CA2740132A1

CA2740132A1 - Water manifold

Info

Publication number: CA2740132A1
Application number: CA2740132A
Authority: CA
Inventors: Daniel Mckenzie
Original assignee: Individual
Current assignee: Die Mold Tool Ltd
Priority date: 2011-05-11
Filing date: 2011-05-11
Publication date: 2012-11-11
Also published as: CA2775885A1

Abstract

A manifold housing which includes an inlet end for receiving fluid in communication with a main channel defined within the housing. The housing includes a series of outlets in fluid communication with the main channel. The outlets are for connecting outlet pipes thereto, wherein the inlet end having inlet threads for receiving standard pipe threaded fittings therein.
Preferably the outlets of the manifold housing includes upwardly projecting lugs attached at one end to a bottom of the outlet, wherein the lugs for abutting with a lug end of a crimp ring used to secure an outlet pipe to the outlet.

Description

WATER MANIFOLD
Field of the Invention [0001] The present invention relates to water manifolds and in particular relates to pressurized water manifolds manufactured from poly phenyl sulphone.
Background of the Invention [0002] There is a shift in materials used for distributing potable water in buildings across North America. Currently most plumbing and potable water fittings are made from copper and/or brass. Due to California and other state legislation there is a shift from copper and brass fittings to the use of poly phenyl sulphone fittings. In addition traditional copper piping is moving towards PEX
flexible tubing for applications in the distribution of potable water in residential and commercial buildings. PEX stands for cross linked poly ethylene and is a very durable tubing especially under hot and cold water extremes. PEX is used to replace copper tubing and allows for a significant savings both in cost as it relates copper and it's ease in installation, which converts to time saved.

[0003] There is a need for fittings and specifically manifolds, which can be used in conjunction with the PEX tubing. To date the only suitable material, which has been identified is poly phenyl sulphone and there is little experience and/or technology in the market place currently in regard to the manufacture of fittings from poly phenyl sulphone.

Brief Description of the Drawings [0004] The present concept will now be described by way of example only with reference to the following drawings in which;

Figure 1 is a side elevational view of a four outlet manifold.
Figure 2 is an end plan view of the manifold shown in Figure 1.

Figure 3 is a schematic cross sectional view of the manifold shown in Figure 1.

Figure 4 is a schematic cross sectional view of the manifold shown in Figure 1 together with an outlet pipe deployed thereon showing the use of a crimp ring.

Figure 5 is a side perspective view of the manifold shown in Figure 1.
Figure 6 is a top side perspective view of the manifold shown in Figure 1.
Figure 7 is a side elevational view of a manifold clip.

Figure 8 is a top side perspective view of the manifold clip shown in Figure 1.

Figure 9 is a top perspective view of the manifold shown in Figure 1 together with two manifold clips, which are shown in Figure 7 wherein the manifold is deployed with the manifold clips.

Figure 10 is an alternate embodiment of the present invention a six outlet manifold with a closed end.

Figure 11 is a end plan view of the manifold shown in Figure 12.

Figure 12 is a side cross sectional view of the six outlet manifold shown in figure 10.

Detailed Description of the Preferred Embodiments [0005] The present concept is shown generally as manifold 100 in Figure 1 and manifold 300 in Figure 10.

[0006] There further is an accessory to both manifold 100 shown in Figure 1 and manifold 300 shown in Figure 10 namely a manifold clip shown generally as 200 in Figures 7 and 8.

[0007] Referring first of all to Figure 1 manifold shown generally as 100 includes the following major components namely housing 102, inlet end 104, exit end 106, four outlets 108 having lugs 110 and bands 112. Lugs 110 emanate from a bottom 115 of outlet 108 and project upwardly. There may be one or more lugs surrounding each outlet 108 but preferably there are two as depicted.

[0008] Manifold 100 further includes a bottom rib 114, a top rib 116, two side ribs 118 a tapping port 120 which includes a tapping lug 140 and a tapping hole 142.

[0009] Referring now to Figure 3 which is a schematic diagram of manifold 100 shown in cross sectional view. Manifold 100 includes inlet threads 126 and exit threads 128 which are standard pipe threads adapted to receive male threaded pipe fittings. Manifold 100 has a longitudinally oriented main channel 122 which is slightly larger at inlet end 104 than at exit end 106 which is shown as taper 124.
In practice it is found that the angle subtended by taper 124 is between 3 and degrees. Preferably the angle is 5 degrees over the length of main channel 122.

[00010] Referring now to Figure 4 manifold 100 is shown together with an outlet pipe 132 deployed on one of the outlets 108.

[00011] The reader will note that each outlet 108 includes a lug 110 which acts as a stop for the lug end 136 of crimp ring 134. The reader will also note that each outlet 108 includes two bands 112 which aid in the sealing of outlet pipe 132 around outlet 108 by using crimp ring 134.

[00012] Housing 102 is generally cylindrical in shape and includes an inlet end 104 which includes a standard pipe threaded inlet thread 126 and standard pipe threaded exit threads 128. Commercially available standard pipe fittings having standard pipe threads can be threaded into either inlet end 104 or exit end 106.
Therefore manifold 100 can be adapted to fit almost any incoming sized piping that is presently available for industrial and commercial potable water installations in buildings.

[00013] Referring now to Figures 7 and 8 which depicts a manifold clip shown generally as 200 which includes a base 202, right arm 204, a left arm 206, a right finger 208 which includes a right indent 210 and chamfered portion 230.
Manifold clip 200 further includes a left finger 212 having a left indent 214 and an upper rib 215. Left arm 206 includes a first upright 216 and a second upright which are connected near the top by left finger 212 and is interconnected with right arm 204 with cross member 220.

[00014] As best shown in Figure 8 manifold clip 200 further includes a right aperture 224 and a left aperture 226 for fastening the base 202 to any suitable sub-strait.

[00015] Figure 9 shows two manifold clips 200 deployed together with manifold 100. The reader will note that the side ribs 118 of manifold 100 engage with right indent 210 and left indent 214 of manifold clip 200 thereby placing manifold in the clipped position 221. The right indent 210 and left indent 214 of manifold clip 200 may also engage with the top rib 116 and bottom rib 114 in similar fashion as with the side ribs 118.

[00016] In order to put manifold 100 into clip position 221 firstly a side rib is placed into left indent 214 and then the other side rib 118 is slideably urged along chamfered portion 230 of right finger 208 until the side rib 118 engages with right indent 210.

[00017] Referring now to Figures 10, 11 and 12 which shows manifold 300 which includes the following major components namely housing 302 and inlet end 304, a closed end 306, six outlets 308 each having lugs 310 and bands 312.

[00018] Housing 302 further includes a bottom rib 314 and a top rib 316.
Referring now to Figure 12 which shows manifold 300 in schematic cross sectional view and includes a housing 302 having a main channel 322 which is larger at inlet end 304 and slightly smaller at closed end 306. The main channel 322 therefore is tapered which is depicted as taper 324 in Figure 12. This taper preferably is anywhere from 3 to 8 degrees and preferably is 5 degrees.

[00019] Manifold 300 further includes inlet threads 326 for receiving any standard pipe fittings therein.

[00020] Bottom ribs 314 and top ribs 316 are designed to engage with right indent 210 and left indent 214 of manifold clip 200 therefore although not shown manifold clips 200 can be used either with manifold 100 and/or with manifold 300.

[00021] In most respects manifold 300 is very similar if not the same as manifold 100 with the exception that manifold 100 includes both a threaded inlet end and a threaded exit end 106 wherein manifold 300 only includes a threaded inlet end 304 and a closed end 306.

[00022] Manifold 100 could also be fitted with outlets 108 projecting from the top and bottom of housing 102. Likewise manifold 300 could be fitted with only outlets 308 projecting from the top of housing 302 rather than the top and bottom as shown in the Figures.

[00023] The reader will note that the manifolds 100 could be made larger or smaller with fewer or more outlets 108 which are normally evenly spaced along the housing 102 in the case of manifold 100 or the housing 302 in the case of manifold 300. In addition outlets can be fitted to extend out of the top portion of housing 102 as shown in the examples of manifold 100 or outlets could be shown to extend out of the top and bottom portions of housing 302 as shown for manifold 300.

[00024] It should be apparent to persons skilled in the arts that various modifications and adaptation of this structure described above are possible without departure from the spirit of the invention the scope of which defined in the appended claim.

Claims

1. A manifold housing comprising:

a) a housing which includes an inlet end for receiving fluid in communication with a main channel defined within the housing;

b) a series of outlets in fluid communication with the main channel, the outlets for connecting outlet pipes thereto;
c) the inlet end having inlet threads for receiving standard pipe threaded fittings therein.

2. The manifold housing claimed in claim 1 wherein the outlets include upwardly projecting lugs attached at one end to a bottom of the outlet, the lug for abutting with a lug end of a crimp ring used to secure an outlet pipe to the outlet.

3. The manifold housing claimed in claim 1 wherein the main channel tapered along the longitudinal axis such that the main channel larger at the inlet end.

4. The manifold housing claimed in claim 1 wherein the housing further includes an exit end having exit threads for receiving standard pipe threaded fittings therein

5. The manifold housing claimed in claim 1 wherein the housing further includes a tapping port which includes a tapping lug and a taping hole.

6. The manifold housing claimed in claim 1 further includes a manifold clip for co-operatively clipping onto the manifold.

7. The manifold housing claimed in claim 6 wherein the body further includes side ribs for co-operatively engaging with the manifold clip.

8. The manifold housing claimed in claim 7 wherein the clip further includes a base and a right finger which includes a right indent and a left finger which includes a left indent, the indents for co-operatively engaging onto the side ribs.

9. The manifold housing claimed in claim 5 wherein the body further includes a top rib and a bottom rib for co-operatively engaging with the manifold clip.