CA2863857A1

CA2863857A1 - Laminar flow swim spa

Info

Publication number: CA2863857A1
Application number: CA2863857A
Authority: CA
Inventors: Gary Harder
Original assignee: LMI IP LLC
Current assignee: LMI IP LLC
Priority date: 2013-09-18
Filing date: 2014-09-17
Publication date: 2015-03-18
Also published as: US20150074895A1

Abstract

A method and apparatus for providing a substantially laminar flow of water in a swim spa is includes providing a basin holding a fluid. The method includes circulating water from the basin through at least one laminar flow swim spa jet, creating a substantially laminar flow of the fluid directed from one end of the swim spa. Each of the at least one laminar flow swim spa jet comprises a plurality of parallel, cylindrical tubes that reduce turbulence from the fluid as the fluid passes through the plurality of parallel, cylindrical tubes.

Description

TITLE
LAMINAR FLOW SWIM SPA
FIELD
[0001] This invention relates to the field of spas and more particularly to a system for providing comfort when swimming in a swim spa.
BACKGROUND

[0002] Spas and pools provide places for people to relax as well as exercise. By controlling the temperature of the water within spas and pools, users are able to enjoy and use their spas and pools for most of the year, by heating the water in places with cold temperatures in the winter and, even, cooling the water in places with very warm temperatures.

[0003] Many people exercise in water for many reasons. Water exercise, also called aquatics or water therapy, offers a very good cardiovascular workout.
Exercise in water is especially helpful in cases where a land-based exercise program such as jogging is not possible due to pain, decreased bone density, disability, etc. A person within water is buoyant to some extent, thereby counteracting gravity and placing less stress on the person's skeletal and muscular system. Water provides resistance to movement to help strengthen the person's muscles, while reducing the risk of injury due to balance issues. Since the temperature of the water is easily controlled, exercise in water is possible during many climatic conditions during which land-based exercise is not practical. For example, a person is able to exercise in a cooled body of water when the air temperature is over 100 degrees, a temperature that may prove dangerous for someone running or jogging. Similarly, a person is able to exercise in a heated body of water when it is below zero outdoors with snow and ice on the ground.

[0004] Many homes, communities, and businesses such as hotels have heated pools, some have cooled pools.

[0005] In order to take advantage of such pools, one must either have substantial yard space for their own private pool or one must travel to a location where there is a public or shared private pool. Often, the need to travel to the pool, dry off, and travel back home discourages user from taking advantage of such facilities. If users with limited space (indoor and/or outdoor) do not find it easy or convenient to use shared pools for exercise, there is an alternative that occupies very little space relative to the space occupied by a pool, that is, a swim spa. In a swim spa, the user is able to "swim in place," against a current of water. The swim spa uses pumps to circulate water from the swim spa out jets at one end of the swim spa, thereby creating a current within the swim spa through which the user swims against, thereby maintaining a position within the swim spa while they swim for exercise.

[0006] Unfortunately, prior swim spa designs using pumps and rotating blades create turbulence that makes it difficult or uncomfortable to swim, something like swimming towards the propeller of a boat. This turbulence often leads to the user moving off-center within the swim spa, possibly leading to the user hitting the sides of the swim spa. It is much more desirable to swim in an even, laminar flow of water similar to swimming upstream in a wide river or in a water current.

[0007] What is needed is a system that will provide a smooth, laminar flow of water within a swim spa.
SUMMARY

[0008] In one embodiment, a swim spa is disclosed including a basin for holding a fluid (e.g. spa water) defined by walls and a bottom with a cavity behind an end wall of the walls. At least one propeller is rotatably housed within the cavity and at least one grate in the end wall fluidly couples the fluid in the basin to the cavity (e.g. provides a flow of the fluid from the basin). A device is coupled to and rotates the propellers. In front of each propeller is a laminar flow swim spa jet mounted in the end wall. Each of the laminar flow swim spa jets is positioned in front of one of the propellers such that as the propellers rotates, the fluid is drawn in from the at least one grate and directed out of the at least one laminar flow swim spa jets.

[0009] In another embodiment, a method of providing a substantially laminar flow of water in a swim spa is disclosed including providing a basin holding a fluid.
The method includes circulating water from the basin through at least one laminar flow swim spa jet, creating a substantially laminar flow of the fluid directed from one end of the swim spa. Each of the at least one laminar flow swim spa jet comprises a plurality of parallel, cylindrical tubes that reduce turbulence from the fluid as the fluid passes through the plurality of parallel, cylindrical tubes.

[0010] In another embodiment, a swim spa is disclosed including a basin for holding a fluid such as spa water defined by walls and a bottom and a cavity behind an end wall of the walls of the basin. Two propellers are rotatably housed within the cavity and at least one grate fluidly couples the fluid in the basin to the cavity. Two motors, each coupled to one of the propellers, rotate the two propellers. In front of each propeller is a laminar flow swim spa jet. As the propellers rotate, the fluid is drawn in from the at least one grate and directed out of the cavity through the two laminar flow swim spa jets.
BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The invention can be best understood by those having ordinary skill in the art by reference to the following detailed description when considered in conjunction with the accompanying drawings in which:

[0012] FIG. 1 illustrates a cross-sectional view of the active end of a swim spa of the prior art.

[0013] FIG. 2 illustrates a perspective view of a swim spa.

[0014] FIG. 3 illustrates a top plan view of the swim spa.

[0015] FIG. 4 illustrates a perspective view of the swim spa showing the active end.

[0016] FIG. 5 illustrates a perspective view of a propulsion system of the swim spa.

[0017] FIG. 6 illustrates a cross-sectional view of the active end of a swim spa showing the propulsion system and laminar flow jets.

[0018] FIG. 7 illustrates a cross-sectional view of the laminar flow jets.
DETAILED DESCRIPTION

[0019] Reference will now be made in detail to the presently preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings. Throughout the following detailed description, the same reference numerals refer to the same elements in all figures.

[0020] Referring to FIG. 1 illustrates a cross-sectional view of the active end of a swim spa of the prior art is shown. There are many known configurations of swim spas. Some utilize typical spa water pumps to force water through jets at the active end of the swim spa 1. The example shown utilizes a motor driven propeller to generate water currents within the swim spa 1. In such, a motor 4 is mounted outside of the shell of the swim spa 1 and a shaft of the motor 4 passes through the shell and is terminated with a propeller 6. When the motor 4 is powered, the shaft 5 rotates, thereby rotating the propeller 6 and directing water from intake grills 3 out, through an opening covered with a grill 2. In such a system of the prior art, since the shaft 5 passes through the shell of the swim spa 1, a seal 7 is needed to prevent leakage of water around the shaft 5.
Such seals 7 are prone to failure due to the adverse conditions presented by treated water (e.g. chlorinated water) as well as extended use while the shaft continuously rotates, leading to a major failure point for such swim spas 1. Additionally, a sufficient cavity is needed to supply water around the propeller 6 and an additional cavity or cover is needed around the motor 4 to protect the motor and prevent humans and animals from accessing the motors.

[0021] Ignoring the problems stated above, swim spas 1 of this or other existing designs present varying degrees of turbulence to the swimmer. In the example of the prior art shown in FIG. 1, the water flowing from the propeller 6 will not be laminar and will likely resemble the turbulence that is seen behind a boat propeller when it moves quickly through the water. It is not comfortable to swim in such turbulence.

[0022] Existing swim spas of other designs also present turbulence.
For example, is prior art swim spa systems that use a spa pump connected to several jets at one end of a swim spa, variations between each jet and directionality of each jet leads to significant turbulence.

[0023] Referring to FIGS. 2 and 3, a perspective view and a top plan view of a swim spa 10 is shown. Although many sizes, shapes, and constructions of a swim spa 10 are anticipated, the swim spa 10 is shown as an example of one construction. In this example, a cavity 20 is filled with water and is at the non-occupied end of the swim spa 10. Wiring for power to the motors 34 (see FIG. 5) are not shown, but preferably pass through tubes 22 that don't require perfect seals, in that the tubes 22 travel above the water line to deliver the wires to sources of power (not shown), control circuits (not shown) and/or controls 24.

[0024] For brevity purposes, the swim spa 10 is shown without water and without a swimmer. In use, the swim spa 10 is filled with water (e.g. I-120 and other materials typically found in pools and spas) to a level close to the upper edge of the basin 11. The swimmer (not shown) positions head toward the active end while the swim spa 10 operates to present a mostly laminar flow of the water directed at the swimmer, so that, as the swimmer swims against the laminar flow of water, the swimmer maintains position within the basin 11.

[0025] Referring to FIG. 4, a perspective view of the swim spa 10 showing the active end is shown. The active end of the swim spa 10 includes one or more water input ports covered by grates or screens 23. The grates or screens help prevent users from reaching inside the cavity 20 (see FIG. 6) and potentially contacting the propellers 36 (see FIG. 5).

[0026] The user-ends of the laminar flow spa jets 32 are shown. In position, preferably below the water line and substantially centered at the active end of the swim spa 10 is/are one or more laminar flow swim spa jets 32.

[0027] In this example, two laminar flow spa jets 32 are shown, though any number and/or configuration of laminar flow spa jets 32 is anticipated, including one laminar flow spa jet 32. As will be described with FIG. 7, the laminar flow spa jets 32 produce a substantially laminar flow of water from a potentially turbulent flow of water (of course, provided a laminar flow, the laminar flow spa jets 32 will still produce a substantially laminar flow). The motors 34 and propellers 36 are positioned behind the laminar flow spa jets 32 as shown in FIG. 6, directing the flow of water through the capillary tubes 38 of the laminar flow spa jets 32. The capillary tubes 38 of the laminar flow spa jets 32 cause the water to flow in a more orderly, substantially laminar flow towards the swimmer (not shown).

[0028] Referring to FIG. 5, a perspective view of a propulsion system of the swim spa is shown. In this view, the laminar flow swim spa jets 32 include an outer surface 31. It is anticipated that the laminar flow swim spa jet(s) 32 is/are mounted to the active end of the swim spa 10 in any way known, including, but not limited to, screws, adhesive, etc. In some embodiments, the laminar flow swim spa jet(s) 32 is/are formed as part of the surface at the active end of the swim spa 10, for example, during the molding process.

[0029] In this example, a propeller 36 attached to a motor 34 is mounted behind each laminar flow swim spa jet 32, though there is no requirement for a one-to-one correspondence. For example, in other embodiments, one propeller 36 attached to one motor 34 is mounted behind a grid of laminar flow swim spa jets 32.
Although not required, it is preferred that a diameter of the propeller 36 be similar to a diameter of the outer surface 31 of a corresponding laminar flow swim spa jet 32.

[0030] In this example, two motors 34 driving two propellers 36 behind two similarly sized laminar flow swim spa jet 32 is shown. In other embodiments, it is anticipated that there are multiple motor 34/propeller 36 combinations of different sizes, such as one large motor 34/propeller 36 and two small motors 34/
propellers 36.
In this example, it is also anticipated that each of the laminar flow swim spa jets 32 have approximately equivalent diameters as that of the propellers 36; in this example, one large laminar flow swim spa jet 32 and two small laminar flow swim spa jets 32. In other embodiments, a single motor 34 drives multiple propellers 36 through any means known such as pulleys, gears, etc.

[0031] In some embodiments, the propellers 36 rotate in the same direction while in other embodiments, some of the propellers 36 rotate in opposite directions to the other propellers 36.

[0032] The motors 34 are mounted to any type of bracket 38 for attaching to the swim spa 10.

[0033] Referring to FIG. 6, a cross-sectional view of the active end of a swim spa showing the propulsion system and laminar flow jets 32 is shown. In this, the motor 10 34 is shown mounted to the wall 20 of the active end of the swim spa 10.
A cavity is formed in the active end of the swim spa 10 through which water enters into the cavity from the basin 11 through grills 23 and is pushed out of the cavity by propellers 36 driven by motors 34. At the propellers 36, the water is turbulent, but before returning to the swim spa basin 11, the water is channeled to flow through laminar flow swim spa jets 32. The tubes within the laminar flow swim spa jet 32 greatly reduce the turbulence that is presented the basin 11, and eventually to a swimmer within the basin 11.

[0034] In this example, though not required, submersible motors 34 are used (e.g., motors often known as trolling motors). By using submersible motors, there is no need to install the shaft through a seal in the shell of the swim spa 10 (as in the prior art described with FIG. 1). Wiring from the motors is easily routed through tubes 22 (see FIG. 2) to a location above the anticipated water line, eliminating the need for perfect seals. Since the motor's 34 shaft does not need to pass through an opening in the shell of the swim spa 10, it is now possible to pre-mount the propeller 36 to the motor's 34 shaft and it is also possible to reduce the length of the motor 34's shaft.

[0035] Referring to FIG. 7, a cross-sectional view of the laminar flow jets 32 is shown. Each laminar flow swim spa jet 32 is a bundle of tubular passages of sufficient length as to channel a flow of turbulent water entering a first end of the bundle of tubular passages into a substantially less turbulent flow of water exiting a distal end of the bundle of tubular passages. Any number greater than one tubular passage is anticipated, though a larger number of tubular passages is preferred such as between 5 and 50. There is no limit on the length of the tubular passages, but the longer the tubular passage, the greater the reduction in turbulence, but of course there is a practical limit due to space constraints.

[0036] Equivalent elements can be substituted for the ones set forth above such that they perform in substantially the same manner in substantially the same way for achieving substantially the same result.

[0037] It is believed that the system and method as described and many of its attendant advantages will be understood by the foregoing description. It is also believed that it will be apparent that various changes may be made in the form, construction and arrangement of the components thereof without departing from the scope and spirit of the invention or without sacrificing all of its material advantages.
The form herein before described being merely exemplary and explanatory embodiment thereof. It is the intention of the following claims to encompass and include such changes.

Claims

What is claimed is:

1. A swim spa comprising:
a basin defined by walls and a bottom, the basin for holding a fluid;
a cavity behind an end wall of the walls;
at least one propeller rotatably housed within the cavity;
at least one grate in the end wall, each of the at least one grate fluidly coupling the fluid in the basin to the cavity;
means for rotating the propeller, the means for rotating the propeller coupled to the propeller; and at least one laminar flow swim spa jet mounted in the end wall, each of the at least one laminar flow swim spa jets positioned in front of one of the propellers such that as the propellers rotate, the fluid is drawn in from the at least one grate and directed out of the at least one laminar flow swim spa jets.

2. The swim spa of claim 1, wherein the means for rotating the propeller is at least one submersible motor mounted within the cavity.

3. The swim spa of claim 1, wherein the means for rotating the propeller is at least one motor mounted external to the cavity and having a shaft that extends through the cavity, one of the at least one propellers connected to the shaft of each of the at least one motor.

4. The swim spa of claim 1, wherein each of the at least one laminar flow swim spa jet has a plurality of parallel, cylindrical tubes that reduce turbulence from the at least one propeller.

5. The swim spa of claim 4, wherein the plurality of parallel, cylindrical tubes is at least five parallel cylindrical tubes.

6. The swim spa of claim 2, wherein each of the at least one submersible motors is affixed to the swim spa by a bracket.

7. The swim spa of claim 1, wherein the at least one propeller is at least two propellers and one propeller of the at least two propellers rotates in a clockwise direction and at least one other propeller of the at least two propellers rotates in a counterclockwise direction.

8. A method of providing a substantially laminar flow of water in a swim spa, the method comprising:
providing a basin holding a fluid;
circulating water from the basin through at least one laminar flow swim spa jet, creating a substantially laminar flow of the fluid directed from one end of the swim spa;
wherein each of the at least one laminar flow swim spa jet comprises a plurality of parallel, cylindrical tubes that reduce turbulence from the fluid as the fluid passes through the plurality of parallel, cylindrical tubes.

9. The method of claim 8, wherein the step of circulating includes rotating at least one propeller, the at least one propeller drawing the fluid in from the basin through at least one grate and the at least one propeller forcing the fluid back out to the basin through the at least one laminar flow swim spa jet.

10. The method of claim 9, wherein the rotating is performed by at least one motor.

11. The method of claim 9, wherein the rotating is performed by at least one submersible motor.

12. The method of claim 8, wherein each of the at least one laminar flow swim spa jet has a plurality of parallel, cylindrical tubes, the plurality of parallel, cylindrical tubes reducing turbulence from the at least one propeller.

13. The method of claim 12, wherein the plurality of parallel, cylindrical tubes is at least five parallel cylindrical tubes.

14. A swim spa comprising:
a basin defined by walls and a bottom, the basin for holding a fluid such as spa water;
a cavity behind an end wall of the walls;
two propellers rotatably housed within the cavity;
at least one grate, each of the at least one grate fluidly coupling the fluid in the basin to the cavity;
two motors, each motor coupled to one of the propellers, the motors for rotating the two propellers; and two laminar flow swim spa jets, one of the laminar flow swim spa jets positioned in front of each the two propellers such that as the propellers rotate, the fluid is drawn in from the at least one grate and directed out of the cavity through the two laminar flow swim spa jets.

15. The swim spa of claim 14, wherein the two motors is two submersible motor mounted within the cavity.

16. The swim spa of claim 14, wherein the two motors is two motors mounted external to the cavity each of the two motors having a shaft that extends through the cavity one of the at least one propellers connected to an end of the shaft of each of the two motors.

17. The swim spa of claim 14, wherein one propeller of the two propellers rotates in a clockwise direction and the other propeller of the two propellers rotates in a counterclockwise direction.

18. The swim spa of claim 14, wherein each of the two laminar flow swim spa jets has a plurality of parallel, cylindrical tubes that reduce turbulence from a respective propeller.

19. The swim spa of claim 18, wherein the plurality of parallel, cylindrical tubes is at least five parallel cylindrical tubes.

20. The swim spa of claim 15, wherein each of the two submersible motors is affixed to the swim spa by a bracket.