CA2780834A1 - Flame hole unit structure of a gas burner - Google Patents

Flame hole unit structure of a gas burner Download PDF

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Publication number
CA2780834A1
CA2780834A1 CA2780834A CA2780834A CA2780834A1 CA 2780834 A1 CA2780834 A1 CA 2780834A1 CA 2780834 A CA2780834 A CA 2780834A CA 2780834 A CA2780834 A CA 2780834A CA 2780834 A1 CA2780834 A1 CA 2780834A1
Authority
CA
Canada
Prior art keywords
plates
flame
flame hole
hole unit
gas
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA2780834A
Other languages
French (fr)
Inventor
Tae-Sik Min
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kyungdong Navien Co Ltd
Original Assignee
Kyungdong Navien Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kyungdong Navien Co Ltd filed Critical Kyungdong Navien Co Ltd
Publication of CA2780834A1 publication Critical patent/CA2780834A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/48Nozzles
    • F23D14/58Nozzles characterised by the shape or arrangement of the outlet or outlets from the nozzle, e.g. of annular configuration
    • F23D14/583Nozzles characterised by the shape or arrangement of the outlet or outlets from the nozzle, e.g. of annular configuration of elongated shape, e.g. slits
    • F23D14/586Nozzles characterised by the shape or arrangement of the outlet or outlets from the nozzle, e.g. of annular configuration of elongated shape, e.g. slits formed by a set of sheets, strips, ribbons or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/02Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/48Nozzles
    • F23D14/58Nozzles characterised by the shape or arrangement of the outlet or outlets from the nozzle, e.g. of annular configuration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D2213/00Burner manufacture specifications

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Gas Burners (AREA)

Abstract

The present invention relates to a flame hole unit structure of a gas burner for simplifying, easily assembling, and manufacturing a structure of a burner flame hole unit by overlapping a plurality of plates of which portions are cut so that the cut portions may be intersected with each other, and by forming flame holes and mixture channels of gas and air through a gap between the cut portions. To realize said purpose, the flame hole unit structure of the gas burner of the present invention has a plurality of flame holes in which a mixture of gas and air is sprayed to form a flame, and the plurality of plates of which the portions are cut are overlapped together, wherein the cut portions are intersected and overlapped with each other between the adjacent plates, thereby forming the flame holes and the mixture channels of gas and air through the gap between the cut portions.

Description

DESCRIPTION
Invention Title FLAME HOLE UNIT STRUCTURE OF A GAS BURNER
Technical Field The present invention relates to a flame hole unit structure of a gas burner, and more particularly, to a flame hole unit structure of a gas burner in which a structure of a burner flame hole unit can be simplified and the unit can be easily assembled and manufactured by overlapping cut portions of a plurality of partially-cut plates to cross each other to form a mixed gas (gas and air) flow path and a flame hole through a gap between the cut portions.

Background Art In general, a gas burner used in a combustion device such as a boiler or a water heater may be classified as a Bunsen burner or a pre-mixed burner according to a method of mixing a combustion gas with air.

The Bunsen burner is a burner that supplies a minimum of primary air required for combustion in a nozzle unit through which a gas is injected, and supplies excessive secondary air to a portion at which a flame is formed, realizing perfect combustion, and has an advantage of good combustion stability. However, since the flame is formed by the secondary air, a flame length may be increased.

The pre-mixed burner combusts a pre-mixed gas in which a combustion gas and air are pre-mixed in a mixing chamber. Since the entire flame length can be reduced and a flame temperature can be lowered to reduce a load with respect to the same area, generation of pollutants such as carbon monoxide, nitrogen oxide, and so on, can be reduced to a minimum value.

While the Bunsen burner is mainly used in the conventional art, in recent times, a pre-mixed burner has mainly been used to reduce generation of pollutants and miniaturize a combustion chamber.

FIG. 1 is a perspective view showing an example of a conventional flame hole unit structure of a gas burner.

A conventional pre-mixed type gas burner 1 has a structure in which air supplied from a blower 30 and a combustion gas supplied through a gas supply pipe 40 are pre-mixed in a manifold 50 installed at a front surface of a burner body 20 to be supplied to a burner flame hole unit 10 installed over the burner body 20.

While the conventional burner flame hole unit 10 has a structure in which flame holes are punched in one plate having a flat or cylindrical shape, such a structure may cause imperfect combustion and backfire when a combustion surface of the burner is deformed or, in a severe case, damage to the flame holes occurs due to thermal stress.

In order to compensate for these disadvantages, a burner flame hole unit structure formed of a material such as a metal fiber mat woven of a metal fiber, a ceramic plate manufactured by sintering ceramic, or the like, has been used.

However, according to the flame hole unit structure formed of the metal fiber mat or the ceramic plate, a material cost is increased and a manufacturing method is complicated, which increases a manufacturing cost, and a structure of a pre-mixer is complicated, which increase a pressure loss so that a flame becomes unstable and noises occur.

In addition, when the metal fiber mat manufactured through weaving is used as a material for the flame hole unit, since an operator pulls and assembles the metal fiber mat upon assembly of the burner, irregular sizes of the flame holes in a local area or the entire area of the metal fiber mat may cause imperfect combustion and backfire, and flexibility in material characteristics of the metal fiber mat may cause sagging after installation, irregularly deforming the combustion surface and the flame holes.

Further, in the case in which the ceramic plate manufactured through the sintering method is used as a material for the flame hole unit, when condensation water generated from a heat exchanger upon upward combustion is dropped on the combustion surface, a surface of the flame hole unit may be damaged due to water to generate the flame holes having irregular shapes, increasing probability of generation of imperfect combustion.

Disclosure Technical Problem In order to solve the foregoing and/or other problems, it is an aspect of the present invention to provide a flame hole unit structure of a gas burner in which a structure of a burner flame hole unit can be simplified and the structure can be easily manufactured.
Technical Solution The foregoing and/or other aspects of the present invention may be achieved by providing a flame hole unit structure of a gas burner having a plurality of flame holes through which a mixed gas of a gas and air is injected to form a flame, characterized in that a plurality of partially cut plates overlap, the cutout portions of the adjacent plates overlap across each other, and a mixed gas (the gas and air) flow path and the flame holes are formed through gaps of the cutout portions.

Here, the plurality of plates may include a plurality of overlapping sets of plates, each set including an inner plate having a partially cut upper or lower groove and outer plates overlapping at both sides of the inner plate and having partially cut upper and lower grooves corresponding to the groove formed in the inner plate to cross each other.
In addition, fixing plates may additionally overlap at both sides of the set of plates so that the plurality of flame holes are disposed at predetermined intervals.

Further, the flame hole may have a flat rectangular cross-sectional shape.
Advantageous Effects According to the flame hole unit structure of the gas burner of the present invention, a plurality of partially-cut plates overlap to form the burner flame hole unit so that a structure of the burner flame hole unit can be simplified and the structure can be easily manufactured, and thus, time and cost consumed for manufacture of the gas burner can be reduced.

In addition, according to the present invention, as the moving path of the mixed gas and the structure in communication with the flame holes are formed in the gap between the overlapping plates, a deformation level of the flame holes due to thermal stress can be reduced to increase stability of the flame and prevent imperfect combustion.
Description of Drawings The above and other aspects and advantages of the present invention will become apparent and more readily appreciated from the following description of exemplary embodiments, taken in conjunction with the accompanying drawings of which:

FIG. I is a perspective view showing an example of a conventional flame hole unit structure of a gas burner;

FIG. 2 is a perspective view of a flame hole unit structure of a gas burner in accordance with an exemplary embodiment of the present invention;

FIG. 3 is a partially exploded perspective view of FIG. 2;

FIG. 4 is a cross-sectional view taken along line A-A of FIG. 2;
FIG. 5 is a cross-sectional view taken along line B-B of FIG. 2;
FIG 6 is a cross-sectional view taken along line C-C of FIG. 2;

FIG. 7 is a cross-sectional view taken along line D-D of FIG. 2; and FIG. 8 is a cross-sectional view taken along line E-E of FIG. 2.
<Description of Major Reference Numerals>

1: Gas burner 10, 100: Burner flame hole unit 111 a, 121 a, 122a: Groove 20: Burner body 30: Blower 40: Manifold 110, 111, 112, 113: Inner plate 120, 121, 122, 123, 124, 125, 126: Outer plate 130, 131, 132, 133, 134: Fixing plate 140, 141, 142, 143, 144, 145, 146: Mixed gas inlet port 150, 151, 152, 153: Inner space 160, 161, 162, 163: Flame hole Mode for Invention Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings. However, it will be apparent to those skilled in the art that the following embodiments can be readily understood and modified into various types, and the scope of the present invention is not limited to the embodiments.

FIG. 2 is a perspective view of a flame hole unit structure of a gas burner in accordance with an exemplary embodiment of the present invention, FIG. 3 is a partially exploded perspective view of FIG. 2, FIG. 4 is a cross-sectional view taken along line A-A of FIG. 2, FIG. 5 is a cross-sectional view taken along line B-B of FIG. 2, FIG. 6 is a cross-sectional view taken along line C-C of FIG. 2, FIG. 7 is a cross-sectional view taken along line D-D of FIG. 2, and FIG 8 is a cross-sectional view taken along line E-E
of FIG. 2.

A flame hole unit 100 of a gas burner in accordance with the present invention has a structure in which a plurality of thin plates overlap and are assembled, and is characterized in that a path through which a mixed gas of a gas and air moves is formed inside the overlapping plates to be in communication with upper flame holes.

Referring to FIGS. 2 and 3, a burner flame hole unit 100 in accordance with an exemplary embodiment of the present invention includes inner plates 110 (111, 112 and 113) in which a plurality of grooves 11 la having partially cut upper portions are formed at predetermined intervals, and outer plates 120 (121, 122, 123, 124, 125 and 126) in which a plurality of grooves 121a and 122a having partially cut lower portions are formed at predetermined intervals to be vertically symmetrical to the grooves 11 l a formed in the inner plates 110, and overlap and are coupled to both surfaces of the inner plates 110.

As shown, the grooves I l la, 121a and 122a are cut in substantially a "C"
shape to be opened upward or downward so that, in a state in which the inner plates 110 and the outer plates 120 overlap, the grooves l lla formed in the inner plates 110 are in partial communication with the grooves 121a and 122a formed in the outer plates 120 to form a flow path of the mixed gas.

Meanwhile, as shown in FIG. 3, the inner plate 111 and the outer plates 121 and 122 disposed at both sides of the inner plate 111 to overlap configure a set of plates, and sets of plates overlap to be repeatedly disposed in a multi-stage.

In addition, solid fixing plates 130 (131, 132, 133 and 134) overlap and are coupled between the sets of plates.

The fixing plates 130 perform a function of forming gaps between flame holes 160 (161, 162 and 163) when the plates have different thicknesses, in addition to a function of forming the flow path of the mixed gas.

Here, mixed gas inlet ports 140 (141, 142, 143, 144, 145 and 146) are formed at a lower side of the burner flame hole unit 100 by gaps of the grooves 121a andl22a of the outer plates 120 between the fixing plates 130 and the inner plates 110.

The mixed gas introduced into the mixed gas inlet ports 140 is conveyed upward to be gathered in inner spaces 151, 152 and 153 defined by the gaps of the grooves 111a of the inner plates 110 and the grooves 121 a and 122a of the outer plates 120 between the fixing plates 130.

In addition, the mixed gas gathered in the inner spaces 151, 152 and 153 is conveyed upward to be injected upward through flame holes 160 (161, 162 and 163) formed by gaps of the grooves l l la of the inner plates 110 between the outer plates 120.

According to the above-mentioned configuration, since the mixed gas introduced through the two mixed gas inlet ports 141 and 142 is injected through the one flame hole 161 and a cross-sectional area of the flame hole 161 is smaller than that of the inner space 151, the mixed gas can be rapidly injected through the flame hole 161.

Meanwhile, while the embodiment has been described as an example in which the grooves I 1 I a formed in the inner plates 110 are opened upward and the grooves 121 a and 122a formed in the outer plates 120 are opened downward, on the other hand, the grooves l lla formed in the inner plates 110 and the grooves 121a and 122a formed in the outer plates 120 may be opened downward and upward, respectively, in different directions. According to such a configuration, the mixed gas introduced into the one mixed gas inlet port is divided into the two flame holes to be injected.

In FIG. 6, reference numerals 141a to 146c designate mixed gas inlet ports formed in a lateral direction, in FIG. 7, reference numerals 151a to 153c designate inner spaces formed in the lateral direction, and in FIG. 8, reference numerals 161a to 163c designate flame hole units formed in the lateral direction.

According to the flame hole unit structure of the gas burner in accordance with the present invention, since the plurality of plates overlap to form the path of the mixed gas to be in communication with the upper flame holes, deformation of the flame holes due to thermal stress can be minimized.

In addition, while the embodiment has a configuration in which the three sets of plates overlap, the number of sets of plates may be differently configured in consideration of a maximum output amount of the gas burner.

The foregoing description concerns an exemplary embodiment of the invention, is intended to be illustrative, and should not be construed as limiting the invention. The present teachings can be readily applied to other types of devices and apparatuses. Many alternatives, modifications, and variations within the scope and spirit of the present invention will be apparent to those skilled in the art.

Claims (4)

  1. Claim 1 A flame hole unit structure of a gas burner having a plurality of flame holes through which a mixed gas of a gas and air is injected to form a flame, characterized in that a plurality of partially cut plates overlap, the cutout portions of the adjacent plates overlap across each other, and a mixed gas (the gas and air) flow path and the flame holes are formed through gaps of the cutout portions.
  2. Claim 2 The flame hole unit structure according to claim 1, wherein the plurality of plates comprise a plurality of overlapping sets of plates, each set including an inner plate having a partially cut upper or lower groove and outer plates overlapping at both sides of the inner plate and having partially cut upper and lower grooves corresponding to the groove formed in the inner plate to cross each other.
  3. Claim 3 The flame hole unit structure according to claim 2, wherein fixing plates additionally overlap at both sides of the set of plates so that the plurality of flame holes are disposed at predetermined intervals.
  4. Claim 4 The flame hole unit structure according to any one of claims 1 to 3, wherein the flame hole has a flat rectangular cross-sectional shape.
CA2780834A 2009-12-11 2010-11-11 Flame hole unit structure of a gas burner Abandoned CA2780834A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
KR1020090122992A KR101216815B1 (en) 2009-12-11 2009-12-11 Structure of fire hole part for gas burner
KR10-2009-0122992 2009-12-11
PCT/KR2010/007964 WO2011071248A2 (en) 2009-12-11 2010-11-11 Flame hole unit structure of a gas burner

Publications (1)

Publication Number Publication Date
CA2780834A1 true CA2780834A1 (en) 2011-06-16

Family

ID=44146010

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2780834A Abandoned CA2780834A1 (en) 2009-12-11 2010-11-11 Flame hole unit structure of a gas burner

Country Status (9)

Country Link
US (1) US20120244483A1 (en)
EP (1) EP2511608A2 (en)
JP (1) JP2013508672A (en)
KR (1) KR101216815B1 (en)
CN (1) CN102639938B (en)
AU (1) AU2010328929B2 (en)
CA (1) CA2780834A1 (en)
EA (1) EA201290484A1 (en)
WO (1) WO2011071248A2 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101265515B1 (en) * 2012-02-28 2013-05-21 주식회사 경동나비엔 Flame hole portion and premixed combustion gas burner having the same
KR20130101670A (en) * 2012-02-28 2013-09-16 주식회사 경동나비엔 Flame hole portion of assembling type providing secondary air and premixed combustion gas burner having the same
KR101560082B1 (en) * 2014-02-25 2015-10-13 주식회사 경동나비엔 Burner having flame hole member formed air hole
WO2015196504A1 (en) * 2014-06-27 2015-12-30 艾欧史密斯(中国)热水器有限公司 Pre-mix gas burner
CN104373937B (en) * 2014-11-13 2017-04-12 艾欧史密斯(中国)热水器有限公司 Fuel gas premixing burner and fuel gas water heater

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JPS593644B2 (en) * 1974-11-08 1984-01-25 株式会社東芝 Forced air combustion device
US5224855A (en) * 1988-02-27 1993-07-06 Osaka Gas Co., Ltd. Gas burner
JPH02115627U (en) * 1989-02-23 1990-09-17
JPH04184006A (en) * 1990-11-14 1992-07-01 Matsushita Electric Ind Co Ltd Burner
JP3132265B2 (en) * 1993-09-30 2001-02-05 株式会社ノーリツ Combustion equipment
JPH07103421A (en) * 1993-09-30 1995-04-18 Noritz Corp Combustion device
JP3109353B2 (en) * 1993-10-29 2000-11-13 株式会社ノーリツ Combustion equipment
JP3109361B2 (en) * 1993-11-30 2000-11-13 株式会社ノーリツ Combustion equipment
JPH07318019A (en) * 1994-05-27 1995-12-08 Osaka Gas Co Ltd Burner
JP3526354B2 (en) * 1995-10-16 2004-05-10 三洋電機株式会社 Low NOx gas combustion device
KR0178309B1 (en) * 1995-12-01 1999-03-20 노재훈 Metal plate stack burner of a gas furnace
JP3177595B2 (en) * 1998-03-09 2001-06-18 東京瓦斯株式会社 Combustion equipment
KR20030021915A (en) * 2001-09-10 2003-03-15 주식회사 경동보일러 Bunsen gas burner of gas heater
KR100495505B1 (en) * 2002-10-22 2005-06-14 주식회사 경동보일러 Multi-Control Possible The Gas Burner
JP3730227B2 (en) * 2003-03-10 2005-12-21 株式会社慶東ボイラー Bunsen gas burner for gas water heater
CN102221205A (en) * 2010-04-13 2011-10-19 樱花卫厨(中国)股份有限公司 Combustor for gas water heater

Also Published As

Publication number Publication date
EP2511608A2 (en) 2012-10-17
CN102639938A (en) 2012-08-15
AU2010328929A1 (en) 2012-05-31
JP2013508672A (en) 2013-03-07
US20120244483A1 (en) 2012-09-27
KR20110066372A (en) 2011-06-17
CN102639938B (en) 2014-09-10
KR101216815B1 (en) 2012-12-28
AU2010328929B2 (en) 2013-03-07
WO2011071248A2 (en) 2011-06-16
EA201290484A1 (en) 2012-11-30
WO2011071248A3 (en) 2011-08-04

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EEER Examination request
FZDE Discontinued

Effective date: 20141203