CA2654102C - Fuel tank - Google Patents

Fuel tank Download PDF

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Publication number
CA2654102C
CA2654102C CA2654102A CA2654102A CA2654102C CA 2654102 C CA2654102 C CA 2654102C CA 2654102 A CA2654102 A CA 2654102A CA 2654102 A CA2654102 A CA 2654102A CA 2654102 C CA2654102 C CA 2654102C
Authority
CA
Canada
Prior art keywords
fuel tank
seam
lead
tank
tank according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CA2654102A
Other languages
French (fr)
Other versions
CA2654102A1 (en
Inventor
Matthias Borchert
Dirk Eulitz
Gerd Wolter
Timo Kraemer
Harald Lorenz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kautex Textron GmbH and Co KG
Original Assignee
Kautex Textron GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=38441974&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=CA2654102(C) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Kautex Textron GmbH and Co KG filed Critical Kautex Textron GmbH and Co KG
Publication of CA2654102A1 publication Critical patent/CA2654102A1/en
Application granted granted Critical
Publication of CA2654102C publication Critical patent/CA2654102C/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K15/00Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
    • B60K15/03Fuel tanks
    • B60K15/03177Fuel tanks made of non-metallic material, e.g. plastics, or of a combination of non-metallic and metallic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K15/00Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
    • B60K15/03Fuel tanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/06905Using combined techniques for making the preform
    • B29C49/0691Using combined techniques for making the preform using sheet like material, e.g. sheet blow-moulding from joined sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/266Auxiliary operations after the thermoforming operation
    • B29C51/267Two sheets being thermoformed in separate mould parts and joined together while still in the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/06905Using combined techniques for making the preform
    • B29C49/0691Using combined techniques for making the preform using sheet like material, e.g. sheet blow-moulding from joined sheets
    • B29C49/06914Using combined techniques for making the preform using sheet like material, e.g. sheet blow-moulding from joined sheets using parallel sheets as a preform
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K15/00Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
    • B60K15/03Fuel tanks
    • B60K15/035Fuel tanks characterised by venting means
    • B60K2015/03523Arrangements of the venting tube
    • B60K2015/03528Mounting of venting tubes

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Manufacturing & Machinery (AREA)
  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
  • Catching Or Destruction (AREA)
  • Feeding And Controlling Fuel (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Abstract

The invention concerns a fuel tank (1) of thermoplastic material comprising at least one peripherally extending seam (3) in the form of a welded or squeeze seam, at least one filling opening, air intake and venting means and means for delivering and removing fuel in relation to an internal combustion engine of a motor vehicle, wherein the fuel tank has at least one lead-through means (5) for lines which are to be passed out of the tank. The fuel tank (1) according to the invention is distinguished in that the lead-through means (5) passes through the seam (3) of the tank and extends at an angle relative to the course of the seam (3).

Description

Fuel tank The invention concerns a fuel tank of thermoplastic material comprising at least one peripherally extending seam in the form of a welded or squeeze seam, at least one filling opening, air intake and venting means and means for delivering and removing fuel in relation to an internal combustion engine of a motor vehicle, wherein the fuel tank has at least one lead-through means for lines which are to be passed out of the tank. Such tanks are produced either by extrusion blow moulding or by welding injection-moulded or deep-drawn half-shell portions. Plastics tanks for fuels are generally produced from multi-layer plastic extrudates which are provided with barrier layers for hydrocarbons as polyolefins or similar thermoplastic materials swell in the presence of hydrocarbons and/or are permeable in relation thereto.

From environmental protection points of view it is desirable to make fuel tanks of as high a level of sealing integrity as possible, that is to say very substantially to avoid hydrocarbon emissions. Weak points of such tanks are still seams and openings with connection nipples, valves or the like. Besides a filling opening, a fuel tank also has to include venting and draw-off openings as well as lead-through means for electrical lines. Finally it is necessary for the units which are arranged in the fuel tank such as for example the fuel pump to be supplied with electrical power.

Lead-through means provided for that purpose in the tank represent potential leakage points for hydrocarbons. Fundamentally it is desirable very substantially to avoid such potential leakage points.

Therefore an object of some aspects of the invention is to provide a fuel tank of thermoplastic material, in which the number of lead-through means required through the tank wall is restricted to a minimum.

According to one aspect of the invention, there is provided a fuel tank of thermoplastic material comprising at least one peripherally extending seam in the form of a welded or squeeze seam, at least one filling opening, air intake and venting means and means for delivering and removing fuel in relation to an internal combustion engine of a motor vehicle, wherein the fuel tank has at least one lead-through means for lines which are to be passed out of the tank, wherein the lead-through means passes through the seam of the tank and extends at an angle relative to a course of the seam.

Some aspects of the invention can be summarized to the effect that the required lead-through means for taking off fuel and the venting container as well as for electrical lines are arranged in a region of the tank which can represent a potential leakage point and which, due to the manner of manufacture involved, cannot be avoided. When the fuel tank is manufactured by extrusion blow moulding of a tubular preform, the tank has a peripherally extending squeeze seam in the region of the division of the mould tool halves. If the fuel tank is produced from deep-drawn or injection-moulded half-shell portions, there is a peripherally extending welded seam at a peripherally extending edge region of the tank, which is of a flange-like configuration. Finally the fuel tank according to some embodiments of the invention can also be blow moulded from extrudates in web or band form, whereby a peripherally extending seam location is also formed.
Preferably the wall of the tank comprises a multi-layer extrudate with at least one barrier layer for hydrocarbons. Here for example EVOH (ethylene vinyl alcohol copolymer) presents itself as the barrier material.

In a preferred embodiment of the fuel tank according to the invention it is provided that it is composed at least of two shell portions which each form a respective flange-like edge in the region of the seam.

The lead-through means can extend transversely to the course of the seam and in the separation plane of the shell portions.

Preferably the lead-through means is provided within an insert or inlay portion which passes through the seam.

The inlay portion can at least partially comprise plastic material and be welded to the plastic material of the tank in the seam. By way of example in production of the fuel tank by extrusion blow moulding of a plurality of preforms in web form, that inlay portion can be introduced into the plastic intermediate product 2a in an intermediate step by means of a manipulator or the like. In definitive shaping of the finished tank, the inlay portion is then welded in the shaping operation to the material of the wall in the region of the seam.
Therefore when connecting the shell portions of the tank the inlay portion can have been laid between the peripherally extending edges and welded thereto.
The plug connector can form a plurality of lead-through means. By way of example the plug connector can provide both lead-through means for draw-off and venting conduits and also can have electrical contacting means.
All conduits can already be mounted to the plug connector on the inside of the tank.
The invention is described hereinafter by means of an embodiment by way of example illustrated in the drawings in which:
Figure 1 is a diagrammatic view of a fuel tank according to the invention, Figure 2 is a view in section taken along lines II-II in Figure 1, Figure 3 is a view in section taken along lines III-III in Figure 1, Figure 4 shows a detail view on an enlarged scale of the lead-through means, which is involved here, through the fuel tank, Figure 5 shows a view in section taken along lines V-V in Figure 4, and Figure 6 shows a view in section taken along lines VI-VI in Figure 4.
The fuel tank 1 according to the invention is shown in greatly simplified form in Figure 1. It was produced by extrusion blow moulding of two extrudates in web form, in a multi-stage shaping procedure, more specifically using a three-part tool comprising two outer moulds and a central mould. In that procedure, firstly two extrudates in web form were placed in the first heat, that is to say when in a still plastic condition and without further heating, between the outer moulds and the central mould.
The outer moulds each have sub-cavities which correspond to the later external contour of the finished fuel tank. In a first step the outer moulds are closed against the central moulds, in which case the preforms are respectively arranged between the outer moulds and the central mould.
The preforms are then expanded within the mould and caused to bear against the inside surfaces of the sub-cavities of the outer moulds. Inlay portions are arranged within the half-shell portions of the tank, which are produced in that way, by way of component holders or the like which are arranged in the central mould. The inlay portion which is still to be described hereinafter and which has the lead-through means can be placed in that case during the first shaping stage for the half-shell portions, in the region of the edges thereof, which are of a flange-like configuration. The outer moulds are then moved away from each other, the central mould is moved away between the outer moulds and the outer moulds are moved against each other so that the half-shell portions of the fuel tank are welded together in the region of their edges which extend flange-like around the tank.
The half-shell portions of the fuel tank 1 are formed from a six-layer co-extrudate with a barrier layer for hydrocarbons, which is embedded therein. As can be seen from Figure 1, the fuel tank 1 has a peripherally extending seam 3 at which the edges 2 of the half-shell portions 4a, 4b of the fuel tank 1, which are of a flange-like configuration, are welded together. The fuel tank 1 is further provided with a usual filler pipe which is not shown in the Figures for reasons of simplification.
In addition the fuel tank 1 is greatly simplified in respect of its geometry. It will be self-evident to the man skilled in the art that the fuel tank 1 can be of a comparatively irregular and rugged and complex external structure.
In a manner in accordance with the invention provided on the fuel tank 1 are a plurality of lead-through means 5 which pass through the seam 3 of the fuel tank in such a way that they form an interface of the fuel tank 1. The lead-through means 5 are arranged in a multi-function coupling 6 in the form of an inlay portion. That multi-function coupling 6 has a main body 7 of thermoplastic material, which in the illustrated embodiment has a total of three lead-through means 5 and an electrical plug contact 8. It will be apparent to the man skilled in the art that the multi-function coupling 6 can have any number of electrical plug contacts 8 and lead-through means 5 respectively and that the number and arrangement of the lead-through means 5 and electrical plug contacts 8 are subject to a certain freedom of choice.
As already mentioned above the multi-function coupling 6 is inserted in the form of an inlay portion into the seam 3 of the fuel tank 1 and 5 welded to the wall 9 of the fuel tank in that region. The main body 7 can for example comprise polyethylene or another plastic material which is weldable to the wall 9 of the fuel tank 1.
Alternatively the main body 7 of the multi-function coupling 6 may be composed of a plurality of plastic material components, wherein preferably the outer enclosure of the main body 7 comprises a plastic material which is weldable to the wall 9 of the fuel tank 1 whereas the rest of the main body 7, in the region of the lead-through means 5 or in the region of the electrical plug contact, can comprise a plastic material which does not swell in the presence of fuels, for example POM
(polyoxymethylene).
As can be seen in particular from the Figures the lead-through means 5 and the electrical plug contact 8 extend transversely with respect to the course of the seam 3 and in the separation plane of the half-shell portions 4a, 4b.
As can be seen from Figure 6 the lead-through means 5 can be of such a nature that air intake and venting conduits pass completely therethrough. It will be noted however that the lead-through means can also be so designed that they form coupling projections for lines and conduits which are to be connected, for example of a fir tree-shaped profile for crimping flexible lines and conduits thereon.
List of references 1 fuel tank 2 edges 3 seam 4a, 4b half-shell portions 5 lead-through means 6 multi-function coupling 7 main body 8 electrical plug contact 9 wall

Claims (10)

CLAIMS:
1. A fuel tank of thermoplastic material comprising at least one peripherally extending seam in the form of a welded or squeeze seam, at least one filling opening, air intake and venting means and means for delivering and removing fuel in relation to an internal combustion engine of a motor vehicle, wherein the fuel tank has at least one lead-through means for lines which are to be passed out of the tank, wherein the lead-through means passes through the seam of the tank and extends at an angle relative to a course of the seam.
2. A fuel tank according to claim 1, wherein a wall of the tank comprises a multi-layer extrudate with at least one barrier layer for hydrocarbons.
3. A fuel tank according to claim 1 or 2, wherein it is composed at least of two shell portions which each form a respective flange-like edge in a region of the seam.
4. A fuel tank according to claim 3, wherein the lead-through means extends transversely to the course of the seam and in a separation plane of the two shell portions.
5. A fuel tank according to claim 1or 2, wherein the lead-through means is provided within an insert or inlay portion which passes through the seam.
6. A fuel tank according to claim 5, wherein the inlay portion at least partially comprises plastic material and is welded to plastic material of the tank in the seam.
7. A fuel tank according to claim 3 or 4, wherein the lead-through means is provided within an insert or inlay portion which passes through the seam.
8. A fuel tank according to claim 7, wherein the inlay portion at least partially comprises plastic material and is welded to plastic material of the tank in the seam.
9. A fuel tank according to claim 7 or 8, wherein when connecting the two shell portions of the tank the inlay portion was laid between the flange-like edges of the two shell portions and welded thereto.
10. A fuel tank according to any one of claims 5 to 9, wherein the inlay portion is in the form of a plug connector.
CA2654102A 2006-07-07 2007-06-12 Fuel tank Active CA2654102C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102006031903.6 2006-07-07
DE102006031903A DE102006031903A1 (en) 2006-07-07 2006-07-07 Fuel tank
PCT/EP2007/005151 WO2008003386A1 (en) 2006-07-07 2007-06-12 Fuel tank

Publications (2)

Publication Number Publication Date
CA2654102A1 CA2654102A1 (en) 2008-01-10
CA2654102C true CA2654102C (en) 2011-11-22

Family

ID=38441974

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2654102A Active CA2654102C (en) 2006-07-07 2007-06-12 Fuel tank

Country Status (10)

Country Link
EP (1) EP2038136B1 (en)
JP (1) JP5002648B2 (en)
KR (1) KR20090033354A (en)
CN (1) CN101489815B (en)
AT (1) ATE499230T1 (en)
BR (1) BRPI0713553B1 (en)
CA (1) CA2654102C (en)
DE (2) DE102006031903A1 (en)
MX (1) MX2009000168A (en)
WO (1) WO2008003386A1 (en)

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DE112009001458B4 (en) * 2008-06-23 2021-06-24 Inergy Automotive Systems Research (Sa) Process of making a fuel tank
DE102010025006A1 (en) * 2010-06-24 2011-12-29 Kautex Textron Gmbh & Co. Kg Process for the production of hollow bodies of thermoplastic material and apparatus for carrying out the process
WO2012066648A1 (en) * 2010-11-17 2012-05-24 愛三工業株式会社 Fuel tank
DE102012000119B4 (en) * 2012-01-05 2013-09-12 Kautex Textron Gmbh & Co. Kg Liquid container for a motor vehicle
DE102012023172A1 (en) * 2012-11-28 2014-06-12 Kautex Textron Gmbh & Co. Kg Instationary container and method for its production
DE102013004929B4 (en) 2013-03-22 2018-07-12 Kautex Textron Gmbh & Co. Kg The working fluid container
DE102013004926A1 (en) * 2013-03-22 2014-09-25 Kautex Textron Gmbh & Co. Kg The working fluid container
JP6178673B2 (en) * 2013-08-29 2017-08-09 愛三工業株式会社 Measuring device
DE102014222143A1 (en) * 2014-10-30 2016-05-04 Volkswagen Aktiengesellschaft Fuel tank for a motor vehicle
DE102015212524B8 (en) * 2015-07-03 2017-04-13 Kautex Textron Gmbh & Co. Kg Thawing device for operating fluid container
EP3168075A1 (en) * 2015-11-16 2017-05-17 Plastic Omnium Advanced Innovation and Research Tank including a connector and method for connecting an electrical device in a tank
CN106828949A (en) * 2015-12-07 2017-06-13 Pfw航空航天股份有限公司 Fuel tank assembly
DE102017222250B4 (en) * 2017-12-08 2023-09-21 Bayerische Motoren Werke Aktiengesellschaft Fuel tank for a motor vehicle, in particular for a motorcycle, and method for producing a fuel tank
FR3085631B1 (en) * 2018-09-11 2022-03-18 Plastic Omnium Advanced Innovation & Res ELECTRICAL CONNECTION ELEMENT FOR A MOTOR VEHICLE TANK

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JPH0247033A (en) * 1988-08-09 1990-02-16 Nissan Motor Co Ltd Blow molding
JP3090373B2 (en) * 1992-04-17 2000-09-18 株式会社ニフコ Vehicle fuel tank
JP3751983B2 (en) * 1993-05-31 2006-03-08 株式会社クラレ Multilayer structure
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US6179145B1 (en) * 1999-12-20 2001-01-30 Delphi Technologies, Inc Serviceable sealed fuel tank
US6712234B2 (en) * 2000-02-14 2004-03-30 Ti Group Automotive Systems Technology Center Gmbh Fuel tank and method for its production
US7211307B2 (en) 2002-07-11 2007-05-01 Visteon Global Techologies, Inc. Low permeation polymer fuel tank
JP3822864B2 (en) * 2003-03-24 2006-09-20 八千代工業株式会社 Fuel tank grounding structure
JP4596787B2 (en) * 2003-04-25 2010-12-15 豊田合成株式会社 Fuel tank
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Also Published As

Publication number Publication date
MX2009000168A (en) 2009-01-26
DE502007006550D1 (en) 2011-04-07
JP2009542510A (en) 2009-12-03
ATE499230T1 (en) 2011-03-15
EP2038136A1 (en) 2009-03-25
DE102006031903A1 (en) 2008-01-10
JP5002648B2 (en) 2012-08-15
EP2038136B1 (en) 2011-02-23
KR20090033354A (en) 2009-04-02
BRPI0713553B1 (en) 2019-05-28
CN101489815A (en) 2009-07-22
CN101489815B (en) 2012-01-11
BRPI0713553A2 (en) 2012-03-20
CA2654102A1 (en) 2008-01-10
WO2008003386A1 (en) 2008-01-10

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