CA2609133A1 - Method and device and pure hydrogen generation from acidic solution - Google Patents

Method and device and pure hydrogen generation from acidic solution Download PDF

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Publication number
CA2609133A1
CA2609133A1 CA002609133A CA2609133A CA2609133A1 CA 2609133 A1 CA2609133 A1 CA 2609133A1 CA 002609133 A CA002609133 A CA 002609133A CA 2609133 A CA2609133 A CA 2609133A CA 2609133 A1 CA2609133 A1 CA 2609133A1
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CA
Canada
Prior art keywords
metal
hydrogen
organic acid
cartridge
acid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002609133A
Other languages
French (fr)
Inventor
P. Donald Hopkins
X.D. Hu
Shizhong Zhao
David Shobe
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sued Chemie Inc
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Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2609133A1 publication Critical patent/CA2609133A1/en
Abandoned legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/06Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of inorganic compounds containing electro-positively bound hydrogen, e.g. water, acids, bases, ammonia, with inorganic reducing agents
    • C01B3/08Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of inorganic compounds containing electro-positively bound hydrogen, e.g. water, acids, bases, ammonia, with inorganic reducing agents with metals
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B13/00Oxygen; Ozone; Oxides or hydroxides in general
    • C01B13/14Methods for preparing oxides or hydroxides in general
    • C01B13/32Methods for preparing oxides or hydroxides in general by oxidation or hydrolysis of elements or compounds in the liquid or solid state or in non-aqueous solution, e.g. sol-gel process
    • C01B13/326Methods for preparing oxides or hydroxides in general by oxidation or hydrolysis of elements or compounds in the liquid or solid state or in non-aqueous solution, e.g. sol-gel process of elements or compounds in the liquid state
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G3/00Compounds of copper
    • C01G3/02Oxides; Hydroxides
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G49/00Compounds of iron
    • C01G49/02Oxides; Hydroxides
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G53/00Compounds of nickel
    • C01G53/04Oxides; Hydroxides
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G9/00Compounds of zinc
    • C01G9/02Oxides; Hydroxides
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/36Hydrogen production from non-carbon containing sources, e.g. by water electrolysis

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Fuel Cell (AREA)
  • Hydrogen, Water And Hydrids (AREA)
  • Catalysts (AREA)

Abstract

The present development is a method for generating pure hydrogen from an organic acid solution and a zero-valent metal. By reacting the metal with the organic acid rather than a mineral acid, hydrogen generation occurs at a gradual and more consistent rate than is observed by prior art methods, making the present method suitable for fuel cell applications. A portable hydrogen-generating device using the method of generating pure hydrogen from acidic solution is further disclosed.

Description

Title Method and Device for Pure Hydrogen Generation From Acidic Solution Background The present development relates to a method and apparatus for generating pure hydrogen from an organic acid solution. The method reacts a pure metal with an organic acid and an oxidizing agent, and generates hydrogen gas having a purity greater than 99.9%. The hydrogen gas is then removed and the metal is precipitated as a metal oxide. In subsequent steps, the metal may be reduced back to zero valency by known methods, such as reaction with a hydrocarbon, and the organic acid is regenerated. Hydrogen generation is gradual and more consistent than observed by prior art methods, making the present method suitable for fuel cell applications.

In recent years, interest has been generated in fuel-cell based engines.
These engines have an energy efficiency that is two to three times higher than internal combustion engines (50-55% for fuel cell vs. 15-17% for internal combustion engines). Typically, hydrogen is a supplied directly to a fuel cell to generate electricity.

Hydrogen, however, does not exist in elemental form in nature. Rather, the hydrogen must be liberated from hydrogen-containing compounds. This requires the consumption of energy. For example, water is the most common substance on earth, covering more than 70% of the earth's surface. Water contains about 11%
hydrogen by weight, but because of the stability of water, in theory, more than 10,000 joules of energy are needed to obtain one liter of hydrogen gas from water.
For commercial operations, hydrogen is commonly derived either from hydrogen-rich chemicals, such as methanol or dimethyl ether, or from fuels, such as coal, natural gas or gasoline. In most cases, liberation of pure hydrogen from the chemicals and fuels is complex and costly.

In order to make fuel cells attractive for application in consumer products, the cost for on-board fuel processing will preferably be less than about $10 per kilowatt. However, using the technology of the prior art, on-board fuel processing costs nearly ten times more than the target. Thus, there is a need for a lower cost alternative. Further, it is highly desirable that for portable appliances fueled by fuel cells, the hydrogen can be generated instantaneously at the moment when the machine is turned on. Due to activation energy requirements for most chemical reaction systems, it is very difficult to overcome the start-up issues by conventional reforming or shift reactions.

Summary of the Invention The present development is a method for generating pure hydrogen from an organic acid solution and a portable hydrogen-generating device. A zero-valent metal is reacted with an organic acid and an oxidizing agent. Hydrogen gas generated by the reaction is removed and the metal is precipitated as a metal oxide.
In subsequent steps, the metal may be reduced back to zero valency by known methods, such as reaction with a hydrocarbon, and the organic acid is regenerated.
Hydrogen generation is gradual and more consistent than observed by prior art methods, making the present method suitable for fuel cell applications. A
portable hydrogen-generating device using the method of generating pure hydrogen from acidic solution is further disclosed.

Brief Description of the Figures Figure 1 is a graphical representation of hydrogen production over time resulting from the method of the present development - reaction of iron and an organic acid - versus hydrogen production over time resulting from a prior art method - reaction of iron and a mineral acid; and Figure 2 is a drawing of a portable llydrogen-generating device made in accordance with the present development.

Detailed Description of the Preferred Embodiment The present invention is a renewable hydrogen generation system. By reacting an organic acid and metal, hydrogen generation can occur at ambient temperature, defined herein as temperatures less than about 35 C, and ambient pressure, or at pressures of about 1 bar. The purity of the hydrogen generated is greater than 99.9%, and the hydrogen can be generated continuously at an essentially steady rate.

As shown in Figure 1, when approximately one gram of iron powder is reacted with from about 100 mL to about 300 mL acid, hydrogen gas is generated.
When the iron powder is reacted with a mineral acid, such as hydrochloric acid, the initial hydrogen generation is extremely rapid and then the production rate holds steady. By contrast, when the iron powder is reacted with an organic acid, such as formic acid or acetic acid, the initial hydrogen production rate is less abrupt with a gradual increase in hydrogen production. In situations where a hydrogen storage tank is not available, it is preferable to have a gradual, consistent rate of hydrogen production. Thus, it is advantageous to have a method for harnessing the hydrogen produced by these organic acid plus metal reactions.

The method of the present invention is intended for use in a portable hydrogen-generating device. The method comprises the steps of:

(a) reacting a zero-valent metal with an organic acid, and optionally an oxidizing agent, thereby forming a metal-O-CO-R complex;
(b) removing the hydrogen produced by the reaction of the metal and acid;

(c) regenerating the organic acid by oxidizing the metal-O-CO-R
complex by reacting the complex with an oxidizing agent;

(d) precipitating the metal as a metal oxide; and, (e) optionally, reacting the metal oxide with a hydrocarbon to reduce the metal to the zero-valent state.

The reaction occurs at essentially ambient temperature, defined herein as at a temperature of less than about 35 C. Further, the reaction occurs at essentially ambient pressure or at about 1 bar.

The metal may be any metal that can be easily oxidized in the presence of mild aqueous acid, such as iron, zinc, copper, aluminum, nickel and a combination thereof. The metal may be in the form of powder, granules or pellets and acidic aqueous solution. Iron has been found to be particularly effective for the reaction both in terms of hydrogen yield and with respect to being a relatively low cost metal source.

The organic acids are selected on the basis of a steady hydrogen production rate during a period of time and the absence of additional cations or anions in the solutions. The organic acid may be any RCOOH or HCOOH compound, including carboxylic acids, formic acid, acetic acid, oxalic acid, and combinations thereof.
The oxidizing agent may be any oxidant that can oxidize the M-O-CO-R
complex with concomitant formation of the free acid HO-CO-R. Such agents would include, without limitation, hydrogen peroxide, oxygen, ozone, starches and sugars.
The present invention further includes a portable hydrogen-generating device designed around this method. With reference to Figure 2, the device proposed would include a case (D) housing a first cartridge (A) filled with the metal, a solution recycle column holding additional solution of organic acid (C) and, optionally, the oxidizing agent, and an optional a second replacement cartridge filled with metal (B). The recycle column is plumbed to both cartridges with valves to allow the recycle column to be inline with the cartridge in use. A
variable speed pump moves the solution between the active reaction cartridge and the recycle column. When fed to the active reaction cartridge, the organic acid and oxidizing agent solution is preferably fed across the metal as uniformly as possible, such as may be accomplished by using a solution distribution plate or a spray nozzle. The hydrogen gas formed in the active reaction cartridge is vented from the cartridge and case to any desired location. To minimize the risk of contamination of the hydrogen gas by mist or other gases, a hydrogen-permeable membrane is preferably mounted between the metal and the hydrogen vent.

It is noted that although there is significant prior art that teaches hydrogen generation from the reaction of iron with mineral acids, reactions between iron and organic acids are less well-known. Further, the present development includes experimental data showing surprising results - exceptionally high purity and very good yields for hydrogen production at a steady hydrogen production rate -when iron metal is reacted with an organic acid.

It is understood that the processing conditions and apparatus designs may be varied as known to those skilled in the art without exceeding the scope of this development.

Claims (10)

1. A method for generating hydrogen using reactants and regenerating those reactants comprising the steps of:

(a) reacting a zero-valent metal, preferably selected from the group consisting of iron, zinc, copper, aluminum, nickel and a combination thereof and more preferably iron, with an organic acid, preferably selected from the group consisting of carboxylic acids, formic acid, acetic acid, oxalic acid, and combinations thereof, thereby forming a metal-O-CO-R complex;

(b) removing hydrogen produced by the reaction of the metal and acid;
(c) regenerating the organic acid by oxidizing the metal-O-CO-R
complex utilizing an oxidizing agent, preferably selected from the group consisting of hydrogen peroxide, starches, sugars, oxygen, ozone and combinations thereof; and, (d) precipitating the metal as a metal oxide.
2. The method of Claim 1 further including addition of additional oxidizing agent with the organic acid.
3. The method of Claims 1 or 2 further including reacting the metal oxide with a hydrocarbon to reduce the metal to a zero-valent state.
4. The method of any of Claims 1-3 further comprising passing the hydrogen through a hydrogen-permeable membrane.
5. A portable hydrogen-generating device comprising a case housing (i) a first cartridge filled with a metal, and (ii) a recycle column filled with an organic acid solution, wherein said recycle column is plumbed to said cartridge, and wherein a variable speed pump is also connected to the device so as to move said acid solution between the first cartridge and the recycle column.
6. The device of Claim 5 further including a replacement cartridge filled with a metal plumbed to said recycle column.
7. The device of any of Claims 5-6 further including at least one valve to allow said recycle column to be in communication with each of the first cartridge and the replacement cartridge separately.
8. The device of any of Claims 5-7 wherein said recycle column contains an oxidizing agent.
9. The device of any of Claims 5-8 further including a means for uniformly dispersing said organic acid within the first cartridge.
10. The device of any of Claims 5-9 further including a means for venting gas.
CA002609133A 2005-05-25 2006-05-24 Method and device and pure hydrogen generation from acidic solution Abandoned CA2609133A1 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US68445905P 2005-05-25 2005-05-25
US60/684,459 2005-05-25
US11/438,595 US20060266159A1 (en) 2005-05-25 2006-05-22 Method and device for pure hydrogen generation from acidic solution
US11/438,595 2006-05-22
PCT/US2006/020028 WO2006127775A2 (en) 2005-05-25 2006-05-24 Method and device and pure hydrogen generation from acidic solution

Publications (1)

Publication Number Publication Date
CA2609133A1 true CA2609133A1 (en) 2006-11-30

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CA002609133A Abandoned CA2609133A1 (en) 2005-05-25 2006-05-24 Method and device and pure hydrogen generation from acidic solution

Country Status (8)

Country Link
US (1) US20060266159A1 (en)
EP (1) EP1899263A2 (en)
JP (1) JP2008542169A (en)
AU (1) AU2006250086A1 (en)
BR (1) BRPI0610756A2 (en)
CA (1) CA2609133A1 (en)
RU (1) RU2007148689A (en)
WO (1) WO2006127775A2 (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007015070A1 (en) * 2005-08-02 2007-02-08 Isis Innovation Limited Initiating a reaction between hydrogen peroxide and an organic compound
GB2459267A (en) * 2008-04-15 2009-10-21 H2Renew Ltd A method for producing hydrogen
DE102008057865B3 (en) * 2008-11-18 2010-03-25 Winsel, August, Prof. Dipl.-Phys. Dr. Zinc tablet for use as a corrosion element or as an anode in gas evolution cells for the production of hydrogen for the conveyance of flowable substances in mechanical syringes
ITRM20100700A1 (en) * 2010-12-30 2012-07-01 Roberta Gerla ELECTRODE, IN PARTICULAR FOR THE REACTION OF WATER HYDROLYSIS.
RU2521632C1 (en) * 2012-11-13 2014-07-10 Федеральное государственное бюджетное учреждение "Национальный исследовательский центр "Курчатовский институт" Method of producing hydrogen from water
US20230159325A1 (en) * 2020-05-14 2023-05-25 Element 1 Technologies, Llc A system and method for producing hydrogen on demand

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US98442A (en) * 1869-12-28 Improvement in apparatus for producing and carbureting hydrogen gas
US971206A (en) * 1908-12-02 1910-09-27 Corp Internationale Wasserstoff Ag Process of producing hydrogen.
US1002366A (en) * 1911-01-18 1911-09-05 Merle G Campau Cream-tester.
US1109447A (en) * 1912-06-26 1914-09-01 Anton Messerschmitt Generation of hydrogen by means of iron.
US1059818A (en) * 1912-08-26 1913-04-22 Friedrich Bergius Process for the manufacture of hydrogen from metals and water.
US1109448A (en) * 1913-03-14 1914-09-01 Anton Messerschmitt Manufacture of hydrogen.
US1102716A (en) * 1913-07-07 1914-07-07 Basf Ag Producing hydrogen and apparatus therefor.
US1129559A (en) * 1913-12-06 1915-02-23 Berlin Anhaltische Maschb Aktien Ges Reducing and oxidizing apparatus for generating hydrogen from iron ore and steam.
US1617965A (en) * 1924-04-11 1927-02-15 Alais & Froges & Camarque Cie Process for the manufacture of hydrogen
US3969495A (en) * 1975-06-26 1976-07-13 The United States Of America As Represented By The United States Energy Research And Development Administration Thermochemical production of hydrogen
US4547356A (en) * 1980-08-05 1985-10-15 Unique Energy Systems, Inc. Method of generating hydrogen and using the generated hydrogen
US4988486A (en) * 1985-08-02 1991-01-29 The Boeing Company Hydrogen generator
US4842844A (en) * 1985-08-02 1989-06-27 The Boeing Company Method of generating hydrogen
US5510201A (en) * 1992-04-24 1996-04-23 H Power Corporation Method of operating a fuel cell wherein hydrogen is generated by providing iron in situ
US6468499B1 (en) * 2000-06-09 2002-10-22 Argonne National Laboratory Method of generating hydrogen by catalytic decomposition of water
US20020090539A1 (en) * 2000-09-29 2002-07-11 Getty John Paul Hydrogen-powered energy-producing device and system for continous production of hydrogen
US6395252B1 (en) * 2000-09-29 2002-05-28 Ut-Battelle, Llc Method for the continuous production of hydrogen
JP2003020201A (en) * 2001-07-06 2003-01-24 Yoshiro Tanaka Apparatus and element for generating hydrogen
ITMI20020567A1 (en) * 2002-03-18 2003-09-18 Sud Chemie S R L PROCESS FOR THE PREPARATION OF IRON OXIDES
JP2005243617A (en) * 2004-01-28 2005-09-08 Kawaken Fine Chem Co Ltd Hydrogen supply method, its device, and portable equipment mounting fuel cell

Also Published As

Publication number Publication date
WO2006127775A2 (en) 2006-11-30
JP2008542169A (en) 2008-11-27
BRPI0610756A2 (en) 2011-11-08
AU2006250086A1 (en) 2006-11-30
US20060266159A1 (en) 2006-11-30
RU2007148689A (en) 2009-06-27
EP1899263A2 (en) 2008-03-19
WO2006127775A3 (en) 2007-02-15

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EEER Examination request
FZDE Discontinued