CA2791171C - Apixaban formulations - Google Patents
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Abstract
Description
FIELD OF THE INVENTION
[0001] This invention relates to apixaban pharmaceutical formulations, and methods of using them, for example, for the treatment and/or prophylaxis of thromboembolic disorders.
BACKGROUND OF THE INVENTION
NITh r N
=
OMe
Application Serial No. 101245,122 filed September 17, 2002), which has utility as a Factor Xa inhibitor, and is being developed for oral administration in a variety of indications that require the use of an antithrombotic agent.
Based on this dose and solubility consideration, the particle size of the compound should not be critical for achieving consistent plasma profiles, according to the prediction based on the Biopharmaceutics Classification System (BCS; Amidon, G. L.
et al., Pharmaceutical Research, 12: 413-420 (1995)). However, it was determined that formulations that were made using a wet granulation process as well as those using large particles of apixaban drug substance resulted in less than optimal exposures, which can present quality control challenges.
SUMMARY OF THE INVENTION
[0006a] In another aspect, there is provided a pharmaceutical composition comprising apixaban and a pharmaceutically acceptable diluent or carrier, wherein apixaban comprises crystalline apixaban particles, and wherein the crystalline apixaban particles have a 1)90 equal to or less than about 89 pm as measured by laser light scattering.
[000613] In a further aspect, there is provided, a solid pharmaceutical composition comprising apixaban and a pharmaceutically acceptable diluent or carrier, wherein raw materials from which the solid pharmaceutical composition is prepared comprise crystalline apixaban particles having a D90 equal to or less than about 89 tim as measured by laser light scattering, and wherein, as measured using a USP Apparatus 2 at a paddle rotation speed of 75 rpm in 900 mL of a dissolution medium at 37 C, at least 77 wt% of apixaban in the solid pharmaceutical composition dissolves within 30 minutes in the dissolution medium, and the dissolution medium is 0.05 M sodium phosphate at a pH 6.8 containing 0.05% sodium lauryl sulfate.
[0006c] In yet another aspect, there is provided a process for preparing a tablet comprising about 2.5 mg to about 5 mg of apixaban and a pharmaceutically acceptable diluent or carrier, the process comprising: blending raw materials comprising crystalline apixaban particles having a D90 equal to or less than about 89 p.m as measured by laser light scattering; and granulating, wherein, as measured using a USP Apparatus 2 at a paddle rotation speed of 75 rpm in 900 mL of a dissolution medium at 37 C, at least 77 wt% of apixaban in the tablet dissolves within 30 minutes in the dissolution medium, and the dissolution medium is 0.05 M sodium phosphate at a pH 6.8 containing 0.05% sodium lauryl sulfate.
[0006d] In yet another aspect, there is provided a tablet comprising about 2.5 mg to about 5 mg of apixaban and a pharmaceutically acceptable diluent or carrier, which is prepared by a process comprising: blending raw materials comprising crystalline apixaban particles having a D90 equal to or less than about 89 nm as measured by laser light scattering; and granulating, wherein, as measured using a USP Apparatus 2 at a paddle rotation speed of 75 rpm in 900 mL of a dissolution medium at 37 C, at least 77 wt% of apixaban in the tablet dissolves within 30 minutes in the dissolution medium, and the dissolution medium is 0.05 M sodium phosphate at a pH 6.8 containing 0.05% sodium lauryl sulfate.
10006e1 In yet another aspect, there is provided a tablet comprising from about 2.5 mg to about 5 mg of apixaban and a pharmaceutically acceptable diluent or carrier, wherein the tablet is prepared using crystalline apixaban particles having a D90 equal to or less than about 89 nm as a raw material as measured by laser light scattering, and wherein, as measured using a USP
Apparatus 2 at a paddle rotation speed of 75 rpm in 900 mL of a dissolution medium at 37 C, at least 77 wt% of apixaban in the tablet dissolves within 30 minutes in the dissolution medium, and the dissolution medium is 0.05 M sodium phosphate at a pH 6.8 containing 0.05% sodium lauryl sulfate.
[0006f] Surprisingly and unexpectedly, it has been found that compositions for tablets comprising up to 5 mg, apixaban particles having a D90 (90% of the volume) less than 89 microns (pm) lead to consistent in-vivo dissolution in humans (at physiologic pH), hence, consistent exposure and consistent Factor Xa inhibition that will lead to consistency in therapeutic effect. Consistent exposure is defined as that where in-vivo exposure from tablets is similar to that from a solution and not affected by the differences in dissolution rates.
[0006g] It is preferred that the apixaban particles in the composition have a 1)90 not exceeding 89 nm. It is noted the notation Dx means that X% of the volume of particles have a diameter less than a specified diameter D. Thus a D90 of 89 pm means that 90% of the volume of particles in an apixaban composition have a diameter less than 89 pm.
Additionally, tablets made using larger particles (1)90 of 89 gm) had lower exposures compared to tablets made using the same process but with particle size of D90 of SO gm. In a dry granulation process, water is not used during manufacturing to develop granules containing apixaban and the excipients.
It is noted that if the dosage form being tested is a tablet, typically paddles rotating at 50 -75 rpm are used to test the dissolution rate of the tablets. The amount of dissolved apixaban can be determined conventionally by HPLC, as hereinafter described.
The dissolution (in-vitro) test is developed to serve as a quality control tool, and more preferably to predict the biological (invivo) performance of the tablet, where invivo-invitro relationships (IVIVR) are established.
(herein also used interchangeably with "VMD" for "volume mean diameter") equal to or less than a given diameter or being within a given particle size range means that the average of all apixaban particles in the sample have an estimated volume, based on an assumption of spherical shape, less than or equal to the volume calculated for a spherical particle with a diameter equal to the given diameter. Particle size distribution can be measured by laser light scattering technique as known to those skilled in the art and as further disclosed and discussed below.
and/or mean Cam, which are at least 80% of the corresponding mean AUC and/or Cm,, values exhibited by a composition equivalent thereto (i.e., in terms of excipients employed and the amount of apixaban) but having an apixaban mean particle size of 30 um. Use of the term ÷AUC" for purposes of this invention implies crossover testing within a cohort of at least 10 healthy subjects for all compositions tested, including the ''standard" 30 um particle size composition.
DETAILED DESCRIPTION OF THE INVENTION
Table 1 Form N-1 H2-2 Solvate None Dihydrate +22 +22 a(A) 10.233(1) 6.193(1) b(A) 13.852(1) 30.523(1) c(A) 15.806(1) 13.046(1) a,. 90 90 92.98(1) 90.95(1) V(A3) 2237.4(5) 2466.0(5) Z' 1 1 Vm 559 617 SG P23/n P21/n Dcalc 1.364 1.335 0.05 0.09 Sol.sites None 2 H20 Z' is the number of molecules per asymmetric unit.
T( C) is the temperature for the crystallographic data.
Vm = V(unit cell) / (ZZ')
Table 2 Form N-1 Form H2-2 10.0 5.8 10.6 7.4 12.3 16.0 12.9 20.2 18.5 23.5 27.1 25.2 100221 It will be appreciated by those skilled in the art of manufacturing and granulation processes that there are numerous known methods which can be applied to producing apixaban solid dosage forms. The feature of this invention, however, involves processes that produce apixaban dosage forms with an ability to produce primary particles at the site of dissolution with a d90<89 gm. Examples of such methods include as well as dry granulation or wet-granulation by low or high-shear techniques [0023] The dry granulation process that produces crystalline apixaban particles having a mean particle size equal to or less than about 89 gm, is believed to be novel, and is accordingly provided as a further feature of the invention. Thus, the invention provides a drug product manufacturing process, comprising the steps:
(1) Blend the raw materials required prior to granulation;
(2) Granulate the raw materials from Step 1 using a dry or wet granulation process;
(3) Blend the sized granules from step 3 with extragranular raw materials;
(4) Compress the blend from Step 3 into tablets; and (5) Film coat the tablets from step 4.
[0024] In another embodiment, the invention provides a drug product manufacturing process, comprising the steps:
(1) Blend the raw materials, with apixaban of controlled particle size;
(2) Include intragranular portions of binder, disintegrant and other fillers in the mix from step (1);
(3) Granulate the materials from step (2) using process (3a) or (3b):
(3a) DRY GRANULATION: Delump the intragranular lubricant using a suitable screen or mill. Add the lubricant to the blend from step (2) and blend. Compact the lubricated blend to ribbons of density in the range of 1.0 to 1.2 g/cc and size the compacted ribbons using a roller compactor; or (3b) WET GRANULATION: Wet granulate the composition from step (2) using water to a target end point and optionally, size the wet-granules by passing through a screen/mill. Remove water for granulation by drying in a convection oven or a fluid-bed dryer. Size the dried granules by passing through a screen/mill;
(4) Blend the sized granules from step (3) and the extragranular disintegrant in a suitable blender;
(5) Delump the extragranular lubricant using a suitable screen/mill and blend with granules from step (4);
(6) Compress the blend from (5) into tablets;
(7) Film coat the tablets from step (6).
[0025] In a preferred embodiment, a dry granulation process is employed.
[0026] In a preferred embodiment, the surfactant (SLS) in the composition serves as a wetting aid for inherently hydrophobic apixaban drug substance (contact angle=54 with water), further exacerbated as part of air-jet milling process that is used to reduce apixaban particle size to the desired size.
[0027] The amount of apixaban contained in a tablet, capsule, or other dosage form containing a composition of this invention will usually be between 2.5 and 5 mg, usually administered orally twice a day, although amounts outside this range and different frequencies of administration are feasible for use in therapy as well. As previously mentioned, such dosage forms are useful, inter alia, in the prevention and/or treatment of thromboembolic disorders, for example, deep vein thrombosis, acute coronary syndrome, stroke, and pulmonary embolism, as disclosed in U.S.
Pat.
No. 6,967,208.
[0028] As noted, average particle size can be determined by Malvern light scattering, a laser light scattering technique. In the examples below, the particle size for apixaban drug substance was measured using a Malvern particle size analyzer.
[0029] Upon measurement completion, the sample cell was emptied and cleaned, refilled with suspending medium, and the sampling procedure repeated for a total of three measurements.
[0030] The dissolution test is performed in 900 mL of dissolution medium at 37 C, using USP Apparatus 2 (paddles) method at a rotation speed of 75 rpm.
Samples are removed after 10, 20, 30, 45, and 60 minutes from test initiation and analyzed for apixaban by HPLC at 280 nm. 0.1 N HCI or 0.05 M sodium phosphate pH 6.8 with 0.05% SDS solution has been used as dissolution medium during formulation development. While both methods serve the purposes as quality control tests (with adequate discrimination ability), and in establishing IVIVR, the latter was preferred from the standpoint of method robustness. A role of SDS (surfactant) in the latter dissolution medium is as a wetting aid to facilitate complete dissolution of hydrophobic apixaban from tablets, rather than to increase the solubility of apixaban.
Dissolution data from both the tests are included in this invention record and unless otherwise specified, the results reported were averages of values from six tablets.
[0031] Blood samples are drawn at predetermined time points following drug administration as specified in the clinical study protocol. Concentrations of the samples are measured using a validated analytical method (Liquid Chromatography with Tandem Mass Spectrometry). Individual subject pharmacokinetic parameters (eg, Cmax, AUC, T-I-IALF) are derived by non-compartmental methods using Kinetica software from the time-concentration profiles.
[0032] The invention is further exemplified and disclosed by the following non-limiting examples:
[0033] Table 3 shows apixaban tablet compositions prepared using the drygranulation process that were evaluated in bioequivalence (BE) study.
Table 3 Dry Granulation Ingredients 5% w/w Drug Loaded 20 mg Tablet Granulation (mg/tablet) (% w/w) Intragranular Apixaban 5.00 20.00 Lactose Anhydrous 49.25 197.00 Microcrystalline Cellulose 39.50 158.00 Croscarmellose Sodium 2.00 8.00 Magnesium Stearate 0.50 2.00 Sodium Lauryl Sulfate 1.00 4.00 Extragranular Croscarmellose Sodium 2.00 8.00 Magnesium Stearate 0.75 3.00 Total 100.00 mg 400 mg Film Coat 3.5 14.0 Total 103.5 mg 414 mg [0034] Table 4 shows apixaban tablet compositions prepared using the wet granulation process that were evaluated in BE study.
Table 4 Wet Granulation Ingredients 5% w/w Drug Loaded 20 mg Tablet Granulation (mg/tablet) (% w/w) Intragranular Apixaban 5.00 20.00 Lactose Monohydrate 70.00 280.00 Microcrystalline Cellulose 5.00 60.00 Croscarmellose Sodium 2.50 10.00 Povidone 4.50 18.00 Purified Water 17.40 69.60 Extragranular Croscarmellose Sodium 2.50 10.00 Magnesium Stearate 0.50 2.09 Microcrystalline Cellulose 10.00 10.09 Total 100.00 400.00 Film Coat 3.5 14.0 Total 103.5 mg 414.0 [0035] Table 5 and Table 5a show the dissolution data that indicates that having a dry granulation process will result in faster dissolution compared to that from a wet granulation process. As shown in Table 5, the 20 mg tablets made using a dry granulation process had 79% apixaban dissolved in 30 minutes versus 62%
apixaban dissolved at 30 minutes for the 20 mg tablets made using a wet granulation process.
Dissolution test in 0.1N HCI also indicated a similar behavior of faster dissolution from tablets made using dry granulation process (58% in 30min), compared to wet granulation process (45% in 30min).
Table 5 % apixaban dissolved (USP II, 75 rpm, 0.05% SLS in 50mM phosphate, pH 6.8) Time (minutes) Wet Granulation Dry Granulation mg Tablets 20 mg Tablets API Particle Size 83.8 83.8 D90 (gm) Table 5a % apixaban dissolved (USP II, 75 rpm, 0.1N HC1) Time (minutes) Wet Granulation Dry Granulation 20 mg Tablets 20 mg Tablets API Particle Size 83.8 83.8 D90 (Pm) [0036] Table 6 and Table 6a provides the dissolution data from tablets made with different manufacturing pprocesses (wet and dry granulation) and drug substance different particle sizes. As shown Table 6, apixaban tablets that had 77%
dissolved in 30 minutes or 86% dissolved in 30 minutes both had AUC values that met bioequivalence criteria (Confidence Interval between 80% to 125%) when compared to the tablets that had 89% dissolved at 30 minutes. Similar rank order of the dissolution rates were observed for these tablets (A, B & C) when tested in 0.1N FIC1.
Table 6 % apixaban dissolved (USP II, 75 rpm, 0.05% SLS in 50m1M
phosphate, pH 6.8) Time (minutes) Wet Granulation Wet Granulation Dry Granulation 2 x 2.5 mg Tablets 2 x 2.5 mg Tablets 2 x 2.5 mg Tablets (A) (B) (C) Cina, (ng/mL) 101.8 (21) . 87.8 (24) 108.3 (24) AUC(INF) 1088 (32) 1030 (25) 1153 (26) (ng*hr/mL) Geomean (CV%) are presented for Cmax and AUC(INF) 10 Table 6a % apixaban dissolved (USP II, 75 rpm, 0.1N HC1) Wet Granulation Wet Granulation Dry Granulation Time (minutes) 2 x 2.5 mg Tablets 2 x 2.5 mg Tablets 2 x 2.5 mg Tablets (A) (B) (C) AUC(INF) 1088(32) 1030(25) 1153(26) (ng*hr/mL) Geomean (CV%) are presented for Cmax and AUC(INF) [0037] The results of clinical studies demonstrated that, for tablets with similar dissolution rates (89% and 86% at 30 min in pH 6.8 phosphate buffer containing 15 0.05% SLS), Cmax and AUC of the coated Phase 3 tablet (C) relative to the uncoated Phase 2 tablet (A), met bioequivalence criteria. Tablets with different dissolution rates (77% and 86% at 30 min) had similar AUCs, but did not meet equivalence criteria for Cmax. The lower boundary of the 90% confidence interval of ratio of geometric mean Cmax was 0.788, indicating the rate of absorption, as defined by Cmax, was lower for the slower dissolving tablet (77% at 30 min). Since the oral bioavai lability from these tablets is shown to be comparable to that from solution (see Figures 1 and 2 below), this dissolution rate (77% in 30min) is defined as the threshold for achieving consistent exposure.
[0038] Figures 3 and 4 illustrate the dissolution data that shows that while particle size impacts dissolution, controlling the particle size to less than 89 microns will result in a dissolution rate that will ensure consistent in-vivo exposures. As indicated in Figures 3 and 4, consistent exposures are expected once apixaban tablets have greater than 77% apixaban dissolved in 30 minutes. Since the tablets with 89 microns have >77% dissolved at 30 minutes, these tablets will also exhibit exposures that are equivalent to the exposures from tablets made with smaller particles (such as the tablets with 10 micron particles shown below). Whilst dissolution rate at an apixaban particle size of 119 microns is marginally greater than 77% in 30-min for the 5-mg apixaban tablets (Figure-4), the particle size threshold claimed is less than 89 microns.
This allows for the typical variability (RSD-2 to 3%) in the dissolution results, such that the oral bioavailability from tablets consistently matches that from solution.
Claims (45)
as measured using a USP Apparatus 2 at a paddle rotation speed of 75 rpm in mL of a dissolution medium at 37 °C, at least 77 wt% of apixaban in the pharmaceutical composition dissolves within 30 minutes in the dissolution medium, and the dissolution medium is 0.05 M sodium phosphate at a pH 6.8 containing 0.05% sodium lauryl sulfate;
the apixaban comprises crystalline apixaban particles; and the crystalline apixaban particles have a D90 equal to or less than about 89 m.
Apparatus 2 at a paddle rotation speed of 75 rpm in 900 mL of a dissolution medium at 37°C, at least 77% of apixaban in the pharmaceutical composition dissolves within 30 minutes in the dissolution medium, and the dissolution medium is 0.05 M
sodium phosphate at a pH of 6.8 containing 0.05% sodium lauryl sulfate.
sodium lauryl sulfate.
blending raw materials comprising crystalline apixaban particles having a D90 equal to or less than about 89 µm as measured by laser light scattering; and granulating, wherein, as measured using a USP Apparatus 2 at a paddle rotation speed of 75 rpm in 900 mL of a dissolution medium at 37 °C, at least 77 wt% of apixaban in the tablet dissolves within 30 minutes in the dissolution medium, and the dissolution medium is 0.05 M sodium phosphate at a pH 6.8 containing 0.05% sodium lauryl sulfate.
(1) blending raw materials comprising crystalline apixaban particles prior to granulation;
(2) granulating the raw materials from the step (1) using a wet or dry granulation process;
(3) blending the granules obtained in the step (2) with extragranular raw materials;
(4) compressing the blend from the step (3) into a tablet; and (5) film coating the tablet from the step (4).
(1) blending raw materials with crystalline apixaban particles to form a mix;
(2) adding intragranular portions of a binder, a disintegrant and at least one filler to the mix from the step (1) to form a blend:
(3) granulating the materials from the step (2) using a dry granulation process or a wet granulation process, wherein the dry granulation process comprises:
delumping an intragranular lubricant using a screen or mill; adding the intragranular lubricant to the blend from the step (2) and blending to form a lubricated blend;
compacting the lubricated blend to ribbons of density in the range of 1.1 to 1.2 g/cc and sizing the compacted ribbons using a roller compactor, and wherein the wet granulation process comprises:
wet granulating the blend from the step (2) using water to a target end point and, optionally, sizing the wet granules by passing through a screen or mill;
removing the water from the granulation by drying in a convection oven or fluid-bed dryer;
and sizing the dried granules by passing through a screen or mill;
(4) blending the granules obtained in the step (3) and an extragranular disintegrant in a blender;
(5) delumping an extragranular lubricant using a screen or mill and blending with granules from the step (4);
(6) compressing the blend from the step (5) into a tablet; and (7) film coating the tablet from the step (6).
blending raw materials comprising crystalline apixaban particles having a D90 equal to or less than about 89 µm as measured by laser light scattering; and granulating, wherein, as measured using a USP Apparatus 2 at a paddle rotation speed of 75 rpm in 900 mL of a dissolution medium at 37 °C, at least 77 wt% of apixaban in the tablet dissolves within 30 minutes in the dissolution medium, and the dissolution medium is 0.05 M sodium phosphate at a pH 6.8 containing 0.05% sodium lauryl sulfate.
(1) blending raw materials comprising crystalline apixaban particles prior to granulation;
(2) granulating the raw materials from the step (1) using a dry granulation process;
(3) blending the granules obtained in the step (2) with extragranular raw materials;
(4) compressing the blend from the step (3) into a tablet; and (5) film coating the tablet from the step (4).
(1) blending raw materials with crystalline apixaban particles to form a mix;
(2) adding intragranular portions of a binder, a disintegrant and at least one filler to the mix from the step (1) to form a blend:
(3) granulating the materials from the step (2) using a dry granulation process, which comprises:
delumping an intragranular lubricant using a screen or mill; adding the intragranular lubricant to the blend from the step (2) and blending to form a lubricated blend;
compacting the lubricated blend to ribbons of density in the range of 1.1 to 1.2 g/cc and sizing the compacted ribbons using a roller compactor, (4) blending the granules obtained in the step (3) and an extragranular disintegrant in a blender;
(5) delumping an extragranular lubricant using a screen or mill and blending with granules from the step (4);
(6) compressing the blend from the step (5) into a tablet; and (7) film coating the tablet from the step (6).
the intragranular ingredients are apixaban, anhydrous lactose, microcrystalline cellulose, sodium croscarmellose, magnesium stearate, and sodium lauryl sulfate; and the extragranular ingredients are sodium croscannellose and magnesium stearate.
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| US61/308,056 | 2010-02-25 | ||
| PCT/US2011/025994 WO2011106478A2 (en) | 2010-02-25 | 2011-02-24 | Apixaban formulations |
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| CA2791171C true CA2791171C (en) | 2017-08-29 |
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2020
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