CA2846195C - Water resistant battery box - Google Patents
Water resistant battery box Download PDFInfo
- Publication number
- CA2846195C CA2846195C CA2846195A CA2846195A CA2846195C CA 2846195 C CA2846195 C CA 2846195C CA 2846195 A CA2846195 A CA 2846195A CA 2846195 A CA2846195 A CA 2846195A CA 2846195 C CA2846195 C CA 2846195C
- Authority
- CA
- Canada
- Prior art keywords
- housing
- lower housing
- battery box
- electrical contact
- cover
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/267—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders having means for adapting to batteries or cells of different types or different sizes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/213—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for cells having curved cross-section, e.g. round or elliptic
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/30—Arrangements for facilitating escape of gases
- H01M50/35—Gas exhaust passages comprising elongated, tortuous or labyrinth-shaped exhaust passages
- H01M50/367—Internal gas exhaust passages forming part of the battery cover or case; Double cover vent systems
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
Description
Background and Summary of the Disclosure 100011 The present invention relates generally to battery boxes and, more particularly, to a battery box adapted for use with a faucet.
[00021 Batteries are often required for the operation of electronic faucets. For accessibility and proximity to the faucet, batteries may be stored in a battery box within a sink cabinet. The inside of the cabinet is often a humid and wet environment. If cleaners and chemicals are stored within the cabinet, exposure of the battery box to corrosive chemical spills and fumes is also possible.
100031 Commercially available battery boxes generally fall into two categories. There are relatively inexpensive open battery holders that act primarily to constrain the battery cells against electrical contacts. The batteries and the electrical contacts are exposed to ambient conditions with no protection. Other battery boxes may be hermetically sealed boxes including o-ring or gasket seals. These often have multiple seals to accommodate wires passing therethrough and may have vents to prevent the excessive build up of hydrogen gas from operation of the batteries.
100041 Battery boxes typically accommodate a single size and number of cells.
However, AA and C battery cells are approximately the same length and have the same voltages. Manufacturers often promote AA cell batteries because of their cost, but C cell batteries contain many times the energy and therefore extend the period between required battery replacement. It would bc beneficial to have a battery box that can accommodate both AA and C cell batteries, allowing the customer to have a choice in replacement options.
[0005] In an illustrative embodiment of the present disclosure, a battery box includes a lower housing, a cover supported by the lower housing, and an upper housing positioned intermediate the lower housing and the cover. The upper housing illustratively includes a I ip seal configured to engage an inner surface of the lower housing.
100061 According to another illustrative embodiment of the present disclosure, a battery box includes a lower housing having an internal chamber configured to receive batteries, and an upper housing operably coupled to the lower housing. The upper housing
[0007] The above mentioned and other features of this invention, and the manner of attaining them, wilt become more apparent and the invention itself will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings.
Brief Description of the Drawings The detailed description of the drawings particularly refers to the accompanying figures in which:
[0008] Fig. 1 is a perspective view of a battery box according to illustrative embodiment of the present disclosure;
[0009] Fig. 2A is an exploded perspective view of the battery box of Fig.
1, having a first battery configuration;
[0010] Fig. 2B is an exploded perspective view of the battery box of Fig.
1, having a second battery configuration;
[0011] Fig. 3 is cross longitudinal cross-sectional view of the battery box of Fig. 1;
[0012] Fig. 4 is a detailed cross-sectional view of Fig. 3; and [0013] Fig. 5 is a detailed exploded perspective view illustrating interaction between the cover and the seal of the battery box of Fig. 1.
Detailed Description of the Drawings [0014] Referring initially to Figs. 1-3, a battery box 10 of the present disclosure is illustrated as including a lower housing or holder 12, a cover 14, and an upper housing or lid 16 positioned intermediate the cover 14 and the lower housing 12. The lower housing 12 defines an internal chamber 18 illustratively sized to receive two 3 cell groups of C-cell batteries 20 (6 batteries total). As further detailed herein the housing 12 may also accommodate two 3 cell groups of AA-cell batteries 22 (6 batteries total).
10015] The lower housing 12 illustratively includes a base or lower wall 24 and an upwardly extending side wall 26. The housing 12 is illustratively molded from a polymer,
[0016] An electrical contact, illustratively a dual spring contact 27 is illustratively supported at the base 24 of the lower housing 12. The spring contact 27 may be secured to the base 24 of the lower housing 12 by a fastener, such as a rivet 28. An upper end of the lower housing 12 includes a pair of upwardly extending arms or tabs 30. The tabs 30 are configured to snap into openings 32 formed in the cover 14, thereby securing the cover 14 to the lower housing 12.
[0017] With reference to Figs. 23 and 3, an adapter 36 may be supported within the housing 12 when it is desired to utilize AA cell batteries 22 instead of C
cell batteries 20. The adapter 36 may be a single molded part formed from a polymer, such as polystyrene. The adapter 36 illustratively includes a support 38, including a plurality of transversely extending arms 40 to receive AA cell batteries. Finger grips or tabs 43 may be provided at opposing upper and lower ends of the support 38 to facilitate insertion and removal of the adapter 36 within the lower housing 12.
100181 With reference to Figs. 4 and 5, the upper housing 16 illustratively includes a pair of upper contacts 42 to provide electrical communication with the batteries 20, 22. The electrical contacts 42 are illustratively in the form of rivets, each formed of an electrically conductive material and including a button head 44 and a shaft 46 extending through openings 45 in a lower wall 47 of the upper battery housing 16. Ring terminals 49 of electrically conductive wires 50 are secured to the rivet shafts 46. The wires 50 extend outwardly from the battery box 10 to an electrical connector 51 for coupling with external electrical components of a faucet. The button head 44 of the rivet 42 contacts the end of the battery 20, 22, and the shaft 46 is crimped around ring terminal 49 on the outside of the upper housing 16. By forming rivets 42, the button head 44 and shaft 46 seal the openings 45 within the upper housing 16. The cover 14 is placed over the upper housing 16 to shield the rivets 42 and wire ends 49 from short circuit.
[0019] With further reference to Figs. 4 and 5, the upper housing 16 is received within a recess 52 formed within the upper end of the lower housing 12. A pair of arcuate guides 54 are supported by the upper surface 56 of the upper housing 16 and are configured to help guide the wires 50 out of the upper housing 16. An integrally molded snap feature outside of
More particularly, the cover 14 is secured to the upper housing 16 through a releasable peg or snap 57 that is received within an aperture 59 within the cover 14.
[0020] In the illustrative embodiment, a pair of upwardly extending walls 58 on the upper housing 16 engage with downwardly extending walls 60 from the cover 14 to guide and provide for a secure fit. A locater 62 extends upwardly from the upper housing 16 and is received within openings 64 defined by c-shapcd walls 65 extending downwardly from the cover 14. The shafts 46 of the rivets 42 are illustratively received an opening 67 formed within the cover 14.
[0021] Wires 50 pass from the terminals on the rivets 42 and pass through the guides 54 and out through an opening or notch 66 in the cover 14. An engagement post illustratively engages and helps secure the wires 50 in place.
[0022] With reference to FIG. 4, a lip seal 70 is defined by the outer peripheral edge of the upper housing 16 and is configured to seal against an upper inner surface 72 of the lower housing 12. The lip seal 70 includes an upwardly facing V-shaped channel 73 (in cross section), such that a first leg 74 is pressed against the inner surface 72 as a result of water collecting within the channel 73. As such, the lip seal 70 helps seal against water entering the battery box 10. The seal 70 may also vent internal pressure from within the lower housing 12.
More particularly, gas pressure within the internal chamber 18 causes first leg 74 to move away from inner surface 72 of lower housing 12, thereby providing a gas vent while still preventing water from entering the lower housing 12.
[0023] The upper housing 16 may be molded from a polymer, such as an acetal, such that the lip seal 70 is incorporated into the upper housing 16 for sealing against the lower housing 12. The lip seal 70 allows for a low cost sealing mechanism which is simple to mold.
The seal '70 is easy to insert without lubrication. The asymmetric nature of the lip seal 70 provides the benefit of allowing the venting of hydrogen gas from inside battery box 10 while still preventing water from intruding into the batteries 20, 22.
[0024] A keyhole feature 76 is illustratively molded into the battery cover 14 to allow for hanging of the battery box 10 from a screw or nail (not shown) attached to a vertical surface.
[0025] The lip seal 70 provides sealing for the upper housing 16 and is molded along the parting line of the molding tool. The shape of the seal 70 allows for internal pressure inside of the battery box 10 to be relieved. The rivets 42 are semi tubular and the head 44 is of adequate size to contact the battery terminals. The rounded nature of the rivet head 44 allows for increased contact pressure on the battery terminal. The wire 50 is placed on the rivet shaft 46 on the exterior surface of the upper housing 16. The rivet 42 is formed over the wire terminal 49 with conventional rivet tooling. The shaft 46 is illustratively deformed (e.g., bulged outwardly) during the forming process, producing a seal between the rivet 42 and the upper housing 16.
10026) Although the invention has been described in detail with reference to certain preferred embodiments, variations and modifications exist within the spirit and scope of the invention as described and defined in the following claims.
Claims (13)
a lower housing;
a cover supported by the lower housing;
an upper housing positioned intermediate the lower housing and the cover, the upper housing including a lip seal to engage an inner surface of the lower housing:
a lower electrical contact supported by a base of the lower housing;
an upper electrical contact supported by the upper housing, the upper electrical contact extending through a lower wall of the upper housing;
a terminal of an electrically conductive wire coupled to the upper electrical contact, the wire extending through an opening in the cover; and an adapter received within the lower housing and configured to receive a plurality of AA cell batteries, wherein the lower housing is configured to receive C cell batteries without the adapter.
a lower housing including an internal chamber configured to receive batteries;
an upper housing operably coupled to the lower housing and including a lip seal to engage an inner surface of the lower housing, wherein the lip seal includes a v-shaped cross-section to facilitate sealing against external water and venting gas pressure from within the lower housing;
a lower electrical contact supported by a base of the lower housing; and an upper electrical contact supported by the upper housing, the upper electrical contact comprising a rivet including a button head facing batteries received within the lower housing and a shaft extending through the opening in the lower wall of the upper housing, the button head and the shaft sealing the opening in the lower wall of the upper housing.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201361799250P | 2013-03-15 | 2013-03-15 | |
| US61/799,250 | 2013-03-15 | ||
| US14/195,526 | 2014-03-03 | ||
| US14/195,526 US9793524B2 (en) | 2013-03-15 | 2014-03-03 | Water resistant battery box |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2846195A1 CA2846195A1 (en) | 2014-09-15 |
| CA2846195C true CA2846195C (en) | 2017-12-12 |
Family
ID=51528430
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2846195A Active CA2846195C (en) | 2013-03-15 | 2014-03-14 | Water resistant battery box |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US9793524B2 (en) |
| CA (1) | CA2846195C (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102640144B1 (en) * | 2016-08-25 | 2024-02-26 | 엘지전자 주식회사 | Cleaner |
| CN106329018B (en) * | 2016-11-23 | 2019-03-15 | 北京新能源汽车股份有限公司 | Power battery seals management device and car |
| CN206517458U (en) * | 2017-02-15 | 2017-09-22 | 捷开通讯(深圳)有限公司 | The electronic equipment that battery cover is just dismantled |
| CN108574070B (en) * | 2018-03-16 | 2021-11-19 | 河北中兴汽车制造有限公司 | Mounting and fixing structure of soft package battery module |
| EP3822328A1 (en) * | 2019-11-12 | 2021-05-19 | Nanoleq AG | Elongated elastic seam tape with electrical conductor |
| JP2023513850A (en) | 2019-12-11 | 2023-04-03 | ブレン-トロニクス,インコーポレイテッド | Thermal management system for rechargeable batteries |
| CN112012589A (en) * | 2020-08-31 | 2020-12-01 | 昆山市山山塑胶科技有限公司 | Anti-falling device for battery box of electric bicycle |
| CN114678643B (en) * | 2020-12-25 | 2024-07-19 | 路达(厦门)工业有限公司 | Battery box structure of electronic faucet and electronic faucet |
Family Cites Families (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3343996A (en) * | 1965-04-12 | 1967-09-26 | Ashtabula Rubber Co | Storage battery cover |
| US5003440A (en) * | 1989-05-17 | 1991-03-26 | Mag Instrument, Inc. | Tailcap insert |
| US6733152B2 (en) * | 1991-06-21 | 2004-05-11 | Mag Instrument, Inc. | Flashlight |
| US5611517A (en) | 1995-04-20 | 1997-03-18 | Zurn Industries, Inc. | Control unit for automatic faucet |
| US5842777A (en) * | 1995-08-04 | 1998-12-01 | Mcdermott; Kevin | Flashlight |
| US5856037A (en) | 1997-07-07 | 1999-01-05 | Optima Batteries, Inc. | Battery venting system and method |
| US6024471A (en) * | 1997-10-11 | 2000-02-15 | Mcdermott; Kevin | Rotary switch lighting device |
| US5988588A (en) | 1998-03-16 | 1999-11-23 | Asloan Valve Company | Control module for battery-operated faucet |
| US6202980B1 (en) | 1999-01-15 | 2001-03-20 | Masco Corporation Of Indiana | Electronic faucet |
| US7232111B2 (en) | 2004-01-12 | 2007-06-19 | Masco Corporation Of Indiana | Control arrangement for an automatic residential faucet |
| US7150293B2 (en) | 2004-01-12 | 2006-12-19 | Masco Corporation Of Indiana | Multi-mode hands free automatic faucet |
| US6962168B2 (en) | 2004-01-14 | 2005-11-08 | Masco Corporation Of Indiana | Capacitive touch on/off control for an automatic residential faucet |
| US20050264258A1 (en) * | 2004-05-25 | 2005-12-01 | Ta-Kuang Yeh | Battery extension assembly |
| US6968860B1 (en) | 2004-08-05 | 2005-11-29 | Masco Corporation Of Indiana | Restricted flow hands-free faucet |
| US7625667B2 (en) | 2005-03-14 | 2009-12-01 | Masco Corporation Of Indiana | Battery box assembly |
| US20130095439A1 (en) * | 2011-10-18 | 2013-04-18 | Andrew Carmen Putrello, JR. | Flashlight firestarter |
-
2014
- 2014-03-03 US US14/195,526 patent/US9793524B2/en active Active
- 2014-03-14 CA CA2846195A patent/CA2846195C/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| US9793524B2 (en) | 2017-10-17 |
| CA2846195A1 (en) | 2014-09-15 |
| US20140272509A1 (en) | 2014-09-18 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request |
Effective date: 20160310 |
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| MPN | Maintenance fee for patent paid |
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| U00 | Fee paid |
Free format text: ST27 STATUS EVENT CODE: A-4-4-U10-U00-U101 (AS PROVIDED BY THE NATIONAL OFFICE); EVENT TEXT: MAINTENANCE REQUEST RECEIVED Effective date: 20241210 |
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| U11 | Full renewal or maintenance fee paid |
Free format text: ST27 STATUS EVENT CODE: A-4-4-U10-U11-U102 (AS PROVIDED BY THE NATIONAL OFFICE); EVENT TEXT: MAINTENANCE FEE PAYMENT PAID IN FULL Effective date: 20241210 |
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| MPN | Maintenance fee for patent paid |
Free format text: FEE DESCRIPTION TEXT: MF (PATENT, 12TH ANNIV.) - STANDARD Year of fee payment: 12 |
|
| U00 | Fee paid |
Free format text: ST27 STATUS EVENT CODE: A-4-4-U10-U00-U101 (AS PROVIDED BY THE NATIONAL OFFICE); EVENT TEXT: MAINTENANCE REQUEST RECEIVED Effective date: 20251209 |
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| U11 | Full renewal or maintenance fee paid |
Free format text: ST27 STATUS EVENT CODE: A-4-4-U10-U11-U102 (AS PROVIDED BY THE NATIONAL OFFICE); EVENT TEXT: MAINTENANCE FEE PAYMENT PAID IN FULL Effective date: 20251209 |