CA2883864A1 - Selectively leached, polycrystalline structures for cutting elements of drill bits - Google Patents

Selectively leached, polycrystalline structures for cutting elements of drill bits Download PDF

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Publication number
CA2883864A1
CA2883864A1 CA2883864A CA2883864A CA2883864A1 CA 2883864 A1 CA2883864 A1 CA 2883864A1 CA 2883864 A CA2883864 A CA 2883864A CA 2883864 A CA2883864 A CA 2883864A CA 2883864 A1 CA2883864 A1 CA 2883864A1
Authority
CA
Canada
Prior art keywords
diamond
region
pcd
additive
compact
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA2883864A
Other languages
English (en)
French (fr)
Inventor
Matthew Douglas MUMMA
Andrew David Murdock
John Martin Clegg
William Henry DUBOSE
Neal Alan BOWDEN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ulterra Drilling Technologies LP
Original Assignee
Ulterra Drilling Technologies LP
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ulterra Drilling Technologies LP filed Critical Ulterra Drilling Technologies LP
Publication of CA2883864A1 publication Critical patent/CA2883864A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/0009Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D99/00Subject matter not provided for in other groups of this subclass
    • B24D99/005Segments of abrasive wheels
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/52Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite
    • C04B35/528Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/46Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/54Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of the rotary drag type, e.g. fork-type bits
    • E21B10/55Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of the rotary drag type, e.g. fork-type bits with preformed cutting elements
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/46Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/56Button-type inserts
    • E21B10/567Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
    • E21B10/573Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts characterised by support details, e.g. the substrate construction or the interface between the substrate and the cutting element
    • E21B10/5735Interface between the substrate and the cutting element
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/38Non-oxide ceramic constituents or additives
    • C04B2235/3804Borides
    • C04B2235/3813Refractory metal borides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/38Non-oxide ceramic constituents or additives
    • C04B2235/3817Carbides
    • C04B2235/3826Silicon carbides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/38Non-oxide ceramic constituents or additives
    • C04B2235/3852Nitrides, e.g. oxynitrides, carbonitrides, oxycarbonitrides, lithium nitride, magnesium nitride
    • C04B2235/386Boron nitrides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/42Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
    • C04B2235/422Carbon
    • C04B2235/427Diamond

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Geochemistry & Mineralogy (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Fluid Mechanics (AREA)
  • Physics & Mathematics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Earth Drilling (AREA)
  • Saccharide Compounds (AREA)
CA2883864A 2012-09-07 2013-09-05 Selectively leached, polycrystalline structures for cutting elements of drill bits Abandoned CA2883864A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US201261698558P 2012-09-07 2012-09-07
US61/698,558 2012-09-07
PCT/US2013/058222 WO2014039649A1 (en) 2012-09-07 2013-09-05 Selectively leached, polycrystalline structures for cutting elements of drill bits

Publications (1)

Publication Number Publication Date
CA2883864A1 true CA2883864A1 (en) 2014-03-13

Family

ID=50232097

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2883864A Abandoned CA2883864A1 (en) 2012-09-07 2013-09-05 Selectively leached, polycrystalline structures for cutting elements of drill bits

Country Status (8)

Country Link
US (1) US10160099B2 (enExample)
EP (1) EP2893059A4 (enExample)
CN (1) CN104769167B (enExample)
AR (1) AR092459A1 (enExample)
CA (1) CA2883864A1 (enExample)
IN (1) IN2015DN01390A (enExample)
WO (1) WO2014039649A1 (enExample)
ZA (1) ZA201501994B (enExample)

Families Citing this family (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BR112013002944A2 (pt) 2010-08-13 2016-06-07 Baker Hughes Inc elementos de corte incluindo nanopartículas em pelo menos uma porção dos mesmos, ferramentas de sondagem incluindo tais elementos de corte, e métodos relacionados
US10328550B2 (en) 2012-12-04 2019-06-25 Element Six Abrasives S.A. Superhard constructions and methods of making same
US9428967B2 (en) 2013-03-01 2016-08-30 Baker Hughes Incorporated Polycrystalline compact tables for cutting elements and methods of fabrication
US9534450B2 (en) 2013-07-22 2017-01-03 Baker Hughes Incorporated Thermally stable polycrystalline compacts for reduced spalling, earth-boring tools including such compacts, and related methods
US10047567B2 (en) 2013-07-29 2018-08-14 Baker Hughes Incorporated Cutting elements, related methods of forming a cutting element, and related earth-boring tools
US9845642B2 (en) 2014-03-17 2017-12-19 Baker Hughes Incorporated Cutting elements having non-planar cutting faces with selectively leached regions, earth-boring tools including such cutting elements, and related methods
CN103867132A (zh) * 2014-03-27 2014-06-18 中钢集团洛阳耐火材料研究院有限公司 一种具有犁入破碎功能的孕镶金刚石地质勘探取芯钻头
US9714545B2 (en) 2014-04-08 2017-07-25 Baker Hughes Incorporated Cutting elements having a non-uniform annulus leach depth, earth-boring tools including such cutting elements, and related methods
US9605488B2 (en) 2014-04-08 2017-03-28 Baker Hughes Incorporated Cutting elements including undulating boundaries between catalyst-containing and catalyst-free regions of polycrystalline superabrasive materials and related earth-boring tools and methods
US9863189B2 (en) * 2014-07-11 2018-01-09 Baker Hughes Incorporated Cutting elements comprising partially leached polycrystalline material, tools comprising such cutting elements, and methods of forming wellbores using such cutting elements
US9840876B2 (en) 2014-10-06 2017-12-12 CNPC USA Corp. Polycrystalline diamond compact cutter
WO2016209256A1 (en) * 2015-06-26 2016-12-29 Halliburton Energy Services, Inc. Attachment of tsp diamond ring using brazing and mechanical locking
US10633928B2 (en) 2015-07-31 2020-04-28 Baker Hughes, A Ge Company, Llc Polycrystalline diamond compacts having leach depths selected to control physical properties and methods of forming such compacts
WO2017030554A1 (en) * 2015-08-17 2017-02-23 Halliburton Energy Services, Inc. Attachment of polycrystalline diamond tables to a substrate to form a pcd cutter using reactive/exothermic process
CN106869805B (zh) * 2017-02-24 2018-10-19 深圳先进技术研究院 一种聚晶金刚石复合片及其制备方法
CN206874228U (zh) * 2017-05-09 2018-01-12 河南四方达超硬材料股份有限公司 一种脱钴聚晶金刚石复合片
US10900291B2 (en) 2017-09-18 2021-01-26 Us Synthetic Corporation Polycrystalline diamond elements and systems and methods for fabricating the same
GB201722324D0 (en) * 2017-12-31 2018-02-14 Element Six Uk Ltd A polycrystalline super hard construction and a method of making same
CN110246113B (zh) * 2018-03-09 2024-04-12 史密斯国际有限公司 用于表征油田工具的系统
WO2020028663A1 (en) * 2018-08-02 2020-02-06 Us Synthetic Corporation Cutting tool with pcd inserts, systems incorporating same and related methods
US20240401413A1 (en) * 2023-05-30 2024-12-05 Ulterra Drilling Technologies, L.P. Drill bits and other downhole drilling tools with non-cylindrical cutter pockets

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3309897B2 (ja) * 1995-11-15 2002-07-29 住友電気工業株式会社 超硬質複合部材およびその製造方法
US7753143B1 (en) * 2006-12-13 2010-07-13 Us Synthetic Corporation Superabrasive element, structures utilizing same, and method of fabricating same
US7712553B2 (en) 2008-07-18 2010-05-11 Omni Ip Ltd Method and apparatus for selectively leaching portions of PDC cutters used in drill bits
US8083012B2 (en) * 2008-10-03 2011-12-27 Smith International, Inc. Diamond bonded construction with thermally stable region
US8662209B2 (en) 2009-03-27 2014-03-04 Varel International, Ind., L.P. Backfilled polycrystalline diamond cutter with high thermal conductivity
CA2770420C (en) * 2009-08-07 2017-11-28 Smith International, Inc. Highly wear resistant diamond insert with improved transition structure
US8353371B2 (en) * 2009-11-25 2013-01-15 Us Synthetic Corporation Polycrystalline diamond compact including a substrate having a raised interfacial surface bonded to a leached polycrystalline diamond table, and applications therefor
EP2513013A1 (en) 2009-12-16 2012-10-24 Smith International, Inc. Thermally stable diamond bonded materials and compacts
US10309158B2 (en) * 2010-12-07 2019-06-04 Us Synthetic Corporation Method of partially infiltrating an at least partially leached polycrystalline diamond table and resultant polycrystalline diamond compacts
US8771391B2 (en) * 2011-02-22 2014-07-08 Baker Hughes Incorporated Methods of forming polycrystalline compacts
US10099347B2 (en) 2011-03-04 2018-10-16 Baker Hughes Incorporated Polycrystalline tables, polycrystalline elements, and related methods
US8858662B2 (en) 2011-03-04 2014-10-14 Baker Hughes Incorporated Methods of forming polycrystalline tables and polycrystalline elements

Also Published As

Publication number Publication date
EP2893059A1 (en) 2015-07-15
CN104769167A (zh) 2015-07-08
WO2014039649A1 (en) 2014-03-13
EP2893059A4 (en) 2016-11-23
US20140069726A1 (en) 2014-03-13
IN2015DN01390A (enExample) 2015-07-03
CN104769167B (zh) 2019-04-05
AR092459A1 (es) 2015-04-22
US10160099B2 (en) 2018-12-25
ZA201501994B (en) 2016-01-27

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Legal Events

Date Code Title Description
FZDE Discontinued

Effective date: 20211217

FZDE Discontinued

Effective date: 20211217