CA2612545A1 - Process for the production of hydrogen peroxide and chlorate - Google Patents

Process for the production of hydrogen peroxide and chlorate Download PDF

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Publication number
CA2612545A1
CA2612545A1 CA002612545A CA2612545A CA2612545A1 CA 2612545 A1 CA2612545 A1 CA 2612545A1 CA 002612545 A CA002612545 A CA 002612545A CA 2612545 A CA2612545 A CA 2612545A CA 2612545 A1 CA2612545 A1 CA 2612545A1
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Canada
Prior art keywords
mediator
organic
group
organic salt
anode
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Granted
Application number
CA002612545A
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French (fr)
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CA2612545C (en
Inventor
Magnus Rosvall
Rolf Edvinsson-Albers
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Akzo Nobel NV
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Akzo Nobel N.V.
Magnus Rosvall
Rolf Edvinsson-Albers
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Application filed by Akzo Nobel N.V., Magnus Rosvall, Rolf Edvinsson-Albers filed Critical Akzo Nobel N.V.
Publication of CA2612545A1 publication Critical patent/CA2612545A1/en
Application granted granted Critical
Publication of CA2612545C publication Critical patent/CA2612545C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/24Halogens or compounds thereof
    • C25B1/26Chlorine; Compounds thereof
    • C25B1/265Chlorates
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/28Per-compounds
    • C25B1/30Peroxides

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  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
  • Cosmetics (AREA)
  • Saccharide Compounds (AREA)

Abstract

The invention relates to a process for the production of alkali metal chlorate comprising: providing an electrochemical cell comprising an anode and a cathode in separate anode and cathode compartments; contacting the cathode with an electrolyte comprising at least one organic mediator and one or more organic or mineral acids; reacting the organic mediator at the cathode to form at least one reduced form of the mediator; reacting the at least one reduced form of the mediator with oxygen to form hydrogen peroxide; contacting the anode with an anolyte comprising alkali metal chloride; reacting chloride at the anode to form chlorine that is hydrolysed; and, reacting the hydrolysed chlorine to form chlorate.

Claims (19)

1. ~Process for the production of alkali metal chlorate comprising:
providing an electrochemical cell comprising an anode and a cathode in separate anode and cathode compartments;
contacting the cathode with an electrolyte comprising at least one organic mediator and one or more organic or mineral acids;
reacting the organic mediator at the cathode to form at least one reduced form of the mediator;
reacting the at least one reduced form of the mediator with oxygen to form hydrogen peroxide;
contacting the anode with an anolyte comprising alkali metal chloride;
reacting chloride at the anode to form chlorine that is hydrolysed; and, reacting the hydrolysed chlorine to form chlorate.
2. ~Process as claimed in claim 1, wherein the concentration of chloride ions in the anolyte is from about 30 to about 300 g/l, calculated as sodium chloride.
3. ~Process as claimed in any one of the claims 1-2, wherein the pH in the bulk of the anolyte is from about 4 to about 10.
4. ~Process as claimed in any one of the claims 1-3, wherein the electrochemical cell comprises at least one compartment between the anode- and cathode compartments.
5. ~Process as claimed in any one of the claims 1-4, wherein the organic mediator is selected from the group consisting of quinones, flavoquinones, pyridine derivates, and ketones.
6. ~Process as claimed in claim 5, wherein the organic mediator is selected from the group consisting of quinones containing a (benzo)quinone-moiety.
7. ~Process as claimed in claim 6, wherein the organic mediator is selected from the group consisting of anthraquinones, tetrahydro anthraquinones, naphtoquinones, benzoquinones and derivates thereof.
8. ~Process as claimed in any one of the claims 1-7, wherein the content of organic mediator, including the reduced forms, in the catholyte is at least about 1 wt%.
9. ~Process as claimed in any one of the claims 1-8, wherein the catholyte comprises an at least partially organic salt, comprising at least one kind of organic cation and/or organic anion.
10. ~Process as claimed in claim 9, wherein the content of the at least partially organic salt in the catholyte is from about 20 wt% to about 99 wt%.
11. Process as claimed in any one of the claims 9-10, wherein the at least partially organic salt is present together with a neutral co-solvent and the weight ratio salt to co-solvent is from about 1:1 to about 1000:1.
12. Process as claimed in any one of the claims 9-11, wherein a neutral co-solvent is present in the catholyte in an amount up to about 50 wt%.
13. Process as claimed in any one of the claims 9-12, wherein the at least partially organic salt that in itself or in combination with a neutral co-solvent forms a liquid phase at atmospheric pressure below about 130°C.
14. Process as claimed in any one of the claims 9-13, wherein the at least partially organic salt at 100°C has a partial pressure below about 10 kPa.
15. Process as claimed in any one of the claims 9-14, wherein the at least partially organic salt comprises a cation selected from the group consisting of 1-alkyl-3-methyl imidiazolium, 1-butyl-3-methyl imidazolium [BMIM], 1-ethyl-3-methyl imidazolium [EMIM], 1,2,3-trimethyl imidazolium, N-alkylpyridinium, N-butyl pyridinium [BPY], pyrrolidinium, guanidinium and alkyl guanidinium, isouronium, PR4+, NR4+, SR3+, tetramethylammonium, choline, cocomonium, and mixtures thereof, R being, independently of each other, optionally substituted alkyl, alkenyl or aryl, or hydrogen.
16. Process as claimed in any one of the claims 9-15, wherein the at least partially organic salt comprises a cation selected from the group consisting of substituted quinones.
17. Process as claimed in any one of the claims 9-16, wherein the at least partially organic salt comprises an anion selected from the group consisting of hexafluorophosphate [HFP], tetrafluoroborate [TFB], fluorosulfonate, hexafluoroantimonate hexafluoroarsenate, chloroaluminate, bromoaluminate, bis(trifluoromethylsulfonyl)imide, tris(trifluoromethylsulfonyl)methide, tricyanomethide, dicyanamide, nonafluorobutanesulfonate, trifluoromethane sulfonate, 2,2,2-trifluororethanesulfonate, nitrate, sulphate, phosphate, RPO42-, R2PO4 , R2PO2 (e.g. a dialkylphosphinate), perchlorate, actetate, alkylsul phonate, bis(2-ethylhexyl)sodium sulfosuccinate, diethyleneglycolmonomethylethersulfate, alkyloligoethersulfate, pivalate, tetraalkylborate, propionate, succinate, saccharinate, glycolate, stearate, lactate, malate, tartrate, citrate, ascorbate, glutamate, benzoate, salicylate, methanesulfonate, toluenesulfonate, and mixtures thereof, R being, independently of each other, optionally substituted alkyl, alkenyl or aryl, or hydrogen.
18. Process as claimed in any one of the claims 9-17, wherein the at least partially organic salt comprises an anion selected from the group consisting of substituted quinones.
19. ~Process as claimed in any one of the claims 9-18, wherein the at least partially organic salt comprises a cation selected from the group consisting of [1,3-dialkyl imidazolium], [trialkylammonium], [tetraalkylammonium], [trialkylphosphonium], [tetraalkylphosphonium], [alkylpyridinium], [choline], [Q-NR3+] and [Q-PR3+]
and an anion selected from the group consisting of [sulphate], [phosphate], [alkyl sulphate], [alkyl sulphonate], [dialkyl phosphate], [alkyl phosphonate], [Q-(O)-S03] and [Q-(O)-PO3R-], where Q is a quinone, (0) is an optional oxygen and R is, independently of each other, optionally substituted alkyl, alkenyl or aryl, or hydrogen.
CA2612545A 2005-06-30 2006-06-02 Process for the production of hydrogen peroxide and chlorate Expired - Fee Related CA2612545C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP05105885.7 2005-06-30
EP05105885 2005-06-30
PCT/SE2006/050183 WO2007004971A1 (en) 2005-06-30 2006-06-02 Process for the production of hydrogen peroxide and chlorate

Publications (2)

Publication Number Publication Date
CA2612545A1 true CA2612545A1 (en) 2007-01-11
CA2612545C CA2612545C (en) 2010-04-06

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CA2612545A Expired - Fee Related CA2612545C (en) 2005-06-30 2006-06-02 Process for the production of hydrogen peroxide and chlorate

Country Status (8)

Country Link
EP (1) EP1896632B1 (en)
CN (1) CN101213324B (en)
AT (1) ATE423861T1 (en)
BR (1) BRPI0612885B1 (en)
CA (1) CA2612545C (en)
DE (1) DE602006005363D1 (en)
RU (1) RU2375500C2 (en)
WO (1) WO2007004971A1 (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2760094C (en) * 2009-05-15 2018-03-20 Akzo Nobel Chemicals International B.V. Activation of cathode
RU2494960C2 (en) * 2010-09-16 2013-10-10 Российская Федерация, от имени которой выступает Министерство образования и науки РФ (Минобрнаука РФ) Method of obtaining hydrogen peroxide
US8562810B2 (en) 2011-07-26 2013-10-22 Ecolab Usa Inc. On site generation of alkalinity boost for ware washing applications
US10011549B2 (en) * 2015-07-06 2018-07-03 Robert Bosch Gmbh Electrochemically active agents for pH modulation in biological buffers
KR20240035640A (en) * 2015-10-27 2024-03-15 메사추세츠 인스티튜트 오브 테크놀로지 Electrochemical process for gas separation
EP3323779B1 (en) * 2016-11-18 2020-06-03 Diehl Aviation Gilching GmbH Method for generating oxygen using ionic liquids for decomposing peroxides
CN109055966A (en) * 2018-09-13 2018-12-21 北京化工大学 A kind of chemical combined method for preparing chlorine dioxide of electrochemistry-
CN113149063A (en) * 2020-01-22 2021-07-23 付冬 Method for preparing calcium stannate nano particles and method for preparing corresponding electrode
EP4283018A1 (en) * 2022-05-24 2023-11-29 Siemens Energy Global GmbH & Co. KG Method of producing a concentrated hydrogen peroxide solution

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2453739C3 (en) * 1974-11-13 1980-03-27 Kernforschungsanlage Juelich Gmbh, 5170 Juelich Process for the production of hydrogen peroxide
JPS61284591A (en) * 1985-06-10 1986-12-15 Japan Carlit Co Ltd:The Production of hydrogen peroxide
US6712949B2 (en) * 2001-07-22 2004-03-30 The Electrosynthesis Company, Inc. Electrochemical synthesis of hydrogen peroxide

Also Published As

Publication number Publication date
ATE423861T1 (en) 2009-03-15
CA2612545C (en) 2010-04-06
CN101213324B (en) 2011-09-07
BRPI0612885B1 (en) 2017-03-07
CN101213324A (en) 2008-07-02
WO2007004971A1 (en) 2007-01-11
DE602006005363D1 (en) 2009-04-09
BRPI0612885A2 (en) 2010-12-07
RU2375500C2 (en) 2009-12-10
EP1896632A1 (en) 2008-03-12
EP1896632B1 (en) 2009-02-25
RU2008103350A (en) 2009-08-10

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