CA2756680A1 - Multi-circuit heat exchanger - Google Patents

Multi-circuit heat exchanger Download PDF

Info

Publication number
CA2756680A1
CA2756680A1 CA2756680A CA2756680A CA2756680A1 CA 2756680 A1 CA2756680 A1 CA 2756680A1 CA 2756680 A CA2756680 A CA 2756680A CA 2756680 A CA2756680 A CA 2756680A CA 2756680 A1 CA2756680 A1 CA 2756680A1
Authority
CA
Canada
Prior art keywords
manifold
chamber
heat exchange
circuit
interior volume
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA2756680A
Other languages
French (fr)
Inventor
Scott Koons
Rudy C. Bussjager
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Carrier Corp
Original Assignee
Carrier Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Carrier Corp filed Critical Carrier Corp
Publication of CA2756680A1 publication Critical patent/CA2756680A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/0408Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids
    • F28D1/0426Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids with units having particular arrangement relative to the large body of fluid, e.g. with interleaved units or with adjacent heat exchange units in common air flow or with units extending at an angle to each other or with units arranged around a central element
    • F28D1/0443Combination of units extending one beside or one above the other
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • F25B39/04Condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2400/00General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
    • F25B2400/06Several compression cycles arranged in parallel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/0535Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
    • F28D1/05366Assemblies of conduits connected to common headers, e.g. core type radiators
    • F28D1/05391Assemblies of conduits connected to common headers, e.g. core type radiators with multiple rows of conduits or with multi-channel conduits combined with a particular flow pattern, e.g. multi-row multi-stage radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2265/00Safety or protection arrangements; Arrangements for preventing malfunction
    • F28F2265/16Safety or protection arrangements; Arrangements for preventing malfunction for preventing leakage
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0202Header boxes having their inner space divided by partitions
    • F28F9/0204Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions
    • F28F9/0209Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions having only transversal partitions
    • F28F9/0212Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions having only transversal partitions the partitions being separate elements attached to header boxes

Abstract

A baffle assembly is disposed within a manifold of a multi-circuit heat exchanger for dividing the interior volume of that manifold into a first chamber associated with one circuit and a second chamber associated with another circuit. The baffle assembly includes a pair of baffle members that extend generally transversely across the interior volume of the manifold are dis-posed in spaced apart relationship thereby forming a void space therebetween. The void space is in fluid communication with a re-gion exterior of that manifold whereby any fluid leaking from either of the first or second chamber into the void space will be vented therefrom.

Description

MULTI-CIRCUIT HEAT EXCHANGER
Cross-Reference to Related Application [0001] Reference is made to and this application claims priority from and the benefit of U.S. Provisional Application Serial No. 61/166,433, filed April 3, 2009, entitled "MULTI-CIRCUIT HEAT EXCHANGER" and U.S. Provisional Application Serial No.: 61/168,341, filed April 10, 2009, entitled "MULTI-CIRCUIT HEAT EXCHANGER", which applications are incorporated herein in their entirety by reference.

Field of the Invention [0002] This invention relates generally to refrigerant vapor compression systems and, more particularly, to a parallel flow, multi-circuit tube heat exchanger for use in multiple circuit refrigerant vapor compression system, and more specifically to a parallel flow, multi-circuit tube heat exchanger adapted to prevent cross-contamination between the circuits within the heat exchanger.

Background of the Invention [0003] Refrigerant vapor compression systems are well known in the art.
Air conditioners and heat pumps employing refrigerant vapor compression cycles are commonly used for cooling or cooling/heating air supplied to a climate controlled comfort zone within a residence, office building, hospital, school, restaurant or other facility. Refrigerant vapor compression systems are also commonly used for cooling air, or other secondary media such as water or glycol solution, to provide a refrigerated environment for food items and beverage products with display cases, bottle coolers or other similar equipment in supermarkets, convenience stores, groceries, cafeterias, restaurants and other food service establishments.
[0004] These systems normally constitute a refrigerant circuit including a compressor, a condenser, an expansion device, and an evaporator connected by refrigerant lines in a closed refrigerant circuit in refrigerant flow communication and arranged in accord with the refrigerant vapor compression cycle being employed.
The expansion device, commonly an expansion valve or a fixed-bore metering device, such as an orifice or a capillary tube, is disposed in the refrigerant circuit upstream, with respect to refrigerant flow, of the evaporator and downstream of the condenser. The expansion device operates to expand the liquid refrigerant passing through the refrigerant line, connecting the condenser to the evaporator, to a lower pressure and temperature. The refrigerant vapor compression system may be charged with any of a variety of refrigerants, including, for example, R-12, R-22, R-134a, R-404A, R-410A, R-407C, R717, R744 or other compressible fluid.
[0005] In operation, a fan associated with the condenser, which is typically located exteriorly of the climate-controlled space, passes ambient temperature air from the outside environment through the condenser in heat exchange relationship with hot refrigerant vapor discharged from the compressor. As the ambient air passes in heat exchange relationship with the hot refrigerant vapor, the refrigerant vapor is cooled and condensed to liquid and the ambient air is heated and discharged back into the atmosphere. A fan associated with an evaporator circulates air to be conditioned from a climate controlled environment and passes that indoor air, often mixed with an outside fresh air in various proportions, through the evaporator. As the air flows over evaporator, the air interacts, in a heat exchange relationship, with refrigerant passing through the heat exchanger, typically, inside tubes or channels.
As a result, in the cooling mode of operation, the air is cooled, and generally dehumidified.
[0006] It is a common practice for air conditioning systems for providing conditioned air to large spaces, such as in office buildings, hospitals, schools, restaurants or other commercial establishments, to include multiple, independent refrigerant circuits, rather the a single refrigerant circuit, to provide sufficient capacity to meet the required cooling demands and/or serve independent zones within the climate-controlled space. In some multiple circuit refrigerant vapor compression systems, the heat exchanger forming the condenser is a multiple circuit heat exchanger having a plurality of refrigerant tubes extending in parallel relationship between a first manifold and a second manifold. For example, in a dual circuit refrigeration system, in the parallel flow heat exchanger, at least one of the manifolds is subdivided by a baffle into a first chamber and a second chamber.
A
first set of the plurality of the parallel refrigerant tubes is connected in fluid communication between the respective first sections of the first and second manifolds which are connected in a first refrigerant circuit of the refrigeration system. A second set of the plurality of the parallel refrigerant tubes is connected in fluid communication between the respective second sections of the first and second manifolds which are connected in a second refrigerant circuit of the refrigeration system.
[0007] The division baffle constitutes a flow impervious member and is disposed within the interior volume defined within the manifold to extend across the cross-section of the internal volume to prevent refrigerant flowing between the first and second chambers disposed on opposite sides of the baffle. Flow of refrigerant from one of the first and second chambers into the other thereof is undesirable. If refrigerant were to flow between the first and second chambers, for example through a leak in the baffle, cross-contamination of the independent refrigerant circuits would occur as refrigerant and oil passing from one refrigerant circuit into the other, which would cause a loss of performance, loss of lubricating oil and potential damage to one or both of the compressors.

Summary of the Invention [0008] In an aspect of the invention, a method is provided for preventing fluid cross-contamination between independent heat exchange circuits in a multi-circuit heat exchanger having a common manifold defining an interior volume having a first chamber associated with a first heat exchange circuit and a second chamber associated with a second heat exchange circuit. The method comprises the steps of: establishing a void space within the interior volume of the common manifold between the first chamber therein and the second chamber therein; and providing a vent passage between the void space and a region exterior of the common manifold.
[0009] In an aspect of the invention, a multi-circuit heat exchanger is provided having protection against cross-contamination from fluid leaking from between independent heat exchange circuits sharing a common manifold. In an embodiment of the invention, the multi-circuit heat exchanger includes first and second spaced apart and longitudinally extending manifolds, a plurality of heat exchange tubes arrayed in parallel relationship and extending traversely between the first manifold and the second manifold, and a baffle assembly disposed within one of the first and second manifolds. Each heat exchange tube defines at least one fluid flow passage between the first manifold and the second manifold. A first set of the plurality of heat exchange tubes defines a first heat exchange circuit and a second set of the plurality of heat exchange tubes defines a second heat exchange circuit. The baffle assembly is disposed within at least one of the first and second manifolds for dividing the interior volume of that manifold into a first chamber and a second chamber. The baffle assembly includes a first flow impervious member and a second flow impervious member. Each baffle member extends generally transversely across the interior volume of that manifold. The first baffle member and the second baffle member are disposed in spaced apart relationship thereby forming a void space within the interior volume of the manifold between the first baffle member and the second baffle member. The void space is in fluid communication with a region exterior of that manifold whereby any fluid leaking from either chamber into the void space will be vented therefrom.
[0010] In an aspect of the invention, a method is provided for safeguarding a refrigeration system having multiple independent refrigerant circuits having a multi-circuit heat exchanger in common, including a first refrigerant circuit having a first compressor for circulating refrigerant through a first heat exchange circuit of the heat exchanger and a second refrigerant circuit having a second compressor for circulating refrigerant through a second heat exchange circuit of the heat exchanger, the heat exchanger having a common manifold defining an interior volume having a first chamber associated with the first heat exchange circuit and a second chamber associated with the second heat exchange circuit. The method includes the steps of:
establishing a void space within the interior volume of the common manifold between the first chamber therein and the second chamber therein; venting refrigerant that may leak from the first chamber or the second chamber into the void space to a region exterior of the common manifold; sensing a refrigerant pressure within each of the first refrigerant circuit and the second refrigerant circuit;
terminating operation of the first compressor in the event the sensed refrigerant pressure in the first refrigerant circuit drops below a specified low pressure limit;

and terminating operation of the second compressor in the event the sensed refrigerant pressure in the second refrigerant circuit drops below a specified low pressure limit.

Brief Description of the Drawings [0011] For a further understanding of the disclosure, reference will be made to the following detailed description which is to be read in connection with the accompanying drawing, where:
[0012] FIG. 1 is a schematic diagram illustrating an exemplary embodiment of a multiple circuit, refrigerant vapor compression system incorporating a multi-circuit parallel flow heat exchanger;
[0013] FIG. 2 is a side elevation view, partly in section, illustrating an exemplary embodiment of a multi-circuit parallel tube heat exchanger in accordance with the invention;
[0014] FIG. 3 is a side elevation view, in section, showing the baffle assembly disposed within the manifold as in the heat exchanger of FIG. 2; and [0015] FIG. 4 is a side elevation, view, in section, showing the connection of a heat exchange tube with a manifold as in the heat exchanger of FIG. 2; and [0016] FIG. 5 is a side elevation view, partly in section, illustrating another exemplary embodiment of a multi-circuit parallel tube heat exchanger in accordance with the invention.

Detailed Description [0017] Referring initially to FIG. 1 of the drawings, there is depicted exemplary embodiments of a multiple circuit refrigerant vapor compression system including two separate refrigerant circuits 20, 30, each of which operates independently of the other under the direction of a system controller (not shown) for conditioning air within separate zones of a climate-controlled space. The refrigerant vapor compression system 10 includes a dual-circuit heat exchanger having a first heat exchange circuit 42 that is interdisposed in the first refrigerant circuit 20 and a second heat exchange circuit 44 that is interdisposed in the second refrigerant circuit 30. The first refrigerant circuit 20 further includes a refrigerant vapor compressor 22, an expansion device 24 and an evaporator 26 connected, together with the first heat exchange circuit 42 of the heat exchanger 40, in a closed loop refrigerant circuit by refrigerant lines 21, 23 and 25. The second refrigerant circuit 30 further includes a refrigerant vapor compressor 32, an expansion device 34 and an evaporator 36 connected, together with the second heat exchange circuit of the heat exchanger 40, in a closed loop refrigerant circuit by refrigerant lines 31, 33 and 35. Although the first and second refrigerant circuits 20, 30 are illustrated in FIG. 1 are each configured as a simplified air conditioning cycle, it is to be understood that the multi-circuit heat exchanger described herein may be employed in refrigerant vapor compression systems of various designs, including, without limitation, heat pump cycles, economized refrigerant cycles, and many other cycles including various options and features, as well in applications other than air conditioning, including for example, but not limited to refrigeration applications and the chilling of water or other fluids.
[0018] The first and second refrigerant circuits 20, 30 incorporate separate, independent heat exchange circuits 42, 44, respectively, and operate independently of each other. In operation of the first refrigerant circuit 20, the compressor 22 discharges hot, high pressure refrigerant vapor through discharge refrigerant line 21 into and thence through the first heat exchange circuit 42 of the heat exchanger 40 wherein the hot refrigerant vapor is desuperheated, condensed to a liquid and typically subcooled as it passes in heat exchange relationship with a cooling fluid, typically ambient air from externally of the climate-controlled space, which is passed by a condenser fan 46 operatively associated with the first heat exchanger circuit 42, over the refrigerant conveying heat exchange tubes of the first heat exchanger circuit 42. Similarly, in operation of the second refrigerant circuit 30, the compressor 32 discharges hot, high pressure refrigerant vapor through discharge refrigerant line 31 into and thence through the second heat exchange circuit 44 of the heat exchanger 40 wherein the hot refrigerant vapor is desuperheated, condensed to a liquid and typically subcooled as it passes in heat exchange relationship with a cooling fluid, typically ambient air from externally of the climate-controlled space, which is passed by a condenser fan 48 operatively associated with the second heat exchanger circuit 44, over the refrigerant conveying heat exchange tubes of the second heat exchanger circuit 44.
[0019] The high pressure, liquid refrigerant leaving the first heat exchanger circuit 42 of the heat exchanger 40 passes through refrigerant line 23 to the evaporator heat exchanger 26, traversing the expansion device 24 wherein the refrigerant is expanded to a lower pressure and temperature to form a refrigerant liquid/vapor mixture. The lower pressure and lower temperature, expanded refrigerant thence passes through the heat exchanger tubes of the evaporator heat exchanger 26 wherein the refrigerant is evaporated and typically superheated as it passes in heat exchange relationship with air to be cooled (and, in many cases, dehumidified), which is passed over the heat exchange tubes of the evaporator heat exchanger 26 by an evaporator fan 28 operatively associated therewith. The refrigerant leaving the evaporator heat exchanger 26 passes therefrom through suction refrigerant line 25 to return to the compressor 22 through the suction port thereto.
[0020] The high pressure, liquid refrigerant leaving the second heat exchanger circuit 44 of the heat exchanger 40 passes through refrigerant line 33 to the evaporator heat exchanger 36, traversing the expansion device 34 wherein the refrigerant is expanded to a lower pressure and temperature to form a refrigerant liquid/vapor mixture. The lower pressure and lower temperature, expanded refrigerant thence passes through the heat exchanger tubes of the evaporator heat exchanger 36 wherein the refrigerant is evaporated and typically superheated as it passes in heat exchange relationship with air to be cooled (and, in many cases, dehumidified), which is passed over the heat exchange tubes of the evaporator heat exchanger 36 by an evaporator fan 38 operatively associated therewith. The refrigerant leaving the evaporator heat exchanger 36 passes therefrom through suction refrigerant line 35 to return to the compressor 32 through the suction port thereto.
[0021] The multi-circuit, parallel flow heat exchanger 40 will be described herein in general with reference to the illustrative embodiment of the dual circuit parallel flow heat exchanger depicted in FIGs. 2-4. It is to be understood, however, that the multi-circuit heat exchanger 40 may include more than two heat exchange circuits. As depicted in FIG. 2, the heat exchanger 40 includes a plurality of heat exchange tubes 70 arranged in a generally vertical array, each of which extends in a horizontal direction along its longitudinal axis between a generally vertically disposed, longitudinally extending first manifold 50 and a generally vertically disposed, longitudinally extending second manifold 60, thereby providing a plurality of refrigerant flow paths between the two manifolds. Each manifold constitutes an axially elongated, closed-end vessel defining an interior volume in which refrigerant collects. Although the first and second manifolds 50, 60, as depicted in FIGs.
2-4, have a cylindrical configuration, the first and second manifolds 50, 60 may have a rectangular cross-section, a half-cylinder cross-section, or any other cross-sectional shape.
[0022] Each heat exchange tube 70 has a first end connected in fluid communication to the first manifold 50, a second end connected in fluid communication to the second manifold 60. In the depicted exemplary embodiment, as best seen in FIG. 4, each of the heat exchange tubes 70 has a generally flattened cross-section, for example, a rectangular cross-section or oval cross-section, and defines an interior subdivided into a side-by-side array of independent flow channels 72. The plurality of parallel flow channels 72 extend longitudinally, i.e.
along the generally horizontally disposed longitudinal axis of the tube, the entire length of the tube, whereby the each of the individual flow channels 72 provides a flow path in refrigerant flow communication between the first manifold 50 and the second manifold 60. The multi-channel tubes 70, also known as micro-channel or mini-channel tubes, are shown in FIG. 4, for ease and clarity of illustration, as having twelve channels 72 defining flow paths having a generally rectangular cross-section.
However, it is to be understood that in application, each multi-channel tube 70 may have any desired number of flow channels 72 and may have a circular, rectangular, triangular, oval or trapezoidal cross-section, or any other desired non-circular cross-section. It is also to be understood that the heat exchange tubes 70 of the multi-circuit heat exchanger 40 may be conventional round tubes, each tube defining a single flow passage, rather than flattened, multi-channel tubes.
[0023] To improve heat transfer between the air flowing over the external surface of the heat exchange tubes 70 and the refrigerant flowing through the parallel flow channels 72 of the heat exchange tubes 70, the heat exchanger 40 may include a plurality of external heat transfer fins 75 extending between selected sets of the parallel-arrayed tubes 70. The fins may be brazed or otherwise securely attached to the external surfaces of the neighboring heat exchange tubes 70 to establish heat transfer contact, by heat conduction, between the fins 75 and the external surface of the heat exchange tubes 70. In the exemplary embodiment of the heat exchanger 40 depicted in FIG. 2, the fins 75 constitute a generally saw-tooth configuration, elongated ribbon-like plate disposed between the heat exchange tubes 70. However, it is to be understood that other fin configurations, such as, for example, generally corrugated serpentine wavy, offset or louvered fins forming triangular, rectangular, or trapezoidal airflow passages, or generally vertical plates may be used in the disclosed parallel flow heat exchanger.
[0024] In the exemplary embodiment depicted in FIG. 2, the interior volume of the first manifold 50 is divided into a first chamber and a second chamber;
the first chamber further subdivided into a first inlet chamber 51 and a first outlet chamber 53 by a flow impervious wall 52, and the second chamber further subdivided into a second inlet chamber 55 and a second outlet chamber 57 by a flow impervious wall 56. The second manifold is divided into a first chamber 61 and a second chamber 63 by a flow impervious wall 62.
[0025] A first plurality of the heat exchange tubes 70 arrayed in parallel relationship extend generally horizontally between the first inlet chamber 51 of the first manifold 50 and the first chamber 61 of the second manifold 60 and a second plurality of heat exchange tubes 70, also arrayed in parallel relationship, extend generally horizontally between the first chamber 61 of the second manifold 60 and the first outlet chamber 53 of the first manifold 50. The first inlet chamber 51, the first plurality of the heat exchange tubes 70, the first chamber 61 of the second manifold 60, the second plurality of the heat exchange tubes 70 and the first outlet chamber 53 of the first manifold 50 in serial flow arrangement form the first heat exchange circuit 42.
[0026] A third plurality of the heat exchange tubes 70 arrayed in parallel relationship extend generally horizontally between the second inlet chamber 55 of the first manifold 50 and the second chamber 63 of the second manifold 60 and a fourth plurality of the heat exchange tubes 70, also arrayed in parallel relationship, extend generally horizontally between the second chamber 63 of the second manifold and the second outlet chamber 57 of the first manifold 50. The second inlet chamber 55, the third plurality of the heat exchange tubes 70, the second chamber 63 of the second manifold 60, the second plurality of the heat exchange tubes 70, and the second outlet chamber 57 of the first manifold 50 in serial flow arrangement form the second heat exchange circuit 44.
[0027] Referring now to FIGs. 2 and 3 in particular, a baffle assembly 54 disposed within the interior volume of the first manifold 50 divides the interior volume of the first manifold 50 into the first chamber and the second chamber of the first manifold. The baffle assembly 54 includes a first flow impervious member 54A and a second flow impervious member 54B. Each baffle member 54A, 54B
extends generally transversely across the interior volume of the first manifold 50.
The first baffle member 54A and the second baffle member 54B are disposed in spaced apart relationship so as to a void space 80 within the interior volume of the first manifold 50 between the first baffle member 54A and the second baffle member 54B. A vent port 90 opens through a section of the wall of first manifold 50 that extends between the first baffle member 54A and the second baffle member 54B.
The vent port 90 establishes an open flow path between the void space 80 and a region exterior of the first manifold 50 whereby any refrigerant that may leak into the void space 80 from either the first chamber or the second chamber of the first manifold 50 through a fissure or crack or other hole in one of the first baffle member 54A or the second baffle member 54B is vented directly to the atmosphere exterior of the first manifold 50.
[0028] In the refrigeration system 10, the first heat exchange circuit 42 of the heat exchanger 40 is incorporated as a refrigerant heat rejection heat exchanger in the first refrigerant circuit 20 with hot, high pressure refrigerant vapor discharging from the compressor 22 being delivered via refrigerant line 21 to the first inlet chamber 51 of the first manifold 50 through inlet port 41 and cooled, high pressure refrigerant liquid passing from first outlet chamber 53 of the first manifold through outlet port 47 into refrigerant line 23 of the first refrigerant circuit. The second heat exchange circuit 44 of the heat exchanger 40 is incorporated as a refrigerant heat rejection heat exchanger in the second refrigerant circuit 30 with hot, high pressure refrigerant vapor discharging from the compressor 32 being delivered via refrigerant line 31 to the second inlet chamber 55 of the first manifold through inlet port 43 and cooled, high pressure refrigerant liquid passing from the second outlet chamber 57 of the first manifold 50 through outlet port 49 into refrigerant line 33 of the first refrigerant circuit. In the event that either one of the baffle members 54A or 54B develops a crack or other fissure, any high pressure refrigerant that leaks therethrough from either the first inlet chamber 51 or the second outlet chamber 57 into the void space 80 will vent through the vent port 90 directly to the atmosphere external of the first manifold 50.
[0029] As a result of the venting of the leaking refrigerant from the void space to a region exterior of the first manifold 50, the leaking refrigerant does not leak into and contaminate the refrigerant in the other refrigerant circuit.
Additionally, the refrigerant pressure within the refrigerant circuit from which the refrigerant is leaking drops steadily. A pressure switch 92 is provided in operative association with each of the refrigerant circuits 42 and 44 to monitor the refrigerant pressure in refrigerant lines 23 and 33, respectively. In the event that the refrigerant pressure in either refrigerant circuit drops below a preselected lower limit, the pressure switch 92 associated with that circuit will actuate and shut-down the compressor associated with that circuit before the loss of refrigerant charge is substantial enough as to result in damage to the compressor.
[0030] In a conventional refrigeration system having multiple independent refrigerant circuits that have a conventional multi-circuit heat exchanger in common, including a first refrigerant circuit having a first compressor for circulating refrigerant through a first heat exchange circuit of the common heat exchanger and a second refrigerant circuit having a second compressor for circulating refrigerant through a second heat exchange circuit of the common heat exchanger, the refrigeration system is exposed to the potential of cross-contamination in the event that refrigerant leaks from one heat exchange circuit into the other heat exchange circuit. Such contamination will adversely impact system performance and can result in damage to one or more of the compressors in the refrigeration system.
[0031] Referring now to FIGs. 2 and 3 in particular, a baffle assembly 54 disposed within the interior volume of the first manifold 50 divides the interior volume of the first manifold 50 into the first chamber and the second chamber of the first manifold. The baffle assembly 54 includes a first flow impervious member 54A and a second flow impervious member 54B. Each baffle member 54A, 54B
extends generally transversely across the interior volume of the first manifold 50.
The first baffle member 54A and the second baffle member 54B are disposed in spaced apart relationship so as to a void space 80 within the interior volume of the first manifold 50 between the first baffle member 54A and the second baffle member 54. A vent port 90 opens through a section of the wall of first manifold 50 that extends between the first baffle member 54A and the second baffle member 54B.
The vent port 90 establishes an open flow path between the void space 90 and a region exterior of the first manifold 50 whereby any refrigerant that may leak into the void space 90 from either the first chamber or the second chamber of the first manifold 50 through a fissure or crack or other hole in one of the first baffle member 54A or the second baffle member 54B is vented directly to the atmosphere exterior of the first manifold 50.
[0032] Referring now to FIG. 5 in particular, a baffle assembly may also be disposed within the interior volume of the second manifold 60 to divide the interior volume of the second manifold 60 into the first chamber 61 and the second chamber 63. The baffle assembly includes a first flow impervious member 62A and a second flow impervious member 62B. Each baffle member 62A, 62B extends generally transversely across the interior volume of the second manifold 60. The first baffle member 62A and the second baffle member 62B are disposed in spaced apart relationship so as to a void space 80 within the interior volume of the second manifold 60 between the first baffle member 62A and the second baffle member 62B. A vent port 90 opens through a section of the wall of first manifold 50 that extends between the first baffle member 62A and the second baffle member 62B.
The vent port 90 establishes an open flow path between the void space 80 and a region exterior of the second manifold 60 whereby any refrigerant that may leak into the void space 80 from either the first chamber 61 or the second chamber 63 of the second manifold 60 through a fissure or crack or other hole in one of the first baffle member 62A or the second baffle member 62B is vented directly to the atmosphere exterior of the second manifold 60.
[0033] The terminology used herein is for the purpose of description, not limitation. Specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as basis for teaching one skilled in the art to employ the present invention. While the present invention has been particularly shown and described with reference to the exemplary embodiments as illustrated in the drawing, it will be recognized by those skilled in the art that various modifications may be made without departing from the spirit and scope of the invention. Those skilled in the art will also recognize the equivalents that may be substituted for elements described with reference to the exemplary embodiments disclosed herein without departing from the scope of the present invention.
[0034] Therefore, it is intended that the present disclosure not be limited to the particular embodiment(s) disclosed as, but that the disclosure will include all embodiments falling within the scope of the appended claims.

Claims (7)

1. A multi-circuit heat exchanger comprising:
first and second spaced apart and longitudinally extending manifolds, each manifold of the first and second manifolds defining an interior volume;
a plurality of heat exchange tubes arrayed in parallel relationship and extending traversely between the first manifold and the second manifold, each heat exchange tube defining at least one fluid flow passage between the first manifold and the second manifold, a first set of the plurality of heat exchange tubes defining a first heat exchange circuit and a second set of the plurality of heat exchange tubes defining a second heat exchange circuit;
a baffle assembly disposed within at least one of the first and second manifolds for dividing the interior volume of said one of the first and second manifolds into a first chamber and a second chamber, said baffle assembly including a first flow impervious member and a second flow impervious member, each baffle member extending generally transversely across the interior volume of said one of the first and second manifolds, said first baffle member and said second baffle member disposed in spaced apart relationship thereby forming a void space within the interior volume of said one of the first and second manifolds between said first baffle member and said second baffle member; said void space being in fluid communication with a region exterior of said one of the first and second manifolds.
2. A method of preventing fluid cross-contamination between independent heat exchange circuits in a multi-circuit heat exchanger having a common manifold defining an interior volume having a first chamber associated with a first heat exchange circuit and a second chamber associated with a second heat exchange circuit, said method comprising the steps of:
establishing a void space within the interior volume of said common manifold between the first chamber therein and the second chamber therein; and providing a vent passage between said void space and a region exterior of said common manifold.
3. A multi-circuit heat exchanger comprising:
a first generally vertically disposed, longitudinally extending manifold defining an interior volume, the interior volume divided into a first chamber and a second chamber; the first chamber subdivided into a first inlet chamber and an first outlet chamber, the second chamber subdivided into a second inlet chamber and a second outlet chamber;
a second generally vertically disposed, longitudinally extending manifold defining an interior volume, the interior volume divided into a first chamber and a second chamber;
a first heat exchange circuit formed by a first plurality of heat exchange tubes arrayed in parallel relationship and extending generally horizontally between the first inlet chamber of the first manifold and the first chamber of the second manifold and a second plurality of heat exchange tubes arrayed in parallel relationship and extending generally horizontally between the first chamber of the second manifold and the first outlet chamber of the first manifold;
a second heat exchange circuit formed by a third plurality of heat exchange tubes arrayed in parallel relationship and extending generally horizontally between the second inlet chamber of the first manifold and the second chamber of the second manifold and a fourth plurality of heat exchange tubes arrayed in parallel relationship and extending generally horizontally between the second chamber of the second manifold and the second outlet chamber of the first manifold;
a baffle assembly disposed within the interior volume of the first manifold for separating the interior volume to form the first chamber and the second chamber of the first manifold, said baffle assembly including a first flow impervious member and a second flow impervious member, each baffle member extending generally transversely across the interior volume of the first manifold, said first baffle member and said second baffle member disposed in spaced apart relationship and forming a void space within the interior volume of said one of the first and second manifolds between said first baffle member and said second baffle member; and a vent opening through the first manifold into said void space thereby establishing an open flow path between said void space and a region exterior of the first manifold.
4. A method of safeguarding a refrigeration system having a multiple independent refrigerant circuits having a multi-circuit heat exchanger in common, including a first refrigerant circuit having a first compressor for circulating refrigerant through a first heat exchange circuit of the heat exchanger and a second refrigerant circuit having a second compressor for circulating refrigerant through a second heat exchange circuit of the heat exchanger, the heat exchanger having a common manifold defining an interior volume having a first chamber associated with the first heat exchange circuit and a second chamber associated with the second heat exchange circuit, said method comprising the steps of:
establishing a void space within the interior volume of said common manifold between the first chamber therein and the second chamber therein;
venting refrigerant that may leak from the first chamber or the second chamber into the void space to a region exterior of the common manifold;
sensing a refrigerant pressure within each of the first refrigerant circuit and the second refrigerant circuit;
terminating operation of the first compressor in the event the sensed refrigerant pressure in the first refrigerant circuit drops below a specified low pressure limit; and terminating operation of the second compressor in the event the sensed refrigerant pressure in the second refrigerant circuit drops below a specified low pressure limit.
5. A refrigerant vapor compression system having a first refrigeration circuit, a second refrigerant circuit, and a heat exchanger having a first heat exchange circuit associated with the first refrigeration circuit and a second heat exchange circuit associated with the second refrigeration circuit; said multi-circuit heat exchanger comprising:
first and second spaced apart and longitudinally extending manifolds, each manifold of the first and second manifolds defining an interior volume;
a plurality of heat exchange tubes arrayed in parallel relationship and extending traversely between the first manifold and the second manifold, each heat exchange tube defining at least one fluid flow passage between the first manifold and the second manifold, a first set of the plurality of heat exchange tubes defining the first heat exchange circuit and a second set of the plurality of heat exchange tubes defining the second heat exchange circuit;
a baffle assembly disposed within at least one of the first and second manifolds for dividing the interior volume of said one of the first and second manifolds into a first chamber and a second chamber, said baffle assembly including a first flow impervious member and a second flow impervious member, each baffle member extending generally transversely across the interior volume of said one of the first and second manifolds, said first baffle member and said second baffle member disposed in spaced apart relationship thereby forming a void space within the interior volume of said one of the first and second manifolds between said first baffle member and said second baffle member; said void space being in fluid communication with a region exterior of said one of the first and second manifolds.
6. A multi-circuit heat exchanger comprising:
first and second spaced apart and longitudinally extending manifolds, each manifold of the first and second manifolds defining an interior volume;
a plurality of heat exchange tubes arrayed in parallel relationship and extending traversely between the first manifold and the second manifold, each heat exchange tube defining at least one fluid flow passage between the first manifold and the second manifold, a first set of the plurality of heat exchange tubes defining a first heat exchange circuit and a second set of the plurality of heat exchange tubes defining a second heat exchange circuit;
a baffle assembly disposed within the first manifold for dividing the interior volume of the first manifold into a first chamber and a second chamber, said baffle assembly including a first flow impervious member and a second flow impervious member, each baffle member extending generally transversely across the interior volume of the first manifold, said first baffle member and said second baffle member disposed in spaced apart relationship thereby forming a void space within the interior volume of the first manifold between said first baffle member and said second baffle member; said void space being in fluid communication with a region exterior of the first manifold; and a baffle assembly disposed within the second manifold for dividing the interior volume of the second manifold into a first chamber and a second chamber, said baffle assembly including a first flow impervious member and a second flow impervious member, each baffle member extending generally transversely across the interior volume of the second manifold, said first baffle member and said second baffle member disposed in spaced apart relationship thereby forming a void space within the interior volume of the second manifold between said first baffle member and said second baffle member; said void space being in fluid communication with a region exterior of the second manifold.
7. A baffle assembly for dividing a manifold into a first chamber and a second chamber, said baffle assembly comprising:
a first flow impervious member and a second flow impervious member, each baffle member extending generally transversely across the interior volume of the manifold, said first baffle member and said second baffle member disposed in spaced apart relationship thereby forming a void space within the interior volume of the manifold between said first baffle member and said second baffle member;
said void space being in fluid communication with a region exterior of the manifold.
CA2756680A 2009-04-03 2010-04-01 Multi-circuit heat exchanger Abandoned CA2756680A1 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US16643309P 2009-04-03 2009-04-03
US61/166,433 2009-04-03
US16834109P 2009-04-10 2009-04-10
US61/168,341 2009-04-10
PCT/US2010/029584 WO2010114975A2 (en) 2009-04-03 2010-04-01 Multi-circuit heat exchanger

Publications (1)

Publication Number Publication Date
CA2756680A1 true CA2756680A1 (en) 2010-10-07

Family

ID=42828928

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2756680A Abandoned CA2756680A1 (en) 2009-04-03 2010-04-01 Multi-circuit heat exchanger

Country Status (5)

Country Link
US (1) US20120011867A1 (en)
EP (1) EP2414763A4 (en)
CN (1) CN102378892A (en)
CA (1) CA2756680A1 (en)
WO (1) WO2010114975A2 (en)

Families Citing this family (35)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8658419B2 (en) 2009-09-04 2014-02-25 Abec, Inc. Heat transfer baffle system and uses thereof
US8579060B2 (en) * 2010-01-13 2013-11-12 Demmer Corporation Double heat exchanger radiator assembly
US8925345B2 (en) 2011-05-17 2015-01-06 Hill Phoenix, Inc. Secondary coolant finned coil
JP5403029B2 (en) * 2011-10-07 2014-01-29 ダイキン工業株式会社 Refrigeration equipment
KR101902017B1 (en) * 2011-11-18 2018-09-27 엘지전자 주식회사 A heat exchanger and a manufacturing method the same
FR2986316B1 (en) * 2012-01-30 2014-01-10 Valeo Systemes Thermiques ASSEMBLY COMPRISING A HEAT EXCHANGER AND A SUPPORT ON WHICH THIS EXCHANGER IS MOUNTED
JP5881483B2 (en) * 2012-03-12 2016-03-09 株式会社神戸製鋼所 Multi-channel equipment
KR101936243B1 (en) * 2012-04-26 2019-01-08 엘지전자 주식회사 A heat exchanger
KR102025738B1 (en) * 2012-07-06 2019-09-27 삼성전자주식회사 Refrigerator and heat exchanger for the same
FR2993965B1 (en) * 2012-07-24 2018-07-27 Valeo Systemes Thermiques MULTI-FLUID THERMAL EXCHANGER FOR MOTOR VEHICLES
US9157683B2 (en) * 2013-04-02 2015-10-13 Hamilton Sundstrand Corporation Heat exchanger for aircraft application
DK2843324T3 (en) * 2013-08-27 2021-03-08 Johnson Controls Denmark Aps Shell and plate heat exchanger and use of a shell and plate heat exchanger
JP6302264B2 (en) * 2013-08-28 2018-03-28 三菱重工業株式会社 Cooling equipment and nuclear equipment
TR201720153T4 (en) * 2013-09-30 2018-01-22 Arcelik As A cooling device containing a forced convection heat exchanger.
KR102168630B1 (en) * 2013-11-05 2020-10-21 엘지전자 주식회사 Refrigeration cycle of refrigerator
KR102174510B1 (en) * 2013-11-05 2020-11-04 엘지전자 주식회사 Refrigeration cycle of refrigerator
CN109679822A (en) 2013-12-10 2019-04-26 Abec 公司 Apparatus and operation method
US9657969B2 (en) * 2013-12-30 2017-05-23 Rolls-Royce Corporation Multi-evaporator trans-critical cooling systems
DE102014215758A1 (en) * 2014-08-08 2016-02-11 Siemens Aktiengesellschaft Electric machine with a first circuit and a second circuit
US10184703B2 (en) * 2014-08-19 2019-01-22 Carrier Corporation Multipass microchannel heat exchanger
US9829229B2 (en) * 2015-01-27 2017-11-28 Johnson Controls Technology Company System and method for detecting low refrigerant charge in a refrigeration system
EP3236189B1 (en) * 2015-11-30 2019-01-09 Carrier Corporation Heat exchanger for residential hvac applications
US10345017B2 (en) * 2016-05-26 2019-07-09 Hill Phoenix, Inc. Multi-circuit cooling element for a refrigeration system
US10222130B2 (en) 2016-08-08 2019-03-05 Caterpillar Inc. Work machine heat exchanger
KR102622735B1 (en) * 2016-09-13 2024-01-09 삼성전자주식회사 Heat exchanger
US10359218B2 (en) * 2016-10-28 2019-07-23 Lennox Industries Inc. Manifold design to eliminate fractures on multistage heat exchanger coils
US20180299171A1 (en) * 2017-04-17 2018-10-18 Lennox Industries Inc. Multistage, Microchannel Condensers with Displaced Manifolds for Use in HVAC Systems
BR112020006566B1 (en) 2017-10-03 2023-03-21 Abec, Inc DISPOSABLE REACTION SYSTEM
US20190168582A1 (en) * 2017-12-01 2019-06-06 Carrier Corporation Multi-temperature transportation refrigeration system
EP3798535A4 (en) * 2018-05-23 2022-03-02 Sanhua Holding Group Co., Ltd. Thermal management system
US11047625B2 (en) * 2018-05-30 2021-06-29 Johnson Controls Technology Company Interlaced heat exchanger
JP7081417B2 (en) * 2018-09-18 2022-06-07 株式会社デンソー Heat exchanger
FR3087880B1 (en) * 2018-10-24 2020-09-25 Air Liquide PROCEDURE FOR THE MANUFACTURE OF A SERIES OF AT LEAST A FIRST AND A SECOND HEAT EXCHANGERS
US20210293446A1 (en) * 2020-03-19 2021-09-23 Carrier Corporation Baffle for directing refrigerant leaks
US20230296301A1 (en) * 2022-03-15 2023-09-21 Goodman Manufacturing Company, L.P. Refrigerant leak mitigation for multi-circuit refrigerant systems

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2786259B1 (en) * 1998-11-20 2001-02-02 Valeo Thermique Moteur Sa COMBINED HEAT EXCHANGER, PARTICULARLY FOR A MOTOR VEHICLE
JP2001012830A (en) * 1999-06-29 2001-01-19 Denso Corp Refrigeration cycle device
GB2377268A (en) * 2001-07-07 2003-01-08 Visteon Global Tech Inc A heat exchanger with isolated cooling circuits
US6793012B2 (en) * 2002-05-07 2004-09-21 Valeo, Inc Heat exchanger
US6904963B2 (en) * 2003-06-25 2005-06-14 Valeo, Inc. Heat exchanger
US7527087B2 (en) * 2003-06-30 2009-05-05 Valeo, Inc. Heat exchanger
EP1515110B1 (en) * 2003-09-15 2008-08-13 Halla Climate Control Corporation Heat exchanger
US7096932B2 (en) * 2003-12-22 2006-08-29 Modine Manufacturing Company Multi-fluid heat exchanger and method of making same
US20050211425A1 (en) * 2004-03-26 2005-09-29 Valeo, Inc. Heat exchanger having an improved baffle
US7506683B2 (en) * 2004-05-21 2009-03-24 Valeo, Inc. Multi-type fins for multi-exchangers
US7523782B2 (en) * 2004-07-31 2009-04-28 Valeo, Inc. Heat exchanger having a double baffle
US7360584B2 (en) * 2004-11-19 2008-04-22 Modine Manufacturing Company Thermal relief mechanism for combination-type heat exchangers

Also Published As

Publication number Publication date
EP2414763A4 (en) 2014-04-16
CN102378892A (en) 2012-03-14
US20120011867A1 (en) 2012-01-19
WO2010114975A2 (en) 2010-10-07
EP2414763A2 (en) 2012-02-08
WO2010114975A3 (en) 2011-01-13

Similar Documents

Publication Publication Date Title
US20120011867A1 (en) Multi-circuit heat exchanger
JP4528835B2 (en) Heat exchanger for multistage expansion of fluid in header
US8307669B2 (en) Multi-channel flat tube evaporator with improved condensate drainage
US7931073B2 (en) Heat exchanger with fluid expansion in header
US7942020B2 (en) Multi-slab multichannel heat exchanger
US20100024452A1 (en) Micro-channel evaporator with frost detection and control
KR20070091207A (en) Mini-channel heat exchanger with reduced dimension header
KR20070091201A (en) Heat exchanger with fluid expansion in header
WO2009018159A2 (en) Multi-slab multichannel heat exchanger
JP2008528936A (en) Flat tube heat exchanger with multiple channels
US20100012305A1 (en) Multi-channel heat exchanger with improved condensate drainage
WO2008045040A2 (en) Dual-circuit series counterflow chiller with intermediate waterbox
EP3141859B1 (en) Micro channel type heat exchanger
CN105910351A (en) Heat exchanger and air conditioner
EP3569938B1 (en) Air conditioner
US20230128871A1 (en) Heat exchanger, outdoor unit, and refrigeration cycle device
US20220268497A1 (en) Heat exchanger
WO2008079121A1 (en) Heat exchanger with blow-off condensate collecting screen
KR20150098141A (en) Heat exchanger and air conditional having the same
JPH11108483A (en) Air conditioner

Legal Events

Date Code Title Description
FZDE Dead

Effective date: 20140402