CA2708729A1 - Bone cement system - Google Patents
Bone cement system Download PDFInfo
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- CA2708729A1 CA2708729A1 CA 2708729 CA2708729A CA2708729A1 CA 2708729 A1 CA2708729 A1 CA 2708729A1 CA 2708729 CA2708729 CA 2708729 CA 2708729 A CA2708729 A CA 2708729A CA 2708729 A1 CA2708729 A1 CA 2708729A1
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- Prior art keywords
- bone cement
- mixing
- monomer
- opening
- sieve element
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/50—Movable or transportable mixing devices or plants
- B01F33/501—Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use
- B01F33/5012—Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use adapted to be mounted during use on a standard, base or support
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
- B01F31/44—Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement
- B01F31/441—Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement performing a rectilinear reciprocating movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/188—Preventing generation of dust or dirt; Sieves; Filters using sieves in mixers for purposes other than mixing, e.g. eliminating dust during venting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/712—Feed mechanisms for feeding fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/713—Feed mechanisms comprising breaking packages or parts thereof, e.g. piercing or opening sealing elements between compartments or cartridges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/713—Feed mechanisms comprising breaking packages or parts thereof, e.g. piercing or opening sealing elements between compartments or cartridges
- B01F35/7131—Breaking or perforating packages, containers or vials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/716—Feed mechanisms characterised by the relative arrangement of the containers for feeding or mixing the components
- B01F35/7164—Feed mechanisms characterised by the relative arrangement of the containers for feeding or mixing the components the containers being placed in parallel before contacting the contents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/718—Feed mechanisms characterised by the means for feeding the components to the mixer using vacuum, under pressure in a closed receptacle or circuit system
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/56—Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
- A61B17/58—Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
- A61B17/88—Osteosynthesis instruments; Methods or means for implanting or extracting internal or external fixation devices
- A61B17/8802—Equipment for handling bone cement or other fluid fillers
- A61B17/8805—Equipment for handling bone cement or other fluid fillers for introducing fluid filler into bone or extracting it
- A61B17/8825—Equipment for handling bone cement or other fluid fillers for introducing fluid filler into bone or extracting it characterised by syringe details
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/56—Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
- A61B17/58—Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
- A61B17/88—Osteosynthesis instruments; Methods or means for implanting or extracting internal or external fixation devices
- A61B17/8802—Equipment for handling bone cement or other fluid fillers
- A61B17/8805—Equipment for handling bone cement or other fluid fillers for introducing fluid filler into bone or extracting it
- A61B17/8827—Equipment for handling bone cement or other fluid fillers for introducing fluid filler into bone or extracting it with filtering, degassing, venting or pressure relief means
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
- A61F2/02—Prostheses implantable into the body
- A61F2/30—Joints
- A61F2/46—Special tools or methods for implanting or extracting artificial joints, accessories, bone grafts or substitutes, or particular adaptations therefor
- A61F2002/4685—Special tools or methods for implanting or extracting artificial joints, accessories, bone grafts or substitutes, or particular adaptations therefor by means of vacuum
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Prostheses (AREA)
- Materials For Medical Uses (AREA)
Abstract
The invention relates to a bone cement system (100) having a mixing facility (10) for the mixing and dispensing of bone cement, a reservoir container (112) for a monomer, and a conveying means (122), whereby the mixing facility (10) comprises a mixing cylinder (20); the mixing cylinder (20) stores a bone cement powder; the monomer can be conveyed from the reservoir container (112) into the mixing cylinder (20) by the conveying means (122); a sieve element is (4) is arranged between the reservoir container (112) and the mixing facility (10) in order to prevent ingress of the bone cement powder from the mixing cylinder (20) into the conveying means (122); the mixing device (10) comprises a dispensing opening (23) for dispensing a bone cement that is mixed from the bone cement powder and the monomer The invention provides for the dispensing opening (23) to comprise a shield (1) having at least one through-opening (2), and a ratio of an area of the through-opening (2) to the area of the sieve element (4) to be at least 1 to 3, and a distance between the shield (1) and the sieve element (4) to be at least 1 mm.
Description
Bone Cement System The invention relates to a bone cement system according to the generic part of patent claim 1 having a mixing facility for the mixing and dispensing of bone cement, a reservoir container for a monomer, and a conveying means, whereby the mixing facility comprises a mixing cylinder, the mixing cylinder stores a bone cement powder, the monomer can be conveyed from the reservoir container into the mixing cylinder by means of the conveying means, a sieve element is arranged between the reservoir container and the mixing facility to prevent the ingress of the bone cement powder from the mixing cylinder into the conveying means, the mixing facility comprises a dispensing opening for dispensing a bone cement that is obtained by mixing the bone cement powder and the monomer.
PMMA bone cements have been known for decades and are based on the groundbreaking work of Sir Charnley (Charnley, J.: Anchorage of the femoral head prosthesis of the shaft of the femur. J. Bone Joint Surg. 42 (1960) 28-30.). The basic structure of PMMA bone cements has remained the same ever since. PMMA bone cements consist of a liquid monomer component and a powder component. The monomer component generally contains the monomer, methylmethacrylate, and an activator (N,N-dimethyl-p-toluidine) dissolved therein. The powder component consists of one or more polymers that are made by polymerization, preferably suspension polymerization, based on methylmethacrylate and co-monomers, such as styrene, methylacrylate or similar monomers, a radio-opaquer, and the initiator, dibenzoylperoxide.
When mixing the powder component with the monomer component, swelling of the polymers of the powder component in the methylmethacrylate leads to the formation of a dough that can be shaped plastically. When mixing the powder component with the monomer component, the activator, N,N-dimethyl-p-toluidine, reacts with dibenzoylperoxide while forming radicals. The radicals thus formed trigger the radical polymerization of the methylmethacrylate. Upon advancing polymerization of the methylmethacrylate, the viscosity of the cement dough increases until the cement dough solidifies.
Polymethylmethacrylate bone cements can be mixed in suitable mixing beakers by means of spatulas by mixing the cement powder with the monomer liquid. This procedure is disadvantageous in that inclusions of air may be present in the cement dough thus formed and may later cause destabilization of the bone cement - also referred to as cement. For this reason, it is preferable to mix bone cement powder with the monomer liquid in vacuum mixing systems, since mixing in a vacuum removes inclusions of air from the cement dough all but completely and thus attains optimal cement quality (Breusch SJ et al.: Der Stand der Zementiertechnik in Deutschland. Z Orthop. 1999, 137: 101-07). Bone cements mixed in a vacuum have substantially lower porosity and thus show improved mechanical properties. A
large number of vacuum cementing systems have been disclosed of which the following shall be named for exemplary purposes:: US6033105 A, US5624184 A, US4671263 A, US4973168 A, A, W099/67015 Al, EP1020167 A2, US5586821 A, EP1016452 A2, DE3640279 Al, W094/26403 Al, EP0692229 Al, EP1005901 A2, US5344232 A.
A further development are cementing systems in which both the cement powder and the monomer liquid are already packed in separate compartments of the mixing systems and are mixed with each other in the cementing system only right before application of the cement (US5997544 A, EP0692229 Al, US6709149 B1). A drawback of all of these systems is the transfer of the monomer liquid into the cement powder and the complete mixing of these two components to obtain a homogeneous cement dough which must, in particular, not contain any regions of cement powder that has not been wetted by the monomer liquid. In a mixing system that is currently on the market in Europe, tubes that are arranged on the side of the lower part of the cartridge and penetrate through the cartridge wall are used to introduce the monomer liquid approximately into the middle of the cement powder through the application of a vacuum. There is no mixing facility provided at the tubes that might prevent the ingress of cement powder into the tubes during storage of the mixing system. Clogging of the tubes by cement powder cannot be excluded completely.
Another mixing system for the mixing and dispensing of bone cement is shown in 726 T2. The mixing system comprises a mixing cylinder, whereby a sieve element is arranged between the reservoir container and the mixing facility to prevent ingress of the bone cement powder from the mixing cylinder into the conveying means. Said mixing systems have proven to be disadvantageous in that homogeneous and rapid mixing of the monomer and the bone cement powder cannot be ensured at all times.
Another variant was disclosed in EP 1 140 234 B1. In said mixing system, the monomer liquid is aspirated through the entire cement powder by means of a vacuum. The basic approach, i.e. to aspirate the monomer liquid through the entire cement powder in order to achieve optimal mixing and prevent regions of non-wetted cement powder from forming is feasible only if a cement powder is used that swells very slowly after being wetted by the monomer liquid. This means that the high and medium viscosity PMMA bone cements, which currently are most commonly used in endoprosthetics, can be used not at all or with difficulties since the cement powder of these cements swells immediately after being wetted by the monomer liquid and forms a dough that renders further pervasion of the cement powder by the monomer liquid difficult or even impossible.
It is therefore the object of the invention to develop a bone cement system that is not associated with the aforementioned disadvantages, but is, in particular, protected against clogging by cement powder.
A bone cement system having the features of claim 1 is proposed to meet said objective.
Preferred further developments are specified in the dependent claims.
According to the invention, the dispensing opening comprises a shield with at least one through-opening and a ratio of an area of the through-opening to the area of the sieve element is at least 1 to 3, and a distance between the shield and the sieve element is at least 1 mm.
The invention allows the injection of monomer liquid from below into the bone cement powder -also referred to as cement powder - such that the injection system is prevented from becoming sticky, and mixing of the cement powder, as completely as possible, can be achieved. The bone cement system must not get sticky since this renders complete monomer transfer from the monomer reservoir container into the cement powder impossible. The result of incomplete monomer transfer would be that only a fraction of the intended monomer would form a dough with the cement powder. The resulting dough would therefore be more viscous and the bone cement - also referred to as cement - would have unpredictably changed mechanical properties after it hardens as compared to correctly mixed cement that is produced to have a predetermined ratio of monomer liquid to cement powder. The bone cement system works such that the application of a vacuum opposite from the through-opening generates a negative pressure in the feed opening and first the residual air present in the system and then the monomer liquid is aspirated into the intervening space. The air arriving first moves through the sieve element and carries along the cement powder that is present in the intervening space through the through-opening in the direction of the mixing cylinder. As a result, the intervening space no longer contains cement powder and is empty. Subsequently, the monomer liquid is aspirated through the sieve element. Accordingly, the sieve element facilitates the bone cement powder not flowing into the conveying means and clogging same upon contact with the monomer liquid. Therefore, according to the invention, the sieve element separates the conveying means and the mixing cylinder such that no bone cement powder can flow into the conveying means.
An advantageous further development variant of the bone cement system according to the invention is characterized in that the mixing facility comprises a dispensing opening for dispensing a bone cement that is mixed from the bone cement powder and the monomer. A
bone cement forms after mixing of the bone cement powder and the monomer.
Before it hardens, said bone cement needs to be dispensed from the bone cement system and, preferably, implanted into the patient. It has proven to be advantageous for this purpose to have a dispensing opening being present through which the bone cement can be pressed from the mixing cylinder. Advantageously, the dispensing opening is designed to be funnel-shaped.
Another advantageous further development is characterized in that the sieve element is stored in an intervening space that can be connected to the dispensing opening of the mixing facility and in which the conveying means ends. Both the dispensing opening of the mixing facility and the conveying means end in the intervening space. Accordingly, the monomer flows from the reservoir container through the intervening space into the mixing cylinder.
The sieve element according to the invention is arranged in said intervening space. This embodiment is advantageous in that the sieve element is not arranged in said dispensing opening through which the mixed bone cement is dispensed later on. However, the sieve element prevents the bone cement powder from flowing from the mixing cylinder into the conveying means.
Another advantageous further development is characterized in that the sieve element has a mesh size of less than 30 pm, in particular a mesh size between 5 pm and 25 pm. Said mesh size ensures, on the one hand, that the bone cement powder cannot flow from the mixing facility into the conveying means. On the other hand, the flow of the monomer, in particular liquid monomer, from the reservoir container into the mixing cylinder is impeded only to a minor degree by the mesh of the sieve element. Accordingly, a sieve element with a mesh size between 30 pm and 5 pm represents a connection element between the reservoir container and the mixing facility that is open only on one side.
In another advantageous further development, the dispensing opening comprises a shield with at least one through-opening. Advantageously, the shield is arranged between the mixing facility, in particular the dispensing opening, and the sieve element. In this context, the dispensing opening determines the quantity of monomer that can flow into the mixing cylinder in a unit of time. Advantageously, the area of the through-opening is smaller than the area of the sieve element. Advantageously, the sieve element and the shield are part of the intervening space. Adjacent to said intervening space, there is, on the one hand, the conveying means of the reservoir container and, on the other hand, the dispensing opening of the mixing facility. The intervening space is designed such that it stores, approximately in the middle thereof, the sieve element, which is arranged essentially parallel to the shield. During storage and transport of the polymethylmethacrylate bone cement mixing system, the sieve element prevents penetration of the cement powder in the direction of the feed opening. The bone cement system works such that the application of a vacuum opposite from the through-opening generates a negative pressure in the feed opening and first the residual air that is present in the system and then the monomer liquid is aspirated into the intervening space. The air arriving first moves through the sieve element and carries along the cement powder that is present in the intervening space through the through-opening in the direction of the mixing cylinder. The intervening space then no longer contains cement powder and is empty. Subsequently, the monomer liquid is aspirated through the sieve element. Due to the low mesh size of the sieve element, this causes a marked reduction of the flow rate. To counteract this loss in velocity, the area of the sieve is made correspondingly large. This means that the volume flow is not impeded despite the slower flow rate of the liquid through the sieve element due to the large area thereof.
The term, volume flow, is understood to mean the volume of monomer liquid per unit time that emanates from the feed opening. Subsequently, the monomer liquid accumulates in the intervening space and moves in the direction of the through-opening.
The bone cement system according to the invention is characterized in that a ratio of an area of the through-opening to the area of the sieve element is at least 1 to 3, preferably in that the ratio of the area of the through-opening to the area of the sieve element is between 1 to 4 and 1 to 20. The area of the through-opening being small compared to the area of the sieve element accelerates the liquid in the dispensing opening in order for the volume flow to be constant. This means that a jet of monomer liquid is generated that is injected into the cement powder that is situated above the through-opening. The jet of monomer spreads in a funnel shape with increasing distance of travel. Due to the high velocity of the monomer jet, the monomer can pass through the cement powder in a sufficiently short time before the cement powder swells to any significant degree. Bone cement powder particles that have already swelled are displaced by the monomer jet.
Preventing an ingress of bone cement powder from the mixing cylinder into the conveying means is promoted by a distance between the shield and the sieve element being at least 1 mm, preferably by the distance between the shield and the sieve element being between 2 mm to 10 mm. The values specified above have been found surprisingly in extensive measurements to be particularly preferred in order to ensure that the monomer entering the mixing cylinder, on the one hand, carries along possible bone cement powder residues from the intervening space into the mixing cylinder, and, on the other hand, does not provide the intervening space too large such that the amount of bone cement powder residues that is deposited therein is as small as possible.
Depending on the bone cement powder that is used, it has proven to be advantageous for the through-opening to be provided to be circular, oval, star-shaped or slit-shaped, in particular for the shield to extend in a funnel shape. The shapes of the through-opening can control the flow behavior of the monomer into the bone cement powder. In particular star- or slit-shaped through-openings provide for a funnel-shaped spreading of the jet of monomer liquid that enters through the shield into the mixing cylinder. In addition, the shield can extend to be funnel-shaped. In this case, the shield works like a Venturi nozzle and effects additional acceleration of the monomer liquid that flows from the intervening space into the mixing cylinder.
In order to mix the monomer with the bone cement powder as homogeneously as possible, it has proven to be advantageous for a mixing plunger to be arranged in the mixing cylinder, whereby the mixing plunger can be moved axially by means of an actuation rod that is guided to exit in a sealed manner at a first cylinder end. Advantageously, the first cylinder end is situated opposite from a second cylinder end, whereby the second cylinder end comprises the dispensing opening. Accordingly, the monomer flowing into the mixing cylinder can be pulled even further into the mixing cylinder by means of the mixing plunger and/or the actuation rod in order to ensure homogeneous mixing of the cement powder and the monomer.
One particularity of the mixing facility according to the invention is that plunger system can be pushed axially into the mixing cylinder in order to dispense a bone cement that is mixed from the bone cement powder and the binding agent, in particular the monomer, through the dispensing opening. The dispensing opening is situated at a second cylinder end of the mixing plunger. The second cylinder end is situated opposite from the first cylinder end. During dispensation, the plunger system is pushed from the direction of the first cylinder end in the direction of the second cylinder end and, in turn, presses the ready-mixed bone cement through the dispensing opening. In an advantageous further development, the dispensing opening comprises a connection means, in particular a connection thread. Said connection thread can be used to screw the mixing cylinder into the bone cement system and/or to connect the mixing cylinder to a hose system via which the ready-made bone cement can be introduced into the bone. An applicator gun into which the mixing cylinder is to be clamped can be used for this activity. For ease of use of the applicator gun, the actuation rod can comprise a predetermined breakage point such that the actuation rod can be broken off at a defined place. For dispensing the ready-mixed bone cement, the actuation rod is pulled in the direction of the plunger system until the mixing plunger touches against the plunger system. The plunger system, including the mixing plunger that touches against it in front of it, can be pressed into the mixing cylinder by then breaking off the actuation rod.
In an advantageous further development, the dispensing opening comprises a connection means, in particular a connection thread. Said connection thread can be used to screw the mixing cylinder into the bone cement system to be described below and/or to connect the mixing cylinder to a hose system via which the ready-made bone cement can be introduced into the bone. An applicator gun into which the mixing cylinder is to be clamped can be used for this activity. For ease of use of the applicator gun, the actuation rod can comprise a predetermined breakage point such that the actuation rod can be broken off at a defined place. For dispensing the ready-mixed bone cement, the actuation rod is pulled in the direction of the plunger system until the mixing plunger touches against the plunger system. The plunger system, including the mixing cylinder that touches against it in front of it, can be pressed into the mixing cylinder by then breaking off the actuation rod.
Moreover, it is advantageous for the reservoir element to store a reservoir container for the monomer. For production of the bone cement, the monomer must be introduced into the bone cement powder. The bone cement then hardens after a certain period of time. It is therefore obvious that the bone cement cannot be delivered such as to be in the device and ready for dispensation. It is therefore necessary for the bone cement powder and the monomer to be stored separately until shortly before dispensation of the bone cement. It is therefore expedient if the reservoir element comprises a reservoir container for the monomer.
Glass containers, in particular, that are used as reservoir containers for the binding agent, in particular the monomer, have proven to be easy to disinfect. The reservoir element can comprise a valve means to control the inflow of the monomer. Said valve means controls and/or triggers the inflow of the monomer from the reservoir container into the device according to the invention.
An advantageous further development of the bone cement system according to the invention is characterized in that the bone cement system comprises a base element, whereby the base element stores the mixing facility and the reservoir container. The base element therefore serves as platform both for the mixing facility according to the invention and for the reservoir element for the binding agent. The mixing facility according to the invention and the reservoir element can be arranged at and/or on the base element as some kind of foundation of the bone cement system. An advantageous development of the bone cement system according to the invention is characterized in that the base element comprises a coupling means for a non-positive and/or positive fit connection to the mixing facility, in particular to a dispensing opening of the mixing facility. Since the mixing facility according to the invention is also to be used for dispensing the bone cement, it is advantageous for the mixing facility to be reversibly separable from the base element. This can be attained by means of the coupling element according to the invention. The coupling element advantageously is a thread onto which the dispensing opening of the mixing facility can be screwed. This provides a secure connection between the base element and the mixing facility.
In another advantageous development, the base element can store the conveying means. In this case, the conveying means extends through the base element. The intervening space can also be arranged in the base element. By means of the connection means, it is feasible to connect the intervening space, and thus the conveying means, to the mixing cylinder. In this context, according to the invention, the sieve element preventing ingress of the bone cement powder from the mixing cylinder into the conveying means is arranged in the intervening space.
Further measures and advantages of the invention are evident from the claims, the following description, and the drawings. The invention is presented in the form of multiple exemplary embodiments in the drawings. In the figures:
Fig. 1 shows a schematic sectional drawing of a bone cement system according to the invention;
Fig. 2 shows a schematic sectional drawing of a mixing facility according to the invention; and Fig. 3 shows a schematic sectional drawing of a dispensing opening of the mixing facility.
Figure 1 shows a bone cement system 100 according to the invention. The bone cement system 100 comprises a mixing facility 10 for mixing and dispensing bone cement. Said mixing facility is stored on a base element 120 in the exemplary embodiment shown. Said base element 120 also carries a reservoir element 110 for a monomer. The bone cement system 100 serves for mixing the bone cement. For this purpose, bone cement powder is filled into a mixing cylinder 20 of the mixing facility 10. Said bone cement powder can subsequently be mixed with the monomer in order to form bone cement. As illustrated in Figure 1, reservoir element 110 is part of the bone cement system. Reservoir element 110 stores a reservoir container 112 for the monomer. An outflow of the monomer from the reservoir container 112 can be controlled and/or triggered via a valve means 115. Advantageously, the reservoir container 112 is a glass container that is opened in its head region by the valve means 115. The monomer then flows through a conveying means 122 from the reservoir container 112 into the mixing cylinder 20.
The transfer flow of the monomer is increased since a negative pressure is present in the mixing cylinder 20. The bone cement powder and the monomer can then be mixed easily and simply by means of the actuation rod and the mixing plunger 21. After mixing is completed, the facility 10 can be unscrewed from the base element 120. For this purpose, the base element comprises a coupling means 121 that acts in concert with a connection means 22 of the mixing plunger. After separation of the mixing facility 10 from the base element 120 is effected, the actuation rod 50 is shifted axially such that the mixing plunger 21 comes to rest against the plunger system 40. Subsequently, the actuation rod can be snapped off at the predetermined breakage point 51. The mixing facility 10 can now be integrated into a cementing gun. Actuation of the cementing gun moves a toothed rack with collar in the direction of the plunger system 40.
The plunger system 40 is used for dispensing the bone cement. For this purpose, the plunger system 40 is designed to be axially movable and can be pressed axially into the mixing cylinder 20. This allows the bone cement formed by mixing the bone cement powder and the monomer to be dispensed through a dispensing opening 23.
The prior art knows bone cement systems, in which the monomer liquid is stored in containers on the side of the mixing cylinder. Tubes are used to introduce the monomer liquid approximately in the middle of the cement powder that is arranged in the mixing cylinder. It has proven to be disadvantageous that the arrangement and design of the tubes do not completely exclude clogging of the tubes by cement powder. This can lead to the supplied amount of monomer being insufficient and a non-homogeneous bone cement region may result therefrom.
In order to overcome this disadvantage, the bone cement system 100 according to the invention comprises a sieve element 4, like the one shown in Figure 2. Said Figure 2 is a sectional drawing analogous to the one in Figure 1 with the features in the area of the dispensing opening 23 being shown in more detail. As is evident, the base element 120 stores the mixing cylinder of the mixing facility 10. The mixing cylinder 20 is connected to the base element 120 by means of a connection means, a thread in the present case. A shield 1 that comprises at least one through-opening 2 is situated below the dispensing opening 23 in the base element. It is evident that the through-opening has a width and therefore an area 5 that is clearly smaller than the area of the sieve element 4 that is arranged underneath. The width thereof is indicated by reference number 8. Advantageously, the area of the through-opening is 1/4 to 1/20 of the area of the sieve element 4. The sieve element 4 prevents bone cement from the mixing cylinder 20 from penetrating into and clogging the conveying means 122 during storage and transport.
When the finished bone cement is to be mixed, the bone cement system is connected to a vacuum element. This generates a negative pressure in the mixing cylinder 20 and in an intervening space 3 that stores the sieve element 4. Said negative pressure aspirates residual air from the intervening space 3 in the direction of the vacuum connection, which is generally arranged in the area of a first cylinder end 30. Said aspiration of the residual air causes any cement powder that is still present in the intervening space 3 to be aspirated through the through-opening 2 of the shield 1 in the direction of the mixing cylinder 20.
Subsequently, the monomer liquid can be aspirated through the sieve element 4. In the process, the sieve element 4 advantageously has a mesh size of less than 30 pm. Due to this small mesh size of the sieve element 4, the flow rate of the monomer is reduced. In order to still achieve homogeneous passage of the liquid of the monomer into the mixing cylinder 20, the size of the sieving area 4 must be adapted accordingly. The ratio of the area 5 of the through-opening 2 to the area 8 of the sieve element 4 thus also determines the volume of a monomer liquid that is aspirated into the mixing cylinder 20 in a unit of time. Accordingly, the use, according to the invention, of the sieve element 4 allows to ensure homogeneous ingress of monomer into the mixing cylinder 20 and simultaneously prevents clogging of the conveying means 122 by bone cement powder.
Figure 3 shows another detail magnification of the intervening space 3 with the integrated sieve element 4 that serves to prevent ingress of the bone cement powder from the mixing cylinder 20 through the through-opening 3 into the conveying means 122. The intervening space 3 has a V-shaped base 6 that has the effect of a nozzle on the monomer flowing from the conveying means 122. The sieve element 4 is arranged above said dispensing opening of the conveying means 122. Said sieve element can be a punched, woven or knitted structure that is composed of metals, plastic materials and/or combinations thereof.
Reference numbers 1 Shield 2 Through-opening 3 Intervening space 4 Sieve element Width of the through-opening 6 Base of the intervening space 8 Width of the sieve element Mixing facility Mixing cylinder 21 Mixing plunger 22 Connection means 23 Dispensing opening First cylinder end Second cylinder end Plunger system Actuation rod 51 Predetermined breakage point 52 Handle 100 Bone cement system 110 Reservoir element 112 Reservoir container 115 Valve means 120 Base element 121 Coupling means 122 Conveying means
PMMA bone cements have been known for decades and are based on the groundbreaking work of Sir Charnley (Charnley, J.: Anchorage of the femoral head prosthesis of the shaft of the femur. J. Bone Joint Surg. 42 (1960) 28-30.). The basic structure of PMMA bone cements has remained the same ever since. PMMA bone cements consist of a liquid monomer component and a powder component. The monomer component generally contains the monomer, methylmethacrylate, and an activator (N,N-dimethyl-p-toluidine) dissolved therein. The powder component consists of one or more polymers that are made by polymerization, preferably suspension polymerization, based on methylmethacrylate and co-monomers, such as styrene, methylacrylate or similar monomers, a radio-opaquer, and the initiator, dibenzoylperoxide.
When mixing the powder component with the monomer component, swelling of the polymers of the powder component in the methylmethacrylate leads to the formation of a dough that can be shaped plastically. When mixing the powder component with the monomer component, the activator, N,N-dimethyl-p-toluidine, reacts with dibenzoylperoxide while forming radicals. The radicals thus formed trigger the radical polymerization of the methylmethacrylate. Upon advancing polymerization of the methylmethacrylate, the viscosity of the cement dough increases until the cement dough solidifies.
Polymethylmethacrylate bone cements can be mixed in suitable mixing beakers by means of spatulas by mixing the cement powder with the monomer liquid. This procedure is disadvantageous in that inclusions of air may be present in the cement dough thus formed and may later cause destabilization of the bone cement - also referred to as cement. For this reason, it is preferable to mix bone cement powder with the monomer liquid in vacuum mixing systems, since mixing in a vacuum removes inclusions of air from the cement dough all but completely and thus attains optimal cement quality (Breusch SJ et al.: Der Stand der Zementiertechnik in Deutschland. Z Orthop. 1999, 137: 101-07). Bone cements mixed in a vacuum have substantially lower porosity and thus show improved mechanical properties. A
large number of vacuum cementing systems have been disclosed of which the following shall be named for exemplary purposes:: US6033105 A, US5624184 A, US4671263 A, US4973168 A, A, W099/67015 Al, EP1020167 A2, US5586821 A, EP1016452 A2, DE3640279 Al, W094/26403 Al, EP0692229 Al, EP1005901 A2, US5344232 A.
A further development are cementing systems in which both the cement powder and the monomer liquid are already packed in separate compartments of the mixing systems and are mixed with each other in the cementing system only right before application of the cement (US5997544 A, EP0692229 Al, US6709149 B1). A drawback of all of these systems is the transfer of the monomer liquid into the cement powder and the complete mixing of these two components to obtain a homogeneous cement dough which must, in particular, not contain any regions of cement powder that has not been wetted by the monomer liquid. In a mixing system that is currently on the market in Europe, tubes that are arranged on the side of the lower part of the cartridge and penetrate through the cartridge wall are used to introduce the monomer liquid approximately into the middle of the cement powder through the application of a vacuum. There is no mixing facility provided at the tubes that might prevent the ingress of cement powder into the tubes during storage of the mixing system. Clogging of the tubes by cement powder cannot be excluded completely.
Another mixing system for the mixing and dispensing of bone cement is shown in 726 T2. The mixing system comprises a mixing cylinder, whereby a sieve element is arranged between the reservoir container and the mixing facility to prevent ingress of the bone cement powder from the mixing cylinder into the conveying means. Said mixing systems have proven to be disadvantageous in that homogeneous and rapid mixing of the monomer and the bone cement powder cannot be ensured at all times.
Another variant was disclosed in EP 1 140 234 B1. In said mixing system, the monomer liquid is aspirated through the entire cement powder by means of a vacuum. The basic approach, i.e. to aspirate the monomer liquid through the entire cement powder in order to achieve optimal mixing and prevent regions of non-wetted cement powder from forming is feasible only if a cement powder is used that swells very slowly after being wetted by the monomer liquid. This means that the high and medium viscosity PMMA bone cements, which currently are most commonly used in endoprosthetics, can be used not at all or with difficulties since the cement powder of these cements swells immediately after being wetted by the monomer liquid and forms a dough that renders further pervasion of the cement powder by the monomer liquid difficult or even impossible.
It is therefore the object of the invention to develop a bone cement system that is not associated with the aforementioned disadvantages, but is, in particular, protected against clogging by cement powder.
A bone cement system having the features of claim 1 is proposed to meet said objective.
Preferred further developments are specified in the dependent claims.
According to the invention, the dispensing opening comprises a shield with at least one through-opening and a ratio of an area of the through-opening to the area of the sieve element is at least 1 to 3, and a distance between the shield and the sieve element is at least 1 mm.
The invention allows the injection of monomer liquid from below into the bone cement powder -also referred to as cement powder - such that the injection system is prevented from becoming sticky, and mixing of the cement powder, as completely as possible, can be achieved. The bone cement system must not get sticky since this renders complete monomer transfer from the monomer reservoir container into the cement powder impossible. The result of incomplete monomer transfer would be that only a fraction of the intended monomer would form a dough with the cement powder. The resulting dough would therefore be more viscous and the bone cement - also referred to as cement - would have unpredictably changed mechanical properties after it hardens as compared to correctly mixed cement that is produced to have a predetermined ratio of monomer liquid to cement powder. The bone cement system works such that the application of a vacuum opposite from the through-opening generates a negative pressure in the feed opening and first the residual air present in the system and then the monomer liquid is aspirated into the intervening space. The air arriving first moves through the sieve element and carries along the cement powder that is present in the intervening space through the through-opening in the direction of the mixing cylinder. As a result, the intervening space no longer contains cement powder and is empty. Subsequently, the monomer liquid is aspirated through the sieve element. Accordingly, the sieve element facilitates the bone cement powder not flowing into the conveying means and clogging same upon contact with the monomer liquid. Therefore, according to the invention, the sieve element separates the conveying means and the mixing cylinder such that no bone cement powder can flow into the conveying means.
An advantageous further development variant of the bone cement system according to the invention is characterized in that the mixing facility comprises a dispensing opening for dispensing a bone cement that is mixed from the bone cement powder and the monomer. A
bone cement forms after mixing of the bone cement powder and the monomer.
Before it hardens, said bone cement needs to be dispensed from the bone cement system and, preferably, implanted into the patient. It has proven to be advantageous for this purpose to have a dispensing opening being present through which the bone cement can be pressed from the mixing cylinder. Advantageously, the dispensing opening is designed to be funnel-shaped.
Another advantageous further development is characterized in that the sieve element is stored in an intervening space that can be connected to the dispensing opening of the mixing facility and in which the conveying means ends. Both the dispensing opening of the mixing facility and the conveying means end in the intervening space. Accordingly, the monomer flows from the reservoir container through the intervening space into the mixing cylinder.
The sieve element according to the invention is arranged in said intervening space. This embodiment is advantageous in that the sieve element is not arranged in said dispensing opening through which the mixed bone cement is dispensed later on. However, the sieve element prevents the bone cement powder from flowing from the mixing cylinder into the conveying means.
Another advantageous further development is characterized in that the sieve element has a mesh size of less than 30 pm, in particular a mesh size between 5 pm and 25 pm. Said mesh size ensures, on the one hand, that the bone cement powder cannot flow from the mixing facility into the conveying means. On the other hand, the flow of the monomer, in particular liquid monomer, from the reservoir container into the mixing cylinder is impeded only to a minor degree by the mesh of the sieve element. Accordingly, a sieve element with a mesh size between 30 pm and 5 pm represents a connection element between the reservoir container and the mixing facility that is open only on one side.
In another advantageous further development, the dispensing opening comprises a shield with at least one through-opening. Advantageously, the shield is arranged between the mixing facility, in particular the dispensing opening, and the sieve element. In this context, the dispensing opening determines the quantity of monomer that can flow into the mixing cylinder in a unit of time. Advantageously, the area of the through-opening is smaller than the area of the sieve element. Advantageously, the sieve element and the shield are part of the intervening space. Adjacent to said intervening space, there is, on the one hand, the conveying means of the reservoir container and, on the other hand, the dispensing opening of the mixing facility. The intervening space is designed such that it stores, approximately in the middle thereof, the sieve element, which is arranged essentially parallel to the shield. During storage and transport of the polymethylmethacrylate bone cement mixing system, the sieve element prevents penetration of the cement powder in the direction of the feed opening. The bone cement system works such that the application of a vacuum opposite from the through-opening generates a negative pressure in the feed opening and first the residual air that is present in the system and then the monomer liquid is aspirated into the intervening space. The air arriving first moves through the sieve element and carries along the cement powder that is present in the intervening space through the through-opening in the direction of the mixing cylinder. The intervening space then no longer contains cement powder and is empty. Subsequently, the monomer liquid is aspirated through the sieve element. Due to the low mesh size of the sieve element, this causes a marked reduction of the flow rate. To counteract this loss in velocity, the area of the sieve is made correspondingly large. This means that the volume flow is not impeded despite the slower flow rate of the liquid through the sieve element due to the large area thereof.
The term, volume flow, is understood to mean the volume of monomer liquid per unit time that emanates from the feed opening. Subsequently, the monomer liquid accumulates in the intervening space and moves in the direction of the through-opening.
The bone cement system according to the invention is characterized in that a ratio of an area of the through-opening to the area of the sieve element is at least 1 to 3, preferably in that the ratio of the area of the through-opening to the area of the sieve element is between 1 to 4 and 1 to 20. The area of the through-opening being small compared to the area of the sieve element accelerates the liquid in the dispensing opening in order for the volume flow to be constant. This means that a jet of monomer liquid is generated that is injected into the cement powder that is situated above the through-opening. The jet of monomer spreads in a funnel shape with increasing distance of travel. Due to the high velocity of the monomer jet, the monomer can pass through the cement powder in a sufficiently short time before the cement powder swells to any significant degree. Bone cement powder particles that have already swelled are displaced by the monomer jet.
Preventing an ingress of bone cement powder from the mixing cylinder into the conveying means is promoted by a distance between the shield and the sieve element being at least 1 mm, preferably by the distance between the shield and the sieve element being between 2 mm to 10 mm. The values specified above have been found surprisingly in extensive measurements to be particularly preferred in order to ensure that the monomer entering the mixing cylinder, on the one hand, carries along possible bone cement powder residues from the intervening space into the mixing cylinder, and, on the other hand, does not provide the intervening space too large such that the amount of bone cement powder residues that is deposited therein is as small as possible.
Depending on the bone cement powder that is used, it has proven to be advantageous for the through-opening to be provided to be circular, oval, star-shaped or slit-shaped, in particular for the shield to extend in a funnel shape. The shapes of the through-opening can control the flow behavior of the monomer into the bone cement powder. In particular star- or slit-shaped through-openings provide for a funnel-shaped spreading of the jet of monomer liquid that enters through the shield into the mixing cylinder. In addition, the shield can extend to be funnel-shaped. In this case, the shield works like a Venturi nozzle and effects additional acceleration of the monomer liquid that flows from the intervening space into the mixing cylinder.
In order to mix the monomer with the bone cement powder as homogeneously as possible, it has proven to be advantageous for a mixing plunger to be arranged in the mixing cylinder, whereby the mixing plunger can be moved axially by means of an actuation rod that is guided to exit in a sealed manner at a first cylinder end. Advantageously, the first cylinder end is situated opposite from a second cylinder end, whereby the second cylinder end comprises the dispensing opening. Accordingly, the monomer flowing into the mixing cylinder can be pulled even further into the mixing cylinder by means of the mixing plunger and/or the actuation rod in order to ensure homogeneous mixing of the cement powder and the monomer.
One particularity of the mixing facility according to the invention is that plunger system can be pushed axially into the mixing cylinder in order to dispense a bone cement that is mixed from the bone cement powder and the binding agent, in particular the monomer, through the dispensing opening. The dispensing opening is situated at a second cylinder end of the mixing plunger. The second cylinder end is situated opposite from the first cylinder end. During dispensation, the plunger system is pushed from the direction of the first cylinder end in the direction of the second cylinder end and, in turn, presses the ready-mixed bone cement through the dispensing opening. In an advantageous further development, the dispensing opening comprises a connection means, in particular a connection thread. Said connection thread can be used to screw the mixing cylinder into the bone cement system and/or to connect the mixing cylinder to a hose system via which the ready-made bone cement can be introduced into the bone. An applicator gun into which the mixing cylinder is to be clamped can be used for this activity. For ease of use of the applicator gun, the actuation rod can comprise a predetermined breakage point such that the actuation rod can be broken off at a defined place. For dispensing the ready-mixed bone cement, the actuation rod is pulled in the direction of the plunger system until the mixing plunger touches against the plunger system. The plunger system, including the mixing plunger that touches against it in front of it, can be pressed into the mixing cylinder by then breaking off the actuation rod.
In an advantageous further development, the dispensing opening comprises a connection means, in particular a connection thread. Said connection thread can be used to screw the mixing cylinder into the bone cement system to be described below and/or to connect the mixing cylinder to a hose system via which the ready-made bone cement can be introduced into the bone. An applicator gun into which the mixing cylinder is to be clamped can be used for this activity. For ease of use of the applicator gun, the actuation rod can comprise a predetermined breakage point such that the actuation rod can be broken off at a defined place. For dispensing the ready-mixed bone cement, the actuation rod is pulled in the direction of the plunger system until the mixing plunger touches against the plunger system. The plunger system, including the mixing cylinder that touches against it in front of it, can be pressed into the mixing cylinder by then breaking off the actuation rod.
Moreover, it is advantageous for the reservoir element to store a reservoir container for the monomer. For production of the bone cement, the monomer must be introduced into the bone cement powder. The bone cement then hardens after a certain period of time. It is therefore obvious that the bone cement cannot be delivered such as to be in the device and ready for dispensation. It is therefore necessary for the bone cement powder and the monomer to be stored separately until shortly before dispensation of the bone cement. It is therefore expedient if the reservoir element comprises a reservoir container for the monomer.
Glass containers, in particular, that are used as reservoir containers for the binding agent, in particular the monomer, have proven to be easy to disinfect. The reservoir element can comprise a valve means to control the inflow of the monomer. Said valve means controls and/or triggers the inflow of the monomer from the reservoir container into the device according to the invention.
An advantageous further development of the bone cement system according to the invention is characterized in that the bone cement system comprises a base element, whereby the base element stores the mixing facility and the reservoir container. The base element therefore serves as platform both for the mixing facility according to the invention and for the reservoir element for the binding agent. The mixing facility according to the invention and the reservoir element can be arranged at and/or on the base element as some kind of foundation of the bone cement system. An advantageous development of the bone cement system according to the invention is characterized in that the base element comprises a coupling means for a non-positive and/or positive fit connection to the mixing facility, in particular to a dispensing opening of the mixing facility. Since the mixing facility according to the invention is also to be used for dispensing the bone cement, it is advantageous for the mixing facility to be reversibly separable from the base element. This can be attained by means of the coupling element according to the invention. The coupling element advantageously is a thread onto which the dispensing opening of the mixing facility can be screwed. This provides a secure connection between the base element and the mixing facility.
In another advantageous development, the base element can store the conveying means. In this case, the conveying means extends through the base element. The intervening space can also be arranged in the base element. By means of the connection means, it is feasible to connect the intervening space, and thus the conveying means, to the mixing cylinder. In this context, according to the invention, the sieve element preventing ingress of the bone cement powder from the mixing cylinder into the conveying means is arranged in the intervening space.
Further measures and advantages of the invention are evident from the claims, the following description, and the drawings. The invention is presented in the form of multiple exemplary embodiments in the drawings. In the figures:
Fig. 1 shows a schematic sectional drawing of a bone cement system according to the invention;
Fig. 2 shows a schematic sectional drawing of a mixing facility according to the invention; and Fig. 3 shows a schematic sectional drawing of a dispensing opening of the mixing facility.
Figure 1 shows a bone cement system 100 according to the invention. The bone cement system 100 comprises a mixing facility 10 for mixing and dispensing bone cement. Said mixing facility is stored on a base element 120 in the exemplary embodiment shown. Said base element 120 also carries a reservoir element 110 for a monomer. The bone cement system 100 serves for mixing the bone cement. For this purpose, bone cement powder is filled into a mixing cylinder 20 of the mixing facility 10. Said bone cement powder can subsequently be mixed with the monomer in order to form bone cement. As illustrated in Figure 1, reservoir element 110 is part of the bone cement system. Reservoir element 110 stores a reservoir container 112 for the monomer. An outflow of the monomer from the reservoir container 112 can be controlled and/or triggered via a valve means 115. Advantageously, the reservoir container 112 is a glass container that is opened in its head region by the valve means 115. The monomer then flows through a conveying means 122 from the reservoir container 112 into the mixing cylinder 20.
The transfer flow of the monomer is increased since a negative pressure is present in the mixing cylinder 20. The bone cement powder and the monomer can then be mixed easily and simply by means of the actuation rod and the mixing plunger 21. After mixing is completed, the facility 10 can be unscrewed from the base element 120. For this purpose, the base element comprises a coupling means 121 that acts in concert with a connection means 22 of the mixing plunger. After separation of the mixing facility 10 from the base element 120 is effected, the actuation rod 50 is shifted axially such that the mixing plunger 21 comes to rest against the plunger system 40. Subsequently, the actuation rod can be snapped off at the predetermined breakage point 51. The mixing facility 10 can now be integrated into a cementing gun. Actuation of the cementing gun moves a toothed rack with collar in the direction of the plunger system 40.
The plunger system 40 is used for dispensing the bone cement. For this purpose, the plunger system 40 is designed to be axially movable and can be pressed axially into the mixing cylinder 20. This allows the bone cement formed by mixing the bone cement powder and the monomer to be dispensed through a dispensing opening 23.
The prior art knows bone cement systems, in which the monomer liquid is stored in containers on the side of the mixing cylinder. Tubes are used to introduce the monomer liquid approximately in the middle of the cement powder that is arranged in the mixing cylinder. It has proven to be disadvantageous that the arrangement and design of the tubes do not completely exclude clogging of the tubes by cement powder. This can lead to the supplied amount of monomer being insufficient and a non-homogeneous bone cement region may result therefrom.
In order to overcome this disadvantage, the bone cement system 100 according to the invention comprises a sieve element 4, like the one shown in Figure 2. Said Figure 2 is a sectional drawing analogous to the one in Figure 1 with the features in the area of the dispensing opening 23 being shown in more detail. As is evident, the base element 120 stores the mixing cylinder of the mixing facility 10. The mixing cylinder 20 is connected to the base element 120 by means of a connection means, a thread in the present case. A shield 1 that comprises at least one through-opening 2 is situated below the dispensing opening 23 in the base element. It is evident that the through-opening has a width and therefore an area 5 that is clearly smaller than the area of the sieve element 4 that is arranged underneath. The width thereof is indicated by reference number 8. Advantageously, the area of the through-opening is 1/4 to 1/20 of the area of the sieve element 4. The sieve element 4 prevents bone cement from the mixing cylinder 20 from penetrating into and clogging the conveying means 122 during storage and transport.
When the finished bone cement is to be mixed, the bone cement system is connected to a vacuum element. This generates a negative pressure in the mixing cylinder 20 and in an intervening space 3 that stores the sieve element 4. Said negative pressure aspirates residual air from the intervening space 3 in the direction of the vacuum connection, which is generally arranged in the area of a first cylinder end 30. Said aspiration of the residual air causes any cement powder that is still present in the intervening space 3 to be aspirated through the through-opening 2 of the shield 1 in the direction of the mixing cylinder 20.
Subsequently, the monomer liquid can be aspirated through the sieve element 4. In the process, the sieve element 4 advantageously has a mesh size of less than 30 pm. Due to this small mesh size of the sieve element 4, the flow rate of the monomer is reduced. In order to still achieve homogeneous passage of the liquid of the monomer into the mixing cylinder 20, the size of the sieving area 4 must be adapted accordingly. The ratio of the area 5 of the through-opening 2 to the area 8 of the sieve element 4 thus also determines the volume of a monomer liquid that is aspirated into the mixing cylinder 20 in a unit of time. Accordingly, the use, according to the invention, of the sieve element 4 allows to ensure homogeneous ingress of monomer into the mixing cylinder 20 and simultaneously prevents clogging of the conveying means 122 by bone cement powder.
Figure 3 shows another detail magnification of the intervening space 3 with the integrated sieve element 4 that serves to prevent ingress of the bone cement powder from the mixing cylinder 20 through the through-opening 3 into the conveying means 122. The intervening space 3 has a V-shaped base 6 that has the effect of a nozzle on the monomer flowing from the conveying means 122. The sieve element 4 is arranged above said dispensing opening of the conveying means 122. Said sieve element can be a punched, woven or knitted structure that is composed of metals, plastic materials and/or combinations thereof.
Reference numbers 1 Shield 2 Through-opening 3 Intervening space 4 Sieve element Width of the through-opening 6 Base of the intervening space 8 Width of the sieve element Mixing facility Mixing cylinder 21 Mixing plunger 22 Connection means 23 Dispensing opening First cylinder end Second cylinder end Plunger system Actuation rod 51 Predetermined breakage point 52 Handle 100 Bone cement system 110 Reservoir element 112 Reservoir container 115 Valve means 120 Base element 121 Coupling means 122 Conveying means
Claims (10)
1. Bone cement system (100) having a mixing facility (10) for the mixing and dispensing of bone cement, a reservoir container (112) for a monomer, and a conveying means (122), whereby the mixing facility (10) comprises a mixing cylinder (20);
the mixing cylinder (20) stores a bone cement powder;
the monomer can be conveyed from the reservoir container (112) into the mixing cylinder (20) by the conveying means (122);
a sieve element is (4) is arranged between the reservoir container (112) and the mixing facility (10) in order to prevent ingress of the bone cement powder from the mixing cylinder (20) into the conveying means (122);
the mixing device (10) comprises a dispensing opening (23) for dispensing a bone cement that is mixed from the bone cement powder and the monomer;
characterized in that the dispensing opening (23) comprises a shield (1) having at least one through-opening (2); and a ratio of an area of the through-opening (2) to the area of the sieve element (4) is at least 1 to 3, and a distance between the shield (1) and the sieve element (4) is at least 1 mm.
the mixing cylinder (20) stores a bone cement powder;
the monomer can be conveyed from the reservoir container (112) into the mixing cylinder (20) by the conveying means (122);
a sieve element is (4) is arranged between the reservoir container (112) and the mixing facility (10) in order to prevent ingress of the bone cement powder from the mixing cylinder (20) into the conveying means (122);
the mixing device (10) comprises a dispensing opening (23) for dispensing a bone cement that is mixed from the bone cement powder and the monomer;
characterized in that the dispensing opening (23) comprises a shield (1) having at least one through-opening (2); and a ratio of an area of the through-opening (2) to the area of the sieve element (4) is at least 1 to 3, and a distance between the shield (1) and the sieve element (4) is at least 1 mm.
2. Bone cement system (100) according to claim 1, characterized in that the sieve element (4) is stored in an intervening space (3) that can be connected to the dispensing opening (23) of the mixing facility (10) and in which the conveying means (122) ends.
3. Bone cement system (100) according to at least one of the preceding claims, characterized in that the sieve element (4) has a mesh size of less than 30 µm, in particular a mesh size between 5 µm and 25 µm.
4. Bone cement system (100) according to at least one of the preceding claims, characterized in that the ratio of the area of the through-opening (2) to the area of the sieve element (4) is between 1 to 4 and 1 to 20.
5. Bone cement system (100) according to at least one of the preceding claims, characterized in that the distance between the shield (1) and the sieve element (4) is between 2 mm to 10 mm.
6. Bone cement system (100) according to at least one of the preceding claims, characterized in that the through-opening (2) is provided to be circular, oval, star-shaped or slit-shaped, in particular in that the shield (1) extends in a funnel shape.
7. Bone cement system (100) according to at least one of the preceding claims, characterized in that a mixing plunger (21) is arranged in the mixing cylinder (20), whereby the mixing plunger (21) can be moved axially by means of an actuation rod (50) that is guided to exit in a sealed manner at a first cylinder end (30).
8. Bone cement system (100) according to at least one of the preceding claims, characterized in that a plunger system (40) can be pushed axially into the mixing cylinder (20) in order to dispense a bone cement that is mixed from the bone cement powder and the monomer through the dispensing opening (23).
9. Bone cement system (100) according to at least one of the preceding claims, characterized in that the reservoir element (110) comprises a valve means (115) in order to control and/or trigger an outflow of the monomer from the reservoir container (112).
10. Bone cement system (100) according to at least one of the preceding claims, characterized in that the bone cement system (100) comprises a base element (120), whereby the base element (120) stores the mixing facility (10) and the reservoir container (112).
Applications Claiming Priority (2)
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DE102009035067A DE102009035067B3 (en) | 2009-07-28 | 2009-07-28 | Bone cement system |
DE102009035067.5 | 2009-07-28 |
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EP (1) | EP2281532B1 (en) |
JP (1) | JP5686546B2 (en) |
AU (1) | AU2010202878B2 (en) |
CA (1) | CA2708729C (en) |
DE (1) | DE102009035067B3 (en) |
DK (1) | DK2281532T3 (en) |
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CN117549426B (en) * | 2023-11-28 | 2024-05-03 | 沧州渤海新区市政混凝土有限公司 | Mixed dry-mixed mortar and preparation method thereof |
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-
2009
- 2009-07-28 DE DE102009035067A patent/DE102009035067B3/en not_active Expired - Fee Related
-
2010
- 2010-06-29 CA CA2708729A patent/CA2708729C/en active Active
- 2010-07-07 AU AU2010202878A patent/AU2010202878B2/en active Active
- 2010-07-26 ZA ZA2010/05305A patent/ZA201005305B/en unknown
- 2010-07-27 JP JP2010167703A patent/JP5686546B2/en active Active
- 2010-07-28 EP EP10007817.9A patent/EP2281532B1/en active Active
- 2010-07-28 ES ES10007817.9T patent/ES2604220T3/en active Active
- 2010-07-28 DK DK10007817.9T patent/DK2281532T3/en active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9132573B2 (en) | 2011-11-25 | 2015-09-15 | Heraeus Medical Gmbh | Storage and mixing device for bone cement |
US9339946B2 (en) | 2011-11-25 | 2016-05-17 | Heraeus Medical Gmbh | Device for mixing bone cement and method for mixing bone cement and use of the device |
Also Published As
Publication number | Publication date |
---|---|
AU2010202878B2 (en) | 2014-08-14 |
CA2708729C (en) | 2016-06-28 |
AU2010202878A1 (en) | 2011-02-17 |
ZA201005305B (en) | 2011-04-28 |
EP2281532B1 (en) | 2016-09-07 |
ES2604220T3 (en) | 2017-03-03 |
JP5686546B2 (en) | 2015-03-18 |
JP2011025043A (en) | 2011-02-10 |
EP2281532A1 (en) | 2011-02-09 |
DE102009035067B3 (en) | 2011-01-20 |
DK2281532T3 (en) | 2016-12-19 |
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