flavors. In some embodiments, numerous different flavors can be given to a consumer, for example approximately 34 flavors, although any number of flavors can be used. Some example flavors could be mint, blueberry, or cherry. The customer can then select a flavor of their choice to go along with the color selected previously.
[0032] In some embodiments, other qualities of the lipstick can be shown to the customer and then subsequently chosen. For example a customer can select qualities such as gloss/matte levels, opacity, UV protection, and moisturization levels. A
customer can select one, or many, different properties to be incorporated into the final lipstick product.
[0033] Upon a customer's selection of their lipstick properties, the lipstick itself can be manufactured. In some embodiments, an empty lipstick container and an empty, disposable mixing cup can be labeled with the customer's name and lipstick property selections, either digitally or manually. In some embodiments, the customer's preferences can be stored on a computer processor, and can be saved for a later return visit, or sent to the customer for their personal records.
Customized Lipstick [0034] In some embodiments, an automated process can be used to manufacture the below disclosed lipstick. The automated process could store and use all of the selections inputted to form the lipstick selected by the customer. In other embodiments, a mixing technician can manually manufacture the below disclosed lipstick. Regardless of the level of automation of the manufacturing process used, a customizable lipstick can be manufactured while a customer wait within, for example, 1, 2, 3, 4, 5, 6, 7, 8, 9, or 10 minutes, preferably about 6 minutes. In some embodiments, a customer can wait less than about 1, 2, 3, 4, 5, 6, 7, 8, 9, or 10 minutes, preferably less than about 6 minutes [0035] In some embodiments, pre-made shapes, or wafers, of lipstick base material in a palette of about 15, 16, 17, 18, 19, or 20 different colors are available to the mixing technician, preferably about 19 colors, although these numbers are not limiting. In some embodiments, the wafers can weigh approximately 7.0, 7.1, 7.2, 7.3, 7.4, 7.5, 7.6, 7.7, 7.8, 7.9, or 8.0 grams, preferably about 7.5 grams, although the weight of the wafers is not limiting. The pre-made wafers can be colored as general base colors, so when other ingredients are mixed with the wafers, hundreds of final colors can be manufactured.
Examples of potential lipstick bases can be found in the below Table II.
However, other bases could be used as well.
Table II: Lipstick Bases COLORED LIPSTICK
BASES
1. Pomegranate 2. Zinfandel 3. Scarlet 4. Apricot 5. Tannin 6. Mulberry 7. Cin Cin 8. Pepper 9. Muscat 10. Shiraz 11. Fig 12. Vouvray 13. Rose 14. Grapevine 15. Quince 16. Vigne 17. Palamino 18. Retsina 19. White [0036] In some embodiments, the lipstick base material, and thus the finished lipstick, can be made at least partially of food grade ingredients. For example, the lipstick can be made from edible waxes, butters, and oils. However, other food grade ingredients can be used and the type of ingredient is not limiting. If food grade ingredients were used, a customer would be able to ingest some of the lipstick with no harmful consequences.
[0037] The pre-made lipstick base material can be formed in numerous types of shapes and designs. For example, FIG. 2 illustrates an embodiment of the lipstick base material can be formed to look like a chocolate piece, having a generally tapered cylinder with a rounded top. The bottom of the cylinder can be generally flat. In some embodiments, the lipstick base material can be generally symmetrical or generally nonsymmetrical. The base material can be flat, curved, or have corners. In some embodiments, the base material can be formed into more intricate shapes. For example, the base material can be shaped like a fish, car, star, and the overall shape of the base material is not limiting.
Further, the lipstick base material can be shaped to highlight the food grade nature of the ingredients. For example, the base material can be shaped like chocolates, chocolate bars, or cookies.
[0038] FIGS. 3 and 4 illustrate an embodiment of the disclosed method and system. Based on the customer's lipstick choices 302 from the palette 406 of a display device 402, the respective ingredients 408 shown in a display 404 used to make the lipstick can be selected along with the wafer. In some embodiments, the wafer can be added to the mixing cup and inserted in a container 410, which may be clear for ease of customer viewing, together with the ingredients 408 to form the other customer selected properties of the lipstick, such as approximately 0.23g of flavor. The container 410 can be, for example, a test tube with a lid, but the size and shape of the container 410 is not limiting.
Heating [0039] In some embodiments, the container 410 can be heated 304 to a specified temperature in order to melt the ingredients to a specified state, such as a freely pourable state. In some embodiments, the melted ingredients can be a viscous or non-viscous fluid.
The fluidity of the melted ingredients is not limiting. In some embodiments, the container 410 can be heated 304 in a standard microwave oven 416 until the ingredients are melted. For example, a 400-1000 watt microwave oven 416 can be used for approximately 25 seconds at full power to melt the ingredients. In some embodiments, other heating instruments 416 such as, for example, a hot plate, a fireplace, an oven, a toaster oven, or an infrared heater can be used to melt the ingredients within the container 304. Any known heating means 416 can be employed to melt the ingredients within the container 410, including induction heating. The heating means 416 may in some embodiments be incorporated into the mixing container, so a separate heating device 416 may not be necessary. The ingredients can be melted together so that they are pourable into a mould, as further discussed below.
Mixing [0040] In some embodiments, the container 410 can be closed and placed in a small, bench top centrifuge 414 in order to mix the ingredients 408 together 306. In some embodiments, this is done after the heating step 304. In some embodiments, the heating 304 can be performed before, during, or after mixing 306. In some embodiments, heating 304 and mixing 306 can be done simultaneously. In some embodiments, either heating 304 or mixing 306 can be excluded from the process. In some embodiments, the container 410 can be spun at approximately 3,500 rpm which can effectively disperse and mix the ingredients 408 within about 45 seconds, while minimizing any spray or spillage of the ingredients. In some embodiments, the container 410 can be spun for about 20 seconds at about 2500 rpm. The mixing area of the centrifuge 410 can be enclosed with a clear plastic viewing plate that can prevent any lipstick material from exiting while permitting a customer to view the lipstick manufacturing safely. In other embodiments, different mixers 410 can be used such as, for example, hand mixing or kitchen mixers. The ingredients can be mixed 306 into a homogenous matrix through the disclosed method without the need for specialized machinery and trained chemists and technicians, which are normally required in a lipstick factory. Upon completion of the mixing 306, the customer can further view their selected color, uniformly blended, and determine whether to keep that color or change it. At this point, other ingredients can be mixed in to suit the customer's selected properties.
Pouring [0041] Upon heating and mixing the lipstick material to be fluid and homogeneous, the heated and mixed lipstick material can then be poured 308 into a shaped mould 420. In some embodiments, the mould 420 is shaped to conform within a standard lipstick tube. For example, the lipstick mould 420 can be shaped as the standard lipstick bullet shape, however other moulds 420 such as flat moulds or rounded moulds can be used as well, and the dimensions of the final lipstick product are not limiting.
Jars or other containers configured to hold a solid or semi-solid lip balm can also be used to dispense the final product. The mould 420 can be any commercial container.
[0042] In some embodiments, the mould 420 can be made of materials such as steel or solid aluminum. In some embodiments, the mould 420 can be coated with a lubrication material to allow for ease of removal of the lipstick material and ease of cleaning.
In some embodiments, the moulds 420 can generally be formed into a top section and a bottom section, wherein the top and bottom sections fit together to form the shape of the lipstick. The sections can attach to one another though, for example, snapping, screwing, or friction fit, to contain the melted lipstick material within the mould 420. In some embodiments, the mould 420 can be made up of multiple cavities, thereby allowing for multiple lipsticks to be manufactured at the same time. In some embodiments, the mould 420 can contain 1, 2, 3, 4, 5, 6, 7, 8, 9, or 10 cavities. In some embodiments, the mould 420 can contain greater than 1, 2, 3, 4, 5, 6, 7, 8, 9, or 10 cavities.
Chilling [0043] Upon pouring the lipstick material into the mould 308, the mould 420 can then be chilled 310 to solidify the lipstick. In some embodiments, the mould 420 can be chilled 310 to approximately -25, -20, -15, -10, or -5 C for approximately 1, 2, 3, 4, or 5 minutes. The temperature and time are not limiting. The lipstick can be fully solidified during the chilling step 310, or can be only partially solidified. In some embodiments, a small, customized, bench top chilling table 418 can be used. However, other chilling methods 418 can be used, such as a freezer, liquid nitrogen, or an ANTI-GRIDDLE . Any cooling means known in the art may be employed.
Unmoulding [0044] Upon solidifying of the lipstick during the chilling step 310 described above, the lipstick can be removed from the mould 420. As described above, the mould 420 can be formed in two attached sections. The top section of the mould 420 can be removed to expose the bottom section of the lipstick. A lipstick container can then be pressed onto the exposed end of the lipstick, where the container/lipstick can be removed from the bottom section of the mould 420. The lipstick can then be lowered into the container through the use of, for example, the lipstick-container elevator. An appropriately sized cap can then be placed on the container. Those skilled in the art would understand that there may be different procedures for unmoulding the lipstick, and this process is not limiting.
[0045] Upon completion of the above disclosed process, the final product can be presented to the customer, preferably about 6 minutes after the customer has made the lipstick property selections.
[0046] The mould 420 can then be wiped clean so that there is no spray or extraneous residue of the lipstick or its staining colorants located anywhere.
In some embodiments, the mixing cup described above can be disposable. Unlike factory produced lipstick, lipstick formed in the disclosed embodiments can be manufactured with minimal mess.
[0047] In some embodiments, a volume ranging from approximately 10-200 lipsticks per hour can be manufactured by the disclosed process through the use of multiple moulds with multiple cavities per mould.
Display [0048] In some embodiments, the finished lipstick or base material can be displayed in a display case 404 for customer viewing. In some embodiments, the display case 404 can be configured to look like a bakery display case. In some embodiments, the finished lipstick or base material can be shaped like for example, baked goods, cookies, or chocolates, and displayed in the bakery display case 404. However, the display case 404 can be shaped, themed, and configured in any fashion, and the shape, theme, and configuration of the display case 404 is not limiting.
[0049] While the illustrative embodiments of the invention have been described with particularity, it will be understood that various other modifications will be apparent to and can be readily made by those skilled in the art without departing from the spirit and scope of the invention. Accordingly, it is not intended that the scope of the claims appended hereto be limited to the examples and descriptions set forth hereinabove but rather that the claims be construed as encompassing all the features of patentable novelty which reside in the present invention, including all features which would be treated as equivalents thereof by those skilled in the art to which the invention pertains.
[0032] In some embodiments, other qualities of the lipstick can be shown to the customer and then subsequently chosen. For example a customer can select qualities such as gloss/matte levels, opacity, UV protection, and moisturization levels. A
customer can select one, or many, different properties to be incorporated into the final lipstick product.
[0033] Upon a customer's selection of their lipstick properties, the lipstick itself can be manufactured. In some embodiments, an empty lipstick container and an empty, disposable mixing cup can be labeled with the customer's name and lipstick property selections, either digitally or manually. In some embodiments, the customer's preferences can be stored on a computer processor, and can be saved for a later return visit, or sent to the customer for their personal records.
Customized Lipstick [0034] In some embodiments, an automated process can be used to manufacture the below disclosed lipstick. The automated process could store and use all of the selections inputted to form the lipstick selected by the customer. In other embodiments, a mixing technician can manually manufacture the below disclosed lipstick. Regardless of the level of automation of the manufacturing process used, a customizable lipstick can be manufactured while a customer wait within, for example, 1, 2, 3, 4, 5, 6, 7, 8, 9, or 10 minutes, preferably about 6 minutes. In some embodiments, a customer can wait less than about 1, 2, 3, 4, 5, 6, 7, 8, 9, or 10 minutes, preferably less than about 6 minutes [0035] In some embodiments, pre-made shapes, or wafers, of lipstick base material in a palette of about 15, 16, 17, 18, 19, or 20 different colors are available to the mixing technician, preferably about 19 colors, although these numbers are not limiting. In some embodiments, the wafers can weigh approximately 7.0, 7.1, 7.2, 7.3, 7.4, 7.5, 7.6, 7.7, 7.8, 7.9, or 8.0 grams, preferably about 7.5 grams, although the weight of the wafers is not limiting. The pre-made wafers can be colored as general base colors, so when other ingredients are mixed with the wafers, hundreds of final colors can be manufactured.
Examples of potential lipstick bases can be found in the below Table II.
However, other bases could be used as well.
Table II: Lipstick Bases COLORED LIPSTICK
BASES
1. Pomegranate 2. Zinfandel 3. Scarlet 4. Apricot 5. Tannin 6. Mulberry 7. Cin Cin 8. Pepper 9. Muscat 10. Shiraz 11. Fig 12. Vouvray 13. Rose 14. Grapevine 15. Quince 16. Vigne 17. Palamino 18. Retsina 19. White [0036] In some embodiments, the lipstick base material, and thus the finished lipstick, can be made at least partially of food grade ingredients. For example, the lipstick can be made from edible waxes, butters, and oils. However, other food grade ingredients can be used and the type of ingredient is not limiting. If food grade ingredients were used, a customer would be able to ingest some of the lipstick with no harmful consequences.
[0037] The pre-made lipstick base material can be formed in numerous types of shapes and designs. For example, FIG. 2 illustrates an embodiment of the lipstick base material can be formed to look like a chocolate piece, having a generally tapered cylinder with a rounded top. The bottom of the cylinder can be generally flat. In some embodiments, the lipstick base material can be generally symmetrical or generally nonsymmetrical. The base material can be flat, curved, or have corners. In some embodiments, the base material can be formed into more intricate shapes. For example, the base material can be shaped like a fish, car, star, and the overall shape of the base material is not limiting.
Further, the lipstick base material can be shaped to highlight the food grade nature of the ingredients. For example, the base material can be shaped like chocolates, chocolate bars, or cookies.
[0038] FIGS. 3 and 4 illustrate an embodiment of the disclosed method and system. Based on the customer's lipstick choices 302 from the palette 406 of a display device 402, the respective ingredients 408 shown in a display 404 used to make the lipstick can be selected along with the wafer. In some embodiments, the wafer can be added to the mixing cup and inserted in a container 410, which may be clear for ease of customer viewing, together with the ingredients 408 to form the other customer selected properties of the lipstick, such as approximately 0.23g of flavor. The container 410 can be, for example, a test tube with a lid, but the size and shape of the container 410 is not limiting.
Heating [0039] In some embodiments, the container 410 can be heated 304 to a specified temperature in order to melt the ingredients to a specified state, such as a freely pourable state. In some embodiments, the melted ingredients can be a viscous or non-viscous fluid.
The fluidity of the melted ingredients is not limiting. In some embodiments, the container 410 can be heated 304 in a standard microwave oven 416 until the ingredients are melted. For example, a 400-1000 watt microwave oven 416 can be used for approximately 25 seconds at full power to melt the ingredients. In some embodiments, other heating instruments 416 such as, for example, a hot plate, a fireplace, an oven, a toaster oven, or an infrared heater can be used to melt the ingredients within the container 304. Any known heating means 416 can be employed to melt the ingredients within the container 410, including induction heating. The heating means 416 may in some embodiments be incorporated into the mixing container, so a separate heating device 416 may not be necessary. The ingredients can be melted together so that they are pourable into a mould, as further discussed below.
Mixing [0040] In some embodiments, the container 410 can be closed and placed in a small, bench top centrifuge 414 in order to mix the ingredients 408 together 306. In some embodiments, this is done after the heating step 304. In some embodiments, the heating 304 can be performed before, during, or after mixing 306. In some embodiments, heating 304 and mixing 306 can be done simultaneously. In some embodiments, either heating 304 or mixing 306 can be excluded from the process. In some embodiments, the container 410 can be spun at approximately 3,500 rpm which can effectively disperse and mix the ingredients 408 within about 45 seconds, while minimizing any spray or spillage of the ingredients. In some embodiments, the container 410 can be spun for about 20 seconds at about 2500 rpm. The mixing area of the centrifuge 410 can be enclosed with a clear plastic viewing plate that can prevent any lipstick material from exiting while permitting a customer to view the lipstick manufacturing safely. In other embodiments, different mixers 410 can be used such as, for example, hand mixing or kitchen mixers. The ingredients can be mixed 306 into a homogenous matrix through the disclosed method without the need for specialized machinery and trained chemists and technicians, which are normally required in a lipstick factory. Upon completion of the mixing 306, the customer can further view their selected color, uniformly blended, and determine whether to keep that color or change it. At this point, other ingredients can be mixed in to suit the customer's selected properties.
Pouring [0041] Upon heating and mixing the lipstick material to be fluid and homogeneous, the heated and mixed lipstick material can then be poured 308 into a shaped mould 420. In some embodiments, the mould 420 is shaped to conform within a standard lipstick tube. For example, the lipstick mould 420 can be shaped as the standard lipstick bullet shape, however other moulds 420 such as flat moulds or rounded moulds can be used as well, and the dimensions of the final lipstick product are not limiting.
Jars or other containers configured to hold a solid or semi-solid lip balm can also be used to dispense the final product. The mould 420 can be any commercial container.
[0042] In some embodiments, the mould 420 can be made of materials such as steel or solid aluminum. In some embodiments, the mould 420 can be coated with a lubrication material to allow for ease of removal of the lipstick material and ease of cleaning.
In some embodiments, the moulds 420 can generally be formed into a top section and a bottom section, wherein the top and bottom sections fit together to form the shape of the lipstick. The sections can attach to one another though, for example, snapping, screwing, or friction fit, to contain the melted lipstick material within the mould 420. In some embodiments, the mould 420 can be made up of multiple cavities, thereby allowing for multiple lipsticks to be manufactured at the same time. In some embodiments, the mould 420 can contain 1, 2, 3, 4, 5, 6, 7, 8, 9, or 10 cavities. In some embodiments, the mould 420 can contain greater than 1, 2, 3, 4, 5, 6, 7, 8, 9, or 10 cavities.
Chilling [0043] Upon pouring the lipstick material into the mould 308, the mould 420 can then be chilled 310 to solidify the lipstick. In some embodiments, the mould 420 can be chilled 310 to approximately -25, -20, -15, -10, or -5 C for approximately 1, 2, 3, 4, or 5 minutes. The temperature and time are not limiting. The lipstick can be fully solidified during the chilling step 310, or can be only partially solidified. In some embodiments, a small, customized, bench top chilling table 418 can be used. However, other chilling methods 418 can be used, such as a freezer, liquid nitrogen, or an ANTI-GRIDDLE . Any cooling means known in the art may be employed.
Unmoulding [0044] Upon solidifying of the lipstick during the chilling step 310 described above, the lipstick can be removed from the mould 420. As described above, the mould 420 can be formed in two attached sections. The top section of the mould 420 can be removed to expose the bottom section of the lipstick. A lipstick container can then be pressed onto the exposed end of the lipstick, where the container/lipstick can be removed from the bottom section of the mould 420. The lipstick can then be lowered into the container through the use of, for example, the lipstick-container elevator. An appropriately sized cap can then be placed on the container. Those skilled in the art would understand that there may be different procedures for unmoulding the lipstick, and this process is not limiting.
[0045] Upon completion of the above disclosed process, the final product can be presented to the customer, preferably about 6 minutes after the customer has made the lipstick property selections.
[0046] The mould 420 can then be wiped clean so that there is no spray or extraneous residue of the lipstick or its staining colorants located anywhere.
In some embodiments, the mixing cup described above can be disposable. Unlike factory produced lipstick, lipstick formed in the disclosed embodiments can be manufactured with minimal mess.
[0047] In some embodiments, a volume ranging from approximately 10-200 lipsticks per hour can be manufactured by the disclosed process through the use of multiple moulds with multiple cavities per mould.
Display [0048] In some embodiments, the finished lipstick or base material can be displayed in a display case 404 for customer viewing. In some embodiments, the display case 404 can be configured to look like a bakery display case. In some embodiments, the finished lipstick or base material can be shaped like for example, baked goods, cookies, or chocolates, and displayed in the bakery display case 404. However, the display case 404 can be shaped, themed, and configured in any fashion, and the shape, theme, and configuration of the display case 404 is not limiting.
[0049] While the illustrative embodiments of the invention have been described with particularity, it will be understood that various other modifications will be apparent to and can be readily made by those skilled in the art without departing from the spirit and scope of the invention. Accordingly, it is not intended that the scope of the claims appended hereto be limited to the examples and descriptions set forth hereinabove but rather that the claims be construed as encompassing all the features of patentable novelty which reside in the present invention, including all features which would be treated as equivalents thereof by those skilled in the art to which the invention pertains.
Claims (18)
1. A method for manufacturing customizable lipstick, the method comprising:
selecting properties of the customizable lipstick from a selection of shown properties;
adding ingredients corresponding to the selected properties in a container;
mixing the ingredients to form a pourable and homogenous mixture;
pouring the homogeneous mixture into a lipstick mould; and chilling the lipstick mould until the mixture solidifies thereby forming the customizable lipstick;
wherein the method is performed in a retail environment.
selecting properties of the customizable lipstick from a selection of shown properties;
adding ingredients corresponding to the selected properties in a container;
mixing the ingredients to form a pourable and homogenous mixture;
pouring the homogeneous mixture into a lipstick mould; and chilling the lipstick mould until the mixture solidifies thereby forming the customizable lipstick;
wherein the method is performed in a retail environment.
2. The method of Claim 1, wherein the customizable lipstick can be customized and manufactured in approximately 6 minutes.
3. The method of Claim 1, wherein approximately 10-200 different customizable lipsticks per hour can be produced.
4. The method of any one of Claims 1-3, further comprising removing the customizable lipstick from the mould and inserting the customizable lipstick into an industry-standard, cylinder-shaped lipstick container.
5. The method of any one of Claims 1-4, wherein a person performing the manufacturing steps is not a trained chemist, lab technician or person with knowledge of the typical lipstick manufacturing process.
6. The method of any one of Claims 1-5, wherein the mixing, pouring and chilling steps are automated.
7. The method of any one of Claims 1-6, wherein the properties are selected from a group consisting of color, flavor, opacity, and gloss/matte.
8. The method of Claim 7, wherein the color is selected from a palette of at least about 100 to 200 colors, and the flavor is selected from a list of approximately 1 to 40 flavors.
9. The method of any one of Claims 1-8, wherein the customizable lipstick performs as well as a factory-produced lipstick.
10. The method of any one of Claims 1-9, wherein at least some of the ingredients are prepared in advance in a palette of at least about 1-20 different colors and in pieces weighing approximately 1-10 grams each.
11. The method of any one of Claims 1-10, wherein mixing comprises spinning the ingredients in a centrifuge at approximately 2000 to 5000 rpm for about 10-100 seconds.
12. The method of any one of Claims 1-11, wherein the container is substantially sealed during the mixing steps, such that no lipstick material exits the container, thereby leaving an area surrounding the container suitable for the retail environment.
13. The method of any one of Claims 1-12, wherein the filled mould is chilled for about 1-5 minutes at -30 to -10 °C.
14. The method of any one of Claims 1-13, wherein the ingredients corresponding to the selected properties are displayed in a display case configured for retail viewing.
15. The method of any one of Claims 1-14, further comprising heating the ingredients.
16. A system for manufacturing customizable lipstick in a retail environment, the system comprising:
a display case configured to display solid ingredients that correspond to selectable lipstick properties;
a processing container configured to receive the solid ingredients corresponding to selected properties and mix and heat the ingredients to form a pourable and substantially homogenous mixture;
a mould configured to receive the homogenous mixture; and a chiller configured to re-solidify the mixture in the mould.
a display case configured to display solid ingredients that correspond to selectable lipstick properties;
a processing container configured to receive the solid ingredients corresponding to selected properties and mix and heat the ingredients to form a pourable and substantially homogenous mixture;
a mould configured to receive the homogenous mixture; and a chiller configured to re-solidify the mixture in the mould.
17. The system of Claim 16, further comprising a lipstick container configured to receive the re-solidified mixture.
18. The system of Claim 16, wherein the processing container is configured to heat the ingredients.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201361753816P | 2013-01-17 | 2013-01-17 | |
| US61/753,816 | 2013-01-17 | ||
| PCT/US2014/012018 WO2014113654A1 (en) | 2013-01-17 | 2014-01-17 | Method and system for manufacturing customizable lipstick in a retail environment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2898442A1 true CA2898442A1 (en) | 2014-07-24 |
Family
ID=51210086
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2898442A Abandoned CA2898442A1 (en) | 2013-01-17 | 2014-01-17 | Method and system for manufacturing customizable lipstick in a retail environment |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US20150313345A1 (en) |
| CA (1) | CA2898442A1 (en) |
| WO (1) | WO2014113654A1 (en) |
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| US10653228B2 (en) * | 2014-03-06 | 2020-05-19 | Patent Lab Sa | Method for manufacturing cosmetic product capsules, specifically lipsticks, and relating manufacturing machine |
| US10919187B2 (en) * | 2014-03-18 | 2021-02-16 | Patent Lab Sa | Method for manufacturing cosmetic products, preferably lipsticks, cocoa butter lipcare sticks or lip glosses, and related manufacturing machine |
| WO2021260597A1 (en) * | 2020-06-24 | 2021-12-30 | Shiseido Company, Limited | Systems and methods for heating and mixing of compositions |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5971351A (en) * | 1997-09-05 | 1999-10-26 | Swaab; Mary | Apparatus and method for blending and fabricating personalized lipstick |
| CA2461307C (en) * | 2001-09-24 | 2011-01-11 | Imx Labs, Inc. | Apparatus and method for custom cosmetic dispensing |
-
2014
- 2014-01-17 CA CA2898442A patent/CA2898442A1/en not_active Abandoned
- 2014-01-17 WO PCT/US2014/012018 patent/WO2014113654A1/en active Application Filing
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2015
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|---|---|
| US20150313345A1 (en) | 2015-11-05 |
| WO2014113654A1 (en) | 2014-07-24 |
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