CA2726602A1 - Oxo-biodegradable additives for use in fossil fuel polymer films and once-used packaging - Google Patents

Oxo-biodegradable additives for use in fossil fuel polymer films and once-used packaging Download PDF

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Publication number
CA2726602A1
CA2726602A1 CA2726602A CA2726602A CA2726602A1 CA 2726602 A1 CA2726602 A1 CA 2726602A1 CA 2726602 A CA2726602 A CA 2726602A CA 2726602 A CA2726602 A CA 2726602A CA 2726602 A1 CA2726602 A1 CA 2726602A1
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Prior art keywords
oxo
fossil fuel
once
stearate
photo
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Abandoned
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CA2726602A
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French (fr)
Inventor
Aman Ur Rahman
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ENERPLASTICS LLC
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ENERPLASTICS LLC
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Publication date
Application filed by ENERPLASTICS LLC filed Critical ENERPLASTICS LLC
Priority to CA2726602A priority Critical patent/CA2726602A1/en
Priority to PCT/CA2011/001385 priority patent/WO2012088585A1/en
Priority to CA2821357A priority patent/CA2821357C/en
Priority to TW100149338A priority patent/TW201237087A/en
Publication of CA2726602A1 publication Critical patent/CA2726602A1/en
Abandoned legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • C08J3/22Compounding polymers with additives, e.g. colouring using masterbatch techniques
    • C08J3/226Compounding polymers with additives, e.g. colouring using masterbatch techniques using a polymer as a carrier
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/01Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/013Fillers, pigments or reinforcing additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C08K5/098Metal salts of carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/13Phenols; Phenolates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Biological Depolymerization Polymers (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Wrappers (AREA)

Abstract

The disclosed technology pertains to pro-oxidant additives, composed of several compounds, which when added to plastic polymers (such as polyethylene or polypropylene), imparts to them a property whereby they fragment and bio-assimilate after a programmed in-use life cycle. The compounds used with such polyolefin polymers consist of Ferric Stearate as a photo-oxidation inducer, Manganese Stearate and/or Cobalt stearate as a thermo-oxidation inducer along with/without calcium carbonate balanced with a phenolic anti-oxidant to ensure six months to twelve months of service life without mechanical loss in strength.

Description

B&P File No. 20416-3 BERESKIN & PARR LLP/S.E.N.C.R.L., s.r.I. CANADA
Title: OXO-BIODEGRADABLE ADDITIVES FOR
USE IN FOSSIL FUEL POLYMER FILMS
AND ONCE-USED PACKAGING
Inventor(s): Aman ur Rahman TITLE

Oxo-biodegradable additives for use in fossil fuel polymer films and once-used packaging.

FIELD
The invention broadly falls in the technical field of Chemistry. More particularly the present invention is in the technical field of oxo-biodegradability of fossil fuel polymers. More specifically the invention relates to chemical elements used in defined percentage composition to achieve oxo-biodegradability of polyolefin namely polyethylene and polypropylene, as proven by a unique, accelerated, `pass-fail' criteria established by France's leading Research Institute on the subject..

The final product material containing one or more of the chemical components as described above is subjected to test protocols developed by Centre National d' Evaluation de Photo protection (CNEP) and SEESIB ( Synthese et Etude des sysmemes a Interet Biologique, to oxo-biodegrade in a 3-5 years span after exposure to the environment. The CNEP's testing protocol based on macro-molecular considerations is currently the only accelerated pass/fail protocol with results reflective of actual environmental conditions and bio-assimilation time frame.

BACKGROUND
It was in the early 1930s that scientists discovered polyethylene, the first of the series in plastic polymer substances. Polyethylene was synthesized by polymerizing gaseous hydrocarbon ethylene. The resultant product of such polymerization resulted in a material which has a high strength to weight ratio. It was found that this solid material offered many commercially interesting properties: it was cheap, durable, flexible and chemically resistant.
Almost immediately after its discovery, the use of plastics have given rise to a variety of packaging products such as polyethylene and polypropylene plastic films, bottles, cups, disposable snack food containers and such.

Besides the fact that available landfill space is becoming scarce, plastic poses much problem even after disposal as, they tend to remain in the environment without degradation. Some countries have promoted incineration of used plastic instead of disposal;
however such incineration processes contribute directly to air pollution. It has been estimated that more than half of the manufactured synthetic polymers are used in packaging materials and 90%
ultimately end up as garbage. The rate of accumulation of non-degradable plastic components is estimated to be 25 million tons per year. Most plastics available in the market are non bio-degradable. However, those available biodegradable plastic vary considerably in their actual performance in the environment when compared to test methods. This is attributed mainly due to the composition of the chemical substances used in the polymer and largely because of the testing protocols.

Oxo-biodegradable plastics are thus called because of their property to degrade in both aerobic and anaerobic environments. Extensive research over the last two decades has led to the discovery that polymers in presence of certain organic salts of transition metals can accelerate the process of photo and thermo oxidation. The resultant residue, invisible to the human eye, are highly fragmented parts of the polymer molecule which have been oxidized into short-chain oligomers with acidic chain ends and into non-polymeric carbonyl group compounds such as alcohols, ketones, esters, lactones, fatty acids which support metabolic activities in microbes leading to further biotic-mediated polymer degradation.
The new compounds, hydrophilic in nature, form part of the food chain for soil microbes, bacteria and fungi and are consumed by them, yielding carbon dioxide, water and biomass.
Due to the slow rate of carbon dioxide liberation it is taken up by nature's photo-synthesis process by which plant life is created and supported.

There is no dissent amongst the world-wide scientific community on the theory and results of photo and thermo oxidation on fossil fuel polymers (general chemical reaction for polyethylene degradation is as shown in Annexure 1) containing organic salts of transition metals and their eventual bio-assimilation. The issue is for establishing an accelerated testing protocol to certify that a given recipe of the photo and thermo oxidation inducers would perform as required/claimed. Until recently there was only one known guideline to determine Oxo-biodegradability of plastic polymers - known as the ASTM 6954. However, ASTM
6954 itself states that it addresses test methods and is only a guideline recommended for comparative study for polymer performance and is therefore not a pass/fail criterion for oxo-biodegradability of products.

Currently the most logical and scientific approach to establishing an accelerated test protocol for the abiotic and biotic degradation of fossil fuel polymers has been put forward by the Centre Nationale d'Evaluation de photoprotection (CNEP) and SEESIB ( Synthese et Etude des sysmemes a Interet Biologique) (M. Koutny et. al.: Acquired biodegradability of polyethylene containing pro-oxidant additives. Polymer Degradation and Stability Journal.
91(2006) 1495-1507; and S. Fontanella et.al.: Comparison of the biodegradability of various polyethylene films containing pro-oxidant additives. Polymer Degradation and Stability Journal. 95 (2010) 1011-1021). These protocols are consistent with actual field behavior which was verified independently by American and Italian Researchers (Andrea Corti et. al.:
Oxidation and biodegradation of polyethylene films containing pro-oxidant additives:
.Synergistic effects of sunlight exposure, thermal aging and.fungal biodegradation. Polymer Degradation and Stability Journal. 95 (2010) 1106-1114)).

SUMMARY
The present invention discloses information relating to a balanced recipe of pro and anti oxidant additives for used in polyolefin films and packaging material that permit the final product to qualify as oxo-biodegradable under scientifically based `Pass-Fail' test protocols in an effort to solve the issue of certifiable oxo-biodegradability when compared to self-claimed oxo-biodegradable products in the markets. The invention describes chemical compounds which when added in defined percentage to conventional fossil fuel based polyolefins accelerate their degradation process after a pre-established `in-use' life.

The first aspect of the invention is a recipe for an oxo-biodegradable (OBD) master batch, consisting of 1% - 25% of Ferric Stearate acting as a photo-oxidation inducer 1% - 30%
Manganese Stearate and/or 1% - 15% Cobalt Stearate acting as thermo-oxidation inducers along with 0.1 - 2% phenolic antioxidant for in-use mechanical integrity of 6 months to 1 year. This recipe is made in a fossil fuel derived polyolefin base with Calcium Carbonate acting as inert filler.

The second and the most critical aspect is to prepare and submit articles, such as films/
disposable food trays etc., identical to those in actual everyday use by consumers, for testing under the CNEP/SEESIB protocols, in a shape and form as near to the actual article used by consumers in the market place (which ensures that the final product will behave as predicted in the accelerated lab tests under the protocols.). This involves diluting the OBD master batch into the same polyolefin polymers that are in actual use by convertors and preparing samples that replicate the end-use shape, thickness and weight.
The thermo-oxidative process continues even if the article is buried, such as in landfills, though at a slower rate. Thus the additive promotes conversion of the plastic films into particle size invisible to the human eye and of a chemical nature that forms part of the food chain of soil microbes, fungi and bacteria. The product also contains stabilizers that ensure mechanical strength and durability to the film to ensure highest integrity in service during an initial 12 month period. After this initial phase of actual use, the oxidative fragmentation process commences, leading to eventual bio-assimilation in a period of 3 to 5 years. The film also undergoes similar fragmentation and bio-assimilation when accidentally blown into marine environment. The graphical representation for the gradual abiotic degradation of polymers is shown in Annexure 2.

There is currently only one testing protocol (Annexure 3), based on macro-molecular considerations which is developed by the French National Centre for Photo-Chemistry (CNEP) and SEESIB ( Synthese et Etude des sysmemes a lnteret Biologique) that can confirm oxo-biodegradability of plastic polymers based on accelerated laboratory degradation studies conducted by pre-aging (in special ovens, SEPAP 12-24) under defined temperature and radiation parameters followed by FR Infra Red Spectroscopic examination of residue ( as shown in Annexure 5) to establish if pre-set minimum levels of specific degradation products are achieved. The extent and type of molecular degradation that takes place under the laid down abiotic tests and established by the FTIR results, indirectly testifies to the biodegradability of the material after photo and thermal oxidation in the normal environment.
However for ensuring certification that such biotic degradation occurs, the residue of the material that qualifies the three criteria under Abiotic Testing (as described in Annexure 4) is subjected to the biotic tests laid down in the test protocols.

The final product is certified as being oxo-biodegradable under the above stated CNEP &
SEESIB protocol requirements. Certification and supporting laboratory test result data for Abiotic degradation of our recipe are attached (Annexure 4 and Annexure 5 respectively).

ANNEXUREI
General chemical reaction involved in photo and thermo oxidation of polyethylene Representation of design of an oxo-biodegradable packaging film along with the gradual abiotic degradation of polymers Design of an oxobiodegradabte packaging film lniti1! b ncl; p 1yrner maft -atabiitza(3) phototrxiucer -them nducer *fitlerstdywIp"ntstproces3 agents MB as Me At, tt C.,. trd by' Matnx Corxfrd C tfd pho(6nduoat matrix +UtFimarto mahVstabdtzers/,N" nduex f tttermanducer 1 1 ;Phase 2 j I t Aar ss ra 41u~ n ;¾ and first lit,mot, C)xtd.rtlurt ! i 11-b 4 ResuIttc.~aa cu, ~,mu.,- , vrzxtt;r at(, 0 Ir~r,t J.,.i.t ruxcr txSsr icf ~ Ct~t2:'6Y _ runs ,?y rate[' ~~qe .;:ni.. -frr Er,A"S+~t a N'x7 c~at;i9 a C NEP
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Claims

We Claim:
1. Any one of the group consisting of a method, apparatus, product, and chemical composition as described herein.
CA2726602A 2010-12-30 2010-12-30 Oxo-biodegradable additives for use in fossil fuel polymer films and once-used packaging Abandoned CA2726602A1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CA2726602A CA2726602A1 (en) 2010-12-30 2010-12-30 Oxo-biodegradable additives for use in fossil fuel polymer films and once-used packaging
PCT/CA2011/001385 WO2012088585A1 (en) 2010-12-30 2011-12-20 Oxo-biodegradable additives for use in fossil fuel polymer films and once-used packaging
CA2821357A CA2821357C (en) 2010-12-30 2011-12-20 Oxo-biodegradable additives for use in fossil fuel polymer films and once-used packaging
TW100149338A TW201237087A (en) 2010-12-30 2011-12-28 Oxo-biodegradable additives for use in fossil fuel polymer films and once-used packaging

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Application Number Priority Date Filing Date Title
CA2726602A CA2726602A1 (en) 2010-12-30 2010-12-30 Oxo-biodegradable additives for use in fossil fuel polymer films and once-used packaging

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CA2726602A1 true CA2726602A1 (en) 2012-06-30

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CA2821357A Active CA2821357C (en) 2010-12-30 2011-12-20 Oxo-biodegradable additives for use in fossil fuel polymer films and once-used packaging

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TW (1) TW201237087A (en)
WO (1) WO2012088585A1 (en)

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