CA2603316A1 - Combined-step process for pharmaceutical compositions - Google Patents
Combined-step process for pharmaceutical compositions Download PDFInfo
- Publication number
- CA2603316A1 CA2603316A1 CA002603316A CA2603316A CA2603316A1 CA 2603316 A1 CA2603316 A1 CA 2603316A1 CA 002603316 A CA002603316 A CA 002603316A CA 2603316 A CA2603316 A CA 2603316A CA 2603316 A1 CA2603316 A1 CA 2603316A1
- Authority
- CA
- Canada
- Prior art keywords
- levetiracetam
- pharmaceutical
- blend
- process according
- fluid bed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 57
- 239000008194 pharmaceutical composition Substances 0.000 title claims description 20
- 229960004002 levetiracetam Drugs 0.000 claims abstract description 47
- 239000000203 mixture Substances 0.000 claims abstract description 42
- 238000001035 drying Methods 0.000 claims abstract description 25
- 239000012530 fluid Substances 0.000 claims abstract description 24
- 239000007787 solid Substances 0.000 claims abstract description 11
- 238000002360 preparation method Methods 0.000 claims abstract description 10
- 239000004480 active ingredient Substances 0.000 claims abstract description 9
- HPHUVLMMVZITSG-ZCFIWIBFSA-N levetiracetam Chemical compound CC[C@H](C(N)=O)N1CCCC1=O HPHUVLMMVZITSG-ZCFIWIBFSA-N 0.000 claims abstract 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 206010010904 Convulsion Diseases 0.000 claims description 11
- 210000003169 central nervous system Anatomy 0.000 claims description 10
- 239000002775 capsule Substances 0.000 claims description 9
- 239000003979 granulating agent Substances 0.000 claims description 9
- 206010015037 epilepsy Diseases 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 8
- 206010001488 Aggression Diseases 0.000 claims description 6
- 208000020925 Bipolar disease Diseases 0.000 claims description 6
- 208000000094 Chronic Pain Diseases 0.000 claims description 6
- 206010020651 Hyperkinesia Diseases 0.000 claims description 6
- 208000000269 Hyperkinesis Diseases 0.000 claims description 6
- 206010020852 Hypertonia Diseases 0.000 claims description 6
- 206010021143 Hypoxia Diseases 0.000 claims description 6
- 206010026749 Mania Diseases 0.000 claims description 6
- 208000026139 Memory disease Diseases 0.000 claims description 6
- 208000019695 Migraine disease Diseases 0.000 claims description 6
- 208000002193 Pain Diseases 0.000 claims description 6
- 230000016571 aggressive behavior Effects 0.000 claims description 6
- 230000001684 chronic effect Effects 0.000 claims description 6
- 230000001146 hypoxic effect Effects 0.000 claims description 6
- 230000000302 ischemic effect Effects 0.000 claims description 6
- 206010027599 migraine Diseases 0.000 claims description 6
- 201000003152 motion sickness Diseases 0.000 claims description 6
- 208000004296 neuralgia Diseases 0.000 claims description 6
- 208000021722 neuropathic pain Diseases 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- 239000003814 drug Substances 0.000 claims description 4
- 208000012902 Nervous system disease Diseases 0.000 claims 3
- 208000015114 central nervous system disease Diseases 0.000 claims 3
- 239000008187 granular material Substances 0.000 abstract description 30
- 238000005469 granulation Methods 0.000 abstract description 14
- 230000003179 granulation Effects 0.000 abstract description 14
- 238000005550 wet granulation Methods 0.000 abstract description 14
- 238000009472 formulation Methods 0.000 abstract description 7
- 239000008203 oral pharmaceutical composition Substances 0.000 abstract description 3
- 239000003826 tablet Substances 0.000 description 64
- HPHUVLMMVZITSG-LURJTMIESA-N levetiracetam Chemical compound CC[C@@H](C(N)=O)N1CCCC1=O HPHUVLMMVZITSG-LURJTMIESA-N 0.000 description 46
- 238000012545 processing Methods 0.000 description 14
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 description 12
- 239000004615 ingredient Substances 0.000 description 11
- 239000008213 purified water Substances 0.000 description 10
- 229920000881 Modified starch Polymers 0.000 description 9
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 9
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 9
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 9
- 229940069328 povidone Drugs 0.000 description 9
- 239000000463 material Substances 0.000 description 8
- 238000002156 mixing Methods 0.000 description 8
- 239000008186 active pharmaceutical agent Substances 0.000 description 7
- 238000007906 compression Methods 0.000 description 7
- 230000006835 compression Effects 0.000 description 7
- 235000011837 pasties Nutrition 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 235000019359 magnesium stearate Nutrition 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- -1 for example Substances 0.000 description 5
- 229920003084 AvicelĀ® PH-102 Polymers 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 238000005243 fluidization Methods 0.000 description 4
- 239000000546 pharmaceutical excipient Substances 0.000 description 4
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 229940079593 drug Drugs 0.000 description 3
- 239000007888 film coating Substances 0.000 description 3
- 238000009501 film coating Methods 0.000 description 3
- 229940062717 keppra Drugs 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- 230000037361 pathway Effects 0.000 description 3
- 239000007916 tablet composition Substances 0.000 description 3
- 230000004584 weight gain Effects 0.000 description 3
- 235000019786 weight gain Nutrition 0.000 description 3
- 229910002016 AerosilĀ® 200 Inorganic materials 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- 238000011360 adjunctive therapy Methods 0.000 description 2
- 229940035676 analgesics Drugs 0.000 description 2
- 239000000730 antalgic agent Substances 0.000 description 2
- 239000001961 anticonvulsive agent Substances 0.000 description 2
- RYYVLZVUVIJVGH-UHFFFAOYSA-N caffeine Chemical compound CN1C(=O)N(C)C(=O)C2=C1N=CN2C RYYVLZVUVIJVGH-UHFFFAOYSA-N 0.000 description 2
- YKPUWZUDDOIDPM-SOFGYWHQSA-N capsaicin Chemical compound COC1=CC(CNC(=O)CCCC\C=C\C(C)C)=CC=C1O YKPUWZUDDOIDPM-SOFGYWHQSA-N 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000003085 diluting agent Substances 0.000 description 2
- 238000007907 direct compression Methods 0.000 description 2
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 2
- 208000035475 disorder Diseases 0.000 description 2
- 229940088679 drug related substance Drugs 0.000 description 2
- 238000007908 dry granulation Methods 0.000 description 2
- 235000003599 food sweetener Nutrition 0.000 description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 2
- 239000012254 powdered material Substances 0.000 description 2
- 239000007909 solid dosage form Substances 0.000 description 2
- 238000005563 spheronization Methods 0.000 description 2
- 238000001694 spray drying Methods 0.000 description 2
- 239000003765 sweetening agent Substances 0.000 description 2
- 239000000080 wetting agent Substances 0.000 description 2
- VLPIATFUUWWMKC-SNVBAGLBSA-N (2r)-1-(2,6-dimethylphenoxy)propan-2-amine Chemical compound C[C@@H](N)COC1=C(C)C=CC=C1C VLPIATFUUWWMKC-SNVBAGLBSA-N 0.000 description 1
- RTHCYVBBDHJXIQ-MRXNPFEDSA-N (R)-fluoxetine Chemical compound O([C@H](CCNC)C=1C=CC=CC=1)C1=CC=C(C(F)(F)F)C=C1 RTHCYVBBDHJXIQ-MRXNPFEDSA-N 0.000 description 1
- KWTSXDURSIMDCE-QMMMGPOBSA-N (S)-amphetamine Chemical compound C[C@H](N)CC1=CC=CC=C1 KWTSXDURSIMDCE-QMMMGPOBSA-N 0.000 description 1
- RZVAJINKPMORJF-UHFFFAOYSA-N Acetaminophen Chemical compound CC(=O)NC1=CC=C(O)C=C1 RZVAJINKPMORJF-UHFFFAOYSA-N 0.000 description 1
- 229910002012 AerosilĀ® Inorganic materials 0.000 description 1
- BSYNRYMUTXBXSQ-UHFFFAOYSA-N Aspirin Chemical compound CC(=O)OC1=CC=CC=C1C(O)=O BSYNRYMUTXBXSQ-UHFFFAOYSA-N 0.000 description 1
- KPYSYYIEGFHWSV-UHFFFAOYSA-N Baclofen Chemical compound OC(=O)CC(CN)C1=CC=C(Cl)C=C1 KPYSYYIEGFHWSV-UHFFFAOYSA-N 0.000 description 1
- 229940127291 Calcium channel antagonist Drugs 0.000 description 1
- GJSURZIOUXUGAL-UHFFFAOYSA-N Clonidine Chemical compound ClC1=CC=CC(Cl)=C1NC1=NCCN1 GJSURZIOUXUGAL-UHFFFAOYSA-N 0.000 description 1
- HCYAFALTSJYZDH-UHFFFAOYSA-N Desimpramine Chemical compound C1CC2=CC=CC=C2N(CCCNC)C2=CC=CC=C21 HCYAFALTSJYZDH-UHFFFAOYSA-N 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 description 1
- HEFNNWSXXWATRW-UHFFFAOYSA-N Ibuprofen Chemical compound CC(C)CC1=CC=C(C(C)C(O)=O)C=C1 HEFNNWSXXWATRW-UHFFFAOYSA-N 0.000 description 1
- LPHGQDQBBGAPDZ-UHFFFAOYSA-N Isocaffeine Natural products CN1C(=O)N(C)C(=O)C2=C1N(C)C=N2 LPHGQDQBBGAPDZ-UHFFFAOYSA-N 0.000 description 1
- NNJVILVZKWQKPM-UHFFFAOYSA-N Lidocaine Chemical compound CCN(CC)CC(=O)NC1=C(C)C=CC=C1C NNJVILVZKWQKPM-UHFFFAOYSA-N 0.000 description 1
- UEQUQVLFIPOEMF-UHFFFAOYSA-N Mianserin Chemical compound C1C2=CC=CC=C2N2CCN(C)CC2C2=CC=CC=C21 UEQUQVLFIPOEMF-UHFFFAOYSA-N 0.000 description 1
- CXOFVDLJLONNDW-UHFFFAOYSA-N Phenytoin Chemical compound N1C(=O)NC(=O)C1(C=1C=CC=CC=1)C1=CC=CC=C1 CXOFVDLJLONNDW-UHFFFAOYSA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 229940123445 Tricyclic antidepressant Drugs 0.000 description 1
- 229960001138 acetylsalicylic acid Drugs 0.000 description 1
- 229940025084 amphetamine Drugs 0.000 description 1
- 230000003288 anthiarrhythmic effect Effects 0.000 description 1
- 230000003474 anti-emetic effect Effects 0.000 description 1
- 230000003561 anti-manic effect Effects 0.000 description 1
- 230000001663 anti-spastic effect Effects 0.000 description 1
- 239000003416 antiarrhythmic agent Substances 0.000 description 1
- 229940125681 anticonvulsant agent Drugs 0.000 description 1
- 239000000935 antidepressant agent Substances 0.000 description 1
- 229940005513 antidepressants Drugs 0.000 description 1
- 229940125683 antiemetic agent Drugs 0.000 description 1
- 239000002111 antiemetic agent Substances 0.000 description 1
- 229940082988 antihypertensives serotonin antagonists Drugs 0.000 description 1
- 239000000164 antipsychotic agent Substances 0.000 description 1
- 229940005529 antipsychotics Drugs 0.000 description 1
- 239000003420 antiserotonin agent Substances 0.000 description 1
- 239000003443 antiviral agent Substances 0.000 description 1
- 229940121357 antivirals Drugs 0.000 description 1
- 229960000794 baclofen Drugs 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 229940049706 benzodiazepine Drugs 0.000 description 1
- 150000001557 benzodiazepines Chemical class 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229960001948 caffeine Drugs 0.000 description 1
- VJEONQKOZGKCAK-UHFFFAOYSA-N caffeine Natural products CN1C(=O)N(C)C(=O)C2=C1C=CN2C VJEONQKOZGKCAK-UHFFFAOYSA-N 0.000 description 1
- 239000000480 calcium channel blocker Substances 0.000 description 1
- 229960002504 capsaicin Drugs 0.000 description 1
- 235000017663 capsaicin Nutrition 0.000 description 1
- 239000007963 capsule composition Substances 0.000 description 1
- 229960000623 carbamazepine Drugs 0.000 description 1
- FFGPTBGBLSHEPO-UHFFFAOYSA-N carbamazepine Chemical compound C1=CC2=CC=CC=C2N(C(=O)N)C2=CC=CC=C21 FFGPTBGBLSHEPO-UHFFFAOYSA-N 0.000 description 1
- ZPEIMTDSQAKGNT-UHFFFAOYSA-N chlorpromazine Chemical compound C1=C(Cl)C=C2N(CCCN(C)C)C3=CC=CC=C3SC2=C1 ZPEIMTDSQAKGNT-UHFFFAOYSA-N 0.000 description 1
- 229960001076 chlorpromazine Drugs 0.000 description 1
- DGBIGWXXNGSACT-UHFFFAOYSA-N clonazepam Chemical compound C12=CC([N+](=O)[O-])=CC=C2NC(=O)CN=C1C1=CC=CC=C1Cl DGBIGWXXNGSACT-UHFFFAOYSA-N 0.000 description 1
- 229960003120 clonazepam Drugs 0.000 description 1
- 229960002896 clonidine Drugs 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000007891 compressed tablet Substances 0.000 description 1
- 239000002178 crystalline material Substances 0.000 description 1
- 229960003914 desipramine Drugs 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 229960003529 diazepam Drugs 0.000 description 1
- AAOVKJBEBIDNHE-UHFFFAOYSA-N diazepam Chemical compound N=1CC(=O)N(C)C2=CC=C(Cl)C=C2C=1C1=CC=CC=C1 AAOVKJBEBIDNHE-UHFFFAOYSA-N 0.000 description 1
- 208000037765 diseases and disorders Diseases 0.000 description 1
- 239000007884 disintegrant Substances 0.000 description 1
- 239000002552 dosage form Substances 0.000 description 1
- 230000001037 epileptic effect Effects 0.000 description 1
- 239000013020 final formulation Substances 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 229960002464 fluoxetine Drugs 0.000 description 1
- 235000019264 food flavour enhancer Nutrition 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 229960003878 haloperidol Drugs 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 239000001863 hydroxypropyl cellulose Substances 0.000 description 1
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 description 1
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 description 1
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 description 1
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 description 1
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 description 1
- 229960001680 ibuprofen Drugs 0.000 description 1
- 229960004801 imipramine Drugs 0.000 description 1
- BCGWQEUPMDMJNV-UHFFFAOYSA-N imipramine Chemical compound C1CC2=CC=CC=C2N(CCCN(C)C)C2=CC=CC=C21 BCGWQEUPMDMJNV-UHFFFAOYSA-N 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 229960004194 lidocaine Drugs 0.000 description 1
- 229910003002 lithium salt Inorganic materials 0.000 description 1
- 159000000002 lithium salts Chemical class 0.000 description 1
- 239000003589 local anesthetic agent Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 229960003404 mexiletine Drugs 0.000 description 1
- 229960003955 mianserin Drugs 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000004050 mood stabilizer Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003533 narcotic effect Effects 0.000 description 1
- 239000000014 opioid analgesic Substances 0.000 description 1
- 229940005483 opioid analgesics Drugs 0.000 description 1
- 229960005489 paracetamol Drugs 0.000 description 1
- 150000002990 phenothiazines Chemical class 0.000 description 1
- 229960002036 phenytoin Drugs 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- URKOMYMAXPYINW-UHFFFAOYSA-N quetiapine Chemical compound C1CN(CCOCCO)CCN1C1=NC2=CC=CC=C2SC2=CC=CC=C12 URKOMYMAXPYINW-UHFFFAOYSA-N 0.000 description 1
- 229960004431 quetiapine Drugs 0.000 description 1
- 229960001534 risperidone Drugs 0.000 description 1
- RAPZEAPATHNIPO-UHFFFAOYSA-N risperidone Chemical compound FC1=CC=C2C(C3CCN(CC3)CCC=3C(=O)N4CCCCC4=NC=3C)=NOC2=C1 RAPZEAPATHNIPO-UHFFFAOYSA-N 0.000 description 1
- 238000013341 scale-up Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000009491 slugging Methods 0.000 description 1
- AEQFSUDEHCCHBT-UHFFFAOYSA-M sodium valproate Chemical compound [Na+].CCCC(C([O-])=O)CCC AEQFSUDEHCCHBT-UHFFFAOYSA-M 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010189 synthetic method Methods 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 230000001225 therapeutic effect Effects 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 229960003991 trazodone Drugs 0.000 description 1
- PHLBKPHSAVXXEF-UHFFFAOYSA-N trazodone Chemical compound ClC1=CC=CC(N2CCN(CCCN3C(N4C=CC=CC4=N3)=O)CC2)=C1 PHLBKPHSAVXXEF-UHFFFAOYSA-N 0.000 description 1
- 239000003029 tricyclic antidepressant agent Substances 0.000 description 1
- 229940102566 valproate Drugs 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
- A61J3/10—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of compressed tablets
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K31/00—Medicinal preparations containing organic active ingredients
- A61K31/33—Heterocyclic compounds
- A61K31/395—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
- A61K31/40—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having five-membered rings with one nitrogen as the only ring hetero atom, e.g. sulpiride, succinimide, tolmetin, buflomedil
- A61K31/4015—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having five-membered rings with one nitrogen as the only ring hetero atom, e.g. sulpiride, succinimide, tolmetin, buflomedil having oxo groups directly attached to the heterocyclic ring, e.g. piracetam, ethosuximide
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/14—Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
- A61K9/16—Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
- A61K9/1682—Processes
- A61K9/1694—Processes resulting in granules or microspheres of the matrix type containing more than 5% of excipient
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/20—Pills, tablets, discs, rods
- A61K9/2004—Excipients; Inactive ingredients
- A61K9/2022—Organic macromolecular compounds
- A61K9/2027—Organic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyvinyl pyrrolidone, poly(meth)acrylates
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/20—Pills, tablets, discs, rods
- A61K9/2004—Excipients; Inactive ingredients
- A61K9/2022—Organic macromolecular compounds
- A61K9/205—Polysaccharides, e.g. alginate, gums; Cyclodextrin
- A61K9/2059—Starch, including chemically or physically modified derivatives; Amylose; Amylopectin; Dextrin
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61P—SPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
- A61P25/00—Drugs for disorders of the nervous system
- A61P25/08—Antiepileptics; Anticonvulsants
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/14—Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
- A61K9/16—Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
- A61K9/1605—Excipients; Inactive ingredients
- A61K9/1629—Organic macromolecular compounds
- A61K9/1635—Organic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyvinyl pyrrolidone, poly(meth)acrylates
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/14—Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
- A61K9/16—Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
- A61K9/1605—Excipients; Inactive ingredients
- A61K9/1629—Organic macromolecular compounds
- A61K9/1652—Polysaccharides, e.g. alginate, cellulose derivatives; Cyclodextrin
Landscapes
- Health & Medical Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Pharmacology & Pharmacy (AREA)
- General Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Medicinal Chemistry (AREA)
- Epidemiology (AREA)
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Abstract
The invention relates to a process for the solid oral pharmaceutical formulation of a pharmaceutically active ingredient such as levetiracetam, comprising a wet granulation of the pharmaceutically active ingredient and simultaneous fluid bed drying such that, as the pharmaceutical blend granulates it is simultaneously dried thus preventing it from becoming a paste. The invention therein thus provides a novel formulation preparation process characterized by a "combined" Granulation and Fluid Bed Drying process step.
Description
COMBINED-STEP PROCESS FOR PHARMACEUTICAL COMPOSITIONS
Field of the Invention The present invention relates to a novel process for the preparation of a pharmaceutical composition.
Background of the Invention Drug substances most frequently are administered orally by means of solid dosage forms such as tablets and capsule. Tablets may be defined as solid pharmaceutical dosage forms containing drug substances with or without suitable diluents and prepared either by compression or moulding methods. Compressed tablets usually are prepared by large-scale production methods. These tablets are formed by compression and contain no special coating. They are made from powdered, crystalline or granular materials, alone or in combination with excipients.
The most widely used and most general method of granulation used in tablet and capsule manufacture is the wet-granulation method. Its popularity is due to the greater probability that the granulation will meet all the physical requirements for the compression of good tablets. When tablet or capsule ingredients are sensitive to moisture or are unable to withstand elevated temperatures during drying, and when the tablet or capsule ingredients have sufficient inherent binding or cohesive properties, slugging may be used to form granules. This method is also referred to as dry granulation. For tablets in which the drug itself constitutes a major portion of the total tablet weight, it is necessary that the drug possess physical characteristics required for the formulation to be compressed directly. Direct Compression consists of compressing tablets directly from powdered material without modifying the physical nature of the material itself. Other related granulation processes include spheronization, spray-drying and spray congealing. The round beads in spheronization allow for better flow of material. The uniform size and spherical shape resulting material in spray-drying also improves flowability. While spray congealing allows formulators to use material best suited for adapting to prolonged release forms of the drug (Remington: The Science and Practice of Pharmacy, 19'h Ed.
Vo1.II).
Field of the Invention The present invention relates to a novel process for the preparation of a pharmaceutical composition.
Background of the Invention Drug substances most frequently are administered orally by means of solid dosage forms such as tablets and capsule. Tablets may be defined as solid pharmaceutical dosage forms containing drug substances with or without suitable diluents and prepared either by compression or moulding methods. Compressed tablets usually are prepared by large-scale production methods. These tablets are formed by compression and contain no special coating. They are made from powdered, crystalline or granular materials, alone or in combination with excipients.
The most widely used and most general method of granulation used in tablet and capsule manufacture is the wet-granulation method. Its popularity is due to the greater probability that the granulation will meet all the physical requirements for the compression of good tablets. When tablet or capsule ingredients are sensitive to moisture or are unable to withstand elevated temperatures during drying, and when the tablet or capsule ingredients have sufficient inherent binding or cohesive properties, slugging may be used to form granules. This method is also referred to as dry granulation. For tablets in which the drug itself constitutes a major portion of the total tablet weight, it is necessary that the drug possess physical characteristics required for the formulation to be compressed directly. Direct Compression consists of compressing tablets directly from powdered material without modifying the physical nature of the material itself. Other related granulation processes include spheronization, spray-drying and spray congealing. The round beads in spheronization allow for better flow of material. The uniform size and spherical shape resulting material in spray-drying also improves flowability. While spray congealing allows formulators to use material best suited for adapting to prolonged release forms of the drug (Remington: The Science and Practice of Pharmacy, 19'h Ed.
Vo1.II).
Levetiracetam of formula (1):
O
H2 N,~L,'= s Et C~r 0 or (-)-(S)-a-ethyl-2-oxo-l-pyrrolidine acetamide is an anticonvulsant drug and its therapeutic uses are disclosed, for example, in US 6,903,130, US 4,943,639 and US
4,696,943. For example, levetiracetam is useful for the treatment of motion sickness, hyperkinesia, hypertonia, convulsive disorders, such as epilepsy, memory disorders, hypoxic and ischemic type aggressions of the CNS, bipolar disorders, mania, migraine and chronic or neuropathic pain. Levetiracetam has been produced by a variety of synthetic methods such as those described in, but not limited to, US
4,943,639, GB
2,225,322 and US 6,107,492.
During a wet granulation process, preparation comprises the following steps (1) blending the mixture of Active Pharmaceutical Ingredient (API) and other required pharmaceutically acceptable additives to make a uniform homogenous blend;
(2) adding a wetting agent to granulate the uniform blend; (3) drying and sizing the resulting granules to an optimum size suitable for compression; (4) blending the sized granules with the required pharmaceutically acceptable additives/lubricants;
and finally (5) compressing the blended granules into tablets.
Unfortunately, during development and processing of the levetiracetam, it has been observed that such processing as described above is quite sensitive, both to the amount of granulation vehicle added as well as with the drying aspect. The API, levetiracetam, in commercially available KEPPRA tablets, generally comprises about 76% of the tablet weight. Therefore processing of the pharmaceutical blend is highly influenced by the API. For instance, during a completely Dry Granulation or Direct Compression with this compound, hardness is not attainable and the resulting tablets are friable and exhibit poor binding characteristics. Therefore granulation of any sort must involve a wet granulating agent such as water but, the active is hygroscopic and for instance is very soluble in water (104.0 g/100 ml) and therefore the quantity sprayed during mixing in a High Shear Mixer (HSM) is difficult to manage and/or optimize. When too much water is sprayed, the blend can cake and become very pasty. This pasty material then proceeds to harden in a HSM and sometimes halts the machine or impeller from further processing. Also, during the drying stage, these pasty granules will not lift in a Fluid Bed Dryer (FBD) even at maximum air velocity that is measured in Cubic Meter per Hour (CMH), since they are too heavy. As a result, the granulate takes the shape of a bowl and solidifies (into a solid block) in less than two minutes of hot or room temperature drying.
Even if an alterriative granulation vehicle is used, such as alcohol, and the granules do not get as drastically pasty or hard as observed with water (since the alcohol evaporates in HSM), the drying is still an issue in that the paste remains unable to lift in the FBD.
Summary of the Invention According to a first aspect of the present invention, there is provided a combined-step process for manufacturing pharmaceutical compositions. The combined-step process for the preparation of a pharmaceutical comprises wet granulating and simultaneous fluid bed drying of the pharmaceutical blend.
During the process, as the pharmaceutical blend granulates it is simultaneously dried preventing it from becoming a paste. The invention thus provides a formulation preparation process characterized by a "combined" Granulation and Fluid Bed Drying process step.
Surprisingly, the problems described herein, whereby the granules of the pharmaceutical blend become drastically pasty or hard and unable to lift in a Fluid Bed Dryer (FBD) were overcome by the process of the current invention, which provides for both the hardening-by-wet-granulation as well as the drying-condition-state (for proper fluid bed drying to occur) to be simultaneously effective.
According to a second aspect of the present invention there is provided a pharmaceutical composition which has been prepared by a process comprising wet granulation with simultaneous fluid bed drying of the pharmaceutical blend.
According to a third aspect of the present invention there is provided a method of treating or preventing a central nervous system (CNS) disorder, motion sickness, hyperkinesia, hypertonia, convulsive disorders, such as epilepsy, memory disorders, hypoxic or ischemic type aggressions of the CNS, bipolar disorders, mania, migraine and chronic or neuropathic pain comprising administering a pharmaceutical composition comprising levetiracetam and prepared by a process comprising wet granulation with simultaneous fluid bed drying of the pharmaceutical blend.
Detailed Description of the Invention An embodiment of the present invention provides a process for the preparation of a solid oral pharmaceutical formulation of an active pharmaceutical ingredient characterized by simultaneous Wet Granulation and Fluid Bed Drying. The preparation process for a solid oral dosage formulation herein includes fluidizing the active pharmaceutical ingredient and one or more excipient until the inlet temperature within a fluid bed dryer (FBD) reaches a set point. Once at the set point temperature within the FBD a wet granulating agent is applied to the ingredients. The wet granulating agent is administered at a constant spray rate while, simultaneously, the granulating ingredients are dried in the FBD at a constant air velocity for a fixed time to achieve an optimum LOD, Hardness, Friability and Disintegration Time. The granulation process is controlled, in part, by the inlet air volume supplied to the FBD.
The remainder of the process comprises milling of the granules through a screen followed by blending and lubricating the final solid oral form.
This preparation process allows the appropriate hardness to be attained while avoiding the aforementioned problems associated with the previous stepwise granulation and drying process. In particular, no agglomerates are observed and the granules are homogeneous.
A preferred embodiment of the present invention provides a preparation process for the solid oral pharmaceutical formulation of levetiracetam characterized by a simultaneous Wet Granulation and Fluid Bed Drying process step.
The preferred process includes fluidization of levetiracetam and its excipients in a fluid bed dryer for a time sufficient to achieve a stable inlet temperature (for example, 30 5 C) while allowing enough time to achieve a homogeneous mixture before spraying. For example, the fluidization can be for NLT 5 min following the start of the process. The wet granulating agent, for example, water, is administered for a spraying time of approximately 40 min or less. The flow rate is determined based on the spraying time and the batch size. For example, during manufacture of a batch of 120,000 tablets a flow rate of 200-2 10 g/min was employed and the granulating ingredients were dried in the fluid bed dryer at a constant air velocity of 500-600 cfm for a fixed time with an inlet temperature of approximately 60 C
to achieve tablets having the desired properties. A smaller batch size can be prepared using a lower wet granulation agent flow rate and/or shorter spray time and/or reduced air velocity. By way of example, a smaller batch (less than 4000 tablets) of levetiracetam containing tablets was manufactured using a process according to the present invention in which the wet granulation agent was sprayed at a constant spray rate of 9.5 g/min (25% water). Simultaneously, the granulating ingredients were dried at a constant air velocity or volume of 40 - 100 CMH (for example, 60 - 80 CMH) for 3 minutes to achieve a target LOD, Hardness, Friability and Disintegration Time.
The wet granulating agent used in the process can be water, isopropyl alcohol, methanol, ethanol, chloroform, acetonitrile, or any mixture thereof.
In accordance with another aspect of the present invention there is provided a pharmaceutical composition prepared by the method described above. The pharmaceutical composition is any solid dosage form that comprises granules, including, but not limited to tablets and capsules. The pharmaceutical composition of the present invention may also contain one or more additional formulation ingredients that may be selected from a wide variety of excipients known in the pharmaceutical formulation art. According to the desired properties of the pharmaceutical composition, any number of ingredients may be selected, alone or in combination, based upon their known uses in preparing pharmaceutical compositions. Such ingredients include, but are not limited to, diluents, compression aids, disintegrants, lubricants, binders, flavours, flavour enhancers, sweetener and preservatives.
The term "tablet" as used herein is intended to encompass compressed pharmaceutical dosage formulations of all shapes and sizes, whether coated or uncoated. Substances that may be used for coating include but are not limited to hydroxypropylmethylcellulose, hydroxypropylcellulose, titanium oxide, talc, sweeteners, and colorants.
The term "capsule" as used herein is intended to encompass solid pharmaceutical dosage formulations within a capsule, which may be made of gelatin or other conventional encapsulating material.
As would be readily appreciated by a worker skilled in the art, the daily dosage of the active pharmaceutical ingredient administered to a patient can fall within a wide range of concentrations and depends on a variety of factors such as the patient's sex, age, weight and medical condition, as well as on the method of administration. Thus the quantity of active ingredient in the tablet or capsule compositions is at least 0.5% by weight and can be up to 80% by weight with respect to the composition weight.
According to a specific embodiment of the present invention, the pharmaceutical tablet composition comprises levetiracetam.
For the levetiracetam-containing tablet compositions of the present invention, the tablet comprises levetiracetam in the range 50 to 3000 milligrams (mg), preferably in the range 250 to 1500 mg of levetiracetam. Advantageously, the levetiracetam tablets are prepared according to the process described above, such that the tablets have a Friability of <0.8% in 4 minutes, Disintegration time of <15 minutes, LOD of <4% and a Hardness of 6- 12 kp (50 mg), 12 - 17 kp (500 mg) or 12 - 24 kp (750 mg). The LOD of dried granules employed in the production of the tablets and prepared according to the process described above is advantageously <2%.
Clinical studies on healthy volunteers have shown that levetiracetam is well tolerated at single dose (up to 5,000 g) and repeated doses (1500 mg/day for 14 days).
Preliminary data from tolerability studies suggest good tolerability in epileptic patients of doses up to 4000 mg/day. The daily dose can fall within a wide range of dosage units of levetiracetam, and is generally in the range 5 to 70 mg/kilogram (kg).
However, it should be understood that the specific doses can be adapted to particular cases depending on the individual requirements, at the physician's discretion.
Levetiracetam can be employed alone or combined with at least one other pharmaceutically active ingredient. Non-limiting examples of the compounds that can be used in combination with levetiracetam are antivirals, antispastics (e.g., baclofen), antiemetics, antimanic mood stabilizing agents, analgesics (e.g., aspirin, ibuprofen, paracetamol), narcotic analgesics, topical anesthetics, opioid analgesics, lithium salts, antidepressants (e.g., mianserin, fluoxetine, trazodone), tricyclic antidepressants (e.g., imipramine, desipramine), anticonvulsants (e.g., valproate, carbamazepine, phenytoin, ...), antipsychotics (e.g., risperidone, haloperidol), neuroleptics, benzodiazepines (e.g., diazepam, clonazepam), phenothiazines (e.g., chlorpromazine), calcium channel blockers, amphetamine, clonidine, lidocaine, mexiletine, capsaicin, caffeine, quetiapine, serotonin antagonists, (3-blockers, antiarrhythmics, triptans and ergot derivatives.]
When the pharmaceutical composition of present invention contains levetiracetam, the composition is useful for the treatment or prevention of various diseases and disorders. For example, the present invention provides a method for treating or preventing a central nervous system (CNS) disorder, motion sickness, hyperkinesia, hypertonia, convulsive disorders, such as epilepsy, memory disorders, hypoxic or ischemic type aggressions of the CNS, bipolar disorders, mania, migraine and chronic or neuropathic pain comprising administering a pharmaceutical composition comprising levetiracetam and prepared by a process comprising wet granulation with simultaneous fluid bed drying of the pharmaceutical blend.
Commercially available levetiracetam-containing tablets are sold under the name Keppra (UCB Pharma, Inc.), which are indicated as an adjunctive therapy in the treatment of partial onset seizures in adults with epilepsy. As would be well appreciated by a worker skilled in the art, the pharmaceutical composition of the present invention containing levetiracetam can also be used as an adjunctive therapy in the treatment of partial onset seizures in adults with epilepsy.
Bioavailability studies can be performed, according to standard techniques well known in the field, to confirm the bioavailability of levetiracetam from tablets prepared using the process of the present invention. For example, the bioavailability of the tablets of the present invention can be compared to that of commercially available Keppra tablets.
The following examples are given for the purpose of illustrating the present invention and should not be considered as limitations on the scope or spirit of the invention.
Comparative Example 1 Levetiracetam Tablets Prepared Using Standard Stepwise Process A batch of levetiracetam, 250 mg, was prepared using a standard wet granulation process. The standard wet granulation process comprises the following steps (i) a mixture containing active ingredient is blended to make a uniform homogeneous blend; (ii) a wetting agent is added to granulate the uniform blend; (iii) the resulting granules were dried; (iv) the dried granules are blended with the required pharmaceutically acceptable additives lubricants; and (v) the blended granules are compressed into tablets. The process of this examples was used in an attempt to prepare levetiracetam tablets having the following composition:
Iugredients nig tab Levetiracetam 250.00 Povidone 48.86 Starch 24.26 Purified water q.s.*
Add-Drys Colloidal Silica Anhydrous 1.30 Magnesium stearate 1.30 TOTAL TABLET WEIGHT (CORE) 325.73 * 44.30 g, corresponding to 8% purified water; removed during processing.
The bulk density of the blend before spraying was 0.51 g/ml. The blend was sprayed at a rate of 22.2 g/min and granulated for a total of 2 minutes.
Granules were observed to be pasty and adhering to the impeller and to the walls of the container.
An additional 2% of water was incorporated and very pasty granules were formed.
Extensive high-shear mixing at low impeller and chopper speeds was applied for an additional 2 minutes. The granules began to solidify and melt to form a plastic-like material; this halted the motion of the impeller.
Issues were also encountered during the drying process (at 25 5 C): after 45 minutes in the fluid bed dryer, the blend solidified and became sticky causing granules to harden and stick to the container.
Example 1 Composition and Process Pathway for Preparing 250 mg Levetiracetam Tablets Iugredients TngJtab Levetiracetam 250.00 Pregelatinized Starch 1500 LM 16.50 Povidone K29/32 20.00 Purified water, USP q.s.*
Add-Drys Aerosi1200 0.50 Pregelatinized Starch 1500 LM 30.20 Avicel PH 102 12.00 Magnesium Stearate 0.80 TOTAL TABLET WEIGHT (CORE) 330.00 FILM COATING
Opadry** 10.00 Purified Water, USP *A q.s.
TOTAL FINAL TABLET WEIGHT 340.00 * 322.00 g total, corresponding to 22% H20; removed during processing. ** 3% weight gain applied.
*A Removed during processing.
A batch of levetiracetam containing tablets, 250 mg (3720 tablets), was prepared using the following process.
The blend was sprayed with 172.00 g of water during processing and took 24 minutes to reach an LOD of 1.51 %. Additional water (150.OOg, 10%) was added for 13 minutes to reach the target LOD of 1.48%. The blend's bulk density was 0.51 g/ml; and the tapped density was 0.60 g/ml. The tablet properties included a hardness value of 12 kp; a friability percentage of 0.49%; a weight of 337 mg total;
and a disintegration time of 3 - 8 minutes.
Example 2 Composition and Process Pathway for Preparing 500 mg Levetiracetam Tablets Inhre.dients ni}r/tab Levetiracetam 500.00 Pregelatinized Starch 1500 LM 33.00 Povidone K29/32 40.00 Purified water, USP q.s.*
Add-Drys Aerosi1200 1.00 Pregelatinized Starch 1500 LM 60.40 Avicel PH 102 24.00 Magnesium Stearate 1.60 TOTAL TABLET WEIGHT (CORE) 660.00 FILM COATING
Opadry Yellow YS-1-12609** 20.00 Purified Water, USP *A q.s.
TOTAL FINAL TABLET WEIGHT 680.00 * 401.10 g total, corresponding to 20% H20; removed during processing.
* 3% weight gain applied.
*A Removed during processing.
A batch of levetiracetam containing tablets, 500 mg (3500 tablets), was prepared using the following process.
The blend was sprayed at 8 g/min with 401.10 g of water during processing and took 22 minutes to reach an LOD of 1.75%. No additional spraying was required to reach the target LOD. The yield after FBD granulation was found to be 98.5%; the bulk density was 0.56 g/ml; and the tapped density was 0.66 g/ml. The tablet properties included a hardness value of 19 - 26 kp; a weight of 678 mg total;
and a disintegration time of 7 - 8 minutes.
Example 3 Composition and Process Pathway for Preparing 750mg Levetiracetum Tablets Ingredients nig/tab Levetiracetam 750.00 Pregelatinized Starch 1500 LM 49.50 Povidone K29/32 60.00 Purified Water, USP q.s.*
Add-Drys Aerosil 200 1.50 Pregelatinized Starch 1500 LM 90.60 Avicel PH 102 36.00 Magnesium Stearate 2.40 TOTAL TABLET WEIGHT (CORE) 990.00 FILM COATING
Opadry Pink YS-1-14129** 30.00 Purified Water, USP*~ q.s.
TOTAL FINAL TABLET WEIGHT 1020.00 * 384.00 g total, corresponding to 32% H20; removed during processing.
** 3% weight gain applied.
*A Removed during processing.
A batch of levetiracetam containing tablets, 750 mg (1400 tablets), was prepared using the following process.
Tablets were prepared using a similar procedure of Examples 1 and 2. The yield after FBD granulation was found to be 95.8%; the bulk density was 0.565 g/ml;
and the tapped density was 0.66 g/ml. The tablet properties included a hardness value of 20 kp; a friability percentage of 0.31%; a weight of 981 mg total; and a disintegration time of 3 - 6 minutes.
Example 4 Scale-Up of Process for Preparing Levetiracetam Tablets Three batches of 120,000 tablets were prepared using the process of the present invention. The tablets in the three batches contained 250 mg, 500 mg and 750 mg levetiracetam, respectively. The tablets were manufactured to have the final formulation as set out in Table 2.
The three batches were manufactured using a T3 Fluid Bed Dryer. Due to the capacity of the T3 Fluid Bed Dryer, in order to manufacture 120,000 tablets, 2 sublots of Levetiracetam granules were required for the batch of 500 mg tablets and 3 sublots of Levetiracetam granules were required for the batch of 750 mg tablets.
To prepare one sublot of Levetiracetam granules, the following procedure was followed: Levetiracetam (item #1), Pregelatinized Starch (item #2) and Povidone (item #3) were sifted through #14 mesh and added into the T3 Fluid Bed Dryer (FBD) to be preheated and premixed for at least 5 min. Aqueous 14.4% Povidone solution (item #4 dissolved into item #5) was used as granulation agent with post rinsing with purified water (item #6). The wet granulation process was performed in the FBD with a steady fluidization. Air volume at the beginning was set to 500-cfm to initiate fluidization and break up lumps if available, and was set constant at the same rate. One spray gun was used to deliver the granulation solution at about 210 g/min into the FBD processor on the granules while fluidizing. After depletion of Povidone solution, a rinse solution was used to rinse any residue of Povidone solution. The FBD processor continued drying till LOD of granules was less than 2%.
At the end of drying, the Levetiracetam dried granules were discharged and milled through 039R Comill at 1200 rpm.
Final Blending stage All the sublots for each strength were combined for the final blending stages.
Aerosil (item #7) and Avicel (item #8) were blended for 3 min in a V-blender prior to sifting though 20 mesh screen. The prescreened materials were then added into a bigger blender along with all of the Levetiracetam sublots and mixed for 7 min. Then Magnesium stearate (item #9) was added and mixing continued for additional 3 min.
Compression and coating Stage Tablets were compressed to establish a suitable hardness range with passing friability and disintegration limits. For all strengths there were no weight variation or flow problems observed and tablets thickness, hardness and weight show minimal variation during the compression run and appeared within control of set parameters.
Tablets were then coated in O'Hara coating pan into different sublots depending on coating pan size. Each strength has a different coating color (items #10 -#12).
Tablets from each batch (i.e., at each strength) were tested and found to pass where Q NLT 85% at 30 min (Specification). Actual results at 30 min were: for mg (L# 9003) 99.2% was released; for 500 mg (L# 7893) 99.9% was released; and for 750 mg (L# 9004) 95.7% was released.
The tablets produced using this process were found to exhibit the following characteristics: LOD < 2%; Hardness 6 - 12 kp (250 mg), 12 - 17 kp (500 mg), 24 kp (750 mg); Friability < 0.8% in 4 min; and Disintegration time <15 minutes in water.
14, 00 ~O ~t O N ~D N O p v M c~1 v i O M O N M
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C
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~ O
~". ~ ~ =~
~ = 4A r ~ Jy y .Q
ir :c N
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Table 2:
Composition of Particularly Preferred Embodiment Ingredients ing/tabLevetiracetam 750.00 Pregelatinized Starch 1500 LM 49.50 Povidone K29/32 60.00 Purified water, USP q.s.*
Add-Drys Aerosil 200 1.50 Pregelatinized Starch 1500 LM 90.60 Avicel PH 102 36.00 Magnesium Stearate 2.40 TOTAL TABLET WEIGHT (CORE) 990.00 * 384.00 g total, corresponding to 32% H20; removed during processing.
O
H2 N,~L,'= s Et C~r 0 or (-)-(S)-a-ethyl-2-oxo-l-pyrrolidine acetamide is an anticonvulsant drug and its therapeutic uses are disclosed, for example, in US 6,903,130, US 4,943,639 and US
4,696,943. For example, levetiracetam is useful for the treatment of motion sickness, hyperkinesia, hypertonia, convulsive disorders, such as epilepsy, memory disorders, hypoxic and ischemic type aggressions of the CNS, bipolar disorders, mania, migraine and chronic or neuropathic pain. Levetiracetam has been produced by a variety of synthetic methods such as those described in, but not limited to, US
4,943,639, GB
2,225,322 and US 6,107,492.
During a wet granulation process, preparation comprises the following steps (1) blending the mixture of Active Pharmaceutical Ingredient (API) and other required pharmaceutically acceptable additives to make a uniform homogenous blend;
(2) adding a wetting agent to granulate the uniform blend; (3) drying and sizing the resulting granules to an optimum size suitable for compression; (4) blending the sized granules with the required pharmaceutically acceptable additives/lubricants;
and finally (5) compressing the blended granules into tablets.
Unfortunately, during development and processing of the levetiracetam, it has been observed that such processing as described above is quite sensitive, both to the amount of granulation vehicle added as well as with the drying aspect. The API, levetiracetam, in commercially available KEPPRA tablets, generally comprises about 76% of the tablet weight. Therefore processing of the pharmaceutical blend is highly influenced by the API. For instance, during a completely Dry Granulation or Direct Compression with this compound, hardness is not attainable and the resulting tablets are friable and exhibit poor binding characteristics. Therefore granulation of any sort must involve a wet granulating agent such as water but, the active is hygroscopic and for instance is very soluble in water (104.0 g/100 ml) and therefore the quantity sprayed during mixing in a High Shear Mixer (HSM) is difficult to manage and/or optimize. When too much water is sprayed, the blend can cake and become very pasty. This pasty material then proceeds to harden in a HSM and sometimes halts the machine or impeller from further processing. Also, during the drying stage, these pasty granules will not lift in a Fluid Bed Dryer (FBD) even at maximum air velocity that is measured in Cubic Meter per Hour (CMH), since they are too heavy. As a result, the granulate takes the shape of a bowl and solidifies (into a solid block) in less than two minutes of hot or room temperature drying.
Even if an alterriative granulation vehicle is used, such as alcohol, and the granules do not get as drastically pasty or hard as observed with water (since the alcohol evaporates in HSM), the drying is still an issue in that the paste remains unable to lift in the FBD.
Summary of the Invention According to a first aspect of the present invention, there is provided a combined-step process for manufacturing pharmaceutical compositions. The combined-step process for the preparation of a pharmaceutical comprises wet granulating and simultaneous fluid bed drying of the pharmaceutical blend.
During the process, as the pharmaceutical blend granulates it is simultaneously dried preventing it from becoming a paste. The invention thus provides a formulation preparation process characterized by a "combined" Granulation and Fluid Bed Drying process step.
Surprisingly, the problems described herein, whereby the granules of the pharmaceutical blend become drastically pasty or hard and unable to lift in a Fluid Bed Dryer (FBD) were overcome by the process of the current invention, which provides for both the hardening-by-wet-granulation as well as the drying-condition-state (for proper fluid bed drying to occur) to be simultaneously effective.
According to a second aspect of the present invention there is provided a pharmaceutical composition which has been prepared by a process comprising wet granulation with simultaneous fluid bed drying of the pharmaceutical blend.
According to a third aspect of the present invention there is provided a method of treating or preventing a central nervous system (CNS) disorder, motion sickness, hyperkinesia, hypertonia, convulsive disorders, such as epilepsy, memory disorders, hypoxic or ischemic type aggressions of the CNS, bipolar disorders, mania, migraine and chronic or neuropathic pain comprising administering a pharmaceutical composition comprising levetiracetam and prepared by a process comprising wet granulation with simultaneous fluid bed drying of the pharmaceutical blend.
Detailed Description of the Invention An embodiment of the present invention provides a process for the preparation of a solid oral pharmaceutical formulation of an active pharmaceutical ingredient characterized by simultaneous Wet Granulation and Fluid Bed Drying. The preparation process for a solid oral dosage formulation herein includes fluidizing the active pharmaceutical ingredient and one or more excipient until the inlet temperature within a fluid bed dryer (FBD) reaches a set point. Once at the set point temperature within the FBD a wet granulating agent is applied to the ingredients. The wet granulating agent is administered at a constant spray rate while, simultaneously, the granulating ingredients are dried in the FBD at a constant air velocity for a fixed time to achieve an optimum LOD, Hardness, Friability and Disintegration Time. The granulation process is controlled, in part, by the inlet air volume supplied to the FBD.
The remainder of the process comprises milling of the granules through a screen followed by blending and lubricating the final solid oral form.
This preparation process allows the appropriate hardness to be attained while avoiding the aforementioned problems associated with the previous stepwise granulation and drying process. In particular, no agglomerates are observed and the granules are homogeneous.
A preferred embodiment of the present invention provides a preparation process for the solid oral pharmaceutical formulation of levetiracetam characterized by a simultaneous Wet Granulation and Fluid Bed Drying process step.
The preferred process includes fluidization of levetiracetam and its excipients in a fluid bed dryer for a time sufficient to achieve a stable inlet temperature (for example, 30 5 C) while allowing enough time to achieve a homogeneous mixture before spraying. For example, the fluidization can be for NLT 5 min following the start of the process. The wet granulating agent, for example, water, is administered for a spraying time of approximately 40 min or less. The flow rate is determined based on the spraying time and the batch size. For example, during manufacture of a batch of 120,000 tablets a flow rate of 200-2 10 g/min was employed and the granulating ingredients were dried in the fluid bed dryer at a constant air velocity of 500-600 cfm for a fixed time with an inlet temperature of approximately 60 C
to achieve tablets having the desired properties. A smaller batch size can be prepared using a lower wet granulation agent flow rate and/or shorter spray time and/or reduced air velocity. By way of example, a smaller batch (less than 4000 tablets) of levetiracetam containing tablets was manufactured using a process according to the present invention in which the wet granulation agent was sprayed at a constant spray rate of 9.5 g/min (25% water). Simultaneously, the granulating ingredients were dried at a constant air velocity or volume of 40 - 100 CMH (for example, 60 - 80 CMH) for 3 minutes to achieve a target LOD, Hardness, Friability and Disintegration Time.
The wet granulating agent used in the process can be water, isopropyl alcohol, methanol, ethanol, chloroform, acetonitrile, or any mixture thereof.
In accordance with another aspect of the present invention there is provided a pharmaceutical composition prepared by the method described above. The pharmaceutical composition is any solid dosage form that comprises granules, including, but not limited to tablets and capsules. The pharmaceutical composition of the present invention may also contain one or more additional formulation ingredients that may be selected from a wide variety of excipients known in the pharmaceutical formulation art. According to the desired properties of the pharmaceutical composition, any number of ingredients may be selected, alone or in combination, based upon their known uses in preparing pharmaceutical compositions. Such ingredients include, but are not limited to, diluents, compression aids, disintegrants, lubricants, binders, flavours, flavour enhancers, sweetener and preservatives.
The term "tablet" as used herein is intended to encompass compressed pharmaceutical dosage formulations of all shapes and sizes, whether coated or uncoated. Substances that may be used for coating include but are not limited to hydroxypropylmethylcellulose, hydroxypropylcellulose, titanium oxide, talc, sweeteners, and colorants.
The term "capsule" as used herein is intended to encompass solid pharmaceutical dosage formulations within a capsule, which may be made of gelatin or other conventional encapsulating material.
As would be readily appreciated by a worker skilled in the art, the daily dosage of the active pharmaceutical ingredient administered to a patient can fall within a wide range of concentrations and depends on a variety of factors such as the patient's sex, age, weight and medical condition, as well as on the method of administration. Thus the quantity of active ingredient in the tablet or capsule compositions is at least 0.5% by weight and can be up to 80% by weight with respect to the composition weight.
According to a specific embodiment of the present invention, the pharmaceutical tablet composition comprises levetiracetam.
For the levetiracetam-containing tablet compositions of the present invention, the tablet comprises levetiracetam in the range 50 to 3000 milligrams (mg), preferably in the range 250 to 1500 mg of levetiracetam. Advantageously, the levetiracetam tablets are prepared according to the process described above, such that the tablets have a Friability of <0.8% in 4 minutes, Disintegration time of <15 minutes, LOD of <4% and a Hardness of 6- 12 kp (50 mg), 12 - 17 kp (500 mg) or 12 - 24 kp (750 mg). The LOD of dried granules employed in the production of the tablets and prepared according to the process described above is advantageously <2%.
Clinical studies on healthy volunteers have shown that levetiracetam is well tolerated at single dose (up to 5,000 g) and repeated doses (1500 mg/day for 14 days).
Preliminary data from tolerability studies suggest good tolerability in epileptic patients of doses up to 4000 mg/day. The daily dose can fall within a wide range of dosage units of levetiracetam, and is generally in the range 5 to 70 mg/kilogram (kg).
However, it should be understood that the specific doses can be adapted to particular cases depending on the individual requirements, at the physician's discretion.
Levetiracetam can be employed alone or combined with at least one other pharmaceutically active ingredient. Non-limiting examples of the compounds that can be used in combination with levetiracetam are antivirals, antispastics (e.g., baclofen), antiemetics, antimanic mood stabilizing agents, analgesics (e.g., aspirin, ibuprofen, paracetamol), narcotic analgesics, topical anesthetics, opioid analgesics, lithium salts, antidepressants (e.g., mianserin, fluoxetine, trazodone), tricyclic antidepressants (e.g., imipramine, desipramine), anticonvulsants (e.g., valproate, carbamazepine, phenytoin, ...), antipsychotics (e.g., risperidone, haloperidol), neuroleptics, benzodiazepines (e.g., diazepam, clonazepam), phenothiazines (e.g., chlorpromazine), calcium channel blockers, amphetamine, clonidine, lidocaine, mexiletine, capsaicin, caffeine, quetiapine, serotonin antagonists, (3-blockers, antiarrhythmics, triptans and ergot derivatives.]
When the pharmaceutical composition of present invention contains levetiracetam, the composition is useful for the treatment or prevention of various diseases and disorders. For example, the present invention provides a method for treating or preventing a central nervous system (CNS) disorder, motion sickness, hyperkinesia, hypertonia, convulsive disorders, such as epilepsy, memory disorders, hypoxic or ischemic type aggressions of the CNS, bipolar disorders, mania, migraine and chronic or neuropathic pain comprising administering a pharmaceutical composition comprising levetiracetam and prepared by a process comprising wet granulation with simultaneous fluid bed drying of the pharmaceutical blend.
Commercially available levetiracetam-containing tablets are sold under the name Keppra (UCB Pharma, Inc.), which are indicated as an adjunctive therapy in the treatment of partial onset seizures in adults with epilepsy. As would be well appreciated by a worker skilled in the art, the pharmaceutical composition of the present invention containing levetiracetam can also be used as an adjunctive therapy in the treatment of partial onset seizures in adults with epilepsy.
Bioavailability studies can be performed, according to standard techniques well known in the field, to confirm the bioavailability of levetiracetam from tablets prepared using the process of the present invention. For example, the bioavailability of the tablets of the present invention can be compared to that of commercially available Keppra tablets.
The following examples are given for the purpose of illustrating the present invention and should not be considered as limitations on the scope or spirit of the invention.
Comparative Example 1 Levetiracetam Tablets Prepared Using Standard Stepwise Process A batch of levetiracetam, 250 mg, was prepared using a standard wet granulation process. The standard wet granulation process comprises the following steps (i) a mixture containing active ingredient is blended to make a uniform homogeneous blend; (ii) a wetting agent is added to granulate the uniform blend; (iii) the resulting granules were dried; (iv) the dried granules are blended with the required pharmaceutically acceptable additives lubricants; and (v) the blended granules are compressed into tablets. The process of this examples was used in an attempt to prepare levetiracetam tablets having the following composition:
Iugredients nig tab Levetiracetam 250.00 Povidone 48.86 Starch 24.26 Purified water q.s.*
Add-Drys Colloidal Silica Anhydrous 1.30 Magnesium stearate 1.30 TOTAL TABLET WEIGHT (CORE) 325.73 * 44.30 g, corresponding to 8% purified water; removed during processing.
The bulk density of the blend before spraying was 0.51 g/ml. The blend was sprayed at a rate of 22.2 g/min and granulated for a total of 2 minutes.
Granules were observed to be pasty and adhering to the impeller and to the walls of the container.
An additional 2% of water was incorporated and very pasty granules were formed.
Extensive high-shear mixing at low impeller and chopper speeds was applied for an additional 2 minutes. The granules began to solidify and melt to form a plastic-like material; this halted the motion of the impeller.
Issues were also encountered during the drying process (at 25 5 C): after 45 minutes in the fluid bed dryer, the blend solidified and became sticky causing granules to harden and stick to the container.
Example 1 Composition and Process Pathway for Preparing 250 mg Levetiracetam Tablets Iugredients TngJtab Levetiracetam 250.00 Pregelatinized Starch 1500 LM 16.50 Povidone K29/32 20.00 Purified water, USP q.s.*
Add-Drys Aerosi1200 0.50 Pregelatinized Starch 1500 LM 30.20 Avicel PH 102 12.00 Magnesium Stearate 0.80 TOTAL TABLET WEIGHT (CORE) 330.00 FILM COATING
Opadry** 10.00 Purified Water, USP *A q.s.
TOTAL FINAL TABLET WEIGHT 340.00 * 322.00 g total, corresponding to 22% H20; removed during processing. ** 3% weight gain applied.
*A Removed during processing.
A batch of levetiracetam containing tablets, 250 mg (3720 tablets), was prepared using the following process.
The blend was sprayed with 172.00 g of water during processing and took 24 minutes to reach an LOD of 1.51 %. Additional water (150.OOg, 10%) was added for 13 minutes to reach the target LOD of 1.48%. The blend's bulk density was 0.51 g/ml; and the tapped density was 0.60 g/ml. The tablet properties included a hardness value of 12 kp; a friability percentage of 0.49%; a weight of 337 mg total;
and a disintegration time of 3 - 8 minutes.
Example 2 Composition and Process Pathway for Preparing 500 mg Levetiracetam Tablets Inhre.dients ni}r/tab Levetiracetam 500.00 Pregelatinized Starch 1500 LM 33.00 Povidone K29/32 40.00 Purified water, USP q.s.*
Add-Drys Aerosi1200 1.00 Pregelatinized Starch 1500 LM 60.40 Avicel PH 102 24.00 Magnesium Stearate 1.60 TOTAL TABLET WEIGHT (CORE) 660.00 FILM COATING
Opadry Yellow YS-1-12609** 20.00 Purified Water, USP *A q.s.
TOTAL FINAL TABLET WEIGHT 680.00 * 401.10 g total, corresponding to 20% H20; removed during processing.
* 3% weight gain applied.
*A Removed during processing.
A batch of levetiracetam containing tablets, 500 mg (3500 tablets), was prepared using the following process.
The blend was sprayed at 8 g/min with 401.10 g of water during processing and took 22 minutes to reach an LOD of 1.75%. No additional spraying was required to reach the target LOD. The yield after FBD granulation was found to be 98.5%; the bulk density was 0.56 g/ml; and the tapped density was 0.66 g/ml. The tablet properties included a hardness value of 19 - 26 kp; a weight of 678 mg total;
and a disintegration time of 7 - 8 minutes.
Example 3 Composition and Process Pathway for Preparing 750mg Levetiracetum Tablets Ingredients nig/tab Levetiracetam 750.00 Pregelatinized Starch 1500 LM 49.50 Povidone K29/32 60.00 Purified Water, USP q.s.*
Add-Drys Aerosil 200 1.50 Pregelatinized Starch 1500 LM 90.60 Avicel PH 102 36.00 Magnesium Stearate 2.40 TOTAL TABLET WEIGHT (CORE) 990.00 FILM COATING
Opadry Pink YS-1-14129** 30.00 Purified Water, USP*~ q.s.
TOTAL FINAL TABLET WEIGHT 1020.00 * 384.00 g total, corresponding to 32% H20; removed during processing.
** 3% weight gain applied.
*A Removed during processing.
A batch of levetiracetam containing tablets, 750 mg (1400 tablets), was prepared using the following process.
Tablets were prepared using a similar procedure of Examples 1 and 2. The yield after FBD granulation was found to be 95.8%; the bulk density was 0.565 g/ml;
and the tapped density was 0.66 g/ml. The tablet properties included a hardness value of 20 kp; a friability percentage of 0.31%; a weight of 981 mg total; and a disintegration time of 3 - 6 minutes.
Example 4 Scale-Up of Process for Preparing Levetiracetam Tablets Three batches of 120,000 tablets were prepared using the process of the present invention. The tablets in the three batches contained 250 mg, 500 mg and 750 mg levetiracetam, respectively. The tablets were manufactured to have the final formulation as set out in Table 2.
The three batches were manufactured using a T3 Fluid Bed Dryer. Due to the capacity of the T3 Fluid Bed Dryer, in order to manufacture 120,000 tablets, 2 sublots of Levetiracetam granules were required for the batch of 500 mg tablets and 3 sublots of Levetiracetam granules were required for the batch of 750 mg tablets.
To prepare one sublot of Levetiracetam granules, the following procedure was followed: Levetiracetam (item #1), Pregelatinized Starch (item #2) and Povidone (item #3) were sifted through #14 mesh and added into the T3 Fluid Bed Dryer (FBD) to be preheated and premixed for at least 5 min. Aqueous 14.4% Povidone solution (item #4 dissolved into item #5) was used as granulation agent with post rinsing with purified water (item #6). The wet granulation process was performed in the FBD with a steady fluidization. Air volume at the beginning was set to 500-cfm to initiate fluidization and break up lumps if available, and was set constant at the same rate. One spray gun was used to deliver the granulation solution at about 210 g/min into the FBD processor on the granules while fluidizing. After depletion of Povidone solution, a rinse solution was used to rinse any residue of Povidone solution. The FBD processor continued drying till LOD of granules was less than 2%.
At the end of drying, the Levetiracetam dried granules were discharged and milled through 039R Comill at 1200 rpm.
Final Blending stage All the sublots for each strength were combined for the final blending stages.
Aerosil (item #7) and Avicel (item #8) were blended for 3 min in a V-blender prior to sifting though 20 mesh screen. The prescreened materials were then added into a bigger blender along with all of the Levetiracetam sublots and mixed for 7 min. Then Magnesium stearate (item #9) was added and mixing continued for additional 3 min.
Compression and coating Stage Tablets were compressed to establish a suitable hardness range with passing friability and disintegration limits. For all strengths there were no weight variation or flow problems observed and tablets thickness, hardness and weight show minimal variation during the compression run and appeared within control of set parameters.
Tablets were then coated in O'Hara coating pan into different sublots depending on coating pan size. Each strength has a different coating color (items #10 -#12).
Tablets from each batch (i.e., at each strength) were tested and found to pass where Q NLT 85% at 30 min (Specification). Actual results at 30 min were: for mg (L# 9003) 99.2% was released; for 500 mg (L# 7893) 99.9% was released; and for 750 mg (L# 9004) 95.7% was released.
The tablets produced using this process were found to exhibit the following characteristics: LOD < 2%; Hardness 6 - 12 kp (250 mg), 12 - 17 kp (500 mg), 24 kp (750 mg); Friability < 0.8% in 4 min; and Disintegration time <15 minutes in water.
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Table 2:
Composition of Particularly Preferred Embodiment Ingredients ing/tabLevetiracetam 750.00 Pregelatinized Starch 1500 LM 49.50 Povidone K29/32 60.00 Purified water, USP q.s.*
Add-Drys Aerosil 200 1.50 Pregelatinized Starch 1500 LM 90.60 Avicel PH 102 36.00 Magnesium Stearate 2.40 TOTAL TABLET WEIGHT (CORE) 990.00 * 384.00 g total, corresponding to 32% H20; removed during processing.
Claims (19)
1. A process for the preparation of a solid oral pharmaceutical comprising:
(a) wet granulating a pharmaceutical blend comprising a pharmaceutically active ingredient; and (b) simultaneously fluid bed drying the blend.
(a) wet granulating a pharmaceutical blend comprising a pharmaceutically active ingredient; and (b) simultaneously fluid bed drying the blend.
2. The process according to claim 1, wherein the pharmaceutically active ingredient is levetiracetam.
3. The process according to claim 1 or 2, wherein the wet granulating is performed using a wet granulating agent.
4. The process according to claim 3, wherein the wet granulating agent is water.
5. The process according to claim 3 or 4, wherein the wet granulating agent is sprayed for a spray time of up to about 40 minutes at a spray rate of 200-210 g/min.
6. The process according to claim 3 or 4, wherein the wet granulating agent is sprayed at spraying rate in the range of 1-20 g/min.
7. The process according to any one of claims 1-6, wherein the fluid bed drying employs an air velocity in the range of 500-600 cfm (850-1020 CMH).
8. The process according to any one of claims 1-6, wherein the fluid bed drying employs an air velocity in the range of 40-100 CMH.
9. The process according to any one of claims 1-8, wherein the solid oral pharmaceutical is a tablet or a capsule.
10. The process according to claim 9, wherein the solid oral pharmaceutical is a tablet having an LOD of < 4%, a Friability of < 0.8% in 4 minutes, and a Disintegration time of < 15 minutes.
11. Use of the process of claim 2 to prepare a medicament useful for the treatment of a Central Nervous System disorder, motion sickness, hyperkinesia, hypertonia, convulsive disorders, memory disorders, hypoxic or ischemic type aggressions of the CNS, bipolar disorders, mania, migraine and chronic or neuropathic pain.
12. The use according to claim 11, wherein the convulsive disorder is epilepsy.
13. A pharmaceutical composition prepared by a process comprising:
(a) wet granulating a pharmaceutical blend comprising a pharmaceutically active ingredient; and (b) simultaneously fluid bed drying the blend.
(a) wet granulating a pharmaceutical blend comprising a pharmaceutically active ingredient; and (b) simultaneously fluid bed drying the blend.
14. The pharmaceutical composition according to claim 13, wherein the pharmaceutically active ingredient is levetiracetam.
15. The pharmaceutical composition according to claim 13 or 14, which is a tablet or a capsule.
16. Use of a pharmaceutical composition according to claim 14 for treating a Central Nervous System disorder, motion sickness, hyperkinesia, hypertonia, convulsive disorders, memory disorders, hypoxic or ischemic type aggressions of the CNS, bipolar disorders, mania, migraine and chronic or neuropathic pain.
17. The use according to claim 16, wherein the convulsive disorder is epilepsy.
18. A method of treating a Central Nervous System disorder, motion sickness, hyperkinesia, hypertonia, convulsive disorders, memory disorders, hypoxic or ischemic type aggressions of the CNS, bipolar disorders, mania, migraine and chronic or neuropathic pain in a patient comprising administering to the patient a pharmaceutical composition prepared by a process comprising:
(a) wet granulating a pharmaceutical blend comprising levetiracetam; and (b) simultaneously fluid bed drying the blend.
(a) wet granulating a pharmaceutical blend comprising levetiracetam; and (b) simultaneously fluid bed drying the blend.
19. The method according to claim 18, wherein the convulsive disorder is epilepsy.
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