CA2590929A1 - Carrier and method - Google Patents

Carrier and method Download PDF

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Publication number
CA2590929A1
CA2590929A1 CA002590929A CA2590929A CA2590929A1 CA 2590929 A1 CA2590929 A1 CA 2590929A1 CA 002590929 A CA002590929 A CA 002590929A CA 2590929 A CA2590929 A CA 2590929A CA 2590929 A1 CA2590929 A1 CA 2590929A1
Authority
CA
Canada
Prior art keywords
carrier
panels
receptacles
vertical support
receptacle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002590929A
Other languages
French (fr)
Inventor
Angelo Cuomo
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
EZ Media Inc
Original Assignee
E-Z Media, Inc.
Angelo Cuomo
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US11/012,789 external-priority patent/US7370755B2/en
Priority claimed from US11/012,440 external-priority patent/US7383949B2/en
Application filed by E-Z Media, Inc., Angelo Cuomo filed Critical E-Z Media, Inc.
Publication of CA2590929A1 publication Critical patent/CA2590929A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D71/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
    • B65D71/0003Tray-like elements provided with handles, for storage or transport of several articles, e.g. bottles, tins, jars
    • B65D71/0022Tray-like elements provided with handles, for storage or transport of several articles, e.g. bottles, tins, jars formed by folding or erecting one blank, and provided with vertical partitions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D71/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
    • B65D71/0003Tray-like elements provided with handles, for storage or transport of several articles, e.g. bottles, tins, jars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D75/00Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00123Bundling wrappers or trays
    • B65D2571/00129Wrapper locking means
    • B65D2571/00135Wrapper locking means integral with the wrapper
    • B65D2571/00141Wrapper locking means integral with the wrapper glued
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00123Bundling wrappers or trays
    • B65D2571/00333Partitions, i.e. elements contacting a major part of each aarticle or extending across the whole length of the wrapper
    • B65D2571/0037Partitions, i.e. elements contacting a major part of each aarticle or extending across the whole length of the wrapper extending from at least a side wall
    • B65D2571/00376Squarings or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00123Bundling wrappers or trays
    • B65D2571/00333Partitions, i.e. elements contacting a major part of each aarticle or extending across the whole length of the wrapper
    • B65D2571/0037Partitions, i.e. elements contacting a major part of each aarticle or extending across the whole length of the wrapper extending from at least a side wall
    • B65D2571/00376Squarings or the like
    • B65D2571/00382Two rows of two cells
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00123Bundling wrappers or trays
    • B65D2571/00333Partitions, i.e. elements contacting a major part of each aarticle or extending across the whole length of the wrapper
    • B65D2571/0037Partitions, i.e. elements contacting a major part of each aarticle or extending across the whole length of the wrapper extending from at least a side wall
    • B65D2571/00376Squarings or the like
    • B65D2571/00388Two rows of more than two cells
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00123Bundling wrappers or trays
    • B65D2571/00432Handles or suspending means
    • B65D2571/00456Handles or suspending means integral with the wrapper
    • B65D2571/00475Handles or suspending means integral with the wrapper and extending ion a substantially vertical plane
    • B65D2571/00487Handles or suspending means integral with the wrapper and extending ion a substantially vertical plane and formed integrally with a partition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00123Bundling wrappers or trays
    • B65D2571/00648Elements used to form the wrapper
    • B65D2571/00654Blanks
    • B65D2571/0066Blanks formed from one single sheet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00123Bundling wrappers or trays
    • B65D2571/00709Shape of the formed wrapper, i.e. shape of each formed element if the wrapper is made from more than one element
    • B65D2571/00722Shape of the formed wrapper, i.e. shape of each formed element if the wrapper is made from more than one element tubular with end walls, e.g. walls not extending on the whole end surface
    • B65D2571/00728Shape of the formed wrapper, i.e. shape of each formed element if the wrapper is made from more than one element tubular with end walls, e.g. walls not extending on the whole end surface the end walls being closed by gluing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00123Bundling wrappers or trays
    • B65D2571/00833Other details of wrappers
    • B65D2571/00913Other details of wrappers for accommodating articles of varying size
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00123Bundling wrappers or trays
    • B65D2571/00833Other details of wrappers
    • B65D2571/00932Flattenable or foldable packages
    • B65D2571/00938Means for maintaining collapsible packages in erected state
    • B65D2571/00975Locking tabs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00123Bundling wrappers or trays
    • B65D2571/00981External accessories

Abstract

A carrier (201) is provided with vertical support panels (24, 26), each with a receptacle (27, 29) extending outwardly from its lower region. The carrier is made from blanks (136, 138, 288, 290, 382) in which foldable panels are arranged in linear arrays. In the blanks, the vertical support panels can be folded and bonded to one another back-to-back. This facilitates close nesting of the blanks with one another on a sheet of fiberboard material so as to maximize the number of carriers which can be made from a given area of sheet material. A specific embodiment (410, 531) of the carrier has beverage cup-holding receptacles (435, 437) on opposite sides of a vertical support panel, and a third much larger receptacle (439) formed from the same blank. The carrier is stored flat and is unfolded for use at a usage location such as a motion picture theater concession stand, where it can be used to carry beverage cups in the smaller receptacles and a bucket or quantity of loose popcorn or similar bulky foods in the large receptacle.

Description

IN THE UNITED STATES RECEIVING OFFICE

CARRIER AND METHOD
CROSS REFERENCE INFORMATION
This application claims benefit to and priority of U.S. patent application Serial No. 11/012,440, filed December 15, 2004 and U.S. patent application Serial No. 11/012,789, filed December 15, 2004, each of which is hereby incorporated be reference in its entirety.
This invention relates to carriers for beverages, food, liquids in containers and other objects, and to methods of making and using such carriers.
In the above-identified prior patent applications are disclosed a number of different general-purpose carriers, and other carriers which are highly advantageous for use in carrying beverages, e.g., in "six packs" of bottles containing soft drinks, beer, etc. Other carriers are specially adapted for use in carrying both beverage cups and solid foods in sports arenas, fast-food restaurants, etc. The disclosures of those carriers hereby is incorporated herein by reference.
Although those carriers are highly advantageous, improvements are desired in order to reduce their manufacturing costs.
Accordingly, it is an object of the invention to provide a carrier construction and blank, and a method of making such a carrier in which the manufacturing cost is significantly reduced.
It is another object of the invention to provide such a carrier which is relatively strong and capacious, and relatively easy to unfold.
It is another object to provide such a carrier that stands upright and open when being loaded, provides substantial areas on which advertising can be located, and can be used with relative safety and reliability to carry cumbersome objects with a minimum of spillage.
In many so-called "fast food" stores, movie theaters, etc., food and beverages are sold which are of relatively moderate size, along with much larger containers such as the so-called "buckets" containing popcorn, or fried chicken, or fried fish or shrimp, etc.
Accordingly, it is an object of the present invention to provide a carrier and distribution method in which both relatively small items, such as beverage containers and relatively large containers, such as "buckets" or comparable quantities of loose items of solid food can be carried in a single carrier.
It is another object to provide such a carrier in which smaller solid food items, such as hamburgers, hotdogs, sandwiches, candy bars and packages, etc., also can be carried, preferably separately from the other items.
It also is an object of the invention to provide such a carrier which is sturdy, relatively inexpensive to manufacture, easy to set up by food distribution personnel and/or customers, and relatively easy to carry, preferably with one hand. In accordance with the present invention, the foregoing objects are satisfied by providing a carrier with vertical support panels, each with a receptacle extending outwardly from its lower region. The carrier is made from blanks in which foldable panels are arranged in linear arrays.
In the blanks, the vertical support panels can be folded and bonded to one another back-to-back.
This facilitates the relatively close nesting of blanks on a sheet of material and thus reduces the amount of sheet material occupied by each blank and aids in reducing manufacturing costs.
Preferably, the side wall panels and vertical support panels are foldable relative to one another along lines perpendicular to the longitudinal axis of the array, and shorter flanges forming the bottom structures of the receptacles are foldable along lines parallel to the longitudinal axes.
This facilitates both nesting and automatic folding to form finished, folded carriers.
It also is preferable that all of the fold lines parallel to the axes are located along one edge of the blank to facilitate folding by use of automatic folding equipment.
In one specific embodiment of the invention, there is provided a carrier blank comprising a sheet of material shaped to form a linear array of parts, said parts comprising, first and second vertical support panels, a first group of foldably interconnected side wall panels and foldable to form a side wall structure for a first receptacle to be secured to one of said vertical support panels, and a second group of foldably interconnected side wall panels foldable to form a side wall structure for a second receptacle to be secured to the other of said vertical support panels, and flanges extending from said side walls and said vertical support panels and being foldable to form bottom wall structures for said receptacles, said vertical support panels being foldable to be secured together back-to-back.
In other respects, the invention comprises the additional features of the various different carriers disclosed in the above-identified pending patent applications whose disclosures are incorporated by reference into this patent application.
In accordance with the present invention, the foregoing objects are satisfied by the provision of a carrier and method in which a vertical central support structure is provided, with a pair of foldable receptacles extending from opposite sides of the central support structure, when the carrier is unfolded, and a lateral extension which provides a third receptacle for carrying either a container of much larger diameter than those which can be carried in the two first mentioned containers, so as to hold "buckets" of popcorn, fried chicken, etc., or as a complete container for such foods, without the bucket.
In providing such a carrier, it is preferred that the basic carrier construction described in my prior patent applications be utilized, with modifications, to provide the carrier structure.
An open tray with a slot in the bottom, or a closed box with slots in both the top cover and the bottom can be used by slipping the tray or the box over the upright central support/handle structure so as to carry additional solid items such as hotdogs, hamburgers, boxes, bags or bars of candy or fruit, etc.
In one specific embodiment of the invention, a retainer panels with one or two beverage-receiving holes are provided to fit over the tops of the smaller carrier receptacles so as to stabilize and hold the beverage containers and prevent them from slipping or tipping from side-to-side in the receptacles.
The foregoing and other objects and advantages of the invention will be apparent from or set forth in the following description and drawings.
IN THE DRAWINGS:

FIGURE 1 is a perspective view of one embodiment of a carrier constructed in accordance with the present invention;
FIGURE 2 is a cross-sectional, partially broken-away view taken along line 2-2 of FIGURE 1;

n n.r n. . - ...r ......a. ...v .. ...... ......... 5 FIGURE 3 is a side elevation view, also partially broken away, of the carrier of FIGURE 1 with a food carrying tray mounted thereon;
FIGURE 4 is a front elevation view, also partially broken away, of a structure shown in FIGURE 3;
FIGURE 5 is a top plan view, also partially broken away, of the structure shown in FIGURE 3;
FIGURE 6 is a bottom plan view of a portion of the carrier shown in FIGURES 1-5 in a partially collapsed condition;
FIGURE 7 is a schematic diagram illustrating the, steps in a typical manufacturing process used to manufacture the carriers shown in FIGURES 1-6 and elsewhere herein;
FIGURE 8 is a top plan view of a pair of nested blanks used for making the carrier of FIGURES 1-6;
FIGURES 9-11 are views of one of the blanks shown in FIGURE 8 at various stages of the process of manufacturing the carrier;
FIGURE 12 is a perspective view of an alternative food-carrying tray which can be used instead of the tray shown in FIGURES 3-5;
FIGURE 13 is a perspective view, partially broke away, of a 6-pack carrier constructed in accordance with the present invention;
FIGURE 14 is a cross-sectional, partially schematic view taken along line 14-14 of FIGURE 13;
FIGURE 15 is a bottom plan view of a portion of the carrier shown in FIGURE 13, with the portion partially collapsed;
FIGURE 16 is a top plan view of a pair of nested blanks used to make the carrier shown in FIGURES 13-15;
FIGURE 17 is a perspective view of another carrier constructed in accordance with the present invention, this carrier being adapted to have two carrying compartments instead of the four compartments of the carrier shown in FIGURE 1;

FIGURE 18 is a blank used to manufacture the carrier shown in FIGURE 17;

FIGURE 19 is a top plan view of a pair of nested blanks of an alternative form used to make a carrier like the carrier of FIGURE 17;

FIGURE 20 is a bottom plan view of a portion of the carrier shown in FIGURE 17, with the carrier partially collapsed;

FIGURE 21 is a front elevation view of another embodiment of the invention;
FIGURE 22 is a side elevation view of the embodiment shown in FIGURE 21;

FIGURE 23 is a perspective view of a carrier constructed in accordance"with the present invention;
FIGURE 24 is a cross-sectional, broken away view taken along line 23-23 of FIGURE 23;
FIGURE 25 is a bottom plan view of the carrier shown in FIGURE 23, with the carrier partially unfolded;
FIGURE 26 is a partially schematic side elevation view of the carrier of FIGURE 23 containing a bucket, beverage containers and a tray, as used in accordance with one embodiment of the present invention;

FIGURE 27 is a top plan view of a tray used in the embodiment shown in FIGURE 26;
FIGURE 28 shows a fiberboard blank used to make the carrier of FIGURES 23-26;

FIGURE 29 is a perspective view of another embodiment of the carrier of the invention;

FIGURE 30 is a perspective, partially broken away, and partially schematic cross-sectional view taken along line 30-30 of FIGURE 29; and FIGURE 31 is a top plan view of a blank used to make the carrier of FIGURES 29 and 30.
FOUR-COMPARTMENT CARRIER
Figures 1, 2, 6 and 8 show a general-purpose four-compartment carrier 20 with a locking bottom structure. The four compartments or receptacles can hold beverage cups, cans or bottles and a variety of other types of objects, such as potted plants, cans of motor oil or fuel additive, etc.
Figures 7-11 show a preferred method of manufacturing the carrier 20, as well as other carriers described herein, and Figures 3-5 show a top tray accessory for carrying food or other items above the items in the four compartments of the Figure 1 carrier.
The carrier 20 includes a central support structure 22 including two vertical support panels 23 and 25 glued or otherwise bonded together. The central support structure 22 has an upper edge 30 and a hand-hole 28 below the upper edge 30, with a foldable hand guard 32.
The upper portion of the central support structure 22 has a front surface panel 24 and a rear surface panel 26, which are bonded, respectively, to the upper areas of the panels 23 and 25, thus forming a four-ply handle structure.
A receptacle structure extends outwardly from each of the two vertical support panels 23 and 25. One receptacle 27 includes a panel folded to form the side walls 34, 36, and 38 and secured at one end to the panel 23 by a flange 47 extending from the left edge of the panel 23 and bonded to the panel 34.
Similarly, a second receptacle 29 on the opposite side of the carrier is formed by side walls 40, 43 and 44, with a flange 48 extending from the left edge of panel 25 bonded to the panel 44.
Each of the two receptacles has a bottom structure 50 or 52 including a hinged locking panel 64 which extends completely across the bottom structure (see Figure 2) and has a locking tab 66 or 72 extending from its outermost edge. The tabs 66 and 72 fit into slots 68 or 74 at the bottom of the vertical support panel 23 or 25, as it is shown in greater detail in Figure 2.
Now referring to Figure 2, as well as to Figure 6, each of the receptacles has a bottom support structure like most of the embodiments of the invention described in the above-identified pending patent applications, and other embodiments described herein.
Figure 2 is a broken away cross-sectional view taken along line 2-2 of Figure 1. The carrier shown in Figure 1 is standing erect on a horizontal surface such as the surface 80 shown in Figure 2. The carrier 20, which is folded and flattened when shipped, is shown in Figure 1 after it has been unfolded by the simple operation to be described below.
Referring to Figure 2, the bottom structure 50 of the left-hand receptacle27 shown in Figure 2 is in the position it normally takes immediately after the carrier has been unfolded and before any beverage containers or other objects have been placed in the receptacle, or before someone has pushed the panel 64 downwardly to insert the locking tab 466 into the slot 68.
The right-hand receptacle 29 is shown in Figure 2 with a full beverage cup 54 in place. The full cup has pressed down upon the panel 70 and pressed the locking tab 72 into the slot 74.
The locking or top panels 64 and 70 are rectangular and are almost as long as the distance between side walls 34 and 38. The rectangular shape of the panels 64 and 70 thus advantageously holds the receptacles 27 and 29 open so that the carrier 20 will sit erect on a horizontal surface with the receptacles 27 and 29 open so that the carrier easily can be filled with beverage cups or other objects.
As it,will become apparent from the discussion below, as the carrier 22 is opened, the bottom panels 64 and 70 are automatically pulled downwardly approximately to an angle such as that shown for the panel 64 in Figure 2 by the interlocking bottom structure to be described below.

Referring to Figure 6 of the drawings, the bottom structure 52 includes the broad locking panel 70 with its tab 72 which is hinged at the bottom of the side wall panel 42.
Also, a panel 88 which extends approximately half way across the width of the receptacle 29 is hinged from the bottom edge of the vertical support panel 23.
A first corner structure includes a flange hinged to the bottom edge of the side panel 44 and consisting of a first portion 90 and a second portion 91, separated from one another by a fold line 93.
A second corner structure is located at the corner of the bottom structure which is opposite to the first corner structure. The second corner structure, which is hinged from the lower edge of the side wall panel 40, consists of a first portion 95 and a second portion 97 joined to the first portion 95 at a fold line 101.
The flange portion 91 is bonded to the top panel 70, and the flange portion 97 is bonded to the panel 88.
As the carrier is unfolded, the two corner flange structures pull downwardly on the panels 70 and 88 until they reach a position spaced somewhat upwardly from the bottom of the receptacle. Then, top panel 70 is pressed downwardly by hand or by the weight of an object being placed upon it to snap the lock tab into the slot to hold the bottom structure flat.

The corner structures and the overlapping long panels together form a very strong multi-ply bottom structure 5 capable of holding substantial loads.
A first divider 56 with an end tab 58 adhered to the inner surface of the wall 36 divides the left-hand receptacle 27 into two compartments. Similarly, a second divider 62 with an end tab 62 bonded to the side wall 42 provides a divider 10 for the right-hand receptacle 29.

In addition, gussets 51, 53, 47 and 49 are provided at the junctions between the side walls 38, 40, 34 and 44 and the vertical panel structure. These gussets, as well as the dividers, are optional. The gussets provide added strength for the carrier structure, if needed.

AUXILIARY TRAY

Figures 3-5 show an auxiliary tray 92 designed for use with the carrier 420. The tray is substantially the same as the trays shown in the above-identified patent applications;

The tray 492 has a bottom wall 104, and four upstanding side walls 94, 96, 98, and 99. The side walls 494 and 96 have triangular tabs 122 and 134, respectively, which are glued to the front and rear walls at the corners of the tray. The side walls are folded onto one another along fold lines such as lines 118 and 126 at the corners, and fold lines 100 and 120 so as to fold the tray flat for shipment and storage.

As it is shown in Figure 5, the bottom wall 104 has an elongated slot 112 which is wider in the middle than at either end, and two end sections 114 and 116 which are perpendicular to the section 112. Thus, an "I"-shaped slot is formed in the bottom wall 104.

Figure 4 is a broken-away side elevation view showing two beverage cups 107 and 108 in the carrier 20 and the tray 490 resting on top of the cups. It can be seen in Figures 4 and 5 that the gussets 47, 49, 51, and 53 extend upwardly through portions of the slots 114 and 116, while the central support structure 22 of the carrier extends upwardly through the slot 112.
If the gussets are not needed, then the slot can be simplified to be a single slot without end sections 114 and 116.
Figures 3 and 4 also show that the height of the beverage cups or other containers which might be present in the carrier 20 vary to a substantial degree. Thus, the tops of the cups 107 and 109 shown in Figure 3 extend higher above the upper edge 106 of the side wall 42 of the carrier than do the tops of the cups 109 and 110 in Figure 4. However, it is preferred that the tops of the beverage containers always be above the upper edge of the side walls of the carrier so that the containers are easily accessible to grasp them and remove them from the containers, and to minimize the amount of sheet material used in the carrier.

MANUFACTURING METHOD
Figure 7 is a schematic diagram showing steps typically taken in manufacturing carriers in accordance with the present invention.
Figure 8 shows two blanks 136 and 138 which are to be folded and glued to form two finished carriers.
Referring first to Figure 7, fiberboard material usually from a roll 128 is fed first to a printing station 130 where legends, logos, advertising material, etc., are printed on the areas of a wide sheet of fiberboard material in positions in which the carriers will be formed. Typically, the sheet material can be relatively wide, e.g., 50 inches or more, depending upon the capacity of the die cutting, folding and printing equipment used.
The printed sheet material next moves to a die cutting and scoring machine 132 which die cuts and scores the material to form blanks such as the blanks 136 and 138.
As it will be explained in greater detail below, because of the linear array of panels formed by the panels making up the blanks, several blanks can be "nested" side-by-side across the width of the sheet material so as to maximize the usage of material and help minimize the manufacturing cost of the carrier.

Figure 8 shows two of the blanks 136 and 138 nested side-by-side with one another. In actuality, three or more such blanks can be nested side-by-side, but the other blanks are not shown in order to save space in the drawings.
At the station 132, the sheet material is die-cut and scored to form fold lines.
Finally, each blank is automatically glued and folded to form a fully folded carrier, ready for packing and shipment, as it will be described in greater detail below.
FOUR-COMPARTMENT BLANK STRUCTURE
Referring now to Figure 8, part numbers have been shown on only one of the blanks, the blank 136, in order to avoid unnecessary duplication and crowding of the drawing.
The blanks 136, 138, etc., form a linear array of panels extending in the direction indicated by the arrow 140 which is parallel to the longitudinal axis of the array.
In general, the vertical support panels and side wall panels are joined together in series along fold lines perpendicular to the longitudinal axis of the array, and the panels and flanges forming the bottom structures of the receptacles are joined to the vertical support panels and side wall panels along fold lines which are parallel to the axis.

As it can be seen, the panels 23 and 24 are separate from one another except that they are joined along a fold line 144. Similarly, panels 25 and 26 are separate but attached along the fold line 146.
The divider arms 56 and 60 are formed as cutouts from the material of panels 23 and 25, respectively, with hinges at fold lines 147 and 149.
All of the flaps or flanges forming the bottom structures for the two receptacles 27 and 29 are located along one edge of the linear array. This has the advantage of enabling automatic folding equipment for the bottoms to be located along only one edge of the blank as the flaps and flanges are folded. This can reduce equipment required and/or can speed the manufacturing process.
FOLDING AND GLUING
Figures 9-11 illustrate the folding and gluing processes at various stages of completion.
First, as it is shown in Figure 9, adhesive is applied to the upper surfaces of the panels 24 and 26, and the panel 24 is folded onto the panel 23 along line 144 and pressed to adhere it to the panel 23. Similarly, panel 26 is folded along line 146 onto the upper portion of panel 25 and adhered in place.
Also, each of the divider arms 56 and 60 is folded out from its original position, thus leaving an opening 154 or 156 in the panel 23 or 25.
Each of the panels 84, 64, 70 and 88 is folded upwardly to the position shown in Figure 9.
Each of the corner flaps is folded twice, first along its lower edge, and then the flaps 105, 76, 91, and 95 are folded downwardly along the diagonal fold line of each of the corner structures.

Then, each of the end flanges 46 and 48 is folded over, the flange 46 to the right, and the flange 48 to the left.

Next, adhesive is applied to each of the flanges 46 and 48, 58, 105, 76, 91, 95, and 62.
Referring now to Figure 10, next, the blank is folded along fold lines 150 and 148 shown in Figure 9 to the shape shown in Figure 10, and the folded-over portions are pressed onto the portions below them so that the adhesive on the adhesive-coated surfaces adheres to each of the surfaces it touches. Thus, the pad 76 adheres to the flap 84, the pad 105 adheres to the flap 64, and the pad 58 adheres to the middle of the panel 36.
Referring now to Figure 11, next, adhesive is applied to the surfaces 23 and 25 shown in Figure 10, and the blank is folded along the center line 152 and the halves are pressed together in order to bond the two vertical support panels 23 and 25 together back-to-back, thus forming the partially-folded carrier blank 158.
The use of linear arrays of panels to form the carrier structure is highly advantageous not only in that it allows for closer and more efficient nesting of the blanks, and produces corresponding material savings, but also in that more carriers can be produced per linear foot of sheet material, thus increasing production for a given speed of sheet material movement. This, of course, can further reduce manufacturing costs.
The finished folded carrier 160 shown in Figure 11 is ready for packing and shipment to customers. The folded carrier 160 is advantageous in that it has a relatively small volume and thus provides savings in shipping containers and freight costs.

UNFOLDING THE CARRIER
When the folded carrier 160 it is removed from the carton to be used by the customer, the customer merely places 5 one hand against the edge 152 and another against the edges 150, 148 of the blank and presses his or her hands together, applying pressure in the directions 162 and 164, and the folded-up carrier pops open to the position shown in Figure 1.
The top tray 92 similarly can be folded and shipped 10 to the customer, and can be unfolded quickly and easily for ready use.

ALTERNATIVE TRAY STRUCTURE
Figure 12 shows an alternative tray structure for mounting on the handle structure of the carrier shown in 15 Figures 1-11.
The tray structure 166 comprises a closable box having side walls 168, a bottom wall 188, and a top wall 170 which is hinged at one edge 172 to the side wall 168 The box has a pair of slots 174 and 176, one in the top wall 170, and one in the bottom wall 182. Each slot is sized and shaped to received the vertical support structure 22 of the carrier 20 shown in Figure 1. Each slot is covered by an adhesive strip 178 or 180 to protect the food inside the box until it is sold.
When the food is sold, the strips 178 and 180 are peeled off of the box, the vertical support panel 22 is inserted through the slots, and the food can be carried away with one hand, together with beverages in the carrier.
As it is disclosed in the above-identified patent application Serial No. 10/939,264, such covered boxes can be used to carry hot or cold pizza pies, donuts, and other such items. The adhesive slot covers protect the food during 1"6 storing, shipping, heating and handling prior to being used to deliver food to customers.
The box 166 is loaded with food at a processing location and is sent to remote distribution points, under refrigeration, if necessary. At the distribution points, the box can be heated to heat the food, if desired, the strips removed, the box placed on the carrier and carried away.
If an I-shaped slot in the box top and bottom like that shown in Figures 3-5 is needed, the adhesive strips would be shaped and sized to cover the entirety of each slot.
PACKAGED BEVERAGE CARRIER

Figures 13, 14, and 15 show a "packaged" beverage carrier 190 constructed in accordance with the invention. In this embodiment, the carrier 190 is a six-pack carrier designed to hold six bottles of a soft drink, beer, water, or other beverage. It is of basically the same construction as the carrier 22 and others shown in the above-identified pending patent applications, but is specifically constructed so as to be easily filled by automatic filling equipment instead of by hand. The filled carriers then are shipped to stores.
The carrier 190 shown in Figure 13 differs from that shown in Figures 1-12 also in that the carrier 190 is not as tall because there is no need for an auxiliary tray attachment, and because the carrier 190 is designed to have the same height as existing carriers which it is intended to replace.
The carrier 190 includes a vertical support structure 192 with panels 194 and 196 bonded together back-to-back, and with a front panel 198 and a rear panel 200, a hand-hole 202 and a foldable hand guard 204. The upper edge of the vertical support structure is shown at 206.

Two receptacles 220 and 222 are provided, one extending from panel 194, and the other from the panel 196.
The first receptacle 220 includes side walls 208, 210, and 212, and the second receptacle 222 has side walls 214, 216, and 218.
The side walls are secured to the vertical support structure by means of flanges 270 and 284 extending from the panels 194 and 196.
Two dividers 258 and 264 in each receptacle extend from the central support structure and are bonded to the side wall 210 by means of tabs 262 and 268. Each of the dividers has a downwardly-extending tapered lower portion 260 or 266 extending to near the bottom of the carrier in order to provide cushioning between adjacent bottles in the three compartments formed by the dividers to reduce the possibility of breakage of the bottles.
Referring now to Figure 14, as well as Figure 13, each of the two receptacles 220, 222 has a bottom structure 224 or 226 which is similar to one of the bottom structures shown in Figures 1 and 2, with one of the main differences being that the top panel 228 is hinged to the vertical support structure instead of to the side wall opposite the vertical support structure. Also, the top panel 228 or 232 of the bottom structure is tapered at its side edges 240.
The tapered edges 240 are provided to minimize interference between the parts of the bottom structure when the carrier is unfolded. Although this reduces the tendency of the top panel to hold the carrier open during filling, this is not very significant in that the carriers usually are filled automatically by filling machines which hold the carriers open during filling.
Each of the top panels 228 or 232 extends across the bottom structure and has a pair of tabs 230 or 234, each of which extends outwardly and projects through one of a pair of slots 236, 238 in the wall panels 210 and 216 of the carriers to lock the top panels in place.

The bottom structures 224 and 226 are quite similar in principle to the bottom structure of the receptacles in the carrier 220 shown in Figures 1 and 2.
Thus, when a folded carrier is erected by pushing on opposed sides, the panel 228 or 232 is not depressed all the way down, but remains partially raised, similar to the bottom panel 68 shown in Figure 2.
Then, when a full beverage bottle is placed in one of the receptacles 220 or 222, the weight of the beverage and bottle presses the top panels downwardly so that the tabs 230 bend and then snap into the slots 236 and 238 so as to lock the top panel of the bottom structure in place. This construction, in combination with the remaining panels which support it, provides an exceptionally strong bottom which locks automatically, without the need of a separately-actuated latching structure such as that needed in manufacturing some prior carriers.
Figure 15 shows a partially-collapsed bottom structure 226 for the receptacle 222 of the carrier 190 shown in Figure 13. Two corner structures are provided. One has a flange 248 extending from the bottom edge of the side wall 214, with a tab 250 connected along the fold line 249 to the flange 248. The tab 250 is bonded to the broad top panel 232 of the bottom structure 226.
In a corner opposite the corner in which the first corner flange structure is located is a second flange structure including a flange 244 extending from the bottom edge of the side wall 218, with a tab 246 connected to the flange 244 along a fold line 251. The tab 246 is bonded to -- - - ---- ------ --the flange 242 which extends from the bottom edge of the vertical support panel 196.
The corner flange structures operate in substantially the same way as the corresponding structures shown in Figures 1 and 6 to pull the bottom panels downwardly from a folded-up position so as to unfold the receptacle structures.
PACKAGED BEVERAGE CARRIER BLANK

Figure 16 shows two linear arrays 288 and 290, each forming a blank to make a single carrier of the type shown in Figures 13-15.
Only two linear blanks 288 and 290 are shown in Figure 16. They are nested together closely to maximize use of the sheet material. However, in a typical installation, up to four or more blanks can be nested across the sheet, thus illustrating the material savings provided by the invention.
The process of making the carrier 190 is substantially the same as that illustrated in Figures 7-11 above. The sheet material first is printed, then sent to a die cutting and scoring station, where the sheet is cut and scored to form the shapes and fold lines indicated in Figure 16.
The various portions of the blanks shown in Figure 16 then are folded and glued substantially as described above, except that there are two dividers such as the dividers 258 and 264 in each of the receptacles instead of only one.
After the panels 198 and 200 are glued onto the panels 194 and 196, respectively, the bottom flanges are folded and glued, as are the end flanges 270 and 284, and the blank is folded along lines 298 and 296, and finally along central line 294 to complete a folded carrier, ready for use.
The carrier 190, when folded, has substantially the shape shown in Figure 11 of the drawings, but is somewhat smaller. The folded carrier occupies substantially less area than the typical prior art "sling-bottom" carrier it is intended to replace, thus providing savings in shipping cartons and freight costs when the carriers are shipped to the 5 bottling plants in which they are used.
As with the embodiments shown in Figures 1-11, the manufacturing process is believed to be faster, as well as more economical in the use of materials. This is believed to produce significant cost savings in manufacturing the product.

Figure 17 is a perspective view of a two-compartment version 300 of the four-compartment carrier shown in Figures 1-11. The carrier 300 is essentially the same in construction as the embodiment shown in Figures 1-11, except it is only 15 half as wide as the other carrier, and has only two receptacles instead of four.

The carrier 300 has a vertical support structure 302 with vertical support panels 304 and 306, and panels 308 and 310 bonded to the upper surfaces of the vertical support 20 panels. The vertical support panels 304 and 306 are bonded together back-to-back.
A hand hole 312 and hand guard 314 are provided.
Two receptacles are provided at 316 and 318. The first receptacle includes side walls 320, 322 and 324, and the second receptacle includes side walls 326, 327 and 328. The side wall structures are secured to the central support structure 308 by means of flanges 330 and 334 which are bonded to the inside surfaces of the side wall panels 324 and 326, respectively.

Two bottom structures 336 and 338 are provided.
Each has a top panel 340 or 342 with a projecting tab 344 or 345 which extends through a slot 346 or 347 in side wall 322 or 327.

Figure 20 is a bottom plan view of a partially folded receptacle 318 showing the top panel 342, the opposing panel 351 (also see Figure 18), and corner structures.
In one corner structure, a flange 260 extends from the bottom of the side wall panel 326 and has a tab 348 joined with it along a fold line 362. The tab 348 is bonded to the flange 351.
An opposing corner structure includes a flange 364 extending from the bottom edge of the side wall panel 328 and a tab 366 joined with the flange 364 along a fold line 368.
The tab 366 is bonded to the flange 342.
The foregoing bottom structure automatically pulls down the bottom panels of each of the receptacles, substantially as described above in connection with the four-compartment embodiment.
The bottom of each receptacle, when fully opened, is approximately square.
A beverage cup 380 is shown in place inside the receptacle 316 in Figure 17.
GANGED CARRIERS
Figures 21 and 22 are, respectively, a side elevation view and a front elevation view of a modification of the invention shown in Figures 17-20 in which a single tray which is wide enough to receive the handles of two separate two-cup carriers 390 and 392 is provided so that two of the two-compartment carriers can be ganged together and carried with one hand by means of the handle holes 394 and 396. The tray is shown atop three beverage cups 398, 400, and 406. The lower portion of each of the two separate carriers is shown at 402 and 404.
If preferred, a single shorter tray can be used with only one of the carriers shown in Figure 17. Alternatively, a wider tray can be used which fits onto both of the four-compartment carrier and the two-compartment carrier.
TWO-COMPARTMENT CARRIER BLANK
Figure 18 shows an array 382 of panels of a linear blank used to make the carrier shown in Figure 17. The printing, die cutting and scoring, and folding and gluing steps are substantially the same as shown above for the four-cup carrier and the packaged beverage carrier, and will not be repeated here.
The blanks 382 are nested on a sheet of material substantially in the manner shown in Figure 19; that is, with alternate blanks inverted relative to one another. In this manner, the usage of sheet material is minimized.
Figure 19 shows a pair of modified blanks 384 and 386 which are the same as blank 382 shown in Figure 18, except that the gussets 370 and 372 (as well as gussets 374 and 378) are omitted from the blanks 384 and 386. This allows the blanks to be nested even closer together, thus further reducing the usage of sheet material.
GENERAL DESCRIPTION - THEATER CARRIER
Figure 23 shows a first embodiment 410 of the theater carrier of the present invention.
The carrier 410 includes a vertical support structure 412. Two foldable receptacle structures 435 and 437 are secured to and extend from the vertical support structure 412 when the carrier is unfolded.
One receptacle structure 435 includes side walls 426, 428 and 430, and the second receptacle structure 437 includes vertical side walls 432, 434 and 436. Flaps 442 and 444 extend from the vertical support structure 412 and are glued to the inside surfaces of panels 430 and 432, respectively. Foldable bottom structures 460 and 462 extend from the bottom walls of the receptacle structures.

Dividers 446 and 448 extend between the vertical support structure 412 to the opposite side walls 428 and 434 and are glued thereto by means of tabs 448 and 452, respectively. The dividers 446 and 450 are positioned relatively close to the ends 430 and 432 so that the receptacles 435 and 437 are relatively small. The walls 428, 434 and bottom structure 460, 462 extend laterally from the dividers by a relatively greater distance to form a third much larger compartment or receptacle 439 to the side of each receptacle.

CENTRAL SUPPORT STRUCTURE
The central support structure 412 includes a pair of relatively tall vertical panels 418 and 420 which are glued together back-to-back. A four-ply handle portion is formed by panels 414 and 416, which are glued, respectively, to the upper portions of panels 418 and 420. A handle hole 422 is provided near the upper edge of the structure 412, with a folding finger guard structure 424.
It should be understood, of course, that equivalent structures can be made utilizing only a two-ply or one-ply vertical support structure, depending upon the weight of the fiberboard used, expected loads to be carried, etc.
The large receptacle 439 formed by the lateral extension of the side walls 434 and 428 and the bottom walls 460 and 462 is strengthened by extending the panels 418 and 416 at their lower edges to form extensions 458 and 459, which are glued together to form a stiff, short vertical spine at the bottom of the large receptacle 439. Flaps 438 and 440, extending from the leftmost edges of the panels 426 and 436, respectively, are glued together, folded over and glued to the panel 436, as shown.

BOTTOM STRUCTURES

The bottom structures 460 and 462 are illustrated in Figures 23, 24, and 25, as well as in Figure 28.
Each bottom structure 460 or 462 includes a broad top flange or panel 64 hinged at one edge to the panel 418 or 416 and the spine formed by panel portions 458 and 459.
As in prior embodiments of the carriers shown in the above-identified pending patent applications, the panels 464 and 465 advantageously extend completely across the bottom of the receptacles they form. Each panel has three short projections 466, 468 and 470 or 472, 474 and 476, which fit through slots 478, 480 and 482 or 484, 486 and 488 when the panels 464 and 465 are completely unfolded and pressed downwardly by use of hand pressure, or by the pressure of beverage containers resting on the panels.
The bottom structures 460 and 462 are very much the same as the bottom structure shown in my above-identified pending patent applications in that they open automatically when the folded ends of the folded carrier are pushed towards one another (in the directions indicated by the arrows 461 and 463 in Figure 25) so that the structure forms a strong platform to support the top panel 464 or 465 and objects in the receptacles.
As it is shown in Figures 424 and 425, at the front corner of the receptacle 435 is a flange or flap 490 with a tab 494 which is secured to a long flange 506 and which has a diagonal fold line 495. Similarly, at the rear of the carrier, a flap 498 extends from the rear wall 426 with a tab 502 which is glued to the undersurface of the panel 464. The flap 498 folds along a diagonal line 499.
Similarly, the bottom structure 462 includes a flap or flange 492 hinged to the bottom edge of panel 432. The flange 492 has a tab 496 which is glued to a flange 508. The flange 492 has a diagonal fold line at 497.
Finally, at the rear of structure 462, a flange 500 with a tab 504 is hinged to the wall 432. The tab 504 is 5 glued to the panel 465 and has a diagonal fold line 501.
Referring again to Figure 23, as well as to Figure 28, it can be seen that the panels 464 and 465 are basically rectangular in shape. The rectangular shape has a beneficial aspect in that, when the flanges 464 and 465 are pulled 10 downwardly by the corner tabs, the flanges tend to fill the space between the front and back walls of the receptacles 435 and 437 so that, once the carrier is unfolded by pressing on the folded ends of the carrier, the carrier will stay open when resting upon a counter so as to facilitate filling it 15 with items to be carried in the carrier.
When the carrier is folded flat, the rear corners of the panels 464 and 465 are folded downwardly along the fold lines 467 and 469, respectively, due to engagement with the panels 426 and 436. As the carrier is opened and the panels 20 464 and 465 are pressed downwardly, the corners of the panels press against the panels 426 and 436 and, when the tabs along the edges of the panels 464 and 465 fit into the mating slots, the carrier is held fully open. Advantageously, the seating of the tabs in the slots can be performed simply by placing 25 beverages in the beverage receptacles so that the weight of the beverages will press downwardly on the panels and properly seat them.
It should be noted that the bottom edges 454 and 456 of the dividers 446 and 450 are cut at an upward angle as shown, in order to prevent interference between the panels 464 and 465 and the dividers as the carrier is being unfolded.

FOOD DISTRIBUTION
Figure 26 illustrates the use of the carrier 410 in a typical food distribution process.
Assume, as an example, that the carrier 410 is being used in a movie theater selling beverages in cups 514, "buckets" 510 filled with popcorn 512, and candy bars, in boxes or bags.
First, the carrier blank is opened by pressing on the ends of the blank in the directions 461, 463 (Figure 25), the beverages 514 are put in the receptacles 435 and 437, a bucket 110 of popcorn 112 is placed in the larger container 439 as shown in Figure 426, with the bottom of the bucket resting on the vertical spine 458, 459. The popcorn is very light-weight and is mostly balanced by the weight of the beverages 514 so that it is relatively easy to carry the popcorn and the beverages with one hand by using the handle 422.
If the customer purchases bags, boxes or bars of candy, or other solid foods such as hot dogs, these can be placed in a tray 516 which slips onto the upper portion of the vertical support structure 412. Thus, the customer can carry, in one hand, beverages, a large container of popcorn, and candy, etc., in the tray. Most of the weight is centered directly underneath the handle.
If the bucket 510 holds a relatively heavy substance such as fried chicken or shrimp at 512 instead of the lighter-weight popcorn, it might be desirable to help support the left portion of the carrier with the other hand.
Figure 27 is a top plan view of the tray 516, which is shown in greater detail in several of the above-identified co-pending patent applications. The tray 516 has a bottom wall 520 with an elongated slot 522 through which the vertical support structure 12 fits. It has four side walls 524, 526, 528 and 530 which are angled upwardly as shown, with the sides being glued together at the corners.
If preferred, a closed food box can be used instead of the open tray 516, as is described in my co-pending application Serial No. 10/939,264 filed September 10, 2004, and as further described hereinbelow The closed container can contain donuts, bagels, pizza, or other comestibles, which can be heated in the box prior to the box being attached to the carrier.
Smaller beverage cups might not fill the receptacles 435 and 437. For that and other reasons, it may be desired to provide means for holding the beverage cups stable against tipping or sliding sideways.

This can be performed, in accordance with another feature of the invention, by adding flaps 554 and 556, shown in dashed outline in Figure 28, which fold over the top of the beverage compartments and have holes 558 and 560, respectively, to embrace a semi-cylindrical beverage cup and hold it steady.
The use of this feature is illustrated schematically in Figure 23 where the beverage retainer hole 560 is shown in dashed outline. Preferably, the dimensions of the panels 554 and 556 are such as to cause them to rest on the upper edges of the side walls of the receptacles.
CARRIER-FORMING BLANK
Figure 28 shows a blank for the carrier 410. The blank is formed advantageously from a single sheet of fiberboard material. Fold-lines are marked with the letter "F", and areas to which glue is applied are marked with the letter "G".
The carrier can be manufactured with a single die cutting step from a single sheet of material, with folding and gluing steps following thereafter.

The carrier can be manufactured in relatively high volume at a relatively modest cost.
PREFERRED EMBODIMENT
Figures 29-31 show the preferred carrier 531 of the invention. This carrier 531 is substantially the same as the carrier shown in Figures 23-28, with certain variations.
Accordingly, the same reference numerals have been used for the parts of the carrier 531 corresponding to parts of the carrier 410 shown in Figures 23-28.
One of the differences between the carrier 531 shown in Figures 29-31 and that shown in Figures 23-28 is that the rear portions of the vertical side walls 426, 428, 434 and 436 are considerably taller than the corresponding walls of the first-disclosed carrier. The taller walls are given a curved cut at 548 or 550 to reduce their height at the front end of the carrier to provide ready access to the receptacles 435 and 437.
Another change in the carrier 131 is the provision of two foldable sealing panels 536 and 538 for sealing the large receptacle 439 from the smaller receptacles 435 and 437 to enable popcorn, fried chicken or other particulate items to be carried in the large container 439 without a bucket and without leaking those items into the smaller receptacles.
Each panel 536 and 538 is hinged along a fold line 534 or 532 so that it can be folded downwardly to the position shown in the directions indicated by arrows 544 and 546, in Figure 30, in which it forms a vertical wall closing the space below the lower edge 454 or 456 of the divider 446 or 450 to seal the large receptacle from the smaller ones.
Optionally, tabs 540 and 542 (Figure 30) can be provided at the edges of the panels 536 and 538 to mate with properly located slots in the bottom structure of the carrier to lock the security panels 536 and 538 into place.

Alternatively, the locking function can be performed simply by insuring a frictional engagement between the lower edge of each panel 536 and 538 and the corresponding bottom structure of the receptacle in which it is located.
When the carrier 531 is being unfolded, after the ends of the folded carrier have been pressed towards one another, the panels 536 and 538 are bent downwardly. This has the advantage of pressing the upper panels of the bottom structures downwardly so as to lock them in position.
With this change, the large receptacle 439 can be used to hold popcorn, fried chicken, or other particulate foods such as French fries, etc., directly, without the use of "buckets". This is highly desirable as a cost-saving feature.
Figure 31 shows a blank for a carrier substantially like that shown in Figures 29 and 30, except that it is of a size to hold only two beverage cups in the receptacles 435 and 437. In other words, the blank shown in Figure 31 would be somewhat longer for a four-cup carrier.
As before, fold lines are marked with the letter "F", and areas to be glued are marked with the letter "G". In addition, some of the cut lines are marked' with the letter One of the differences between the blanks shown in Figure 31 and the carrier shown in Figures 23-28 is that the flaps 442 and 444 which are used to secure the side walls to the vertical support panels extend from the right end of the panels 430 and 432, instead of from the left end of the vertical support panels.

In addition, it should be understood that one of the flaps 438 and 440 may be omitted, if desired, so that the joint at the rear wall of the carrier is formed by a single flap glued to the vertical side wall.

It can be seen that the material for the security panels 536 and 538 is taken from the material which forms the third and fourth plies of the handle structure shown in Figure 23. Thus, the handle structure of the embodiment shown in 5 Figures 29-31 is only two-ply instead of four. However, this is not believed to be a substantial disadvantage.
Figure 31 shows the main reason for the extended height of the walls 426, 428 and 434. They are extended to a height such that the side wall material extends to the cut 10 line "C" in the center of Figure 31. This greatly facilitates the automatic formation of the carrier in modern fabrication equipment.
MATERIALS
The materials of which the carrier of the present 15 invention can be made need not be expensive. Ordinary, medium-weight fiberboard is believed to be sufficient for most purposes. For example, it can be 0.20 S.U.S. recycled newspaper material. If waterproofing beyond the acrylic coating provided on such board is necessary, a further 20 waterproof coating can be applied on both the inside and outside surfaces.
It is within the realm of the invention also to make the carriers out of flexible plastic materials.
If desired, the carriers can be made of plastic 25 materials that are easily washable.so that the carriers can be reused.
BONDING
Bonding of parts to one another can be done by means other than adhesives. For example, plastic or plastic coated 30 parts can be bonded together by ultrasonic or heat bonding.
Staples or other mechanical fasteners also can be used.
It can be seen from the foregoing that the invention well satisfies the objectives set for above. The carrier construction which permits the blanks to be made in linear arrays permits better nesting of the blanks on a sheet of fiber board material, thus providing significant savings in the use of materials in the carriers.
Additionally, it is believed that the speed of the automatic manufacturing of the carriers can be increased, and the manufacturing cost correspondingly decreased. Additional savings in the complexity of some of the folding machinery needed also may be realized.
The above description of the invention is intended to be illustrative and not limiting. Various changes or modifications in the embodiments described may occur to those skilled in the art. These can be made without departing from the spirit or scope of the invention.

Claims (15)

1. A carrier blank comprising a sheet of material shaped to form a linear array of parts, said parts comprising:
(a) first and second vertical support panels, (b) a first group of foldably interconnected side wall panels foldable to form a side wall structure for a first receptacle to be secured to one of said vertical support panels, (c) a second group of foldably interconnected side wall panels foldable to form a side wall structure for a second receptacle to be secured to the other of said vertical support panels, and (d) flanges extending from said side walls and said vertical support panels and being foldable together to form bottom wall structures for said receptacles, (e) said vertical side panels being foldable to be secured together back-to-back.
2. A carrier blank as in Claim 1 in which each of said side wall panels and said vertical support panels has a top edge and a bottom edge, and a flange extending from each of said bottom edges, said flanges being adapted to fit together when folded to form said bottom wall structure for each of said receptacles.
3. A carrier blank as in Claim 1 in which each of said groups includes three side wall panels, in which each of said side wall panels and said vertical support panels has a top edge and a bottom edge, and a flange extending from each of said bottom edges, said flanges being adapted to fit together when folded to form said bottom wall structure for each of said receptacles, in which the flanges extending from one of said side walls and one of said vertical support panels in each of said receptacles extends across said bottom wall structure, and two others of said flanges in each of said receptacles is a corner flange foldable along a diagonal line.
4. A carrier blank as in Claim 1 in which linear array has a longitudinal axis and said vertical support panels and said side wall panels are connected together along fold lines perpendicular to said axis, and said flanges are connected to said vertical support panels and said side wall panels along fold lines parallel to said axis.
5. A carrier blank comprising a linear array of components formed in a sheet of material and including:
(a) a first vertical support panel having a leading edge and a trailing edge;
(b) first, second and third side wall panels foldably connected together in series, said first side wall panels being foldably connected to said leading edge of first vertical support panel;
(c) fourth, fifth and sixth side wall panels foldably connected together in series, said fourth side wall panel being foldably connected to said third side wall panel;
and (d) a second vertical support panel having a leading edge and a trailing edge, said sixth side wall panel being foldably connected to said trailing edge of said second vertical support panel.
6. A method of making a carrier from a sheet of material, said method comprising the steps of (a) creating a linear blank for said carrier, said blank having first and second vertical support panels, a first group of foldably interconnected side wall panels and foldable to form a side wall structure for a first receptacle to be secured to one of said vertical support panels, and a second group of foldably interconnected side wall panels foldable to form a side wall structure for a second receptacle to be secured to the other of said vertical support panels, and flanges extending from the lower edges of said side walls and said vertical support panels and being foldable to form bottom wall structures for said receptacles, said vertical side panels being foldable to be secured together back-to-back;
(b) bending said flanges and applying adhesive to selected areas of said blank to be adhered to other areas of said blank; and (c) folding said blank to cause said selected areas to adhere to said other areas of said blank.
7. A carrier comprising an upwardly-extending central support structure, having an upper portion and a lower portion, a pair of foldable receptacles secured to opposite sides of said central support structure in said lower portion thereof, each of said receptacles having four foldable vertical side walls, each having an upper edge and a lower edge, and a bottom wall comprised of a flange extending from adjacent said lower edge of each of said side walls, at least two of said flanges, at opposite corners of the bottom of said receptacle, being secured to an adjacent one of the other of said flanges and being foldable diagonally to cause said flanges to fold inwardly into said receptacle when said side walls are folded, and to unfold to form a bottom support structure when unfolded, and a container for mounting on said central support structure, said container having a side wall, a covering top wall and a bottom wall, with slots in said top and bottom walls to accommodate said central support structure, and adhesive strips covering said slots, said strips being easily removable to provide access to said slots when it is desired to mount said container on said central support structure.
8. A carrier comprising a vertical support panel structure having a hand-hold structure, first, second and third receptacle structures secured to said vertical support panel structure and unfoldable to form first, second and third receptacles, said first and second receptacles being located on opposite sides of said panel structure, said first and second receptacles comprising a pair of compartments having side walls including a portion of said support panel structure and extending outwardly from said support panel structure in a first direction, said third receptacle extending laterally away from said first and second receptacles in a direction transverse to said first direction.
9. A carrier as in Claim 8 in which each of said first and second receptacles includes a divider wall separating it from said third receptacle.
10. A carrier as in Claim 9 in which each of said receptacle structures includes a bottom structure having a foldable top wall, each of said top walls comprising a broad top panel extending, when unfolded, substantially across said bottom structure in said first direction and extending substantially across said bottom structure in a direction perpendicular to said first direction, and including a sealing panel for each of said first and second receptacles, each of said sealing panels being foldable into a position to form a barrier to prevent particulate materials from moving between said third receptacle and either of said first and second receptacles.
11. A carrier as in Claim 8 in which said vertical support structures comprises a pair of vertical panels secured together back-to-back, said vertical support panels being of much greater height in the vicinity of said first and second receptacles than in the vicinity of said third receptacle to form a short vertical spine for said third receptacle.
12. A carrier as in Claim 8 in which each of said receptacles includes at least one rectangular bottom structure formed of four flanges, each hinged to the bottom of one of said side walls, flanges at opposite corners of said rectangular bottom structure being attached to one another and foldable along diagonal lines, and one of said flanges covering the entirety of said bottom structure.
13. A method of distributing food in containers including containers of a first size and a second size much greater than said first size, (a) providing a carrier comprising a vertical support panel structure having a hand-hold structure, first, second and third foldable container structures secured to said vertical support panel structure and unfoldable to form first, second and third receptacles, said first and second receptacles being located on opposite sides of said panel structure, said first and second receptacles comprising a pair of compartments having side walls including a portion of said support panel structure and extending outwardly from said support panel structure in a first direction, said third receptacle extending laterally away from said first and second receptacles in a direction transverse to said first direction, (b) placing at least one container of said first size in one of said first and second containers, (c) placing a container of said second size in said third receptacle, and d) carrying said carrier.
14. A method as in Claim 13 in which said container of said second size contains a food selected from the group consisting of fried chicken, cooked meat, take-out foods, and popcorn, and said container of said first size contains a liquid beverage.
15. A method of distributing food in containers including containers of a first size and a second size much greater than said first size, providing a carrier comprising a vertical support panel structure having a hand-hold structure, first, second and third foldable receptacle structures secured to said vertical support panel structure and unfoldable to form first, second and third receptacles, said first and second receptacles being located on opposite sides of said panel structure, said first and second receptacles comprising a pair of compartments having side walls including a portion of said support panel structure and extending outwardly from said support panel structure in a first direction, said third receptacle extending laterally away from said first and second receptacles in a direction transverse to said first direction, and a wall structure separating said third receptacle from said first and second receptacles, (b) placing at least one container of said first size in one of said first and second receptacles, (c) Utilizing said third receptacle as said container of said second size to hold food items, and (d) carrying said carrier using said hand-hold.
CA002590929A 2004-12-15 2005-12-15 Carrier and method Abandoned CA2590929A1 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US11/012,789 US7370755B2 (en) 2002-08-09 2004-12-15 Carrier and method
US11/012,440 2004-12-15
US11/012,440 US7383949B2 (en) 2002-08-09 2004-12-15 Carrier and method
US11/012,789 2004-12-15
PCT/US2005/045324 WO2006065941A2 (en) 2004-12-15 2005-12-15 Carrier and method

Publications (1)

Publication Number Publication Date
CA2590929A1 true CA2590929A1 (en) 2006-06-22

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ID=36588519

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002590929A Abandoned CA2590929A1 (en) 2004-12-15 2005-12-15 Carrier and method

Country Status (10)

Country Link
EP (1) EP1828008A2 (en)
JP (1) JP2008524083A (en)
KR (1) KR20070103004A (en)
AU (1) AU2005316535A1 (en)
BR (1) BRPI0519082A2 (en)
CA (1) CA2590929A1 (en)
MX (1) MX2007007138A (en)
NO (1) NO20073452L (en)
RU (1) RU2007126477A (en)
WO (1) WO2006065941A2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104229249A (en) * 2013-06-15 2014-12-24 北京中钜铖国际商贸有限公司 Portable folding paper container for food set meals
CA3026374C (en) * 2016-06-20 2020-08-25 Tae Hyon Yu Tray with cupholders and hand-holes
TWI800523B (en) 2017-08-14 2023-05-01 美商偉斯特洛克包裝系統有限責任公司 Article carrier and blank therefor

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2881946A (en) * 1956-12-24 1959-04-14 Michigan Carton Co Foldable carrier for bottles and the like
US2977021A (en) * 1958-08-11 1961-03-28 Fleming & Sons Inc Compartmented bottle carriers
US2991908A (en) * 1960-04-14 1961-07-11 Conescu Sidney Bottle carrier
US3158286A (en) * 1962-05-16 1964-11-24 Old Dominion Box Company Inc Carrier carton
JP5015401B2 (en) * 2000-06-26 2012-08-29 イージー キャリー エルエルシー Food and beverage carrier

Also Published As

Publication number Publication date
JP2008524083A (en) 2008-07-10
BRPI0519082A2 (en) 2008-12-23
MX2007007138A (en) 2007-08-15
AU2005316535A1 (en) 2006-06-22
KR20070103004A (en) 2007-10-22
NO20073452L (en) 2007-09-06
WO2006065941A2 (en) 2006-06-22
EP1828008A2 (en) 2007-09-05
RU2007126477A (en) 2009-01-27
WO2006065941A3 (en) 2006-08-24

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